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Jackson AJ-100 User's Manual

1. 4l AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 120 wawww SECTION 6 ELECTRICAL SCHEMATICS AJ 64CS 208 230 VOLT 60 HZ SINGLE PHASE SECONDARY SIDE 3 o HR o peer fe mum 4 GRE gyve _ 5 GI EL GRE GRE GRE S 25 3 127 o 9905 002 55 96a AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 121 MY SECTION 6 ELECTRICAL SCHEMATICS AJ 64CS 208 230 VOLT 60 HZ THREE PHASE PRIMARY SIDE 34 T 0 SKS fab Wi HE a Po ES oos X ACK 146 R 1 x 5 4 Ale SEP 4 45 ee 204 be AR T Ed 6 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 122 7 n SECTION 6 ELECTRICAL SCHEMATICS AJ 64CS 208 230 VOLT 60 HZ THREE PHASE SECONDARY SIDE H 1 SUT 22 car 24110 55 1 gt TENA RM iur i AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A
2. Ak l AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 132 wama SECTION 6 ELECTRICAL SCHEMATICS w AJ 86CS amp AJ 100CS 208 230 VOLT 60 HZ SINGLE PHASE SECONDARY SIDE um K WH gt o 4 TS 4 u 4 1 M D Ale H 1 0 seo FERE 4 3LK WH Lk WFS x WH 4 5 R S elle 1 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 133 SECTION 6 ELECTRICAL SCHEMATICS wawww AJ 86CS amp AJ 100CS 208 230 VOLT 60 HZ THREE PHASE PRIMARY SIDE H AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 134 SECTION 6 ELECTRICAL SCHEMATICS AJ 86CS amp AJ 100CS 208 230 VOLT 60 HZ THREE PHASE SECONDARY SIDE MIT T o 12 4 yar L4 EXT NETT Ht jaw 777 Lem NES cvm D RED BLL R 1 9119 We 1 289 3 d ar en 3 PWFSW P olle wt BLK WHT IAM T Ale oF 4 Iz lt R4 aL ZI 09905 002 46 98 8
3. A ON BLK WH BLK WHT WFSW ORG BLL a DLK WHT Dd Seen sc gt gt Vegan 3 A A Lon BLK Seen ALK WHT A DEE YEL RED aLK WH BLK WH RED BLU gt gt BLK WAT BLK WHT D A WL WHT zu Senn 3 7 8 SN 8 8 BLU BLK iar ELK WHT T ERY WH gt L3 POWER DISTRIBUTIDN BLOCK GROUND RZ VE MOTOR CONTACTOR R4 s TER gt MOTOR CONTACTOR RE R 3 UMP MOTOR CONTACTOR GRY ASH TANK FILL JL RCULATIN N 5 ane ASH TANK FI de S veu WASH DRIVE MOTOR PUMP MOTOR RCULATING RINSE PUMP MOTOR P SH MOTOR CULATING SYSTEM PUMP MOTOR OVERLOAD MOTOR OVERLOAD PUMP MOTOR OVERLOAD INTRUL TR ERGENT DISPENSER CONNECTION INSTANT VOLTAGE SIGN 4 S1 POWER SWITCH 52 DOOR SA WASH PUMP SWITCH ER LIGHT FLOAT SWITCH 1 E FLDAT SWITCH 2 WASH FLOAT SWITCH 1 FLOAT SWITCH KC WASH HIGH LIMIT THERMOSTAT 4 WATER STAT OPTIONAL T TER TIONAL TABLE LIMIT OPTIONAL WASH FILL SOLENO RCULATING RINSE FILL SOLENOID n War 8 ASH FILL SOLENOID 7 Ze t FINAL RINSE SULENDID MASTER 501 EU
4. GND 1 1 K K 1 0 4 4 U FEJ Al 4 IL R1 RL dle omg I EE o Lo L C 4 1 RED 106A 9 r 8 g 3 D gt 2 Sa Ik em AI BLK 18 gt lt 14 BLACK AK JH BL K d AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 114 SECTION 6 ELECTRICAL SCHEMATICS AJ 64CE 208 230 VOLT 60 HZ SINGLE PHASE SECONDARY SIDE e e BLK ORG BLK ORG BLK WH 272 ORG J A ch RE BLL I n PS r X gt t 2115 a gt BLU RED gt WH fog 5 TES y m BLK WHT 810 915 ERR o 1 80 1221 BLK RE 52 R10 lt oll EGEND 11121 POWER DISTRIBUTION BLOCK GNI GROUND R ASH TANK Re RECIRCULATING AT CONTACTOR R3 R R4 WH R5 ENTACTDR o RG sa R7 GRY YEL R8 k R9 RELA R10 GREY 036 Hi WASH HEATER GRY Y RECIRCULATING RINSI ATER M DRIVE MOTOR GREY ee WASH PUMP MOTOR a M3 TING RINSE PUMP MOTOR CB lt ER 1 07777 RED BLK 5 lt HP 58 SE gy ORG Y ORG YE WH VAS 9 58 GH E3 R HIGH BL 1 5 RI lt LU ET
5. PRN AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 143 s SECTION 6 ELECTRICAL SCHEMATICS CONVEYOR EXHAUST FAN HOOKUP FAN HOOKUP L2 CUSTOMER SUPPLIED OLTAGE MAX 250V LEGEND ER cag TIMER i L1 B TERMINAL BOARD l L e e CUSTOMER PROVIDED RED BLK FAN CONTACTOR 3LU B R2 14 BLU BLK rg2 WHT 9905 002 55 86b RED YE AGE MAX 250V CRY TB ZUSTOMER PROVIDED BLU BLK WHT AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 144 SECTION 6 ELECTRICAL SCHEMATICS D226 STEAM BOOSTER DRAIN QUENCH SYSTEM SIDE LOADER GND L1 D226 J120 STEAM BOOSTER OPTION 2 120 200 208 230 VOLT 60 HZ IPH Q 51 n OFF TS1 151 THERMOSTAT E2 SOLENOID LIGHT Drain Quench System 64 CONVEYORS CH 86 amp 100 CONVEYORS AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 145 SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS 146 ALABAMA JONES McLEOD APPLIANCE 5 1616 7TH AVE NORTH BIRMINGHAM AL 35203 205 251 0159 800 821 1150 FAX 205 322 1440 service jones mcleod com JONES McLEOD APPLIANCE svc 854 LAKESIDE DRIVE MOBILE AL 36693 25
6. 1 17 3 4 5 11 11 11 13 9 n M AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 74 ws SECTION 5 PARTS SECTION STEAM INLET PLUMBING ASSEMBLY RIGHT TO LEFT MODELS CONTINUED ITEM DESCRIPTION Mfg No 1 1 Valve 1 Gate 04820 011 87 30 2 1 Nipple 1 Close Black Iron 04730 907 08 34 3 1 Y Strainer 1 Black Iron 04730 217 02 32 4 1 Reducer 1 NPT to 3 4 NPT 04730 011 95 66 5 1 Nipple 3 4 NPT x 6 Long Black Iron 04730 907 01 34 6 1 Tee 3 4 x 3 4 x 3 4 Black Iron 04730 002 74 14 7 2 Nipple 3 4 NPT x 4 Long Black Iron 04730 907 02 34 8 6 Elbow Street 3 4 90 Black Iron 04730 011 87 37 9 4 Elbow 3 4 NPT 90 Black Iron 04730 906 10 34 10 1 Nipple 3 4 NPT x 7 Long Black Iron 05700 002 74 15 11 4 Union 3 4 NPT Black Iron 04730 912 01 00 12 5 Nipple 3 4 NPT Close Black Iron 04730 907 01 00 13 1 Nipple 3 4 NPT 17 Long Black Iron 05700 002 74 16 14 1 Nipple 3 4 NPT x 26 1 2 Long Black Iron 05700 002 74 17 15 2 Valve Solenoid Steam 3 4 NPT 120V 04820 011 87 39 16 2 Reducer 3 4 NPT to 1 2 NPT 04730 911 02 34 v lt 12 lt 8 RIGHT SIDE VIEW AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 75 SECTION 5 PARTS
7. LFU RED 1 gt rm toni n aunoa TLE LILLE RED 146 8 146 r R RED Ake ol alle gt RB RB Abe elt AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 126 SECTION 6 ELECTRICAL SCHEMATICS AJ 86CE amp AJ 100CE 208 230 VOLT 60 HZ SINGLE PHASE SECONDARY SIDE o c BLK WHT BLK ver BLK WHT DEN EE D glo 2119 BLK K P HTZYEL HT La 155 BLU RET WHT BLU 4 4 Sec BLK BL viu WHT 545 sone ee m vii ETT EM 8 8 LEGEND 11 3 POW STRIBUTION BLOCK GND GROUND 21 TANK HEAT TAC TOR RECIRCULATING RINSE HEAT CONTACTOR DRIVE MOTOR CONTACTOR WASH PUMP MOTOR CONTACTOR RECIRCULATING RINSE PUMP MOTOR CONTACTOR FINAL RINSE RELAY FINAL RINSE RELAY 2 PREWASH PUMP CONTACTOR SH TANK FILL RELAY RECIRCULATING RINSE TANK 1 E WASH TANK FILL Y SAFETY SVITCH RELAY 4 SAFETY WITCH R AY sc WASH HEATER RECIRCULATING E MOTOR PUMP RI 2INSE HEATER PRE WASH FLOAT 5 SH FLOAT S 3 HIGH LIMI WASH REGULATING THER E HEATER HI THERMOSTAT GULATING THERMOSTAT IERMDSTAT AL E 2 SWITCH COPTIONAL D FILL SOLENOID
8. RRE Swe CH 5 THERMOSTAT STAT GREY WHT BLK AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 115 SECTION 6 ELECTRICAL SCHEMATICS www AJ 64CE 208 230 VOLT 60 HZ THREE PHASE PRIMARY SIDE of fg E a 4 A elec Soo LES AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 116 hc SECTION 6 ELECTRICAL SCHEMATICS AJ 64CE 208 230 VOLT 60 HZ THREE PHASE SECONDARY SIDE LL 3LK DRC 51 20 VAC BLK WHT gt La X BLK WH BLK WH BLK W BLK WHT 88 5 1 YEL RED BLK W RED BLU Eed o Lo GREY GREY olla EGEND 4 5 GREY 1 1 12 L3 POWER DISTRIBUTION BLOCK Ake GND UN d K HEAT GREY RG Le ULATING RI AR R3 DRIV MOTOR CON R4 WASH PUMP MOTOR OTOR CONTACTOR nwa E TIG RINSE PUN E R RELAY 2 D x R8 AY 0 R9 L RELA RIC ITOR wt 1 ASH FLOAT d VASH FLOAT CULA TIN JL IN ER HIGH LIMI HERMOSTAT ATING THERMOSTAT HEATER HIGH LIMIT THERMUSTA NC 5 SWITC SOLEN RECIRCULATING R RINSE SOLE AJ 64 Conveyor Series Technical Manua
9. 7 4 SES 59 2 Ei 56 s5 Lobo E E S Ab Issued 05 02 2006 Revised N A 135 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 SECTION 6 ELECTRICAL SCHEMATICS ww AJ 86CS amp AJ 100CS 460 VOLT 60 HZ THREE PHASE PRIMARY SIDE AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 136 SECTION 6 ELECTRICAL SCHEMATICS M AJ 86CS amp AJ 100CS 460 VOLT 60 HZ THREE PHASE SECONDARY SIDE BLI DRG M go Vd a 4 52 17 k a K BL T K 4 BLK BLK WH T 4 BLK BLK 3 80 n cT RED WH 9119 LU 1 EMS A qne a aroun Drog CRY AMAT e w RY WHT BLK BLK VHT ve 8 8 EL BLK WHT GRE BRN T 4 1 Le 13 POWER DISTRIBUTION BLOCK GROUND RIVE MOTOR WA MP M AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 137 SECTION 6 ELECTRICAL SCHEMATICS wam AJ 86CGP amp AJ 100CGP 208 230 VOLTS 60 HZ SINGLE PHASE PRIMARY SIDE A k Le M t ella pees A JLACK 1464 RED siie Renca Hig JLACK 1468 RED sile Ren ssa AJ 64 Conveyor Series Technical Manual 7610 003
10. GCS SERVICE INC HOUSTON TX 713 785 9187 800 868 6957 FAX 713 785 3979 GCS STOVE PARTS 2120 SOLANA STREET FORT WORTH TX 76117 817 831 0381 800 433 1804 FAX 817 834 7754 bud stoveparts com UTAH LA MONICA S RESTAURANT SVC 6182 SOUTH STRATLER AVENUE MURRAY UT 84107 801 263 3221 800 527 2561 FAX 801 263 3229 lamonica81 aol com VERMONT NORTHERN PARTS amp SVC 4874 S CATHERINE STREET PLATTSBURGH NY 12901 518 563 3200 800 634 5005 FAX 800 782 5424 info northernparts com GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 VIRGINIA DAUBERS INC 7645 DYNATECH COURT SPINGFIELD VA 22153 703 866 3600 800 554 7788 FAX 703 866 4071 daubers aol com GCS SERVICE INC SILVER SPRING MD 301 585 7550 DC 410 792 0388 BALT 800 638 7278 FAX 301 495 4410 GCS SERVICE INC RICHMOND VA 804 672 1700 800 899 5949 FAX 804 672 2888 SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS GCS SERVICE INC VIRGINIA BEACH VA 757 464 3500 800 476 4278 FAX 757 464 4106 WASHINGTON GCS SERVICE INC SEATTLE WA 206 763 0353 800 211 4274 FAX 206 763 5943 RESTAURANT APPLIANCE SERVICE 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com WEST VIRGINIA STATEWIDE SERVICE INC 603 MAIN AVE NITRO WV 25143 304 755 1811 800 441 9739 FAX
11. oe I N 223 IM N d N P xd 42 k B N 7 x K X 7 N 1 V See Heater Assembly Page T ITEM DESCRIPTION Mfg No 1 1 Heater Box Cover 05700 031 81 61 2 1 Kit Thermostat Wash Regulating Electrically Heated 06401 003 18 20 2 1 Kit Thermostat Wash Regulating Steam Heated 06401 003 18 21 3 1 Thermostat High Limit 05930 011 49 43 4 1 Terminal Board 05940 002 78 97 5 1 Fitting 1 4 Imperial Brass 05310 924 02 05 6 1 Heater Box Weldment 05700 002 41 18 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 59 M SECTION 5 PARTS SECTION _ HEATER ASSEMBLY 5 16 Lockwasher See Heater Chart Below 05311 275 01 00 Y Y Heater Gasket 05330 011 47 79 M 5 16 18 Hex Nut 05310 275 01 00 Heater Chart Model Volts Phase KW Part Number All 208 1 10 06401 003 12 94 230 1 10 06401 003 12 95 208 3 10 06401 003 12 94 230 3 10 06401 003 12 95 460 3 10 06401 003 12 96 Heater Chart Model KW 208V Models 230V Models 460V Models All 15 04540 121 68 45 04540 121 68 46 04540 121 68 47 CS amp models do not use electric heaters in the wash tank or power rinse tank SERVICE NOTE When replacing the tub heaters it is HIGHLY recommended that you also change out the gasket as well Once installed gaskets become compressed and are subjected to extreme temperature changes Replacing the gasket with a ne
12. x sss Locknut 1 4 20 with Nylon Insert lt 05310 374 01 00 A Rinse Drain Control Plate 05700 011 68 70 Rinse Tray Weldment All models except CGP gt K 05700 031 66 75 b Left Rinse Pan Locator Bracket 05700 021 92 38 Optional Parts for CGP Models __ Rinse Drain Control Plate 05700 011 68 70 Rinse Tray Weldment 7 2 Rinse Drain Overflow Plate models only gt 8 05700 002 53 62 05700 031 66 75 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 91 SECTION 5 PARTS SECTION DRIVE ASSEMBLY 2 s ef als lt 9 Ai 11 gt AR JP See Detail A 13 14 15 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 92 QTY 1 424 appa SECTION 5 PARTS SECTION DRIVE ASSEMBLY CONTINUED DESCRIPTION Drive Plate and Rod Weldment Replacement Kit with Expansion Legs Replacement Kit with Expansion Legs Adjuster Crank Adjuster Crank Assembly Skotch Yoke Weldment Replacement Kit Coupling amp Expansion Leg Weldment Pawl Bar Drive Linkage Casting Spacer Plate Pillow Block Replacment Kit Shaft Collar Drive Socket Drive Plate Pillow Block Drive Spring Shaft Collar Drive Motor Mounting Bracket Adjuster Spring Adjusting Handle Weldment Drive Motor Replacement Kits
13. 304 755 4001 sws3182 aol com WISCONSIN APPLIANCE SERVICE CEN TER INC 2439 ATWOOD AVE MADISON WI 53704 608 246 3160 800 236 7440 FAX 608 246 2721 ascmad execpc com APPLIANCE SERVICE CENTER INC 6843 W BELOIT RD WEST ALLIS WI 53219 414 543 6460 800 236 6460 FAX 414 543 6480 ascmil execpc com APPLIANCE SERVICE CENTER 786 MORRIS AVE GREEN BAY WI 54304 920 496 9993 800 236 0871 FAX 920 496 9927 ascfox execpc com AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS WISCONSIN TO WYOMING INTERNATIONAL GENERAL PARTS INC W223 N735 SARATOGA DRIVE WAUKESHA WI 53186 262 650 6666 800 279 9946 262 650 6660 FAX WYOMING HAWKINS COMMERCIAL APPLIANCE SERVICE 3000 S WYANDOT ST ENGLEWOOD CO 80110 303 781 5548 800 624 2117 FAX 303 761 5561 johns hawkinscommercial com METRO APPLIANCE SERVICE 1640 S BROADWAY DENVER CO 80210 303 778 1126 800 525 3532 FAX 303 778 0268 metroappls aol com INTERNATIONAL GLOBAL PARTS AND SUPPLY 7758 NW 72ND ST MIAMI FL 33166 305 885 6353 H D SHELDON AND CO 19 UNION SQUARE WEST NEW YORK NY 10003 212 627 1759 212 924 6920 CANADA THE GARLAND GROUP 1177 KAMATO ROAD MISSISSAUGA ONTARIO LAW 1X4 905 206 8380 SALES 905 624 1419 FAX 905 624 1851 SERVICE 800 427 6668 FAX 800 361 7745 March
14. Drive Motor 208 230 Volt 60 Hz Single Phase Models Drive Motor 208 230 Volt 60 Hz Three Phase Models Gear Drive Roller Bearing Drive Hub Replacement Kit 06401 003 11 64 Detail A Front Drive Motor Cover Mfg No 05700 021 67 44 06401 021 86 80 06401 011 94 54 05700 021 69 95 06401 003 08 48 05700 021 67 50 09515 021 87 73 05700 011 67 58 06401 003 08 50 05700 011 89 18 05700 021 67 39 05700 021 67 42 03120 021 71 87 05315 011 83 51 05700 011 89 18 05700 031 73 56 05315 011 71 90 05700 021 72 28 06401 003 08 42 06401 003 08 40 06105 011 71 88 03120 011 71 81 05700 011 67 97 Rear Drive Motor Cover Replacment Kit 06401 003 10 18 Replacement Kits Notes The replacement kits for the drive motor covers come with the weldments and the mounting hardware AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 93 Door Switch Magnet 05700 111 51 68 SECTION 5 PARTS SECTION DOOR ASSEMBLIES Screw 8 32 x 1 4 Long 05305 172 09 00 2 lt Wash Door Hood Support 05700 031 84 13 Prewash Door Hood Support 05700 031 84 14 ITEM 1 1 2 2 2 2 QTY a DESCRIPTION Wash Door Weldment Wash Door Weldment No Emboss Prewash Door Weldment Left to Right Model Prewash Door Weldment Right to Left Model Prewash Door Weldment No Emboss Left to Right Model Prewash Door Weldment No Embos
15. 05700 002 87 05 2 1 Ball Valve Handle Assembly 05700 021 84 74 Spacer Not Shown 05700 002 87 05 3 5 Elbow 1 1 2 FNPT 90 Brass 04730 011 73 77 4 10 Adapter 1 1 2 NPT 04730 401 25 01 5 2 Tube 1 1 2 x 20 1 8 Long AJ 86 Models 05700 021 84 29 2 Tube Copper 1 1 2 x 27 1 2 Long AJ 100 Models 05700 021 84 28 6 5 Connector No Hub 1 1 2 04720 604 06 00 7 5 Nipple 1 1 2 NPT Brass Close 04730 207 40 00 8 4 Tee 1 1 2 NPT x 1 1 2 NPT x 1 1 2 NPT 04730 011 69 93 9 1 Nipple 1 1 2 NPT x 3 Long Brass 04730 011 87 04 10 1 Rinse Nipple Weldment 05700 021 84 61 11 4 Tube Copper 1 1 2 x 2 Long 05700 011 87 16 12 2 Elbow 1 1 2 90 Brass Street 04730 206 32 00 13 2 Tube Copper 1 1 2 x 7 3 4 Long AJ 86 Models 05700 021 84 24 2 Tube Copper 1 1 2 x 13 3 4 Long AJ 100 Models 05700 021 88 17 14 3 Valve Ball 1 1 2 NPT 04820 011 71 46 15 2 Tube Copper 1 1 2 x 4 7 16 Long AJ 86 Models 05700 011 84 22 2 Tube Copper 1 1 2 x 5 1 4 Long AJ 100 Models 05700 002 79 12 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 84 wa SECTION 5 PARTS SECTION DRAIN VALVE HANDLE ASSEMBLY DRAIN QUENCH SYSTEM Drain Valve Handle Sleeve i 05700 000 01 53 er Drain Quench Assembly 06401 002 44 07 Handle Weldment gt 05700 021 70 45 Nipple 1 1 2 NPT 04730 207 40 00 Modified Compression Fitting 05700 001 16 52 Lid Drain Quench md 0570
16. 06401 003 07 40 lt O Ring 06401 003 07 42 Diaphragm gt Retainer lt Diaphragm 06401 003 07 42 Screen Retainer lt Mesh Screen Valve Body Complete 110 Volt Solenoid Valve Assembly 3 4 04810 100 53 00 Coil amp Housing only 3 4 04810 200 01 18 Possible Problems 1 Pilot port extension 1 clogged Clean hole 2 Hole 2 Clogged Pass heated straight pin through hole 1 gt Screw Data Plate lt lt Cap Retainer O Ring EL Components of Repair Kit 06401 003 06 24 lt Plunger lt Complete Vacuum Breaker Assembly 3 4 NPT 04820 002 53 77 DISASSEMBLY These valves may be taken apart by unscrewing the bonnet and the enclosing tube assembly from the valve body assembly After unscrewing carefully lift off the bonnet and enclosing tube assembly Don t drop the plunger The o ring seal and diaphragm cartridge can now be lifted out Be careful not to damage the machined faces while the valve is apart TO REASSEMBLE Place the diaphragm cartridge in the body with the pilot port extension UP Hold the plunger with the synthetic seat against the pilot port Make sure the o ring is in place then lower the bonnet and enclosing tube assem bly over the plunger Screw the bonnet assembly snugly down on the body assembly AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued
17. 3 4 NPT x Closed Brass 04730 207 34 00 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 79 ws SECTION 5 PARTS SECTION RECIRCULATING PUMP ASSEMBLY CGP MODELS ONLY Elbow 3 4 90 Brass 2 per 04730 206 13 00 Pump Recirculating d 06105 002 05 26 pe Pump Recirculating with Adapters 05700 002 51 28 Nipple 3 4 Close Brass 2 per 04730 207 34 00 Pump Recirculating Modified 05700 002 81 22 Used on AJ 64CGP AJ 86CGP AJ 100CGP units right to Used only on AJ 86CGP left to right units left units and the AJ 64CGP left to right unit Mounting Bracket Mounting Bracket 05700 002 25 74 05700 002 23 61 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 80 r SECTION 5 PARTS SECTION HOSE CONNECTIONS CGP MODELS ONLY A 0 Bc A G gt lt 2 Recirculating Pump Assembly Gas Coil Weldment Rinse Booster Tank lt x C D Rinse Header Plumbing Assembly Wash Fill Plumbing Assembly HOSE ASSEMBLIES AJ 86CGP L R amp R L AJ 100CGP L R Each hose assembly includes 2 3 4 Pushlock Fittings part number 04730 011 94 00 A Hose Recirculating Discharge 05700 002 52 74 05700 002 52 76 B Hose Recirculating Pump Suction 05700 002 52 75 05700 002 51 38 C Hose Wash Coil Assembly 05700 002 52 76 047
18. 919 779 2266 FAX 919 779 2224 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 6418 101 AMSTERDAM WAY WILMINGTON NC 28405 910 791 0000 FAX 910 791 6662 info whaleyfoodservice com NORTH DAKOTA GCS SERVICE INC MINNEAPOLIS MN 612 546 4221 800 345 4221 FAX 612 546 4286 GENERAL PARTS INC 10 SOUTH 18TH STREET FARGO ND 58103 701 235 4161 800 279 9987 701 235 0539 FAX OHIO CERTIFIED SERVICE CENTER 890 REDNA TERRACE CINCINNATI OH 45215 513 772 6600 800 543 2060 FAX 513 612 6600 sbarasch certifiedsc com CERTIFIED SERVICE CENTER 171J K NORTH HAMILTON RD COLUMBUS OH 43213 614 751 3769 866 862 1252 FAX 614 751 5792 jadkins certifiedsc com CERTIFIED SERVICE CENTER 6025 N DIXIE DRIVE DAYTON OH 45414 937 898 4040 800 257 2611 FAX 937 898 4177 dharvey certifiedsc com COMMERCIAL PARTS amp SVC OF COLUMBUS 5033 TRANSAMERICA DRIVE COLUMBUS OH 43228 614 221 0057 800 837 8327 FAX 614 221 3622 GCS SERVICE INC COLUMBUS OH 614 476 3225 800 282 5406 FAX 614 476 1196 ELECTRICAL APPLIANCE REPAIR SVC 5805 VALLEY BELT ROAD CLEVELAND OH 44131 216 459 8700 800 621 8259 FAX 216 459 8707 tomr electapplrep com OKLAHOMA RESTAURANT 1229 W MAIN STREET OKLAHOMA CITY OK 73106 405 235 2184 800 445 1791 FAX 405 236 5592 SECTION 7 JACKSON MAINTENANCE 8 REPAIR CENTERS s OREGON RON S SE
19. BLK WH BLK WA e GREY MOTOR ROL CIRCUIT BREAKER LIM FLOAT SWITCH 1 FLOAT SWITCH ASH FLOA T ASH FLOAT 2 lt 2 lt OPTIONAL gt REY FILL SOLENOID AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 129 SECTION 6 ELECTRICAL SCHEMATICS ww AJ 86CE amp AJ 100CE 460 VOLT 60 HZ THREE PHASE PRIMARY SIDE SIE 1 AF cem LI EEN A Fe 1 4 1 BLUE 86A 4 1 2 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 130 wawww SECTION 6 ELECTRICAL SCHEMATICS wawww AJ 86CE amp AJ 100CE 460 VOLT 60 HZ THREE PHASE SECONDARY SIDE ie t T Ce RII E I celle 4 Bi D DO 4 Ss 9 4l D AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 131 o SECTION 6 ELECTRICAL SCHEMATICS AJ 86CS amp AJ 100CS 208 230 VOLT 60 HZ SINGLE PHASE PRIMARY SIDE k 5 zia 1 4 AH E de gt elle
20. R L models Decal Power Rinse 160 F 30a 1 Wash Thermometer 120 L R models 30a 1 Wash Thermometer 96 R L models Decal Wash 150 F 30b 1 Prewash Thermometer 120 L R amp R L models 31 1 Power Rinse Thermometer Decal Power Rinse 160 F 32 1 Decal Gauge Items not shown Grommet 1 2 OD x 3 8 ID Bushing Heyco SB100 Plug Heyco 2700 G 875 Control Box Cover Control Box Cover Hinge Weldment Control Hinge Rod MANUAL DELIME Switch Located on rear of contol box MANUAL DELIME Decal Copper Conductors Only Decal Control Box Leg Mfg No 05700 041 88 50 09905 101 12 66 05940 011 48 27 05311 273 02 00 05305 011 62 17 05945 111 44 44 05945 111 44 44 05940 200 76 00 05945 111 44 45 05700 021 94 96 05305 011 39 36 05311 174 01 00 09905 011 86 86 05940 002 78 97 05945 111 68 38 05945 111 68 38 05945 111 68 38 05945 111 68 38 05925 011 68 34 N A N A 05930 011 49 55 N A 05940 021 89 41 05945 002 24 70 05305 173 12 00 05950 011 68 35 05310 373 01 00 05920 011 72 89 05920 011 72 88 05305 171 02 00 05945 111 35 19 05945 111 72 51 06685 111 68 49 09905 002 97 62 06685 111 68 49 06685 111 87 13 09905 003 01 31 06685 111 87 13 06685 111 68 49 09905 002 97 61 06685 111 87 13 06685 111 87 13 09905 003 01 31 09905 021 82 65 05325 011 46 73 05975 210 09 00 05975 011 47 81 05700 031 66 88 05700 021 68 57 05700 011 68 58 05930 301 22 18 09905 011 74 61 09905 011 47 35 05700 011 71 47 AJ 6
21. RCULATING RI PRE WASH FILL FINAL RINSE SO 09905 031 80 35 SH PUMP 5 LIGHT HEATER HIGH LIMI RCULATING RINSE T LIGHT WASH FLOAT SWITCH 1 WASH FLOAT SWITCH 2 RECIRCULATING RINSE AT SWITCH 1 RECIRCULATING RINSE AT SWITCH 2 GREY GREY GREY REY D GREY uso ORG 080 ORG ORY YEL WHT CRY NE 57 8 REL 3LK RED 8LK gt e WHT WHT RED WHT cwTS BLK YEI WHT WHT BLK WHT AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 127 SECTION 6 ELECTRICAL SCHEMATICS AJ 86CE amp AJ 100CE 208 230 VOLT 60 HZ THREE PHASE PRIMARY SIDE 10GA H Fe 9 sl LEEFER CES P 10GA 8 1111 PLL Las ok OS lb BLACK 864 LI N Se 14 ev 4 77 TN j 2 AD A 88 d 5 45 o A A AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 128 SECTION 6 ELECTRICAL SCHEMATICS AJ 86CE amp AJ 100CE 208 230 VOLT 60 HZ THREE PHASE SECONDARY SIDE lt BLK ORG BLK WHT WHT L tz DESEN WHT BLK WHT BLK WHT v 1 EL RED BLK WHT BLK 22211 4 BLK WHT 3LK wH
22. Scrap Basket Assembly 06401 011 87 78 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 101 SECTION 5 PARTS SECTION CURTAINS TUB MAGNETS Curtain 24 1 2 Long x 20 1 2 Wide CGP MODELS ONLY 08415 002 47 37 Extra Long Curtain Decal CGP MODELS ONLY 09905 002 52 69 Limit Switch Bracket 05700 021 71 18 Curtain 21 Long x 20 1 2 Wide 08415 131 73 45 Long Curtain Decal 09905 011 73 84 Curtain Hook 05700 011 83 54 Curtain 12 Long x 20 1 2 Wide 08415 131 73 44 Short Curtain Decal 09905 011 73 82 Middle Curtain Hook 05700 011 72 65 Curtain Rod 05700 021 73 43 Conveyor Switch Replacement Kit 06401 003 11 79 Replacement Kit Note The conveyor switch replacement kit comes with the switch a terminal and a wire nut Service Note The cord for the conveyor switch needs to be cut to length in the field and have the pink terminal applied there Issued 05 02 2006 Revised N A 102 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 ws SECTION 5 PARTS SECTION VENT COWL ASSEMBLY VENT SCOOP OPTION Vent Cowl Cover Replacement Kit gt Gasket Top Vent Cowl 06401 003 10 16 05330 031 83 47 7 amp Gasket Side Vent Cowl 05330 031 83 48 Ven
23. 02 2006 Revised N A 77 SECTION 5 PARTS SECTION AJ 86 GAS COIL ASSEMBLY CGP MODELS Gas Coil Box Cover 05700 002 48 50 Other items used but not shown TEM O OQ QTY DESCRIPTION Thermostat High Limit Gasket Terminal Board Thermostat Bracket Decal Thermostat Regulating Thermostat Wash Regulating Fitting 1 4 Imperial Brass Coil Box Weldment 05700 002 50 94 See Wash Tank Coil Assembly page See Hose Connections page Connects with 3 4 90 Elbow Brass 04730 206 13 00 3 4 Close Brass Nipple 04730 207 34 00 Mfg No 05930 011 49 43 05330 200 02 70 05940 002 78 97 05700 011 81 64 09905 011 84 31 06401 140 00 32 05310 924 02 05 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A ws SECTION 5 PARTS SECTION TANK RINSE BOOSTER CGP MODELS ONLY sd 4 p E 7 N P d N WC 8 7 6 CE 10 p f BOTTOM ANGLED VIEW Y gt 6 gt 2 177 e _ TOP ANGLED VIEW ITEM DESCRIPTION Mfg No 1 2 Plumbing Assembly Inlet Discharge Rinse Tank 05700 002 51 24 2 1 Tube Dispersion Weldment 05700 002 46 16 3 1 Tank GP Rinse 05700 002 45 05 4 1 Bracket Upper Rinse Tank 05700 002 67 13 5 1 Bracket Lower Rinse Tank 05700 002 67 14 6 1 Nipple 3 4 NPT x 4 Long 04730 207 05 00 7 3 Elbow 3 4 NPT 90 Brass 04730 206 13 00 8 1 Nipple
24. 3 4 x 3 4 x 1 2 Adapter Threaded 1 4 Valve Ball Test Cock 1 4 NPT Gauge 0 100 PSI Decal 15 25 PSI Tube 3 4 x 2 13 16 Long Plug 1 4 Regulator Pressure 3 4 NPT Not used on CGP models Elbow 3 4 90 Brass Used on CGP models only Tube 3 4 x 9 Long Tube 3 4 x 16 1 4 Long Tube 3 4 x 5 1 2 Long Mfg No 05700 021 67 98 05700 002 57 87 05700 011 67 99 04730 209 07 37 04820 002 53 77 04730 206 04 34 04730 207 34 00 04810 100 53 00 04730 212 05 00 04730 401 11 01 04730 411 46 01 05700 000 54 85 05700 001 26 74 04730 411 03 01 04730 401 41 01 04810 011 72 67 06685 111 88 34 09905 002 97 74 05700 011 72 72 04730 209 01 00 06685 011 58 22 04730 206 13 00 05700 000 75 61 05700 011 31 48 05700 002 61 46 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 65 wu SECTION 5 PARTS SECTION RINSE HEADER PLUMBING ASSEMBLY CGP MODELS Complete Plumbing Assembly lt 2 d 05700 002 51 16 A Valve 3 4 Pressure Reducing 04820 002 51 53 Y Strainer 3 4 Brass 04730 717 02 06 Solenoid Valve 3 4 110V 04810 100 53 00 Nipple 3 4 Close Brass 04730 207 34 00 Incoming Plumbing Support Bracket 05700 002 50 70 Inlet Plumbing Mounting Bracket 222 per 7 08700 002 51 41 Incoming Piping Assembly 05700 002 51 15 Clamp Pipe 2 05700 000 35 06 CA Elbow 3 4 90 B
25. 30 93 Issued 05 02 2006 Revised N A 138 SECTION 6 ELECTRICAL SCHEMATICS AJ 86CGP amp AJ 100CGP 208 230 VOLTS 60 HZ SINGLE PHASE SECONDARY SIDE 3LK DRG euer BLK WHT A tef MESM DRC 3 U BLK WH ORG BLU BLK whl 80 vnm m 5 RI4 o RLKZYEL ue 4 RED Seet Hart au we c euer 36 47 A BLK Wh u A 87 8 T EA 8599 ausa wer D 4 A FLK VHT eri GRY GRY ey LEGEND L1 Le POWER DISTRIBUTION BLOCK GROUND DRIVE M WASH RECIRCUL FINAL R 1 FINAL R RELAY 42 PREWASH PUMP MOTOR wy 258 WASH TANK FILL REL T 9 meo dech A RECIRCULATING RINSE gt PRE WASH TANK FILI E DOOR SAFETY 5 0008 SAFETY SW WASH RECIRCUL E MOTOR UMP MOTOR RCULATING RINSE PUM MOTOR 20 PUMP MOTOR ULATING SYSTEM PUMP MOTOR RED 3LK rn A D I ER o A WASH PUMP SWITCH 2 AUTO RECIRCULATIN FINAL RI ur PRE WASH 7 t LIGHT WASH FLOAT SWITCH WASH FLOAT SWITCH 2 RECIRCULATING R RECIRCULATIN E WASH 4 4
26. 302 656 3673 elmer2 erols com EMR SERVICE DIVISION 106 WILLIAMSPORT CIRCLE SALISBURY MD 21804 410 543 8197 FAX 410 548 4038 FLORIDA COMMERCIAL APPLIANCE SERVICE 8416 LAUREL FAIR CIRCLE BLDG 6 SUITE 114 TAMPA FL 33610 813 663 0313 800 282 4718 FAX 813 663 0212 commercialappliance world net att net GCS SERVICE INC MIAMI FL 305 621 6666 800 766 8966 FAX 305 621 6656 GCS SERVICE INC ORLANDO FL 407 841 2551 800 338 7322 FAX 407 423 8425 NASS PARTS AND SERVICE INC 1144 BELVILLE ROAD UNIT 359 DAYTONA BEACH FL 32114 386 226 2642 800 432 2795 386 736 7695 FAX GCS SERVICE INC TAMPA FL 813 626 6044 800 282 3008 FAX 813 621 1174 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 147 JONES McLEOD APPLIANCE 5 854 LAKESIDE DRIVE MOBILE AL 36693 251 666 7278 800 237 9859 FAX 251 661 0223 service jones mcleod com NASS PARTS AND SERVICE INC 1108 SOUTH WOODS AVENUE ORLANDO FL 32805 407 425 2681 800 432 2795 407 425 3463 FAX NASS PARTS AND SERVICE INC 1376 HEIDE AVENUE PALM BAY FL 32907 321 952 2012 800 432 2795 321 953 0266 FAX GEORGIA GCS SERVICE INC ATLANTA GA 770 452 7322 800 334 3599 FAX 770 452 7473 HERITAGE FOODSERVICE GROUP OF ATLANTA 2100 NORCROSS PKWY SUITE 130 NORCROSS GA 30071 770 368 1465 866 388 9837 FAX 866 388 9838 WH
27. 98 Clamp Not Shown WASH MOTOR CHART 04730 002 32 15 Volts Phase Hz Part Number 208 230 1 60 06105 021 70 57 200 230 3 60 06105 121 70 58 460 3 60 06105 121 70 58 PREWASH MOTOR CHART Model s Volts Phase Hz Part Number AJ 86 s 208 1 60 06105 121 70 55 Upper Support Bracket gt 230 1 60 06105 121 70 55 05700 021 73 68 208 3 60 06105 121 70 56 230 3 60 06105 121 70 56 460 3 60 06105 121 70 56 Nut 1 4 20 Serrated E E o ET 208 3 60 06105 121 70 58 230 3 60 06105 121 70 58 460 3 60 06105 121 70 58 Lower Support Bracket gt 05700 021 73 71 POWER RINSE MOTOR CHART Model s Volts Phase Hz Part Number AJ 100 s 208 1 60 06105 121 70 57 230 1 60 06105 121 70 57 208 3 60 06105 121 70 58 230 3 60 06105 121 70 58 460 3 60 06105 121 70 58 Motor Mounting Gasket 05330 011 71 62 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 86 ws SECTION 5 PARTS SECTION PREWASH amp WASH PUMP WELDMENT Prewash Strainer Bracket Prewash Intake Strainer Weldment Intake Suction Scoop Weldment 05700 021 74 94 05700 021 74 96 05700 021 87 60 The pump weldment is secured to the pump plate through the actual tub wall using the following fasteners Nut Hex 3 8 16 05310 276 01 00 Washer Flat 3 8 05311 176 01 00 Lockwasher Split 3 8 05311 276 01 00 The power rinse pump weldment is a single part Separate The wash pump weldment is a single part Separate pi
28. End Cap 05700 011 67 11 Cap Wash Tube 5 x 05700 021 69 68 Lanyard a 05340 011 72 46 SERVICE NOTE When replacing the 10 32 screws in the End Caps it is recommended Locknut 10 24 with Nylon Insert 5 that a thread locking fluid be used to ensure 05310 373 01 00 that the screws do not back out during nor Screw 10 32 x 3 8 Truss Head mal operation 05305 173 12 00 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 88 SECTION 5 PARTS SECTION LOWER WASH ARM ASSEMBLY Lower Wash Arm Support Bracket 05700 011 71 20 Secured with Locknut 1 4 20 with Nylon Insert 05310 374 01 00 Screw 10 32 x 3 8 Truss Head 05305 173 12 00 6 05700 011 67 11 Lanyard 6 per Manifold Quick Release Key 05340 011 72 46 05700 011 94 45 Lower Wash Arm Manifold Weldment 05700 031 67 29 Locknut 10 24 with Nylon Insert 05310 373 01 00 Complete Lower Wash Arm Assembly 05700 031 74 66 SERVICE NOTE When replacing the 10 32 screws in the End Caps it is recommended that a thread locking fluid be used to ensure that the screws do not back out during normal operation AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 89 ws SECTION 5 PARTS SECTION UPPER amp LOWER POWER RINSE ARM ASSEMBLIES Screw 10 32 x 3 8 Long Complete Ae Assembly 05305 173 12
29. WAS LIMIT 5 TAT COLD WATER HERMOSTAT TIONAL COLD WATER VALVE OPTIONAL LIMIT SWITCH OPTIONAL A 5 WASH FILL SOLENOID L 0 RECIRCULAT FILL SOLENOID PRE WASH D MAST ar Wi Gr wet BE 1 BRN BRN R AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 139 n SECTION 6 ELECTRICAL SCHEMATICS AJ 86CGP amp AJ 100CGP 208 230 VOLTS 60 HZ THREE PHASE PRIMARY SIDE BLACK MCA M AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 140 SECTION 6 ELECTRICAL SCHEMATICS AJ 86CGP amp AJ 100CGP 208 230 VOLTS 60 HZ THREE PHASE SECONDARY SIDE ter wer DEE Been A BLK WHT win 186 1 Bim Zen Sec BR 8 A A 215 ax BLK 72 5815 R3 EZ NET YELZRED 8 3LK WHT WHT A BLK WHT GRY WWT eg GRY WH BLK VHT A ILK WH ma GRY LEGEND d DISTRIBUTION BLOCK D MOTOR CONTACTOR PUMP MOTOR CONTACTOR CIRCULATING SE PUMP INAL E RELAY 1 F INAL RINSE RELAY 42 RB ASH PUMP MO
30. bestserv aol com DUFFY S EQUIPMENT SVC 3138 ONEIDA STREET SAUQUOIT NY 13456 315 737 9401 800 443 8339 FAX 315 737 7132 duffyequip aol com NORTHERN PARTS amp SVC 21 NORTHERN AVENUE PLATTSBURGH NY 12903 518 563 3200 800 634 5005 FAX 800 782 5424 info northernparts com GCS SERVICE INC BROOKLYN NY 718 486 5220 800 969 4271 FAX 718 486 6772 ALL SERVICE KITCHEN EQUIPMENT REPAIR 10 CHARLES ST NEW HYDE PARK NY 11040 516 378 1176 FAX 516 378 1735 ALL ISLAND REPAIRS 40 9 BURT DRIVE DEER PARK NY 11729 631 242 5588 FAX 631 242 6102 NORTH CAROLINA AUTHORIZED APPLIANCE SERVICECENTER 1020 TUCKASEEGEE RD CHARLOTTE NC 28208 704 377 4501 800 532 6127 FAX 704 377 4504 AUTHORIZED APPLIANCE SERVICECENTER 800 N PERSON ST RALEIGH NC 27604 919 834 3476 FAX 919 834 3477 NEW YORK TO PENNSYLVANIA AUTHORIZED APPLIANCE SERVICECENTER 904 S MARSHALL ST WINSTON SALEM NC 27403 336 725 5396 FAX 336 721 1289 AUTHORIZED APPLIANCE SERVICECENTER 104 HINTON AVE WILMINGTON NC 28403 910 313 1250 FAX 910 313 6130 WHALEY FOODSERVICE 8334 K ARROWRIDGE BLVD CHARLOTTE NC 28273 704 529 6242 FAX 704 529 1558 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 203 D CREEK RIDGE RD GREENSBORO NC 27406 336 333 2333 FAX 336 333 2533 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 335 105 SHERWEE DRIVE RALEIGH NC 27603
31. placing customer s circuit breaker in the OFF position Turn off machine circuit breaker located on right side of control box b Remove cover from control box on top of dishwasher c Make sure water temperature is below 140 F preferably about 130 F d Turn on both circuit breakers Observe heater relay R1 while the power switch is turned ON and OFF If relay contacts move in and out the heater relay is operating correctly if not proceed to B If heater relay R1 closes 1 Check power supply at incoming terminal board L1 L2 amp L3 It should be the same voltage as indicated on the machine data plate 2 Check power at connections on heater relay R1 The voltage should agree with the voltage on the machine data plate If not check wires for breaks or bad connections 3 Check power at terminals of heater which should agree with the data plate If not check wires for breaks or bad connections 4 Temperatures should rise as explained in 1 and amperage may be checked according to those instruc tions Replace any defective elements C If heater relay R1 does not close 1 There is an insulated movable insulated movable bar on relay across the top With an insulated probe depress this bar and observe the thermometer the temperature should rise noticeably in a minute or two If it moves slow ly it would indicate that the element is faulty If it moves constantly higher at a good rate elements shou
32. the Side Loader Service Note The cord for the conveyor switch needs to be cut to length in the field and have the Pawl Bar Roller Bracket pink terminal applied there 05700 031 77 94 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 106 SECTION 5 PARTS SECTION wn SIDE LOADER VENT COWL OPTION Vent Cowl Replacement Kit Left to Right Vent Cowl Replacement Kit Right to Left 06401 003 11 81 06401 003 11 83 Service Note One of the side gaskets that come in the kit will need to be cut to length kk in order to fit prop 4 on the unit when replaced Replacement Kit Note 031 83 47 The replacement kit s for the vent cowls come with the Ment Cowl 08 05 30 03183 Vent Cowl Gasket Side 05330 031 83 48 cowls the gaskets and mounting hardware VENT SCOOP OPTION STANDARD ASSEMBLY Vent Scoop Assembly Vent Cowl Cover Replacement Kit 05700 002 04 08 06401 003 10 16 Vent Cowl Assembly for Hooded Side Loader Option 05700 003 15 66 Replacement Kit Note The cover kit contains the cover and the hardware for mounting it AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 107 SECTION 5 PARTS SECTION ERR D226 STEAM BOOSTER CONTROL BOX ASSEMBLY BN Decal Warning Disconnect Power 09905 100 75 93 Decal Schematic 0226 Booster on the inside of the control box cover 09905 002 7
33. 0 04730 912 01 00 04730 207 46 00 04730 907 01 00 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 110 SECTION 5 PARTS SECTION GO BOX COMPONENTS A GO BOX is a kit of the most needed parts for a particular model or model familly to successfully effect a repair in the first call 9096 or more of the time The following components be ordered together using part number 06401 002 14 99 QTY NY 3 85 hihi NE DESCRIPTION Drive Motor Contactor Contactor Wash Heater 3 ph 3 pole Contactor Wash Heater 1 ph 4 pole Final Rinse Arm End Cap Float Switch Dual Wash amp Prewash Gasket Pawl Bar Gutter Gauge Pressure Glide Door Edge Magnet Door Reed Switch O Ring Prewash Manifold O Ring Wash Manifold Overload Drive Motor Overload Wash Motor Relay 120v 3 PDT Relay 120v 50 60Hz 3A Control Repair Kit 3 4 Vacuum Breaker Roller Pawl Bar Seal Kit for Wash and Prewash pump Solenoid Valve Fill amp Rinse Switch Power Switch Reed Actuator NC Switch Reed Door NO Thermometer 48 Capillary Thermometer 96 Capillary Thermostat Wash High Limit Thermostat Wash Regulating Transformer 150VA Valve Ball 1 1 2 NPT Mfg No 05945 111 68 38 05945 002 24 70 05945 111 68 37 05700 011 35 92 06680 121 70 71 05330 011 68 55 06685 111 88 34 05700 111 70 92 05930 111 51 68 0
34. 0 002 67 16 Y Thermostat 05930 003 13 65 Reducer 1 1 2 x 1 4 04810 100 09 18 04730 002 55 76 i 227 Dishmachine Drain 7 Cold Water Supply Tee 1 1 2 x 1 1 2 x 1 1 2 4 04730 011 69 93 IN 1413 Box Drain Quench i 05700 002 69 96 277 Reducer 1 1 2 to 1 2 Valve Check 1 2 5 77 04730 002 55 75 Not Shown N 04820 002 55 77 Nipple Close 1 2 NPT Not Shown 04730 207 15 00 From the existing drain attach the two additional Tees using the 1 1 2 NPT Close Nipples Tighten the Reducers into the Tees as shown above Attach the Modified Compression Fitting into the 1 1 2 to 1 4 Reducer Position the bulb of the thermostat so that it rests approximately 1 4 from the bottom of the Tee Tighten the Modified Compression Fitting as required Attach to the incoming cold water line Use pipe dope or thread tape as required to prevent any leaks AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 85 ws SECTION 5 PARTS SECTION MOTOR ASSEMBLIES Wash Impeller 05700 031 67 45 See Motor Key 3 16 x 1 Long Pump Plate Power Rinse Impeller AJ 100 s Chart Below 05700 011 89 17 05700 021 71 83 05700 031 67 45 Y Prewash Impeller AJ 86 s amp AJ 100 s Pump Seal 05700 031 71 78 Impellar Washer Bolt 1 4 20 x 3 4 Cap Screw 3 816 x2 05700 011 71 95 05305 274 04 00 05305 011 74 98 05330 011 71
35. 0 406 40 01 Tube Copper 3 4 x 49 1 2 Long 05700 031 87 98 Adapter 3 4 Brass 04730 401 11 01 1 Nipple 3 4 NPT 2 Long Brass 1 04730 207 46 00 Elbow 3 4 Copper to Copper Female z 04730 406 16 01 CC Tube Copper 3 4 x 24 Long SCH 05700 021 76 53 Union 3 4 NPT Brass 04730 212 05 00 Elbow Brass 90 3 4 04730 206 13 00 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 68 Nipple 3 4 NPT NS Close 85 04730 207 34 00 SECTION 5 PARTS SECTION WATER HAMMER ARRESTOR OPTION WATER PRESSURE REGULATOR KIT OPTION WATER PRESSURE REGULATOR WITH ARRESTOR KIT OPTION Regulator Pressure 3 4 06685 011 58 22 WATER HAMMER ARRESTOR OPTION Water Arrestor 1 2 NPT 06685 100 05 00 Tee 3 4 x 3 4 x 1 2 lt lt 04730 211 06 00 Water Arrestor 1 2 NPT lt 06685 100 05 00 p Bushing 3 4 x 1 2 04730 002 01 34 lee Brass 3 4 x 3 4 x 3 4 04730 211 01 34 Nipple Close 3 4 04730 207 34 00 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 69 SECTION 5 PARTS SECTION RINSE SOLENOID VALVE amp VACUUM BREAKER REPAIR PARTS KITS lt Screw Data Plate Se Coil amp Housing Valve Bonnet Spring vg 06401 003 07 40 Spring position is moved for clarity __ Plunger Goes below the plunger
36. 00 Locknut 10 24 with Nylon Insert 05310 373 01 00 s lt Lanyard x 05340 011 72 46 05700 011 87 11 Upper Wash Manifold 05700 031 91 48 SERVICE NOTE When replacing the 10 32 screws in the End Caps it is rec ommended that a thread locking fluid be 2 gt used to ensure that the screws do not back out during normal operation Lanyard 05340 011 72 46 Complete Lower Power Rinse Arm Assembly 05700 031 91 47 End Cap 05700 011 67 11 Y 4 d Manifold Quick Release Key k 7 05700 011 94 45 Locknut 10 24 with Nylon Insert e C 05310 373 01 00 Screw 10 32 x 3 8 Long gt 20 Lower Wash Arm Manifold 05700 031 91 49 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 90 Rinse Arm Support Bracket 05700 011 71 19 O Ring 05330 011 74 55 Retaining Ring Not Shown 05340 112 01 11 Right Rinse Pan Locator Bracket 05700 021 92 37 SECTION 5 PARTS SECTION FINAL RINSE ASSEMBLY Gasket 05330 111 42 81 End plugs can be ordered using part number 04730 209 07 37 N Upper Rinse Arm Replacement Kit 06401 003 10 08 Final Rinse Manifold Weldment 05700 021 74 88 Lower Rinse Arm Replacement Kit 06401 003 10 09 Replacement Kit Note The replacement kits for the rinse arms have the rinse arms end caps o rings and the retaining rings Rinse Pan Strainer Weldment 05700 041 85 09
37. 05 02 2006 Revised N A SECTION 5 PARTS SECTION I NONO WASH TANK COIL ASSEMBLY WASH TANK COIL ASSEMBLY Coil Weldment LEFT TO RIGHT 05700 041 88 31 Ges e CC Stand A Weldment Stand C Weldment 05700 002 74 82 05700 002 74 84 Z Ss 27 ES e Coil Nut WER Flat Washer J ag SERVICE NOTE Jackson HIGHLY recom mends that the Coil Gaskets be replaced NN Coil Gasket any time the Coil Weldment is replaced or y 05700 001 17 86 removed for an extended period of time WASH TANK COIL ASSEMBLY RIGHT TO LEFT 05700 002 81 44 Coil Weldment Stand A Weldment 05700 031 88 30 05700 002 74 82 d d ES J Stand a Weldment p 2a 05700 002 74 82 Coil Nut 05310 011 17 85 Di N N N Flat Washer 05700 001 17 87 RUN v lt b Coil Gasket 05700 001 17 86 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 71 w SECTION 5 PARTS SECTION STEAM INLET PLUMBING ASSEMBLY LEFT TO RIGHT MODELS 7 3 gt 2 6 lt 10 S _ lt SS 13 gt S ue lt 10 1 Sy A X M 7 12417 77 10 6 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 72 15 14 10 11 12 10 18 12 SECTION 5 PARTS SECTION
38. 1 666 7278 800 237 9859 FAX 251 661 0223 ALASKA RESTAURANT APPLIANCE SERVICE 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com ARIZONA AUTHORIZED COMMERCIAL FOOD EQMT SVC 4832 SOUTH 35TH STREET PHOENIX AZ 85040 602 234 2443 800 824 8875 FAX 602 232 5862 acsboss aol com GCS SERVICE INC PHOENIX AZ 602 474 4510 800 510 3497 FAX 602 470 4511 ARKANSAS BROMLEY PARTS amp SVC 10TH AND RINGO P O BOX 1688 LITTLE ROCK AR 72202 501 374 0281 800 482 9269 FAX 501 374 8352 service bromleyparts com parts bromleyparts com GCS SERVICE INC 3717 CHERRY ROAD MEMPHIS TN 38118 901 366 4587 800 262 9155 FAX 901 366 4588 ALABAMA TO FLORIDA CALIFORNIA BARKERS FOOD MACHINERY SERVICES 5367 SECOND STREET IRWINDALE CA 91706 626 960 9390 800 258 6999 FAX 626 337 4541 service barkers com GCS SERVICE INC LOS ANGELES CA 213 683 2090 800 327 1433 FAX 213 683 2099 GCS SERVICE INC SANTA ANA CA 714 542 1798 800 540 0719 FAX 714 542 4787 GCS SERVICE INC S SAN FRANCISCO CA 650 635 0720 800 969 4427 FAX 650 871 4019 COMMERCIAL APPLIANCE SERVICE INC 6507 PACIFIC AVENUE SUITE 102 STOCKTON CA 95207 916 567 0203 800 464 2222 916 567 0266 FAX GCS SERVICE INC SAN DIEGO CA 858 549 8411 800 422 7278 FAX 858 549 2323 INDUSTRIAL ELECTRIC SVC 5662 ENGI
39. 123 SECTION 6 ELECTRICAL SCHEMATICS wam AJ 64CS 460 VOLT 60 HZ THREE PHASE PRIMARY SIDE R3 T A 1 Loo 84 BLACK 1464 3 emm M roo Xx BLK 18GA DE 0L BLACK 1404 heec ur VLA AAAS AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 124 waw z SECTION 6 ELECTRICAL SCHEMATICS AJ 64CS 460 VOLT 60 HZ THREE PHASE SECONDARY SIDE BLK DRG BLK WHT BLK WHT BLK W Bl BLK WHT n L4 BLK HT BLK W BLK BLK HT BL BLK WH mos 53 m RRHS Ak 5 53 BLK WH GRE REY aac VAT 8119 GREY PST e ORG Hte POWER DISTRIBUTION BLOCK GRE A A URC DRIVE MOTOR CONTACTOR WASH PUMP MOTOR CONT PUMP METER R 1 RELAY R RMER R CONNECTION GNAL SWITCH POWER IGHT CWTS ASH HEAT SOLEI GREY RECIRCULATING R SHLENDIL AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 125 SECTION 6 ELECTRICAL SCHEMATICS AJ 86CE amp AJ 100CE 208 230 VOLT 60 HZ SINGLE PHASE PRIMARY SIDE i D M E 4 3LACK SLACK LOGA 14 Li RED 1 Lk D 105A EJ n 2 e i Lier of Lo BACK uu RED 1054 Lo
40. 13 2007 REECH AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 152
41. 16 877 924 4832 FAX 702 649 4607 larry hitechnv com 5454 LOUIE LANE RENO NV 89511 775 852 9696 FAX 775 852 5104 GCS SERVICE INC LAS VEGAS NV 702 450 3495 800 500 9060 FAX 702 450 3491 SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS NEW HAMPSHIRE GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 ACE SERVICE CO 95 HAMPTON AVE NEEDHAM MA 02494 781 449 4220 800 225 4510 MA amp NH FAX 781 444 4789 taceservice aol com MASSACHUSETTS RESTAU RANT SUPPLY 34 SOUTH STREET SOMERVILLE MA 02143 617 868 1930 800 338 6737 FAX 617 868 5331 NEW JERSEY JAY HILL REPAIRS 90 CLINTON RD FAIRFIELD NJ 07004 973 575 9145 800 836 0643 FAX 973 575 5890 jhrepair aol com GCS SERVICE INC EAST RUTHERFORD NJ 973 614 0003 800 399 8294 FAX 973 614 0230 GCS SERVICE INC PHILADELPHIA PA 215 925 6217 800 441 9115 FAX 215 925 6208 ELMER SCHULTZ SERVICES 201 W WASHINGTON AVE PLEASANTVILLE NJ 08232 609 641 0317 800 378 1641 FAX 609 641 8703 elmer2 erols com NEW YORK APPLIANCE INSTALLATION AND SERVICE CORP 1336 MAIN STREET BUFFALO NY 14209 716 884 7425 800 722 1252 FAX 716 884 0410 ais worldnet att net AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 149 B E S T INC 3003 GENESEE STREET BUFFALO NY 14225 716 893 6464 800 338 5011 FAX 716 893 6466
42. 2 00 05950 011 68 35 05310 373 01 00 05920 011 72 89 05920 011 72 88 05305 171 02 00 05945 111 35 19 05945 111 72 51 06685 111 68 49 09905 002 97 62 06685 111 87 13 09905 002 97 61 06685 111 87 13 09905 003 01 31 09905 021 82 65 05325 011 46 73 05975 210 09 00 05975 011 47 81 05700 031 66 88 05700 021 68 57 05700 011 68 58 05930 301 22 18 09905 011 74 61 09905 011 47 35 05700 011 71 47 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 55 SECTION 5 PARTS SECTION AJ 86 amp AJ 100 CONTROL BOX ASSEMBLY e lt 1 2 gt 3 3 4 5 e 20 eo lt 6b 5 g NE 4 7 10 11 12 5 lt e 14d gt 2 lt 1 26 8 14 16b OR 15 14b 13 lt 17 14 18 Th M lt 22 23 20 21 gt je ON 24 25 26 ac gt P il 295 26 27 1 lt 29b gt 14 1 SS 26 28 gt 141 3 ET gt e 13 26 ka 280 gt 5 ES lt 30a 141 14 4 ECK a lt 19 26 22 2 RV ER AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 56 SECTION 5 PARTS SECTION AJ 86 amp AJ 100 CONTROL BOX ASSEMBLY CONTINU
43. 20 011 94 10 66 D Hose Wash Fill Supply 05700 003 03 97 05700 003 03 99 E Hose connection to existing gas booster outlet fitting F Hose connection to existing gas booster inlet fitting G Hose Coil Recirculating 05700 002 17 71 05700 002 17 71 Gas Booster Connection Kit 05700 002 51 73 includes 18 Feet of 3 4 Hose 4 3 4 Push Lock Fittings AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 81 ws SECTION 5 PARTS SECTION AJ 64 DRAIN PLUMBING ASSEMBLY ITEM DESCRIPTION Mfg No 1 2 Ball Valve Handle Assembly 05700 021 84 74 1 Spacer Not Shown 05700 002 87 05 2 3 Tee Brass 1 1 2 x 1 1 2 x 1 1 2 04730 011 69 93 3 4 Adapter 1 1 2 04730 401 25 01 4 4 Tube Copper 1 1 2 OD x 2 Long 05700 011 87 16 5 2 Connector No Hub 1 1 2 04720 604 06 00 6 2 Elbow 1 1 2 Street Brass 90 04730 206 32 00 7 2 Valve Ball 1 1 2 NPT 04820 111 71 46 8 1 Nipple 1 1 2 NPT Brass Close 04730 207 40 00 9 1 Rinse Nipple Weldment 05700 021 84 61 10 1 Fitting Barbed 1 1 2 NPT x 1 1 2 04730 011 69 92 11 1 Nipple Brass 1 1 2 x 3 Long 04730 011 87 04 NOTE 1 Component is shown for installation in a Right to Left model component is rotated 180 degrees for Left to Right units AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 82 SECTION 5 PARTS SECTION AJ 86 amp AJ 100 DRAIN PLU
44. 4 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 57 SECTION 5 PARTS SECTION MOTOR OVERLOADS AJ 64 SERIES MOTOR OVERLOAD CHART Drive Motor PreWash Motor Wash Motor Power Rinse Motor 208 230V 60 HZ 1 PHASE Not Applicable Not Applicable Not Applicable Not Applicable AJ 86 SERIES MOTOR OVERLOAD CHART Drive Motor PreWash Motor Wash Motor Power Rinse Motor 208 230V 60 HZ 1 PHASE Not Applicable Not Applicable Not Applicable Not Applicable AJ 100 SERIES MOTOR OVERLOAD CHART Drive Motor PreWash Motor Wash Motor Power Rinse Motor 208 230V 60 HZ 1 PHASE Not Applicable Not Applicable Not Applicable Not Applicable 208 230V 60 HZ 3 PHASE 05945 111 68 39 Not Applicable 05945 111 68 40 05945 111 68 40 208 230V 60 HZ 3 PHASE 05945 111 68 39 05945 111 68 41 05945 111 68 40 05945 111 68 40 208 230V 60 HZ 3 PHASE 05945 111 68 39 05945 111 68 40 05945 111 68 40 05945 111 68 40 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 58 460V 60 HZ 3 PHASE 05945 111 69 12 Not Applicable 05945 111 68 41 05945 111 68 41 460V 60 HZ 3 PHASE 05945 111 69 12 05945 111 69 13 05945 111 68 41 05945 111 68 41 460V 60 HZ 3 PHASE 05945 111 69 12 05945 111 68 41 05945 111 68 41 05945 111 68 41 SECTION 5 PARTS SECTION HEATER BOX ASSEMBLY S gt 2 4 3 wN
45. 41 83 65 AJ 100 s 05700 041 91 00 05700 041 91 00 AJ 100CGP 05700 041 91 00 05700 041 91 00 Bullet Feet 4 per model order using part number 05340 011 71 74 FRONT DRESS PANELS Model Left to Right Part Number Right to Left Part Number AJ 64 s 05700 002 40 41 05700 002 40 41 AJ 86 s 05700 031 83 68 05700 041 86 60 AJ 86CGP 05700 002 89 68 05700 041 86 60 AJ 100 s 05700 041 94 89 05700 041 91 06 AJ 100CGP 05700 041 94 89 05700 041 91 06 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 62 Valve Solenoid 3 4 04810 100 53 00 SECTION 5 PARTS SECTION PREWASH PLUMBING ASSEMBLY Vacuum Breaker 3 4 04820 002 53 77 Nipple 3 4 Brass Close Y 04730 207 34 00 N N X N N Y N X 4 X 4 1 x 4 So 7 NNN N 2 Y Strainer 3 4 NPT Brass 04730 717 02 06 Nipple 3 4 Brass Close 04730 207 34 00 Elbow 90 3 4 Brass 04730 206 04 34 Elbow 902 3 4 Brass 04730 206 04 34 2 Z Nipple 3 4 x 6 Long 05700 001 26 74 M new gasket can be ordered using part num ber 05330 111 42 81 Fill Line Injector 05700 011 67 99 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 63 SECTION 5 PARTS SECTION RR INCOMING PLUMBING ASSEMBLY ELECTRIC am
46. 5330 400 12 08 05330 011 74 56 05945 111 68 39 05945 111 68 40 05945 111 72 51 05945 111 35 19 04820 001 60 57 05700 011 68 16 05330 011 71 98 04810 100 53 00 05930 011 49 55 05930 111 68 44 05930 111 68 86 06685 111 68 48 06685 111 68 49 05930 121 71 36 05930 121 67 72 05950 011 68 35 04820 111 71 46 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 111 ws SECTION 5 PARTS SECTION RINSE FILL MOTOR OPTION 10 9 d B _3 Sid 2 4 Y N ow 12 6 LSS 8 11 ITEM DESCRIPTION Mfg No 1 Rinse Fill Motor Assembly 05700 002 40 25 1 1 Motor 06105 002 72 71 2 1 Bracket Pump Mounting 05700 002 63 59 3 1 Clamp Hose 5 5 8 to 6 04730 011 34 90 4 1 Reducer Bushing 1 1 4 to 1 04730 002 73 62 5 1 Reducer Bushing 1 to 3 4 04730 011 65 14 6 1 Elbow 90 Deg 1 Street 04730 002 11 99 7 1 Nipple 1 NPT x 6 Long Brass 04730 002 12 00 8 1 Elbow 90 Deg Brass Female 04730 002 12 55 9 4 Lockwasher 1 4 05311 274 01 00 10 4 Bolt 1 4 20 x 1 2 Long 05305 274 02 00 11 4 Nut Hex S S 1 4 20 05310 274 01 00 12 1 Rinse Motor Mounting Bracket 05700 002 38 90 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 112 SECTION 6 ELECTRICAL SCHEMATICS e SECTION 6 ELECTRICAL SCHEMATICS AJ 64CE 208 230 VOLT 60 HZ SINGLE PHASE PRIMARY SIDE
47. 6 5331 PINE TREE FOOD EQUIP MENT 175 LEWISTON ROAD GRAY ME 04039 207 657 6400 800 540 5427 207 657 5464 FAX MARYLAND EMR SERVICE DIVISION 700 EAST 25TH STREET BALTIMORE MD 21218 410 467 8080 800 879 4994 FAX 410 467 4191 baltparts emrco com AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 148 EMR SERVICE DIVISION 106 WILLIAMSPORT CIRCLE SALISBURY MD 21804 410 543 8197 888 687 8080 FAX 410 548 4038 baltparts emrco com EMR SERVICE DIVISION 5316 Sunnyside Ave Beltsville MD 20715 301 931 7000 800 348 2365 FAX 301 931 3060 baltparts emrco com GCS SERVICE INC SILVER SPRING MD 301 585 7550 DC 410 792 0338 BALT 800 638 7278 FAX 301 495 4410 MASSACHUSETTS ACE SERVICE CO 95 HAMPTON AVE NEEDHAM MA 02494 781 449 4220 800 225 4510 MA amp NH FAX 781 444 4789 taceservice aol com MASSACHUSETTS RESTAU RANT SUPPLY 34 SOUTH STREET SOMERVILLE MA 02143 617 868 1930 800 338 6737 FAX 617 868 5331 GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 GCS SERVICE INC HARTFORD CT 860 549 5575 800 723 1562 FAX 860 527 6355 SUPERIOR KITCHEN SER VICE INC 399 FERRY STREET EVERETT MA 02149 617 389 1899 888 590 1899 617 389 1996 FAX MARYLAND TO NEW YORK MICHIGAN GCS SERVICE INC LIVONIA MI 248 426 9500 800 772 2936 FAX 248 426 7555 JAC
48. 64 235 9616 FAX 864 235 9623 WHALEY FOODSERVICE REPAIRS 26 amp US1 P O BOX 4023 WEST COLUMBIA SC 29170 803 791 4420 800 877 2662 FAX 803 794 4630 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 748 CONGAREE ROAD GREENVILLE SC 29607 864 234 7011 800 494 2539 FAX 864 234 6662 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 1406 C COMMERCE PL MYRTLE BEACH SC 29577 843 626 1866 FAX 843 626 2632 info whaleyfoodservice com RHODE ISLAND TO WISCONSIN WHALEY FOODSERVICE REPAIRS 4740 A FRANCHISE STREET N CHARLESTON SC 29418 843 760 2110 FAX 843 760 2255 info whaleyfoodservice com SOUTH DAKOTA GCS SERVICE INC MINNEAPOLIS MN 612 546 4221 800 345 4221 FAX 612 546 4286 GENERAL PARTS INC 10 SOUTH 18TH STREET FARGO ND 58103 701 235 4161 800 279 9987 701 235 0539 FAX TENNESSEE GCS SERVICE INC MEMPHIS TN 901 366 4587 800 262 9155 FAX 901 366 4588 GCS SERVICE INC NASHVILLE TN 615 244 8050 800 831 7174 FAX 615 244 8885 TEXAS ARMSTRONG REPAIR CEN TER 5110 GLENMOUNT DRIVE HOUSTON TX 77081 713 666 7100 800 392 5325 FAX 713 661 0520 gm armstrongrepair com COMMERCIAL KITCHEN REPAIR CO 1377 N BRAZOS P O BOX 831128 SAN ANTONIO TX 78207 210 735 2811 800 292 2120 FAX 210 735 7421 brock commercialkitchen com GCS SERVICE INC DALLAS TX 972 484 2954 800 442 5026 FAX 972 484 2531
49. 8 56 Control Box Cover Replacement Kit Note Ki The kit for the terminal block 2 replacement includes the block the spacer and the locknut es Replacement Kit Note Terminal Block Replacement Kit The kit for the control box cover 06401 003 11 78 comes with the decals and the DCN screws for securing the cover Decal 11 12 2 09905 002 78 67 E 21 Decal Ground a c 09905 011 86 86 Ground Lug a a 05940 200 76 00 m a a _ Thermostat 2 p 777 06680 500 01 77 Spacer Terminal Block ERE G SSW Light Red EN 05945 111 21 57 S FON Conduit Fitting 231 394 lt 05975 011 49 03 Control Box with Decal 06401 002 78 87 Power Switch 05930 011 49 55 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 108 w SECTION 5 PARTS SECTION 0226 STEAM BOOSTER PLUMBING ASSEMBLY AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 109 SECTION 5 PARTS SECTION D226 STEAM BOOSTER PLUMBING ASSEMBLY CONTINUED DESCRIPTION Water Pressure Regulator 3 4 Nipple Brass 3 4 NPT x 6 Long U Bolt 6 5 8 11 Thread Platform Weldment Heat Exchanger Steam Trap 3 4 Bushing 2 NPT x 3 4 NPT Black Iron Elbow 3 4 NPT Brass Nipple 1 Close B
50. ALEY FOODSERVICE REPAIRS 109 A OWENS INDUSTRIAL DRIVE SAVANNAH GA 31405 912 447 0827 888 765 0036 FAX 912 447 0826 PIERCE PARTS amp SERVICE 2422 ALLEN ROAD MACON GA 31216 478 781 6003 800 368 2512 FAX 478 781 7186 FLORIDA TO MARYLAND HAWAII FOOD PARTS 8 SERVICE CO 300 PUUHALE RD HONOLULU HI 96819 808 847 4871 FAX 808 842 1560 fepsco hula net IDAHO RESTAURANT APPLIANCE Svc 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com RON S SERVICE 703 E 44TH STREET STE 10 GARDEN CITY ID 83714 208 375 4073 FAX 208 375 4402 ILLINOIS CONES REPAIR SVC 2408 40TH AVE MOLINE IL 61265 309 797 5323 800 716 7070 FAX 309 797 3631 jackb cones com EICHENAUER SERVICES INC 130 S OAKLAND ST DECATUR IL 62522 217 429 4229 800 252 5892 FAX 217 429 0226 esi esiquality com GCS SERVICE INC ELMHURST IL 630 941 7800 800 942 9689 FAX 630 941 6048 GCS SERVICE INC ST LOUIS MO 314 683 7444 800 284 4427 FAX 314 638 0135 GENERAL PARTS INC 248 JAMES STREET BENSONVILLE IL 60106 630 595 3300 800 880 3604 FAX 630 595 0006 INDIANA GCS SERVICE INC INDIANAPOLIS IN 317 545 9655 800 727 8710 FAX 317 549 6286 B622 LA PAS TRAIL INDIANAPOLIS IN 46268 317 290 8060 800 410 9794 317 290 8085 FAX IOWA GOODWIN TUCKER GROUP 2900 DELAWARE AVENUE DES MO
51. ED TEM QTY DESCRIPTION 1 1 Electrical Box Weldment 2 1 Decal L1 L2 L3 3 1 Terminal Block 4 6 Lockwasher 10 5 2 Screw 10 32 x 3 4 Long Phillips Trusshead 6a 1 Light Amber Wash Heater Overload Not used on steam or gas models 6b 1 Light Amber Rinse Heater Overload Not used on steam or gas models 7 1 Wire Lug 2 AWG to 14 AWG 8 1 Light Red Power 9 1 Din Rail 10 3 Screw 10 32 x 1 2 Long Phillips Trusshead 11 1 Washer Flat 1 4 12 1 Decal Ground 13 1 Terminal Board 14a 1 Drive Motor Contactor 14b 1 Wash Pump Motor Contactor 14c 1 Recirculating Rinse Pump Motor Contactor 14d 1 Prewash Pump Motor Contactor 15 1 Circuit Breaker 208 amp 230 volt models only 16a 1 Recirculating Rinse Pump Motor Overload See motor overloads chart 16b 1 Wash Pump Motor Overload See motor overloads chart 17 1 Switch ON FILL amp OFF DRAIN 18 1 Drive Motor Overload See motor overloads chart 19 1 Terminal Board 20 2 Heater Contactor Not available on seam models 21 2 Screw 10 32 x 3 8 Long Phillips Trusshead 22 1 Transformer 23 4 Locknut 10 24 with Nylon Insert 24 1 Fuse Holder 460 volt models only 25 1 Fuse 460 volt models only 26 12 Screw 6 32 x 3 8 Long Phillipshead 27 7 Control Relay 2 Pole 5 for Gas models 1 not shown 28 3 Relay 3 Pole Gas models only 29a 1 Rinse Thermometer 96 L R amp R L models Decal Rinse 180 F 29b 1 Power Rinse Thermometer 96 L R models 29b 1 Power Rinse Thermometer 120
52. INES IA 50317 515 262 9308 800 372 6066 FAX 515 262 2936 parts goodwintucker com CONES REPAIR SVC 1056 27TH AVENUE SW CEDAR RAPIDS IA 52404 319 365 3325 800 747 3326 FAX 319 365 0885 KANSAS GCS SERVICE INC KANSAS CITY MO 816 920 5999 800 229 6477 FAX 816 920 7387 GENERAL PARTS INC 1101 E 13TH STREET KANSAS CITY MO 64106 816 421 5400 800 279 9967 816 421 1270 FAX KENTUCKY CERTIFIED SERVICE CENTER 127 DISHMAN LANE BOWLING GREEN KY 42101 270 783 0012 877 907 0012 FAX 270 783 0058 CERTIFIED SERVICE CENTER RAMCO BUSINESS PARK 4283 PRODUCE ROAD LOUISVILLE KY 40218 502 964 7007 800 637 6350 FAX 502 964 7202 cwalker certifiedsc com droenigk certifiedsc com SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS CERTIFIED SERVICE CENTER 1051 GOODWIN DRIVE LEXINGTON KY 40505 606 254 8854 800 432 9269 FAX 606 231 7781 jatkins certifiedsc com GCS SERVICE INC LOUISVILLE KY 502 367 1788 800 752 6160 FAX 502 367 0400 GCS SERVICE INC LEXINGTON KY 606 255 0746 800 432 9260 FAX 606 255 0748 LOUISIANA HERITAGE SERVICE GROUP 1532 RIVER OAKS WEST NEW ORLEANS LA 70123 504 734 8864 800 499 2351 504 733 2559 FAX MAINE GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 MASSACHUSETTS RESTAU RANT SUPPLY 34 SOUTH STREET SOMERVILLE MA 02143 617 868 1930 800 338 6737 FAX 617 68
53. KSON SERVICE COMPA NY 3980 BENSTEIN RD COMMERCE TWSHP MI 48382 248 363 4159 800 332 4053 FAX 248 363 5448 GCS SERVICE INC GRAND RAPIDS MI 616 241 0200 800 823 4866 FAX 616 241 0541 MINNESOTA GCS SERVICE INC MINNEAPOLIS MN 612 546 4221 800 345 4221 FAX 612 546 4286 GENERAL PARTS INC 11311 HAMPSHIRE AVENUE SOUTH BLOOMINGTON 55438 2456 952 944 5800 800 279 9980 800 279 9980 FAX MISSISSIPPI GCS SERVICE INC JACKSON MS 601 956 7800 800 274 5954 FAX 601 956 1200 GCS SERVICE INC MEMPHIS TN 901 366 4587 800 262 9155 FAX 901 366 4588 MISSOURI GCS SERVICE INC KANSAS CITY MO 816 920 5999 800 229 6477 FAX 816 920 7387 GCS SERVICE INC ST LOUIS MO 314 638 7444 800 284 4427 FAX 314 638 0135 KAEMMERLIN PARTS amp SVC 2728 LOCUST STREET ST LOUIS MO 63103 314 535 2222 FAX 314 535 6205 petek kps stl com GENERAL PARTS INC 1101 EAST 13TH STREET KANSAS CITY MO 64106 816 421 5400 800 279 9967 816 421 1270 FAX MONTANA RESTAURANT APPLIANCE svc 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com NEBRASKA GOODWIN TUCKER GROUP 7535 D STREET OMAHA NE 68124 402 397 2880 800 228 0342 FAX 402 397 2881 askme goodwintucker com NEVADA HI TECH COMMERCIAL SER VICE 1840 STELLA LAKE STREET NORTH LAS VEGAS NV 89106 702 649 46
54. MBING ASSEMBLY LEFT TO RIGHT MODELS ITEM DESCRIPTION Mfg No 1 1 Ball Valve Handle 05700 021 84 74 Spacer Not Shown 05700 002 87 05 2 2 Ball Valve Handle 05700 021 83 53 Spacer Not Shown 05700 002 87 05 3 5 Elbow 1 1 2 FNPT 90 Brass 04730 011 73 77 4 10 Adapter 1 1 2 04730 401 25 01 5 2 Tube Copper 1 1 2 OD 4 7 16 Long AJ 86 Models 05700 011 84 22 2 Tube Copper 1 1 2 OD x 5 1 4 Long AJ 100 Models 05700 002 79 12 6 5 Connector No Hus 1 1 2 04720 604 06 00 7 3 Ball Valve 1 1 2 04820 011 71 46 8 2 Tube Copper 1 1 2 OD x 7 3 4 Long AJ 86 Models 05700 021 84 24 2 Tube Copper 1 1 2 OD x 13 3 4 Long AJ 100 Models 05700 021 88 17 9 5 Nipple 1 1 2 NPT Brass Close 04730 207 40 00 10 2 Elbow 1 1 2 NPT Brass Street 04730 206 32 00 11 4 Tee Brass 1 1 2 NPT 04730 011 69 93 12 4 Tube Copper 1 1 2 OD x 2 Long 05700 011 87 16 13 1 Nipple Brass 1 1 2 NPT x 3 Long 04730 011 87 04 14 1 Rinse Nipple Weldment 05700 021 84 61 15 2 Tube Copper 1 1 2 OD x 20 1 8 Long AJ 86 Models 05700 021 84 29 2 Tube Copper 1 1 2 OD x 27 1 2 Long AJ 100 Models 05700 021 84 28 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 83 ws SECTION 5 PARTS SECTION AJ 86 amp AJ 100 DRAIN PLUMBING ASSEMBLY RIGHT TO LEFT MODELS 4 2 CH 3 ITEM DESCRIPTION Mfg No 1 2 Ball Valve Handle Assembly 05700 021 83 53 Spacer Not Shown
55. NEER DRIVE HUNTINGTON BEACH CA 92649 714 379 7100 800 457 3783 FAX 714 379 7109 P amp D APPLIANCE SVC 100 SOUTH LINDEN AVE S SAN FRANCISCO CA 94080 650 635 1900 800 424 1414 FAX 650 635 1919 pndappl 2aol com P amp D APPLIANCE 4220 C ROSEVILLE ROAD NORTH HIGHLANDS CA 95660 916 974 2772 800 824 7219 FAX 916 974 2774 COMMERCIAL APPLIANCE SERVICE INC 281 LATHROP WAY 8100 SACRAMENTO CA 95815 916 567 0203 800 464 2222 916 567 0324 FAX COLORADO GCS SERVICE INC SHERIDAN CO 303 371 9054 800 972 5314 FAX 303 371 4754 HAWKINS COMMERCIAL APPLIANCE SERVICE 3000 S WYANDOT ST ENGLEWOOD CO 80110 303 781 5548 800 624 2117 FAX 303 761 5561 johns hawkinscommercial com METRO APPLIANCE SERVICE 1640 S BROADWAY DENVER CO 80210 303 778 1126 800 525 3532 FAX 303 778 0268 metroappls aol com CONNECTICUT GCS SERVICE INC HARTFORD CT 860 549 5575 800 423 1562 FAX 860 527 6355 SUPERIOR KITCHEN SER VICE INC 22 THOMPSON ROAD WINDSOR CT 06088 888 590 1899 888 590 1996 FAX DELAWARE FOOD SERVICE EQMT 2101 PARKWAY SOUTH BROOMALL PA 19008 610 356 6900 FAX 610 356 2038 dancerule aol com SECTION 7 JACKSON MAINTENANCE 8 REPAIR CENTERS GCS SERVICE INC PHILADELPHIA PA 215 925 6217 800 441 9115 FAX 215 925 6208 ELMER SCHULTZ SERVICE 36 BELMONT AVE WILLMINGTON DE 19804 302 655 8900 800 225 0599 FAX
56. RVICE 16364 SW 72ND AVE PORTLAND OR 97224 503 624 0890 800 851 4118 FAX 503 684 6107 lrobinson ronsservice com PENNSYLVANIA ALS COMMERCIAL PARTS 8 SERVICE 1816 WEST 26TH STREET ERIE PA 16508 814 456 3732 800 332 3732 FAX 814 452 4843 aiserie aol com ELMER SCHULTZ SVC 540 NORTH 3RD STREET PHILADELPHIA PA 19123 215 627 5400 FAX 215 627 5408 elmer2 erols com GCS SERVICE INC PHILADELPHIA PA 215 925 6217 800 441 9115 FAX 215 925 6208 GCS SERVICE INC HARRISBURG PA 717 564 3282 800 367 3225 FAX 717 564 9286 GCS SERVICE INC PITTSBURGH PA 412 787 1970 800 738 1221 FAX 412 787 5005 K amp D PARTS AND SERVICE CO 1833 41 N CAMERON STREET HARRISBURG PA 17103 717 236 9039 800 932 0503 FAX 717 238 4367 kdparts service paonline com CLARK SERVICE amp PARTS 306 AIRPORT DRIVE BOX 10 SMOKETOWN PA 17576 717 392 5590 717 392 5735 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 150 RHODE ISLAND GCS SERVICE INC EAST PROVIDENCE RI 401 434 6803 800 462 6012 FAX 401 438 9400 SUPERIOR KITCHEN SER VICE INC 669 ELMWOOD AVENUE PROVIDENCE RI 02907 888 590 1899 401 781 1996 FAX SOUTH CAROLINA AUTHORIZED APPLIANCE SERVICECENTER 1811 TAYLOR ST COLUMBIA SC 29202 803 254 8414 FAX 803 254 5146 AUTHORIZED APPLIANCE SERVICECENTER 2249 AUGUSTA RD GREENVILLE SC 29605 8
57. SECTION STEAM OUTLET PLUMBING LEFT TO RIGHT TOP PLUMBING 05700 002 81 66 7 TEM QTY DESCRIPTION Trap Steam 3 4 Nipple Close 3 4 NPT Black Iron Union 3 4 NPT Black Iron Nipple 3 4 x 18 Long Black Iron Elbow 90 Street 3 4 Black Iron 5 Elbow 90 3 4 Black Iron Reducer 3 4 NPT to 1 2 NPT Black Nipple 3 4 NPT x 26 1 2 Long Black Iron 3 1 A Mfg No 06680 500 02 77 04730 907 01 00 04730 912 01 00 05700 002 74 10 04730 011 87 37 04730 906 10 34 04730 911 02 34 04730 911 02 34 BOTTOM PLUMBING 05700 002 81 65 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 76 w SECTION 5 PARTS SECTION STEAM OUTLET PLUMBING RIGHT TO LEFT TOP PLUMBING 1 2 3 7 gt A 5 6 ITEM QTY DESCRIPTION Mfg No 1 Steam Trap 06680 500 02 77 2 Nipple Close 3 4 Black Iron 04730 907 01 00 3 Union 3 4 NPT Black Iron 04730 912 01 00 4 Elbow Street 90 Black Iron 04730 011 87 37 5 Nipple 3 4 NPT x 22 Long Black Iron 05700 002 74 08 6 Elbow 90 3 4 FNPT Black Iron 04730 906 10 34 7 Reducer 3 4 NPT x 1 2 NPT 04730 911 02 34 8 Nipple 3 4 NPT x 18 Long Black Iron 05700 002 74 10 BOTTOM PLUMBING AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05
58. SECTION 5 PARTS SECTION ws SECTION 5 PARTS SECTION 64 CONTROL BOX ASSEMBLY lt 1 2 9 lt 6b 3 4 5 gt 22 gt o 2 g 22 lee foo lt alla 8 4 7 10 11 12 4 9 10 gt 8 14c OG cim 19 450 D 2 6 lt 16a E e lt 17 14b ale TRIES EC ere Sere lt 16b ae 14 gt 3 ij lt 18 ode 20 21 gt I I ae lt 22 23 gt 24 25 26 x 14 26 28 gt 14414 14 lt 29 lt 32 19 2 iol 31 13 26 Gil 6 528 E 2 Sg gt 19 26 lt 30 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 54 ws SECTION 5 PARTS SECTION AJ 64 CONTROL BOX ASSEMBLY CONTINUED ITEM QTY DESCRIPTION 1 1 Electrical Box Weldment 2 1 Decal L1 L2 L3 3 1 Terminal Block 4 6 Lockwasher 10 5 2 Screw 10 32 x 3 4 Long Phillips Trusshead 6a 1 Light Amber Wash Heater Overload Not used on steam or gas models 6b 1 Light Amber Rinse Heater Overload Not used on steam or gas models 7 1 Wire Lug 2 AWG to 14 AWG 8 1 Light Red Power 9 1 Din Rail 10 3 Screw 10 32 x 1 2 Long Phillips Trusshead 11 1 Washer Flat 1 4 12 1 Decal Ground 13 1 Terminal Board 14a 1 Drive Motor Contactor 14b 1 Wash Pump Motor Contactor 14c 1 Recirculating Rinse Pump Motor Cont
59. STEAM INLET PLUMBING ASSEMBLY LEFT TO RIGHT MODELS CONTINUED DESCRIPTION Mfg No 1 1 Valve 1 Gate Steam 04820 011 87 30 2 1 Nipple 1 Close Black Iron 04730 907 08 34 3 1 Y Strainer 1 NPT Black 04730 217 02 32 4 1 Reducer 1 to 3 4 04730 011 95 66 5 1 Nipple 3 4 NPT x 6 Long Black Iron 04730 907 01 34 6 1 Nipple 3 4 NPT 17 Long Black Iron 05700 002 74 16 7 1 Nipple 3 4 x 26 1 2 Long Black Iron 05700 002 74 17 8 2 Nipple 3 4 NPT 2 Long Black Iron 04730 907 02 34 9 4 Elbow 90 3 4 Black Iron 04730 906 10 34 10 6 Elbow 90 3 4 NPT Street Black Iron 04730 011 87 37 11 4 Union 3 4 NPT Black Iron 04730 912 01 00 12 5 Nipple Close 3 4 NPT Black Iron 04730 907 04 00 13 2 Valve Solenoid Steam 120V 3 4 NPT 04820 011 87 39 14 1 Nipple 3 4 NPT x 7 Long Black Iron 05700 002 74 15 15 1 Tee 3 4 NPT x 3 4 NPT x 3 4 NPT Black Iron 04730 002 74 14 16 2 Reducer 3 4 NPT to 1 2 NPT Black Iron 04730 911 02 34 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 73 SECTION 5 PARTS SECTION STEAM INLET PLUMBING ASSEMBLY RIGHT TO LEFT MODELS 7 7 lt 8 gt a 11 1 12 N ef O JN lt 15 SK a E 2 2 1 6 15 TOP VIEW 2 4 FRONT VIEW 14 12 9 N N N N X N e X N N X N N N N N x Y Y N
60. TOR IR R9 FILL RELA 4 R10 ECIRCULATING RINSE FILL R Rie H RE R13 TCH RE R14 RCULATING R M1 MOTOR Me PUMP M3 MP MOTOR 2 TOR CIRCULATING SYSTEM PUMP MOTOR MOTOR IRCULA TIN RLOAD 1 PUMP MOTOR OVERLDAD CIRCUIT BREAKER SPENSER CONNECTION m VOLTAGE SIGNAL e RINSE FLOAT RINSE FLOAT Cw IS COLD WATER THE Cw COLD WATER VAL TLS TABLE LIMIT 5 WFS FILL COPTIONA NOD RFS IRCULATING RINSE FILL PWFS FILL SOLENOID RS GE SULEN MS SOLENOID GRY IRG YEL URG YEL URG YLL BLK YEL d BRN WH AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 141 SECTION 6 ELECTRICAL SCHEMATICS wawww AJ 86CGP amp AJ 100CGP 460 VOLTS 60 HZ THREE PHASE PRIMARY SIDE u E 3 5 g 2 Ra 2 1 BLACK 145A Ye BLACK 1406 Feo Ka BLACK MCA dan 6 16 8112950 EY AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 142 SECTION 6 ELECTRICAL SCHEMATICS waww AJ 86CGP amp AJ 100CGP 460 VOLTS 60 HZ THREE PHASE SECONDARY SIDE Dronen Eer mma ver a OSV VV 20 vac ILK WHT
61. acement Kit 06401 003 10 64 3 2 Spacer 05700 011 71 44 4 1 Leg Socket Replacement Kit 06401 003 09 79 5 1 Leg Support Replacement Kit 06401 003 09 80 6 1 Bullet Foot 05340 108 01 03 Replacement Kits Notes The actuator switch replacement kit comes with the actuator weldment mounting hardware and 2 spacers The leg socket replacement kit has the leg socket mounting hardware and set screw Front Strainer Weldment The leg support replacement kit has the leg and the 05700 021 85 10 bullet foot included AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 105 w SECTION 5 PARTS SECTION SIDE LOADER PAWL BAR ASSEMBLIES PAWL BAR BRACKET MAGNET Replacement Kit Note The kits for the pawl bars come with the bar weldment 3 dogs and the hardware E lt Pawl Dog Wing Weldment 05700 021 86 79 Bar Spacer 05700 011 71 45 Kit Pawl Bar Replacement 06401 131 86 90 Kit 30 Pawl Bar Replacement 06401 231 86 90 Drive Linkage Replacment Kit L R 06401 003 11 59 Replacement Kit Note The replacement kits for the drive linkages come also with the hardware for mounting them to the pawl bars Drive Linkage Replacement R L 06401 003 11 60 Replacement Kit Note The conveyor switch replacement kit comes with the switch a termi See page entitled Pawl Bar nal and a wire nut Miscellaneous Components for other parts used on
62. actor 15 1 Circuit Breaker 208 amp 230 volt models only 16a 1 Recirculating Rinse Pump Motor Overload See motor overloads chart 16b 1 Wash Pump Motor Overload See motor overloads chart 17 1 Switch ON FILL amp OFF DRAIN 18 1 Drive Motor Overload See motor overloads chart 19 1 Terminal Board 20 2 Heater Contactor Not available on steam or gas models 21 2 Screw 10 32 x 3 8 Long Phillips Trusshead 22 1 Transformer 23 4 Locknut 10 24 with Nylon Insert 24 1 Fuse Holder 460 volt models only 25 1 Fuse 460 volt models only 26 12 Screw 6 32 x 3 8 Long Phillipshead 27 4 Control Relay 2 Pole 28 1 Relay 3 Pole 29 1 Rinse Thermometer Decal Rinse 180 F 30 1 Wash Thermometer Decal Wash 150 F 31 1 Power Rinse Thermometer Decal Power Rinse 160 F 32 1 Decal Gauge Items not shown Grommet 1 2 OD x 3 8 ID Bushing Heyco SB100 Plug Heyco 2700 G 875 Control Box Cover Control Box Cover Hinge Weldment Control Hinge Rod MANUAL DELIME Switch Located on rear of contol box MANUAL DELIME Decal Copper Conductors Only Decal Control Box Leg Mfg No 05700 041 88 50 09905 101 12 66 05940 011 48 27 05311 273 02 00 05305 011 62 17 05945 111 44 44 05945 111 44 44 05940 200 76 00 05945 111 44 45 05700 021 72 75 05305 011 39 36 05311 174 01 00 09905 011 86 86 05940 002 78 97 05945 111 68 38 05945 111 68 38 05945 111 68 38 05925 011 68 34 N A N A 05930 011 49 55 N A 05940 021 89 41 05945 002 24 70 05305 173 1
63. eces pieces of the weldment are not available for purchase of the weldment are not available for purchase The weld ment is used for the wash pump in all models covered in this Power Rinse Pump Weldment AJ 100 s manual The weldment may be ordered using part number 05700 031 81 47 05700 041 68 88 The prewash pump weldment is a single part Separate The prewash pump weldment is a single part Separate pieces of the weldment are not available for purchase pieces of the weldment are not available for purchase Prewash Pump Weldment Prewash Pump Weldment AJ 86 AJ 100 Left to Right models 05700 002 10 62 AJ 86 AJ 100 Right to Left models 05700 002 11 96 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 87 sa SECTION 5 PARTS SECTION PREWASH amp UPPER WASH ARM ASSEMBLIES Prewash Tube Weldment 05700 001 16 89 Upper Wash Manifold Support Bracket 05700 021 73 97 Replacement Kit Note replacement kit for the end Y cap includes the endcap lanyard mounting screw and the locknut Complete Prewash Arm Assembly End Cap Replacement Kit lt 05700 021 74 65 06401 003 10 19 7 Complete Upper Wash Assembly Upper Wash Arm Weldment P 05700 031 74 99 05700 031 67 34 X N Replacement Kit Note The replacement kit for the end cap includes the endcap lanyard mounting screw and the locknut End Cap Replacement Kit 06401 003 10 19
64. er Directional Directional 05700 021 79 27 05700 021 79 23 Run Off Sheet Weldment Splash Shield Weldment 05700 021 71 39 05700 031 85 16 Replacment Kit Note The kit for the hole direction plate comes with the plate a new gasket and the mounting hardware Hole Direction Plate Replacment Kit Pipe Clamp 06401 003 10 00 05700 000 35 05 4 Rinse Drain Plate Replacment Kit Rinse Drain Plug Replacement Kit CGP Models Only 06401 003 10 06 401 003 10 07 Rinse Drain Weldment Replacement Kit 06401 003 10 05 Replacement Kits Notes The kits for the drain weldments and drain plugs come with the weldments parts a new gasket and the mounting hardware Rinse Drain Plate Gasket 05330 011 72 27 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 98 SECTION 5 PARTS SECTION MANIFOLDS STRAINER SUPPORT WELDMENTS Secured to the Hood Weldment with Prewash Manifold Weldment AJ 86 Models Only 05700 031 69 70 Prewash Manifold Weldment lt 100 Models Only 05700 002 24 94 Wash Fill Tube Weldment 05700 021 71 21 Prewash Fill Tube Weldment AJ 86 amp AJ 100 Models Only 05700 021 74 76 Shoulder Bolt Wingnut Weldment 05700 002 46 02 Washer Flat S S 1 4 ID 05311 174 01 00 Locknut 1 4 20 with Nylon Insert 05310 374 01 00 Wash Manifold Weldment gt 05700 031 71 13 Vellumoid Gasket 05330 111 42 81 Secured with Locknut 1 4 20 with Ny
65. ging out one guide block that the other be changed out as well along with the gasket AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 95 wa SECTION 5 PARTS SECTION PAWL BAR ASSEMBLIES PAWL BAR ASSEMBLY LEFT TO RIGHT OPERATION lt 09515 021 69 00 Pawl Bar Dog Casting Pawl Bar Weldment See below PAWL BAR ASSEMBLY RIGHT TO LEFT OPERATION 09515 021 69 00 Pawl Bar Dog Casting Pawl Bar Weldment See below PAWL BAR ASSEMBLIES Model Left to Right Right to Left Pawl Bar Pawl Bar Weldment Pawl Bar Weldment Dogs Complete Assembly Prison Package AJ 64 05700 031 81 03 05700 031 81 03 18 06401 131 81 02 06401 231 81 02 AJ 86 05700 041 83 67 05700 002 81 34 24 06401 131 83 75 1 06401 331 83 75 06401 231 83 75 1 AJ 86 N A 05700 003 13 63 24 N A L R N A With Side Loader 05700 003 13 64 R L N A AJ 100 05700 041 91 13 05700 041 91 13 28 06401 141 91 05 06401 241 91 05 PAWL BAR WELDMENT AJ 86 RIGHT TO LEFT WITH A SIDE LOADER AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 96 START Left to Right Assembly AJ 86 Model shown for reference FINAL RINSE LEFT TO RIGHT COMPONENT Start Actuator Prewash Actuator Wash Actuator Power Rinse Actuator Final Rinse Actuator Rail Weldment Opposite Rail Complete Assembly RIGHT TO LEFT COMPONENT Start Actuator Prewa
66. l 7610 003 30 93 Issued 05 02 2006 Revised N A 117 SECTION 6 ELECTRICAL SCHEMATICS wam AJ 64CE 460 VOLT 60 HZ THREE PHASE PRIMARY SIDE 13 10 1 41 5 aike 4 3 BLUE 1064 UL alls d T BLACK 85A RED BC 4 1 A Abo TRES AF AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 118 wam SECTION 6 ELECTRICAL SCHEMATICS AJ 64CE 460 VOLT 60 HZ THREE PHASE SECONDARY SIDE 1 18 WHT BLK WHT L BLK BLK WHT BLK WH HI BL BL BLK WHT H JUMPER TLS 5 BLU BLK BLU BLK H E 3 POWER DISTRIBUTION BLOCK MOTOR CONTACTOR MP MOTOR CONTE PUMP MOTOR CONTACTOR G RINS NK FILL RELAY jd RELAY 9 RECIRCULATING RINSE HEATER MOTOR ING RI E PUMP MOTOR 2 OVERLOAD 87 MOTOR OVERLOAD RED BLK E PUMP MOTOR OVERLOAD it EE G NAL RINSE SWITCH GREY E TZ BER OVAL RS 09905 031 95 56 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 119 e SECTION 6 ELECTRICAL SCHEMATICS AJ 64CS 208 230 VOLT 60 HZ SINGLE PHASE PRIMARY SIDE ese Domum 21 gt
67. lack Iron Union 3 4 NPT Brass Bushing 2 NPT x 3 4 NPT Brass Nipple 3 4 NPT x 1 3 8 Long Bushing Hex 3 4 M x 1 2 F Brass Y Strainer 1 NPT Black Iron Pressure Gauge Steam Relief Valve Nipple 3 4 NPT x 4 Long Brass Tee 3 4 x 3 4 x 3 4 Brass Bushing 2 NPT x 1 NPT Black Iron Elbow 90 1 NPT Black Iron Nipple 1 NPT x 4 Long Black Iron Elbow 90 Street 3 4 NPT Black Iron Nipple Pigtail 1 4 NPT Coupling 1 4 NPT x 1 4 NPT Steam Solenoid Valve 240VA Steam Solenoid Valve 200VA Steam Solenoid Valve ASCO Tee 3 4 NPT x 3 4 NPT x 1 4 NPT Brass Valve Test Cock 1 4 NPT Tee 1 NPT x 1 NPT x 1 NPT Black Iron Valve Safety Relief 1 NPT Tee 1 NPT x 1 NPT x 1 4 NPT Black Iron Union 3 4 NPT Black Iron Nipple 3 4 NPT x 2 Long Brass Nipple 3 4 NPT Close Black Iron Mfg No 04820 100 01 06 05700 001 26 74 05306 458 01 04 05700 002 78 02 04420 100 01 05 06680 500 02 77 04730 902 06 34 04730 206 13 00 04730 907 08 34 04730 212 05 00 04730 202 18 00 04730 207 34 00 04730 002 56 27 04730 21 7 02 32 06685 111 88 34 04820 100 07 06 04730 207 05 00 04730 211 01 34 04730 002 94 51 04730 906 03 34 04730 907 09 34 04730 011 87 37 04730 907 14 34 04730 904 01 34 04820 100 29 34 04820 002 93 66 04820 002 90 26 04730 211 04 00 04810 011 72 67 04730 911 01 34 04820 100 01 35 04730 911 01 0
68. ld be good Note A check with an amp probe at heater relay R1 terminals should be made to verify the amp draw on each leg This should be appropriate for the voltage and phase indicated on the data plate HEATER PROTECTION amp AUTOMATIC FILL This control is activated when the power switch is turned ON The primary function is to automatically energize the wash tank heat circuit It will also cutoff the wash tank heat circuit should the water be accidently drained from the machine with the power switch still DN The power switch should always be turned off before draining the unit This water level control consists of two 2 floats that operate when the power switch is turned on and works in conjunction with the thermostats and heater relays When the power switch is turned ON water starts to enter the dishmachine When it reaches the proper level the normally open contacts in the water level float switch close activating the heating circuit for tank heat If the water level below the correct level while power is still on the float switch will sense the lack of water and de activate the heater AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 61 SECTION 5 PARTS SECTION FRAME WELDMENTS DRESS PANELS FRAME WELDMENTS Model Left to Right Part Number Right to Left Part Number AJ 64 s 05700 002 73 00 05700 002 73 00 AJ 86 s 05700 041 83 65 05700 041 83 65 AJ 86CGP 05700 041 83 65 05700 0
69. lon Insert 05310 374 01 00 Wash Strainer Separator Weldment 05700 031 84 38 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 99 wis SECTION 5 PARTS SECTION _ STRAINERS Front Strainer Weldment Back Strainer Weldment 05700 021 85 10 05700 021 85 11 Overflow Strainer Support 05700 001 96 48 Drain Guard Strainer Weldment 05700 002 09 15 Wash Intake Strainer Weldment CGP Models 05700 002 51 52 Tub Strainer Weldment CGP Models 05700 002 03 21 m Screen Strainer with Handle Weldment 05700 002 09 04 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 100 w SECTION 5 PARTS SECTION FLOAT SWITCH COMPONENTS SCRAP BASKETS Wash Tank Float Switch Replacment Kit 06401 003 11 75 Prewash Tank Float Switch Replacment Kit Float Switch Support Bracket 06401 003 11 76 Replacement Kit 06401 003 11 77 Replacment Kit Note The float switch support bracket replace ment kit contains the bracket and asso ciated hardware for mounting Replacment Kit Note The float switch replacement kits contain the float switch with associated terminals the flat washer and the nut Service Agent Note Remember than when reinstalling the float switch that the flat washer goes inside against the tub wall while the nut is on the outside of the tub Float Switch Cover 05700 021 75 71 Scrap Basket Lid Weldment 05700 002 56 55
70. p GAS HEATED MODELS L 19a 8 8 sS ESS 9 2 9 9922 _ m 1 2558 ES W a 9 Lo S in gt 5 z lt st UC 8 N lt gt lt gt rs x N gt x gt i lt E N N a lt ML lt inn gt p 2 I lt N mr ETT o lt 2 T N gt T gt 7 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 64 3 O Q SECTION 5 PARTS SECTION INCOMING PLUMBING ASSEMBLY CONTINUED DESCRIPTION Injector Rinse Weldment L R all units Injector Rinse Weldment R L CGP units only Fill Line Injector Plug 1 8 NPT Brass Vacuum Breaker 3 4 NPT Brass Elbow 3 4 NPT Street Brass Nipple 3 4 NPT Close Brass Valve Solenoid 3 4 NPT 110 Volt Union 3 4 NPT Brass Adapter 3 4 Male Tee Copper 3 4 CU x CU x CU Tube Copper 3 4 x 3 Long Nipple 3 4 NPT Brass 6 Long Tee Copper
71. rass 04730 206 13 00 Nipple 3 4 Close Brass 04730 207 34 00 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 66 wasa SECTION 5 PARTS SECTION EXTERNAL ELECTRIC BOOSTER INCOMING PLUMBING ASSEMBLIES Plumbing with Water Hammer Arrestor 5 10 WS lt 7 4 Plumbing without Water Hammer Arrestor 6 gt 2 x 3 x 4 ASA ST 4 1 IN ue 2 S 72 Daag 77 6 5 gt DESCRIPTION Mfg No 1 Y Strainer 3 4 NPT Brass 04730 717 02 06 2 Arrestor Water Hammer 1 2 NPT 06685 100 05 00 3 Regulator Pressure 3 4 NPT Brass 06685 011 58 22 4 Nipple 3 4 NPT x 2 Long Brass 04730 207 46 00 5 Elbow Brass 902 3 4 04730 206 13 00 6 Nipple 3 4 NPT Close Brass 04730 207 34 00 7 Coupling 3 4 FNPT x 3 4 FNPT Brass 04730 011 87 95 8 Adapter 3 4 Male 04730 401 11 01 9 Tube Copper 3 4 x 3 7 16 Long 05700 011 72 70 10 Adapter 1 2 NPT x Male 04730 401 07 01 11 Tee Copper 3 4 x 3 4 x 1 2 04730 411 03 01 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 67 SECTION 5 PARTS SECTION 222 EXTERNAL ELECTRIC BOOSTER OPTION OUTLET PLUMBING Elbow 3 4 Copper to Copper Female NI Tube Copper 3 4 x 5 7 8 Long RS 05700 011 87 96 04730 406 16 01 Elbow 3 4 90 Street Copper to Copper 0473
72. s Right to Left Model Wash Door Stiffener Not Shown Prewash Door Stiffener Not Shown ___ Door Stop 05700 002 05 46 Left Door Guide Weldment 05700 002 32 51 Right Door Guide Weldment 05700 031 76 44 Door Catch Weldment 05700 031 84 80 Locknut 1 4 20 with Nylon Insert 77 05310 374 01 00 Door Glide 05700 111 70 92 Wash Door Handle Weldment 05700 011 82 63 Prewash Door Handle Weldment 05700 011 80 45 Mfg No 05700 031 83 39 05700 003 13 53 05700 031 95 05 05700 031 95 07 05700 003 13 42 05700 003 13 40 05700 031 83 43 05700 031 83 57 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 94 ws SECTION 5 PARTS SECTION PAWL BAR MISCELLANEOUS COMPONENTS Pawl Bar Roller Replacement Kit 06401 003 11 80 Replacement Kit Notes The replacement kit for the pawl bar roller comes with the roller roller shaft hardware and locknut as shown Pawl Bar Bracket with studs Weldment Pawl Bar Bracket without tabs Weldment 05700 031 84 68 05700 031 92 36 Replacement Kits Notes The pawl bar gutter weldment replacement kit contains the weld ment a gasket and the mounting hardware The guide block kit con tains both blocks and a gasket Pawl Bar Gutter Weldment Replacement Kit 06401 003 09 95 k Guide Block Replacment Kit dob E 4 06401 003 10 15 Top Guide Block Bottom Guide Block Service Note It is highly recommended that when chan
73. sh Actuator Wash Actuator Power Rinse Actuator Final Rinse Actuator Rail Weldment Opposite Rail Complete Assembly PREWASH RAIL SECTION 5 PARTS SECTION RACK RAIL ASSEMBLIES RAIL WELDMENT POWER RINSE WELDMENT AJ 64 MODELS 05700 021 72 39 Not Applicable 05700 021 72 39 05700 021 72 39 05700 021 75 68 05700 002 74 57 05700 041 82 78 05700 002 74 55 AJ 64 MODELS 05700 021 72 39 Not Applicable 05700 021 72 39 05700 021 72 39 05700 021 76 96 05700 002 74 58 05700 041 80 56 05700 002 74 56 WASH WASH POWER RINSE AJ 86 MODELS 05700 021 72 39 05700 021 75 68 05700 021 72 39 05700 021 72 39 05700 021 76 96 05700 031 83 96 05700 041 82 15 05700 041 83 72 AJ 86 MODELS 05700 021 72 39 05700 021 76 96 05700 021 72 39 05700 021 72 39 05700 021 75 68 05700 041 91 21 05700 041 82 14 05700 041 91 20 PREWASH FINAL RINSE START Right to Left Assembly AJ 86 Model shown for reference AJ 100 MODELS 05700 021 72 39 05700 021 75 68 05700 021 72 39 05700 021 72 39 05700 021 76 96 05700 041 94 91 05700 041 89 97 05700 041 94 90 AJ 100 MODELS 05700 021 72 39 05700 021 76 96 05700 021 72 39 05700 021 72 39 05700 021 75 68 05700 041 91 03 05700 041 89 97 05700 041 91 04 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 97 w SECTION 5 PARTS SECTION MISCELLANEOUS PARTS AND WELDMENTS Plate Left Water Plate Right Wat
74. t Cowl Replacement _________ x 06401 003 11 62 Replacement Kit Note The kit for the vent cowl comes with the vent cowl weldment new gaskets and the lock nuts needed to mount it VENT SCOOP OPTION Vent Scoop Assembly 05700 002 04 08 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 103 w SECTION 5 PARTS SECTION EXHAUST FAN CONTROL TABLE LIMIT SWITCH OPTIONS Be a Es 2 5 2 Din Rail 577 577 05700 002 36 09 we Ct 21 05940 011 84 41 FAN LOAD ON TIMER OUTPUT Kit Exhaust Fan Electric amp Steam Models 1 4 240 V MAX 05700 031 90 53 Decal Fan Load Kit Exhaust Fan Gas Models 09905 003 32 20 05700 003 14 59 Delay Timer 05945 011 65 44 Striker Plate Limit Switch Assembly Limit Switch 05700 002 62 94 05930 002 62 81 AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised 09 29 2007 104 ws SECTION 5 PARTS SECTION SIDE LOADER TRACK ASSEMBLY LEG REPLACEMENTS STRAINER Side loader track assembly left to right model shown 2 2 et sech 3 5 1 uM 6 ITEM DESCRIPTION Mfg No 1 1 Track Weldment Left to Right 24 05700 031 78 98 1 Track Weldment Right to Left 24 05700 031 95 20 1 Track Weldment Left to Right 30 05700 003 04 57 1 Track Weldment Right to Left 30 05700 003 04 58 2 1 Actuator Switch Repl
75. w one when replacing the heater may prevent future leaks SERVICE NOTE The nuts used to secure the heater to the tub should be torqued to 16 in Ibs After tightening the unit should be allowed to heat up and operate normally for approximately 30 minutes Secure power to the machine and check the nuts once to ensure that they are torqued to 16 in lbs AJ 64 Conveyor Series Technical Manual 7610 003 30 93 Issued 05 02 2006 Revised N A 60 ws SECTION 5 PARTS SECTION HEATER ASSEMBLY CONTINUED The wash tank heater system is electrically connected in the circuit so that they are dependent upon the dishwasher being prop erly filled with and maintaining a safe water level two thermostats mounted in the heater box behind the dress panel float Switch mounted in the wash tank and the heater relay mounted in control box with the heater being activated by the ther mostats Once the dishwasher has been filled to the correct level the heater should operate automatically Should the tank heat be too high too low or no indication of temperatures at all the following checkout should be made Note The following checkout should be made by either a qualified service person or electrician A Checkout of the heater system 1 If the temperature is too high adjust thermostat using instructions on the page entitled Thermostats 2 f temperature is too low adjust thermostat as above then a Turn off power to machine by

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