Home

Husqvarna 966616701 User's Manual

1. 58 AGO ACC LT ACC RT IGNITION SAFETY 20AMP 10AMP YEL RED pRED _sL RED veL 4 Y gl BLK YEURED BLK BLK YEL INTERLOCK MODULE DK BLWHI T YEL LH DRIVE RH DRIVE LEVER LEVER se 77 VR G YELIRED e ay 7 LT GRN E ud BUZZER GRNIBLK EUR BRAKE nD HOUR BLK PEGEN METER SEAT ll PUR DK BL TA Y Y f FRAME GROUND PTO ee ae mae ea g JzA PTO x 4 no LLL g 2 GLOW PLUG RELAY m P LL g 28 FUEL SOLENOID HOLD 77A DK BL DK BL 7 de RED WHI Lr BL 2 JF STARTER wil V_IGN LT GRN YEL 55 OHM seo BLK DK BL ELECTRIC FRAME GROUND CLUTCH o e ELECTRIC FAN RED WHI GLOW RELAY LTBL BLK OIL BLK RED LN FRAME GROUND BLK ES x RED BLK FAN MODULE O WATER WIaUDG GLOW PLUGS WHI ne e 4 D MOTOR nE STOP SOLENOID HOLD uc PULL MOTOR VIGN Jen JIA WHI Ls DK BL GROUND Jc 2 YEL GLOW IG ves ein 50AMP E 30AMP 4 Y 9 RED i STARTER H LT GRN RED X 5 RED RED ALTERNATOR JU RED al FRAME GROUND TECHNICAL DATA Torque Specifications Hex Head Cap Screws The torque values shown should
2. IMPORTANT INFORMATION The mower is equipped with a 12 volt negative grounded system The other vehicle must also be a 12 volt negative grounded system Do not use the mower to start other vehicles If the battery is too weak to start the engine it should be recharged See Battery in the Maintenance section Jumper Cables Use e Connect each end of the RED cable to the POSITIVE terminal on each battery taking care not to short against chassis e Connect one end of the BLACK cable to the 8011 642 NEGATIVE terminal of the fully charged battery Jumper cable connection e Connect the other end of the BLACK cable to a good CHASSIS GROUND on the mower with the discharged battery away from the fuel tank and battery To remove cables reverse order e Remove BLACK cable first from chassis and then from the fully charged battery e Remove RED cable last from both batteries 32 OPERATION Running 1 Release the parking brake by moving the lever downward NOTE The mower is equipped with an operator presence system When the engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine Move the steering controls to the neutral position N Release deck height control by applying equal pressure to both pedals Push pedals again to lower deck to selected setting WARNING Make sure that no o
3. 8065 071 Turn the key to RUN and observe glow plug light 9 Setthe engine speed with the throttle Allow the engine to run at a moderate speed approximately mid throttle for 3 5 minutes before loading it too heavily USE FULL THROTTLE WHEN MOWING WARNING Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer birth defects or other reproductive system damage The engine exhaust contains carbon monoxide which is an odorless colorless poisonous gas Do not use the machine in enclosed 8065 004 spaces Set the engine speed NOTE A PTO safety interlock is designed to warn of high coolant temperature or low oil pressure problem If the water temperature light comes on for more than 30 seconds the PTO will turn off and the buzzer will sound The ignition switch will need to be shut off before the PTO will reset If the oil pressure light stays on for more than 30 seconds after initial start up the PTO will shut off and the buzzer will sound The ignition switch will need to be completely shut off before the PTO will reset For more information on the control module operation see Control Module in the Controls section 31 OPERATION Weak Battery WARNING Lead acid batteries generate explosive gases Keep sparks flame and smoking materials away from batteries Always wear eye protection when around batteries
4. Sound pressure level according to EN 836 Reported data for noise pressure level has a typical statistical dispersion standard of 08 dB A If the machine can be equipped with different cutting decks the noise pressure levels are stated in order starting from the cutting deck with the smallest cutting width 61 CONFORMITY CERTIFICATES Conformity Certificates For Model Listed Below 966616701 PZ29D CE USA requirements Labels are placed on the engine and or in the engine compartment stating that the machine will fulfill the requirements This is also applicable to special requirements for any of the states California emission rules etc Do not remove any of these labels Certificates can also be supplied with the machine at delivery or written in the Engine manual Take care of them as they are valuable documents EU Declaration of Conformity Information Only applicable to European versions See the Declaration of Conformity Certificate for additional information Husqvarna AB Orangeburg SC USA declares under sole responsibility that the machine types stated on page 1 of this manual from 2010 s serial numbers and onwards the year is clearly stated in plain text on the rating plate with subsequent serial number complies with the requirements of the COUNCIL S DIRECTIVES of May 17 2006 relating to machinery 2006 42 EC annex IIA of December 15 2004 relating to electromagnetic compatibility 2004 108 EC and
5. e Use extra care when approaching blind corners shrubs trees or other objects that may block the view of a child 12 0000 000 8011 518 Keep children away from work area 8011 517 Never allow children to operate the machine SAFETY Safe Handling of Diesel Fuel WARNING The engine and the exhaust system become very hot during operation There is risk for burns if touched Allow engine and exhaust system to cool before refueling To avoid personal injury or property damage use extreme care in handling diesel fuel Diesel fuel is extremely flammable and the vapors are explosive e Extinguish all cigarettes cigars pipes and other sources of ignition e Use only approved fuel containers e Never remove fuel cap or add fuel with the engine running Allow engine to cool before refueling e Never fuel the machine indoors e Never store the machine or fuel container where there is an open flame spark or pilot light such as on a water heater or other appliance e Before beginning to refuel minimize the risk of static electricity by touching a metal surface e Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner Always place containers on the ground away from the vehicle when filling e Remove equipment from the truck or trailer and refuel it on the ground If this is not possible refuel such equipment with a portable container rather than from a f
6. 4 Husqvarna Operator Manual PZ29D CE 966616701 A LL Please read the operator s manual carefully and make sure you understand the instructions before using the machine English In order to implement improvements specifications and designs can be altered without prior notification Note that no legal demands can be placed based on the information contained in these instructions Use only original parts for repairs The use of other parts voids the warranty Do not modify or install non standard equipment to the unit without consent from the manufacturer Modifications to the unit may cause unsafe operations or damage the unit When this product is worn out and no longer used it should be returned to the reseller or other party for recycling 2011 HTC All rights reserved Orangeburg SC CONTENTS INTRODUCTION iconos anie ea 5 Driving and Transport on Public Roads 5 Morus EE 5 ejerce es 5 Good O ener p dated o Nga tea ud 6 SYMBOLS AND DECALS sse 7 nig 9 Safety Instructions derisini A 9 Personal Safety Equipment sssssss 11 Slope OperatlOri ic cnet ttt ege 11 Safe Handling of Diesel Fuel ssssss 13 General Maintenance sse 14 Tans DOM E 16 NN 16 Rollover Protection System ROPS 17 Spark AFTOSIOF creare ee ted IR Hee TR nbi 17 CONTROLES c 18 Control LO
7. 14 Ignition switch Hour meter Throttle control Blade switch Seat adjustment Deck release Deck lift hydraulic pumps Using the left and right steering controls the flow is regulated and thereby the direction and speed 8065 109 14 The power rating of the engines indicated is the average net power output at specified rpm of a typical production engine for the engine model measured to SAE standard J1349 1801585 Mass production engines may differ from this value Actual power output for the engine installed in the final machine will depend on the operating speed environmental conditions and other variables CONTROLS Motion Control Levers The machine s speed and direction are continuously variable using the two steering controls The steering controls can be moved forward or backward about a neutral position Furthermore there is a neutral position which is locked if the steering controls are moved outward When both controls are in the neutral position N the machine stands still By moving both controls an equal amount forward or backward the machine moves in a straight line forward or backward respectively In order for example to turn right while moving forward move the right control towards the neutral position The rotation of the right wheel is reduced and the machine turns to the right Zero turn can be achieved by moving one control backward behind the neutral position and carefully
8. Anti scalp Rollers Anti scalp rollers keep the deck in the proper position to help prevent scalping in most terrain conditions Do not adjust the rollers to support the deck IMPORTANT INFORMATION Adjust anti scalp rollers with the mower on a flat level surface The anti scalp rollers can be set in three positions e Upper position 1 to 2 25 to 63 mm grass e Middle position 2 to 4 63 to 102 mm grass Anti scalp rollers e Lower position 4 to 5 102 to 127 mm grass 8065 029 Deck Lift Spring When mowing 2 or lower it may be necessary to adjust the deck lift springs Access the springs by tilting the seat forward Loosen the nut to adjust the spring tension IMPORTANT INFORMATION The anti scalp rollers must not be used for gauge wheels or the roller and deck may be damaged 8065 062 Caster Wheels Check every 200 hours Check that wheels rotate freely Removal and Installation Remove nut and caster bolt Pull the wheel out of the fork Install in reverse order Tighten caster bolt Torque to 45 ft lbs 61 Nm then back nut off turn NOTE Tire should rotate freely but axle spacers should not If wheels do not rotate freely take the unit to the dealer for service 8065 030 1 Caster bolt 2 Axle spacer Caster wheel 49 MAINTENANCE Hardware Check daily Inspect the entire machine for loose or missing hardware Cleaning Regular cleaning and washing
9. Inspect dampers Inspect frame Inspect throttle cable Inspect hardware Check the tire pressures Change the engine oil and filter Change air filter Inspect fuel filter Check engine RPM Clean underside of deck Check blade pitch Grease blade spindles Inspect spindle bearings Inspect deck belt and blades Inspect idler arm bearings Inspect deck idler pulleys Change hydraulic oil and filter Change anti freeze Replace hydraulic drive belt Inspect hydraulic hoses Check neutral position Inspect battery connections Load test battery Clean electrical connections Inspect the clutch Check safety system Check seat belt Check ROPS Check fuel system for leaks Inspect safety guards and shields Check brake adjustment Change alternator belt LI EI E EE Oo oo Oooo ooo r c 6 0 8 04 6 00065060000 0 0 68 SERVICE JOURNAL Action Date mtr reading stamp sign At Least Once Each Year Clean the radiator fins Replace the air cleaner s filter Change the engine oil Replace the engine oil filter Check adjust the cutting height Check adjust the parking brake Check the engine valve clearance 800 hours p Eg e dep sso Pn 69 SERVICE JOURNAL Action Date mtr reading stamp sign 70 H Husqvarna www husqvarna com 115 404727 Rev B 2011 11 30 Original Instructions
10. Adjustments may be made to seat suspension by turning the center knob 24 1 Lift pedal 2 Release pedal Cut height selection pedals Seat adjustment 8065 017 8065 072 CONTROLS Fuses Main harness fuses are located on the right hand side of the machine under the seat They are accessed by tilting the seat forward The right hand fuses are a 10 amp ATO ATC fuse for accessory connections and a 20 amp ATO ATC fuse for the ignition switch and safety interlock system The engine harness has two fuses located near the engine starter on the left side of the engine The engine harness fuses are a 30 amp Maxi fuse for the fan reversing module and cooling fan and a 50 amp Maxi fuse for the glow plugs Fuel Shut Off Valve The fuel shut off valve is located on the right front side of the engine below the air cleaner The valve is off when the handle tab is turned perpendicular to the fuel line Pump Release Valves Pump release valves are located on the right side of each pump The valves must be engaged when pushing or pulling the mower See Moving Machine By Hand in the Operation section n LS PA q M d X a 8065 075 GEL SS SE 2 3D Pew EE E zl a y 8065 076 25 Release valve left side CONTROLS Fuel Tanks IMPORTANT INFORMATION It is recommended that fuel be added to both tanks on initial start up
11. European market discharge deck KA Battery acid is corrosive explosive and flammable Do not stand here Noise emissions to the surroundings in accordance with the European Union s directive The machine s emission is stated in the chapter TECHNICAL DATA and on the decals Only machines for European market Use protective glasses Use protective gloves SYMBOLS AND DECALS Shut off engine and remove key before performing any Keep a safe Read Operator s maintenance or repair distance from the Use on slopes no Manual work machine greater than 10 No passengers Whole body Severing of fingers Do not open or Careful backing up Careful going exposure to and toes remove safety watch for other forward watch for thrown objects shields while people other people engine is running DANGER AN WARNING iL 105 a Noise emissions to the e surroundings in accordance with the European Union s SERIOUS INJURY directive The machine s TT N RESULT FROM emission is stated in the MACHINE ROLLOVER 9 P e Failure to follow these chapter TECHNICAL DATA instructions could result eos Injury or death and on the decals ana aNd aula Ls Only machines for European eight rating ofthe rops market Always use seat belt e Do not jump if mashine tips I ROPS is foldable Always keep the ROPS fully extended WHEN ROPS MUST BE DOWN Do not use seat belt Drive with extra care e If equipped with
12. In dusty conditions cleaning and replacement are required more often First change after 8 10 hours When operating with a heavy load or at high ambient temperatures replace every 50 hours Described in this manual Not described in this manual E Refer to the engine manufacturer s manual Engine and Radiator Follow the engine manufacturer s maintenance instructions Should any malfunction occur with the engine during the warranty period take it to an Authorized Service Dealer DO NOT tear down the engine as this may void the engine manufacturer s Warranty NOTE Refer to engine manufacturer s Owners Manual for all engine and radiator service information 38 MAINTENANCE Daily At least Maintenance interval once in hours each MAINTENANCE Before After year 50 100 500 Check adjust throttle cable E Clean radiator debris screen Clean radiator cooling fins E Check the condition of belts belt pulleys e Change gear box oil Clean around gear box 4 Change the engine oil and filter H E H Change anti freeze B Replace the fuel filter e Replace air cleaner element go Check the caster wheels every 200 hours e e Replace the oil filter cartridge H E Change anti freeze E Check coolant levels a Replace engine alternator belt H Check the hydraulic oil in the oil tank e Change the hydraulic oil every 500 hours e Replace th
13. but do not remove the bolt securing tensioner to the left gear box mount Access the bolt through the back of the gear box mount WARNING When pressing the detent pin the tensioner will rotate clockwise To prevent injury grip the adjustable wrench firmly 5 Place an adjustable wrench on the tensioner body and slightly rotate the wrench clockwise to relieve pressure on the detent pin With the pressure relieved from the pin press in on the nut spring assembly to compress spring and unlock the tensioner 6 Remove belt from pulleys Reinstallation 1 Place belt over gear box and clutch pulleys first and then over the idler pulley 2 Place the adjustable wrench over the tensioner body and rotate clockwise until the detent pin locks into the notch in the tensioner body flange NOTE Be sure the pin extends and locks completely into the tensioner The end of the pin should be close to flush with the flange on the tensioner body 3 Torque the tensioner body bolt to 60 64 ft Ibs Reinstall clutch belt guard and rear engine guard 5 Connect negative battery cable to battery B V belts Check every 100 hours of operation Check for severe cracking and large nicks NOTE The belt will show some small cracks in normal operation 46 1 Tensioner body 2 Detent pin 3 Nut spring assembly Pump belt removal 8065 080 MAINTENANCE Cutting Blades To attain the best mowing effect it is important that
14. during operation and there is risk for burns if touched Allow the exhaust system to cool to a safe temperature before cleaning the screen To clean slide the spark arrestor screen out of the muffler Clean the carbon from the screen with a soft brush or cloth Replace screen and reattach the tail pipe orienting the tail pipe either horizontally or upwards away from grassy surfaces damage if the mower is overturned or if alteration to the ROPS occurs If these conditions take place the total structure MUST be replaced WARNING This mower is equipped with an internal combustion engine and should not be used on or near any unimproved forested bush covered or grassy lands unless the engine s System is equipped with a spark arrester meeting applicable local or state laws if any WARNING The engine and the exhaust system become very hot during operation There is risk for burns if touched Allow engine and exhaust system to cool to a safe temperature before refueling 8065 063 Regularly clean spark arrestor screen 17 This operator s manual describes the Husqvarna Zero CONTROLS Turn Rider The rider is fitted with a Kubota engine Transmission from the engine is made via belt driven Control Locations 18 NO a KR WN gt Motion control levers Tracking bolt left Parking brake Fuel tank cap left Fuses Fuel tank cap right Control Module 8 9 10 11 12 13
15. especially under the mower deck will increase the machine s life span Make it a habit to clean the machine directly after use after it is cooled before the dirt sticks Do not spray water on the top of the mower deck Use compressed air to clean the top side of mower deck Regularly clean deck and underside of the deck with normal water pressure Do not use a high pressure washer or steam cleaner Avoid spraying engine and electrical components with water Do not rinse hot surfaces with cold water Let unit cool before washing 50 Use protective glasses when z cleaning and washing LUBRICATION Lubrication Schedule 12 12 1 52 1 365 50h 250h 500h 750h mL iiui us EL ET 12 12 Every year 1 52 Every Week 1 365 Every day Oil change Filter change Lubricate with grease gun 8065 074 Level check Y Engine and Radiator Follow the engine manufacturer s lubrication instructions Refer to engine manufacturer s Owners Manual for information General Remove the ignition key to prevent unintentional movements during lubrication When lubricating with an oil can it must be filled with engine oil When lubricating with grease unless otherwise stated use high grade molybdenum disulphide grease For daily use the machine should be lubricated twice weekly Wipe away excess grease after lubrication It is important to
16. Read the safety instructions before refueling The machine has two fuel tanks one on each side just behind the seat The capacity for each tank is 6 gallons 11 4 liters Regularly check the fuel cap gasket for damage and keep the cap properly tightened The use of low sulfur fuel or ultra low sulfur fuel is mandatory for when the unit is operated in areas regulated by the Environmental Protection Agency EPA Use No 2 D S500 or 15 diesel fuel as an alternative to No 2 D and use No 1 D S500 or S15 diesel fuel as an alternative to No 1 D for ambient temperatures below 14 F 10 C to help insure good cold weather starting WARNING Diesel fuel is flammable Observe caution and fill the tank outdoors see the Safety section WARNING The engine and the exhaust system become very hot during operation Risk for burns if touched Allow engine and exhaust system to cool before refueling WARNING Fill to bottom of filler neck Do not overfill Wipe off any spilled oil or fuel Do not store spill or use diesel fuel near an open flame 26 8065 007 Fuel tanks IMPORTANT INFORMATION To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the fuel tanks start the engine and let it run until the fuel lines and injector are empty Use fresh fuel the next season See Storage Instructions for additional information Never use engine or injector
17. The machine s type designation 1 D e he manufacturer s type number Model e The machine s serial number Serial no Please have the type designation and serial number available when ordering spare parts The engine s manufacturing number is on the head cover The plate states 1 The engine s model 2 The engine s serial number 3 The engine s type 4 Code Please have these available when ordering spare parts The wheel motors and hydrostatic pumps have a barcode decal affixed on the top SYMBOLS AND DECALS These symbols are found on the machine and in the operator s manual Study them carefully so that you know what they mean WARNING XXXX XXXXXX XXXXX XXXX XXXXXXXXX IMPORTANT INFORMATION XXXX XXXXXX XXXXX XXXX XXXXXXXXX XXXXXX XXXXXXXXX XX XXXXXXXX XXXX XXXXXX XXXXXX XXXXXXXXX XX XXXXXXXX XXXX XXXXXX Used in this publication to notify the reader of a risk Used in this publication to notify the reader of a risk of personal injury or death particularly if the reader of material damage particularly if the reader should should neglect to follow instructions given in the neglect to follow instructions given in the manual manual Used also when there is a potential for misuse or misassembly N INI E Reverse Neutral Fast Slow Choke Fuel Warning Parking Brake CE conformity Warning Rotating blades Do not touch parts marking Only for keep away from the
18. and fasten the machine with approved fastening devices such as bands chains or straps when transporting e Do not operate this machine on public roadways e Check and abide by local traffic regulations before transporting the machine on any road e Do not tow this machine it may cause damage to the drive system e Load the unit onto truck or trailer by driving up ramps of suitable strength using a slow speed Do not lift The machine is not intended to be lifted by hand e When loading or unloading this machine do not exceed the maximum recommended operation angle of 109 Towing If machine is equipped with a tow hitch use extreme caution when towing Never allow children or others in or on towed equipment Make wide turns to avoid jack knifing Travel slowly and allow extra distance to stop Do not tow on sloped ground The weight of the towed equipment may cause loss of traction and loss of control Follow the manufacturer s recommendation for weight limits for towed equipment Do not tow near ditches canals and other hazards 16 IMPORTANT INFORMATION The parking brake is not sufficient to lock the machine in place during transport Ensure that the machine is well fastened to the transport vehicle Always reverse the machine onto the transport vehicle to avoid tipping it over WARNING Use extreme caution when loading the machine into a truck or trailer using ramps There is the possibility of serious inju
19. applicable supplements of May 8 2000 relating to the emission of noise to surroundings 2000 14 EC The following harmonised standards have been applied EN ISO 12100 2 EN836 Business Name and Address Husqvarna 172 Old Elloree Rd Orangeburg SC 29115 USA Notified Body SNCH 11 Route de Luxembourg L 5230 Sandweiler has issued reports regarding the assessment of conformity according annex VI of the COUNCIL S DIRECTIVE of May 8 2000 relating to the noise emissions in the environment 2000 14EC 62 SERVICE JOURNAL Action Date mtr reading stamp sign Delivery Service Charge and connect the battery Adjust the tire pressure of all wheels to 15 PSI 1 bar Connect the contact box to the cable for the seat s safety switch Check hydraulic oil level Check hydraulic hoses for kinking or leaks Check neutral position Fill with fuel and open the fuel shut off valve Start the engine Check that there is drive to both wheels Check the mower deck pitch and adjustment Check Safety switch for the parking brake Safety switch for the mower deck Safety switch in the seat Safety switch in the steering controls Parking brake functionality and adjustment Driving forward Driving backward Engaging the blades Check the idle speed Check the engine high idle speed Inform the customer about The need and advantages of following the service schedule The need and advantages of leaving the machine for service The ef
20. be used as a general guideline when specific torque values are not given U S Standard Hardware Grade Ap Oon 35 The Ya 3 8 Grade 5 Minimum commercial quality lower quality not recommended Shank Size Diameter in inches fine or coarse thread Metric Standard Hardware kl S g o 2 Es 3 o e o E s 9 D E E 3 5 E S E o N 7 x i Is Le o 59 TECHNICAL DATA Transmission oo See the Engine Manufacturer s manual for engine specifications 2 The power rating of the engines indicated is the average net power output at specified rpm of a typical production engine for the engine model measured to SAE standard J1349 1801585 Mass production engines may differ from this value Actual power output for the engine installed in the final machine will depend on the operating speed environmental conditions and other variables 60 TECHNICAL DATA PZ29D CE PZ29D CE 61 Combi Deck 60 Flat Deck Cutting Width 155 cm 61 152 4 cm 60 Cutting Height 2 5 12 7 cm 1 5 2 5 12 7 cm 1 5 Uncut Circle o 7 79 Ld o 1j Dimension OOOO 220 cm 86 7 220 cm 86 Overall Width Chute Down f 85cm 73 Wembns WoseEmssoss 104 dB A Vibration level according to EN 836 Reported data for vibration level has a typical statistical dispersion standard deviation of 0 2 m s steering levers and 0 8 m s seat
21. blades are well sharpened and not damaged The sharpening of blades should be carried Replace blades that have been bent or cracked when out by an authorized service workshop hitting obstacles Let the service workshop decide whether a blade with large nicks can be repaired ground or must be replaced Balance the blades after sharpening Check the blade mounts IMPORTANT INFORMATION Blade Replacement WARNING Blades are sharp Protect your hands with gloves and or wrap 8065 028 blades with a heavy cloth when 1 Blade handling 2 Blade bolt special 3 Cutter housing Blade attachment 1 Remove blade bolt by turning counterclockwise 2 Install new or re sharpened blade with stamped IMPORTANT INFORMATION GRASS SIDE facing towards ground grass down Special blade bolt is heat treated or THIS SIDE UP facing deck and cutter housing 3 Install and tighten blade bolt securely Do not use lower grade hardware than 4 Torque blade bolt to 90 ft lbs 122 Nm specified Replace with a Husqvarna bolt if required 47 MAINTENANCE Adjusting the Mower Deck WARNING Leveling Deck Blades are sharp Protect your Adjust the deck while the mower is on a level hands with gloves and or wrap surface Make sure the tires are inflated to the correct blades with a heavy cloth when pressure See Tire Pressures in Maintenance section handling If tires are under or over inflated the deck cannot be properly adjusted Faulty
22. cleaners in the fuel tank or permanent damage may occur OPERATION Read the Safety Instructions section and the following pages if you are unfamiliar with the machine Training Due to unique steering capabilities zero turn mowers are far more maneuverable than typical riding mowers This section should be reviewed in its entirety prior to attempting to move the mower under its own power When first operating the mower or until becoming comfortable with controls use a reduced throttle speed and reduced ground speed DO NOT move control levers to the furthest forward or reverse positions during initial operation First time users should become familiar with the mower s movement on a hard surface such as concrete or blacktop PRIOR to attempting to operate on turf Until the operator becomes comfortable with the mower controls and zero turning capability overly aggressive maneuvers may damage turf Steering To move forward and backward The direction and speed of the mower s movements are effected by the movement of the control lever s on each side of mower The left control lever controls the left wheel The right control lever controls the right wheel IMPORTANT INFORMATION When control levers are in the reverse position they return to neutral when released This may cause the mower to suddenly stop First time users should push the mower see Moving Machine By Hand in the Operation section to an open flat area
23. ignition system Dead battery Poor contacts on the battery terminal cable connections Fuse blown Ignition system faulty Fault in the starter safety circuit see Safety System in the Maintenance Section Engine runs rough Faulty injector Clogged fuel filter or jet Clogged ventilation valve on the fuel cap Clogged air filter Injector incorrectly adjusted Water in the fuel Engine seems weak Clogged fuel filter Fuel tank nearly empty Wrong fuel type Water in the fuel Clogged air filter Machine vibrates Blades are loose Blades are incorrectly balanced Engine is loose 55 TROUBLESHOOTING GUIDE Problem Engine overheats Cause Clogged debris screen or radiator fins Engine overloaded Electric fan not functioning Poor ventilation around engine Blown fuse for electric fan Defective engine speed regulator Engine alternator belt damage broke or slipping Too little or no oil in the engine Low coolant Battery not charging Poor contact with battery terminal cable connectors Charging lead is disconnected Alternator not charging Machine moves slowly unevenly or not at all Parking brake on Bypass valve on pump open Drive belt for the transmission gears is slack or has come off Air in hydraulic system Mower deck not engaging Drive belt for the mower deck has come loose Contact for the electromagnetic coupling has loosened Blade switch is faulty or has come loose from t
24. moving the other steering control forward from its neutral position The rotation direction when zero turning is determined by which steering control is moved backward behind the neutral position If the left steering control is pulled backward the machine turns to the left Use extra care when using this maneuver 8065 003 Steering controls WARNING The machine can turn very rapidly if one steering control is moved much further forward than the other 8065 053 1 Forward 2 Neutral 3 Neutral slot Neutral lock 4 Reverse Motion control lever pattern right side 19 CONTROLS Parking Brake The parking brake is found on the left of the machine Pull the lever backward to activate the brake and push forward to release it IMPORTANT INFORMATION The machine must stand still when applying the parking brake Always set the parking brake before dismounting Release the parking brake before moving the mower N 991 we Su DATS 8065 006 Parking brake Blade Switch To engage the mower deck pull the blade switch knob out The mower blades are disengaged when the knob is pressed down fully 8065 066 Blade switch 20 CONTROLS Hour Meter The hour meter displays the total operating time It will flash CHG OIL Change Oil at 50 hour intervals The flash duration is one hour before and one hour after the interval The CHG OIL icon will come on and shut off auto
25. riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights or counterweights Anyone who operates this machine must first read and understand this Operation Manual Local laws may regulate the age of the user Keep machine free of grass leaves or other debris buildup which can touch the hot exhaust or engine parts and burn Do not allow the mower deck to plow leaves or other debris causing buildup to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage 8011 520 Never take passengers WARNING Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer birth defects or other reproductive system damage The engine exhaust contains carbon monoxide which is an odorless colorless poisonous gas Do not use the machine in enclosed spaces SAFETY Personal Safety Equipment WARNING When using the machine approved personal protective equipment shown in illustrations shall be used Personal protective equipment cannot eliminate the risk of injury but it will reduce the degree of injury if an accident does happen Ask your retailer for help in choosing the right equipment e Make sure that you have first aid equipment close at hand when using the machine e Never use the machine when barefoot e Always wear protectiv
26. without other people vehicles or obstacles nearby To move the unit under its own power the operator must sit in the seat and start the engine see Before Starting in the Operation section Adjust the engine speed to idle disengage the parking brake but do not engage the blades at this time Rotate control levers inward If the control levers have not been moved forward or backward the mower will not move Slowly move both control levers forward slightly This will allow mower to start moving forward in a straight line Pull the control levers back to the neutral position and the mower should stop moving Pull back slightly on control levers allowing the mower to move backwards Push the control levers forward to the neutral position and mower should stop moving To turn to the right While moving in a forward direction pull the right lever back towards the neutral position while maintaining the position of the left lever this will slow the rotation of the right wheel and cause the machine to turn in that direction To turn to the left While moving in a forward direction pull the left lever back towards the neutral position while maintaining the position of the right lever this will slow the rotation of the left wheel and cause the machine to turn in that direction To zero turn While moving in a forward direction first pull both control levers back until the mower stops or slows dramatically Then by alternating one le
27. 067 Disengage the mower deck and move throttle to minimum 4 Raise the mower deck by pressing the foot pedal forward to the transport position 8065 016 5 When the machine is standing still activate the parking brake by pulling the lever upward 6 Turn the ignition key to the stop position If the engine has been worked hard allow it to idle a minute in order to attain a normal operating temperature before stopping To prevent fouling the spark plugs avoid idling the engine for longer periods 7 Remove key To prevent unauthorized use always remove key when leaving the mower 8065 006 Parking brake 35 OPERATION Mowing Tips 36 Observe and flag rocks and other fixed objects to avoid collisions Begin with a high cutting height and reduce it until the desired mowing result is attained The average lawn should be cut to 2 64 mm during the cool season and over 3 76 mm during the hot months For healthier and better looking lawns mow often after moderate growth For best cutting performance grass over 6 15 cm in height should be mowed twice Make the first cut relatively high the second to the desired height The mowing result will be best with a high engine speed the blades rotate rapidly and low speed the rider moves slowly If the grass is not too long and dense the driving speed can be increased without negatively affecting the mowing result The finest lawns are obtained by mo
28. CAtIONS vomita t ttr a Res en 18 Motion Control Levers ssssse 19 Parking Brake ct rnnt ct eek 20 Blade Wittens 20 Hout Met ici 21 Tracking KNOB siii cette 21 Ignition SWIG aiii aa da 22 Control Module sss 23 Cutting Height Pedals sse 24 Seat Adjustments 24 O hasedisndenduncadeiestines 25 Fuel Shut Off Valve sss 25 Pump Release Valves rie etas 25 Fuel TaN KS rentar i gvanetenaidenes 26 OPERATION ie antc sor EAA EEO S Pun 27 Mlzctelo o atan 27 STEGNING O 27 Roll Bar and Safety Belt ssssssssss 28 Before Startimes ieina 28 Starting the EMG IMG weet ss cas oet tenor ia 29 Jumper Cables Use sss 32 RUIN O e 33 Operating orn ElillS sn ioco e ta 34 Stoppirig the Engine eet teo re reas 35 MOWING TIS itte cepit tpe eg tbt e daten 36 Moving Machine By Hand 37 Pump Release Valves tene 37 MAINTENANCE sinusini ipte tn ettet ta annota 38 Engine and Radiatot coiere 38 sr M E 40 Safety Syste M setono aaia 41 Fuel lean 41 Tire PIeSSUEGS essct ea 41 Parking Brake aaen iann a a t ie e ini 42 Parking Brake Adjustments ccecce 42 Drive Lever Adjustment cnnan 43 FleightAd UstImerit usitate nee 43 ALIGNING Nts aa 43 DECK Belt A O 44 PUMP Bellucci 45 Clutch Belt M 46 Cutting BladES m eta 47 Adjusting the Mower Deck ssee 48 Leveling DGCk use natnra 48 Anti scalp Rollers 49 Caster Wh
29. Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparks from accidental grounding 8065 020 1 Mount bracket 2 Battery bracket Battery cleaning and installation 40 MAINTENANCE Safety System This machine is equipped with a safety system that prevents starting or driving under the following conditions The engine can only be started when 1 The mower deck is disengaged 2 The steering controls are in the outer locked neutral position 3 The parking brake is on Make daily inspections to ensure that the safety system works by attempting to start the engine when one of the conditions is not met Change the conditions and try again If the machine starts when one of these conditions is not met turn the machine off and repair the safety system before using the machine again Make sure the engine stops when the park brake is not engaged and the operator leaves the seated position Check that the engine stops if the mower blades are engaged and the driver temporarily moves off the driver s seat Fuel Filter Replace the line mounted fuel filter every 100 hours once per season or more often if it becomes clogged The fuel filter is located under the frame behind the right drive tire 1 R
30. acket approximately 1 2 13mm 5 Loosen the nyloc nut until the threads on the linkage are flush with the end of the nut 6 Engage the park brake lever 7 Pullforward on the linkage until it stops against the brake on the wheel motor Be sure the linkage is not stopping against the jam nuts 8 Tighten the nyloc nut against spring until the spring no longer rotates freely 9 Turn the jam nuts until the front nut is s to 9 16 from the brake bracket 10 Tighten the rear jam nut against the front nut 11 Tighten the nyloc nut against the spring and brake bracket until the gap set in Step 9 is closed 12 Repeat the above steps on other side of the unit 13 Disengage and reengage the brake lever to test braking 14 Reinstall the drive tire assemblies 15 Remove jack and jack stands e 42 SY ES SR TES YA N 8065 006 Parking brake 8065 078 1 Jam nuts 2 Brake bracket 3 Nyloc nut 4 Brake linkage Parking brake adjustment MAINTENANCE Drive Lever Adjustment Drive levers can be adjusted up and down and side to side to suit the operator Height Adjustment Alignment adjustments will be needed after adjusting the height Make adjustments with the unit turned off 1 Remove the bolts securing the drive levers to the control assembly 2 Position the drive lever at the desired height and reinstall the bolts but do not fully tighten the bolts at this time Alignm
31. ank is at the proper oil level If not fill to the specifications outlined in this section The following procedures are best performed with the vehicle drive wheels off the ground then repeated under normal operating conditions 8 Disengage the brake if activated 9 With the bypass valve open and the engine running at fast idle slowly move the directional control in both forward and reverse directions 5 or 6 times As air is purged from the unit the oil level will drop 54 10 11 12 With the bypass valve closed and the engine running slowly move the directional control in both forward and reverse directions 5 to 6 times Check the oil level and add oil as required after stopping the engine It may be necessary to repeat Steps 2 and 3 until all the air is completely purged from the system When the hydraulic drive operates at normal noise levels and moves smoothly forward and reverse at normal speeds the hydraulic drive is considered purged After the vehicle has been used two times the oil level should be checked while the oil is cold and adjusted accordingly TROUBLESHOOTING GUIDE Problem Engine will not start Starter does not turn the engine over Cause Blade switch is engaged Steering controls are not locked in the neutral position Parking brake is not activated Battery is dead Contamination in the injector or fuel line Fuel supply is closed Clogged fuel filter or fuel line Faulty
32. avoid getting lubricant on the belts or the drive surfaces on the belt pulleys Should this happen attempt to clean them with spirits If the belt continues to slip after cleaning it must be replaced Diesel fuel or other petroleum products must not be used to clean belts 51 LUBRICATION Wheel and Deck Zerks Use only good quality bearing grease Grease from well known brand names petrochemical companies etc usually maintains a good quality Front Wheel Mount Remove dust cap to expose zerk Lubricate with a grease gun until the grease is forced out around the top washer Front Wheel Bearings Lubricate 3 4 strokes with a grease gun on each set of wheel bearings Deck Spindle Lower the cutting deck completely If a grease gun without rubber hose is used the foot plate must be removed Lubricate with a grease gun 2 3 strokes per spindle 52 Lubricating front wheels Deck spindle 8065 032 8065 033 LUBRICATION Hydraulic Drive Fluid and Filter Change The hydraulic drive is designed with an external filter for ease of maintenance To ensure constant fluid quality levels and longer life an oil filter change interval of every 500 hours is recommended The following procedure can be performed with the pump installed in the vehicle and the vehicle on level ground 1 Lockthe vehicle parking brake 2 Place an oil drain pan with a 2 gallon capacity beneath the oil reservoir Remove the
33. blades must be depressed e The parking brake must be on e Both steering controls must be in the locked outer neutral position Starting the Engine 1 Open the fuel tank valve 2 Siton the seat 3 Raise the mower deck to the transport position by setting the lift pedals fully forward 4 Activate the parking brake A EIA X 8065 016 8065 013 Fuel valve in the OPEN position 8065 017 Set mower deck to the transport position 29 OPERATION 5 Disengage the mower blades by pressing the blade switch down 6 Move the steering controls outward to the locked outer neutral position 7 Move the throttle to the middle position 30 8065 067 8065 108 Set the throttle 8065 071 OPERATION 8 Turn the key to the RUN position and wait for the glow plug light to go out Press in and turn the ignition key to the START position If the engine fails to start after 10 seconds the engine will stop cranking and the ignition switch eff must be turned off to reset the start sequence FA LR When the engine starts immediately release the ignition key back to the run position NOTE The fan will power up thirty seconds after the ignition is turned on and will blow air through the radiator to help clean debris from the radiator and debris screen The fan will then reverse and continue in suction until the ignition is turned off
34. cating that a pre glow is required After the engine is started the glow light will remain lit for five seconds as an after glow Above 50 F 10 C no pre glow is required and the light will illuminate for one second Above 23 F 5 C but below 50 F 10 C a five second pre glow is required and the light will illuminate for five seconds Below 23 F 5 C a ten second pre glow is required and the light will illuminate for ten seconds Once the engine is started these lights will remain off unless there is low oil pressure high coolant temp or the alternator quits charging causing low battery voltage or battery voltage jumps to an unsafe level 8065 066 Control module 8065 073 1 Battery voltage 2 Oil pressure 3 Coolant temperature 4 Glow plug Control module 23 CONTROLS Cutting Height Pedals The cutting height pedals release the deck lift to allow setting the desired deck height Apply pressure to the lift pedal and rotate foot to also apply pressure to the release pedal unlocking the deck lift For transport push the lift pedal fully forward until the deck lift latches in the transport highest position Seat Adjustments The seat can be adjusted lengthways with the lever located at the right side of the seat as seen by the driver in the seat When making adjustments the lever is moved upward
35. drain port and drain oil Remove the oil filter from the pump 3 After the oil has drained wipe the filter base 8065 076 Hydraulic pump oil filter Drain old oil filters of all free flowing oil prior to disposal Place used oil in appropriate containers and dispose of it in accordance with laws in your area surface off and apply a film of new oil to the gasket of the new replacement filter 4 Prefill the oil filter with new oil and install the new filter by hand Turn to one full turn after the filter gasket contacts the filter base surface 5 Fill reservoir with synthetic 15W 50 oil to the level of the lower hole in the fill tube DO NOT fill above the level of the upper hole After purging check levels and add oil if necessary 6 Reinstall the reservoir cap by hand Do not overtighten 7 Proceed to the purge procedure this level Minimum fill level 53 LUBRICATION Transmission Purging Procedures Due to the effects air has on efficiency in hydrostatic drive applications it is critical to purge the system These purge procedures should be implemented any time a hydrostatic system has been opened to facilitate maintenance or any additional oil has been added to the system Resulting symptoms in hydrostatic systems may be e Noisy operation e Lack of power or drive after short term operation e High operation temperature and excessive expansion of oil Before starting make sure the oil t
36. e hydraulic oil filter every 500 hours e Dismantle and inspect starter every 500 hours 4 Check adjust the mower deck e e Check the engine valve clearance every 800 hours 4 4 Perform the 500 hour service 4 4 Performed by authorized service workshop In dusty conditions cleaning and replacement are required more often First change after 8 10 hours When operating with a heavy load or at high ambient temperatures replace every 50 hours First change after 100 hours then every 1000 hours after initial change Described in this manual Not described in this manual E Refer to the engine manufacturer s manual WARNING Before performing any service or adjustment checklist Engage the parking brake Place the Blade switch in the disengaged position Turn the ignition switch to OFF position and remove the key Make sure the blades and all moving parts have completely stopped MAINTENANCE Battery The mower is equipped with a maintenance free battery and does not need servicing However periodic charging of the battery with an automotive type battery charger will extend its life e Keep battery and terminals clean e Keep battery bolts tight e See chart for charging times WARNING Always wear eye protection when around batteries Battery Removal Corrosion and dirt on the battery and terminals can cause the battery to leak power 1 Lift the seat and rotate fully forward unt
37. e protective glasses for maintenance work WARNING The battery contains lead and lead compounds chemicals that are considered to cause cancer birth defects and other reproductive system damage Wash your hands after handling the battery WARNING Escaping hydraulic oil under pressure can have sufficient force to penetrate the skin causing serious injury If injured by escaping fluid see a doctor at once Serious infection or reaction can develop if proper medical treatment is not administered immediately SAFETY Sparking can occur when working with the battery and the heavy cables of the starter circuit This can cause battery explosion fire or eye injury Sparking in this circuit can not occur after the chassis cable normally negative black is removed from the battery WARNING Avoid electrical sparking and its consequences by the following routines e Use protective goggles e Ensure that the fuel filler cap is mounted tightly and no flammable substances are stored in an open vessel e Never work with the starter circuit if there is spilled fuel e Disconnect the negative cable from the battery first and reconnect it last e Donot make a bridge short circuit across the starter relay to run the starter e Never use the machine indoors or in spaces lacking proper ventilation The exhaust fumes contain carbon monoxide an odorless poisonous and lethal gas e Stop to inspect the equipmen
38. e shoes or boots preferably A with steel toe caps Personal protective equipment e Always wear approved protective glasses or a full visor when assembling or driving e Always wear gloves when handling the blades e Never wear loose clothing that can get caught in moving parts e Use ear protectors to avoid damage to hearing Slope Operation Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or WARNING death Operation on all slopes requires extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it e Mow up and down slopes 10 degrees maximum not across e Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles e Choose a low ground speed so that you will not have to stop while on the slope Ped e Do not mow on wet grass Tires may lose traction gt e Avoid starting stopping or turning on a slope If ah Do not drive up or down hills with slopes greater than 10 degrees Do not drive across any slopes the tires lose traction disengage the blades and proceed slowly straight down the slope e Keep movement on the slopes slow and gradual Do not make sudden changes in speed or direction which could cause machine to roll over e Use extra care while operating machine with grass catchers or other attachments they can affect the stabi
39. eels dose nde ntes niek 49 Gleaning eit teen credet bed pat 50 FAL OWANG eer a 50 LUBRICATION oirrese t perrita ER sa chung 51 Lubrication Schedule rerent 51 Engine and Radiator iuc retten 51 Wheel and Deck Zerks sssss 52 Front Wheel Mount iter 52 Front Wheel Bearings ssssseee 52 Deck Spindl Easson aaoi 52 Flydraulie Disco o eerie 53 Fluid and Filter Change s e 53 Transmission Purging Procedures 54 TROUBLESHOOTING GUIDE sm 55 STORAGE OA UGR 57 Winter Storagesu e 57 A uidere etre e bs aane RR Da 57 WIRING DIAGRAMS sionismo 58 Torque Specifications sssssssess 59 TECHNICAL DATA titor err cde Ert 60 CONFORMITY CERTIFICATES ssssssse 62 SERVICE JOURNAL etia cbr rune paca acid 63 A WARNING Failure to follow cautious operating practices can result in serious injury to the operator or other persons The owner must understand these instructions and must allow only trained persons who understand these instructions to operate the mower Each person operating the mower must be of sound mind and body and must not be under the influence of any mind altering substance WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm WARNING Battery p
40. ent To align the drive levers uniformly rotate both drive levers inward and press both levers all of the way forward 1 Rotate the drive levers in the upper slots of the lever until the levers are aligned with each other Tighten bolts on each drive lever securely 8065 049 1 Drive levers 2 Control assembly 3 Alignment slot Neutral adjustment 43 MAINTENANCE Deck Belt Deck Belt Removal Park on a level surface Apply park brake Lower the deck into the lowest cutting position 1 2 Remove foot plate and belt shields Remove any dirt or grass that may have accumulated around the cutter housings and entire deck surface With a breaker bar and using the square opening in the idler arm shift the arm counter clockwise to relieve the tension on the belt Carefully roll the belt over the top of the cutter housing pulleys Remove the belt guide hardware with a Y wrench and set belt guide aside Remove the belt from around the electric clutch on the engine shaft Deck Belt Installation NOTE For ease in installing the deck belt refer to the routing decal on the cutting deck 1 44 Place the belt around all the pulleys except the center spindle pulley With a breaker bar shift the idler arm counter clockwise When there is enough slack slip the belt onto the center spindle pulley Reinstall the belt guide removed in Step 5 above Double check belt routing to make sure it matches
41. essory turn the key clockwise 8065 070 Ignition switch accessory 22 CONTROLS Control Module The control module operates and monitors multiple functions such as warning lighting seat delay audible buzzer PTO interlock and start timer Warning lights on the module include battery voltage low oil pressure high coolant temp and glow plugs On initial start up all lights will illuminate for one second and the buzzer will chirp one time Battery Voltage The battery light will illuminate constant if the battery voltage drops below 12V and will flash if voltage jumps above 15V Oil Pressure When the ignition switch is turned to ACC or RUN the oil pressure light will illuminate until the engine is started After thirty seconds the buzzer will sound and the ignition switch will need to be turned off and back on before the PTO will function If the oil pressure drops to an unsafe level during operation the buzzer will sound the PTO will disengage and the ignition switch will need to be turned off and back on before the PTO will function Coolant Temperature If the coolant temperature reaches an unsafe level the light will illuminate for 30 seconds After 30 seconds the buzzer will sound and the PTO will disengage and the ignition switch will need to be turned off and back on before the PTO will function Glow Plug Depending on the ambient temperature the glow plug light may also illuminate indi
42. fects of service and maintaining a service journal on the machine s resale value Application areas for mulching Fill in the sales papers etc 4404808000040 BEEERELEIBIELEE BIET El oo n O Delivery service has been carried out No remaining notes Certified 63 SERVICE JOURNAL Action Date mtr reading stamp sign Afte Chan Chan Chec r 10 hours ge the engine oil ge the oil filter k hydraulic oil level Inspect hydraulic hoses Inspect hydraulic belt Inspect hydraulic filter Chec Chec Chec Chec Chec k neutral position k safety system k seat belt k ROPS k fuel system for leaks Inspect safety guards and shields Chec k brake adjustment 8 J3p qp 0 0 0 Jar O0 gar 0 O0 O O 64 SERVICE JOURNAL Action Date mtr reading stamp sign Daily Service Clean debris from mower Chec Chec Chec k engine oil level k the tire pressures k underside of deck Inspect deck pulleys Chec Chec Chec Chec Chec k clean the radiator s fins and debris screen k safety system k seat belt k ROPS k fuel system for leaks Inspect safety guards and shields Chec Chec k brake adjustment k coolant level 0 00 0 0 0 0O O0 0 0 O0 O O 65 SERVICE JOURNAL Action Date mtr reading stamp sign 50 Hour Service Clean debris from mower Check engine oil level Check the tire pressures Check
43. grass catcher components and the discharge guard frequently and replace with manufacturer s recommended parts when necessary Mower blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Maintain or replace safety and instruction labels as necessary Do not modify safety equipment Check regularly to be sure it works properly The machine must not be driven with defective or unmounted protective plates protective cowlings safety switches or other protective devices Do not change the settings of governors and avoid running the engine with overly high engine speeds If the engine runs too fast there is risk for damaging the machine components Be very careful when handling battery acid Acid on skin can cause serious corrosive burns If battery acid is spilled on skin rinse immediately with water Acid in the eyes can cause blindness contact a doctor immediately Be careful when servicing the battery Explosive gases form in the battery Never perform maintenance on the battery when smoking or near open flames or sparks The battery can explode and cause serious injury or damage Make sure that the equipment is in good condition and that all nuts and bolts especially those fastening the blade attachments are properly tightened and torqued 8011 515 Never drive the machine in an enclosed space WARNING Us
44. he cable contact Fuse has blown Low oil pressure high water temperature Hydraulic drive leaks oil Damaged seals housing or gaskets Air trapped in hydraulic system Uneven mowing results 56 Unequal tire pressure on the left and right sides Bent blades Suspension for the mower deck is uneven Blades are dull Driving speed too high Grass is too long Grass collected under the mower deck STORAGE Winter Storage The machine should be readied for storage at the end of the mowing season or if it will not be in use for longer than 30 days Fuel allowed to stand for long periods of time 30 days or more can leave sticky residues that can plug the injector and disrupt engine function Fuel stabilizers are an acceptable option as regards to the sticky residues that can occur during storage Add stabilizer to the fuel in the tank or in the storage container Always use the mixing ratios specified by the manufacturer of the stabilizer Run the engine for at least 10 minutes after adding the stabilizer so that it reaches the injector Do not empty the fuel tank and the injector if a stabilizer has been added WARNING Never store an engine with fuel in the tank indoors or in poorly ventilated spaces where fuel vapor can come in contact with open flames sparks or a pilot light such as in a boiler hot water tank clothes drier etc Handle the fuel with care It is very flammable and can cause serious personal i
45. ial toward anyone Avoid discharging material against a wall or obstruction Material may ricochet back toward the operator Stop the blades when crossing gravel surfaces e Do not operate machine without the entire grass catcher discharge guard or other safety devices in pl nd workin SoEg piace ama arking Clear the area of objects before mowing e Slow down before turning e Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting 10 SAFETY Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the machine into a trailer or truck Always wear eye protection when operating machine Wear proper Personal Protective Equipment PPE while operating this machine including at a minimum sturdy footwear eye protection and hearing protection Do not mow in shorts and or footwear with open toes Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the
46. il supported by the seat rod 2 Loosen the two wingnuts attached to the side J bolts just enough that the battery mount bracket slides down off the battery 3 Using two Y wrenches disconnect BLACK battery cable then RED battery cable 4 Carefully remove the battery from the mower For cleaning 5 Rinse the battery with plain water and dry 6 Clean terminals and battery cable ends with wire brush until shiny For replacing 7 Install new battery with terminals in the same position as the old battery 8 Connect RED battery cable first to positive battery terminal 9 Connect BLACK grounding cable to negative battery terminal 10 Slide mount bracket back up over battery and retighten wingnuts 11 Lower seat STANDARD STATE APPROXIMATE BATTERY CHARGING TIME TO FULL CHARGE AT 80 F 27 C BATTERY OF Maximum Rate at CHARGE 50 Amps 30 Amps 20 Amps 10 Amps 12 6V 10096 FULL CHARGE 12 4V 75 20 min 35 min 48 min 90 min 12 2V 5096 45 min 75 min 95 min 180 min 12 0V 2596 65 min 115 min 145 min 280 min 11 8V 0 85 min 150 min 195 min 370 min Charging time depends on battery capacity condition age temperature and efficiency of charger IMPORTANT INFORMATION Do not attempt to open or remove caps or covers Adding or checking level of electrolyte is not necessary Always use two wrenches for the terminal screws WARNING
47. lity of the machine 6003 004 Mow up and down not side to side 11 SAFETY e Do not use on steep slopes e Do not try to stabilize the machine by putting a foot on the ground e Do not mow near drop offs ditches or embankments The machine could suddenly roll over if a wheel is over the edge or if the edge caves in WARNING CHILDREN CAN BE INJURED BY THIS EQUIPMENT The American Academy of Pediatrics recommends that children be a minimum of 16 years of age before operating a riding lawn mower Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator Children Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain out of the path of danger e Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator e Be alert and turn machine off if a child enters the area e Before and while backing look behind and down for small children e Never carry children even with the blades shut off They may fall off and be seriously injured or interfere with safe machine operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine e Never allow children to operate the machine
48. matically The hour meter cannot be manually reset Tracking Knob If the mower is not tracking straight check the air pressure in both rear tires Recommended air pressure for the rear tires is 15 psi 1 bar 1 Tracking adjustments are made using the tracking bolt and tracking knob The tracking bolt and tracking knob act as limiting devices for the motion control levers when in the full forward position 2 For preliminary tracking adjustment move unit to an open unobstructed area such as an empty parking lot or open field 3 Back the tracking bolt out until flush with nut Loosen tracking knob out until flush with nut 5 Test operate unit by driving it at full throttle and the full forward position on both motion control levers Gradually turn in the tracking bolt on the right hand side until the unit noticeably starts drifting right 6 Drive forward at full throttle with both motion control levers in the full forward position Gradually turn in the tracking knob left side until unit tracks straight S 8065 066 Hour meter A 7 f Ma Y CS Y Q 8065 107 Tracking adjustment 21 CONTROLS Ignition Switch The ignition key is placed on the control panel and is used to start and stop the engine Turn the key clockwise to start the engine Release the key to the RUN position when the engine has started 8065 069 Ignition switch RUN position For using acc
49. mower deck adjustments will cause an uneven mowing result Four bolts control the height and pitch of the mower deck The deck should be adjusted slightly higher in the rear NOTE To insure accuracy of leveling procedure mower deck drive belt must be installed prior to leveling the deck 1 Wear heavy gloves Turn each outer blade tip to align the deck in a side to side manner 2 Measure from the floor surface up to the bottom of the blade tip on the discharge side of the mower deck Retain this measurement Move to the opposite side check that measurement is the same If adjustment is required loosen the locknut and adjust bolt up until both side to side measurements are equal Retain measurement 3 Turn both outer blades to align with the deck in front to rear manner Reposition rear mounting bolts up or down until rear blade tips are positioned s to s higher in the rear than the front blade tips 4 Confirm measurements once again Blade tip 8065 102 height should be equal in a side to side manner In the rear blade tips should be t s to s higher than the front measurement In the front blade tips should be equal from side to side NOTE This will place the mower deck in a base measurement position Additional adjustment may be required to achieve desired cut for the type of grass or conditions being mowed 8065 037 1 Adjustment bolt 2 Locknut Leveling the mower deck 48 MAINTENANCE
50. ne is near mower when engaging blade switch Make sure the work area is free from objects that could be thrown by the rotating blades 4 Move throttle control to full throttle 5 Engage the mower deck by pulling out the blade switch Ns UC T oS A VALEN 8065 006 8065 016 Set deck to selected cutting height 8065 066 Engage the mower deck and move throttle to full 33 OPERATION Operating on Hills Read the Safety Instructions Driving on Slopes in the Safety section WARNING Do not drive up or down hills with slopes greater than 10 degrees Do not drive across slopes e The slowest speed possible should be used before starting up or down hills e Avoid stopping or changing speed on hills e f stopping is absolutely necessary pull drive levers into the neutral position and push to the 8065 108 outside of the unit and engage the parking brake Place controls in neutral position e To restart movement release the parking brake e Pull the control levers back to the center of the mower and press forward to regain forward motion e Make all turns slowly 8065 006 Release the parking brake 34 OPERATION Stopping the Engine 1 Move the throttle to the minimum position tortoise symbol 2 Move the steering controls outward to the neutral position 3 Disengage the mower deck by depressing the blade switch 8065
51. njury and property damage Drain the fuel into an approved container outdoors and far away from open flame Never use diesel fuel for cleaning Use a degreaser and warm water To ready the machine for storage follow these steps 1 Thoroughly clean the machine especially under the mower deck Touch up damage to the paint and spray a thin layer of oil on the underside of the mower deck to avoid corrosion Inspect the machine for worn or damaged parts and tighten any nuts or screws that may have become loose 3 Change the engine oil dispose of properly 4 Empty the fuel tanks or add a fuel stabilizer Start the engine and allow it to run until the injector is drained of fuel or the stabilizer has reached the injector 5 Lubricate all grease zerks joints and axles 6 Remove the battery Clean charge and store the battery in a cool place but protect it from direct cold 7 Store the machine in a clean dry place and cover it for extra protection N Service When ordering spare parts please specify the purchase year model type and serial number Always use genuine Husqvarna spare parts An annual check up at an authorized service workshop is a good way to ensure that the machine performs its best the following season 57 WIRING DIAGRAM
52. osts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling INTRODUCTION Congratulations Thank you for purchasing a Husqvarna ride on mower This machine is built for superior efficiency to rapidly mow primarily large areas A control panel easily accessible to the operator and a hydrostatic transmission regulated by steering controls both contribute to the machine s performance This manual is a valuable document Read the contents carefully before using or servicing the machine The following of instructions use service maintenance by all who operate this machine is important for the safety of the operator and others It can also considerably increase the life span of the machine and increase its resale value If you sell your machine be sure to give the operator s manual to the new owner The final chapter of this operator s manual provides a Service Journal Ensure that service and repair work are documented A well kept service journal reduces service costs for the maintenance and affects the machine s resale value Please contact your dealer for more information Take the operator s manual along when the machine is taken to your dealer for service General In this operator s manual left and right backward and forward are used in relation to the machine s normal driving direc
53. otate the filter counter clockwise to remove 2 Fill new filter with diesel fuel and apply a thin layer to the sealing gasket 3 Replace the filter and turn clockwise to a snug fit Do not overtighten Tire Pressures Fill tire pressures to 15 psi 103 kPa 1 bar 8065 021 Conditions for starting IMPORTANT INFORMATION To be able to drive the driver must sit in the seat and release the parking brake before the steering controls can be moved into the neutral position otherwise the engine will stop IMPORTANT INFORMATION DO NOT add any type of tire liner or foam fill material to the drive tires Excessive loads created by foam filled tires will cause premature failures Only use O E M specified tires MAINTENANCE Parking Brake Visually check that no damage is found on the lever links or switch belonging to the parking brake Perform a standstill test and check that there is sufficient braking action WARNING Faulty adjustment result in reduced braking ability and can cause an accident IMPORTANT INFORMATION The machine must be standing still when applying the parking brake Parking Brake Adjustments 1 Using a jack stand raise the rear of the mower up off the ground Make sure the machine is securely supported 2 Remove the rear tire assemblies Release the park brake 4 Loosen the jam nuts from rear of the brake br
54. quires good judgment careful use in accordance with these instructions and common sense The machine must only be operated maintained and repaired by persons familiar with the machine s special characteristics and who are also knowledgeable about the safety instructions Use only approved repair parts to maintain this machine Accident prevention regulations other general safety regulations occupational safety rules and traffic regulations must be followed without fail Unauthorized modifications to the design of the machine may absolve the manufacturer from liability for any resulting personal injury or property damage INTRODUCTION Good Service Husqvarna s products are sold all over the world and only in specialized retail stores with complete service This ensures that you as a customer receive only the best support and service Before the product is delivered the machine has for example been inspected and adjusted by your retailer See the certificate in the Service Journal in this operator s manual When you need spare parts or support in service questions warranty issues etc please consult the following professional This Manual belongs to the machine with the manufacturing number Engine Transmission Manufacturing Number The machine s manufacturing number can be found on the printed plate affixed under the seat on the right side of the frame Stated on the plate from the top are e
55. release valve Y turn Reverse the procedure to reset the pumps IMPORTANT INFORMATION Tighten the valve moderately Do not overtighten the valve when closing That can damage the valve seat 8065 076 Release valves WARNING No adjustments or maintenance should be carried out unless the engine stopped the ignition key removed the parking brake activated 37 MAINTENANCE once each MAINTENANCE Before After year Daily At least Maintenance interval in hours 50 100 500 Check the parking brake e Check the engine s oil level every refueling m Check the safety system e Check for fuel and oil leakages Check the mower deck Check for loose hardware screws nuts Clean under the mower deck Start the engine and blades listen for unusual sounds Check for damage Thoroughly clean around the engine Clean around belts belt pulleys eo e 9990 ooo Check the tire pressures o e gt o e gt Clean the fuel filter Check radiator hoses and clamps every 200 hours Check battery connections Sharpen replace mower blades Clean the air cleaner element Check adjust the parking brake em o o H eo Inspect muffler spark arrester oe em 0 on o0 9 9 9 Check air intake hose and clamps every 200 hours 4 Performed by authorized service workshop
56. ry or death if the machine falls off the ramps SAFETY WARNING The rollover protection system s capabilities may be impaired by Rollover Protection System ROPS The ROPS increases the basic weight of the unit by 73 lbs 33 kg e Do not use the ROPS as a lifting attaching or anchoring point e Do not use the ROPS for wrecking or towing e Do not exceed Max GVW 2822 Ibs 1283 kg e Securely fasten the seat belt if the unit has a ROPS e Where possible avoid operating the unit near ditches embankments and holes e Reduce speed when turning crossing slopes and on rough slick or muddy surfaces e Stay off slopes too steep for safe operation e Be aware of the mowing path especially at row ends on roads and around trees e Do not permit take passengers e Operate the mower smoothly make no jerky turns starts or stops e When the mower is stopped set brakes securely and use the park brake e f any part of the ROPS is damaged the entire ROPS must be replaced e Before each use check for the correct torque on all bolts including those on the seat belt e Check the ROPS structure for damage before each use e ROPS bar is NOT intended for use in sub zero temperatures Spark Arrestor A spark arrester is standard equipment on the unit and is attached to the engine muffler Clean the interior screen regularly depending on usage and conditions The engine and the exhaust system become very hot
57. seat platform Do not operate machine without seat platform pins in place 286304500 SAFETY Safety Instructions These instructions are for your safety Read them carefully WARNING This symbol means that important safety instructions need to be emphasized It concerns your safety WARNING THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH General Operation e Read understand and follow all instructions on the machine and in the manual before starting e It is recommended that someone be aware that you are mowing and can provide help in case of injury or accident e Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times e Only allow responsible adults who are familiar with the instructions to operate the machine e Clear the area of objects such as rocks toys wire 8011 512 etc which could be picked up and thrown by the Read the operator s manual before starting the machine blades e Be sure the area is clear of bystanders before operating Stop machine if anyone enters the area e Never carry passengers The machine is only intended for use by one person e Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing e Never direct discharged mater
58. t if the machine runs over or into anything If necessary make repairs before starting e Never make adjustments with the engine running e The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer Only use approved repair parts for the machine e The blades are sharp and can cause cuts and gashes Wrap the blades or use protective gloves when handling them e Check the parking brake s functionality regularly Adjust and service as necessary e The mulch blades should only be used in familiar areas when higher quality mowing is desired e Reduce the risk of fire by removing grass leaves and other debris that may have accumulated on the machine e Allow the machine to cool before putting it in storage e Regularly clean deck and underside of deck avoid spraying engine and electrical components with water C ferme TELLE li TT Tr aid LILLO L e L 6003 009 Do not smoke when performing maintenance on the battery The battery can explode and cause serious injury damage 8009 728 Risk of sparking 8011 514 Regularly clean deck 15 SAFETY Transport e The machine is heavy and can cause serious crushing injuries Be extra cautious when it is loaded on or unloaded from a vehicle or trailer e Use an approved trailer to transport the machine Activate the parking brake turn off the fuel supply
59. the routing decal and that the belt does not have any twist Correct if needed 8065 040 8065 045 ELT ROUTING 8065 047 Refer to belt routing decal MAINTENANCE 5 Adjust belt tension by turning the eyebolt until there is approximately s 1 of threads showing outside the nut 6 Belt tension should be set to 60 70 lbs 7 Replace belt shields on both mandrel housings and secure with fasteners 8065 054 Pump Belt The pump belt is not adjustable Replace the belt if it begins to slip from wear Adjust belt tension Replacing Pump Belt Park the mower on a level surface Engage the parking brake and disconnect negative cable from battery Jack or hoist the rear of the unit off of the ground to access the bottom of the unit Belt Removal Installation 1 Remove the skid plate and the left drive tire 2 With a Y breaker bar and using the square opening in the idler arm shift the arm counter clockwise to create slack in the belt 3 Remove belt from the engine and pump pulleys 4 Toreinstall reverse the above procedure using the belt routing diagram located on the left rear side of the hydraulic reservoir 8065 077 1 Belt routing decal 2 Idler release placement Pump belt removal 45 MAINTENANCE Clutch Belt Removal 1 Disconnect the negative cable from the battery 2 Remove the rear engine guard 3 Remove clutch belt guard 4 Loosen
60. tion Continuous dedication to improve our products require that specifications and design are subject to change without notice Driving and Transport on Public Roads Check applicable road traffic regulations before transporting on public roads If the machine is transported you must always use approved fastening equipment and ensure that the machine is well anchored DO NOT operate this machine on public roadways Towing If machine is equipped with a tow hitch use extreme caution when towing Never allow children or others in or on the towed equipment Make wide turns to avoid jack knifing Travel slowly and allow extra distance to stop Do not tow on sloped ground The weight of the towed equipment may cause loss of traction and loss of control Follow the manufacturer s recommendation for weight limits for towed equipment Do not tow near ditches canals and other hazards Operating This machine is constructed only for mowing grass on lawns and even ground without obstacles such as stones tree stumps etc The machine can also be used for other tasks when equipped with special accessories provided by the manufacturer Operating instructions for the accessories are provided with delivery All other types of uses are incorrect The manufacturer s directions concerning operation maintenance and repairs must be carefully followed Lawn mowers and all power equipment can be potentially dangerous if used improperly Safety re
61. uel dispenser nozzle e Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device e If fuel is spilled on clothing change clothing immediately e Never overfill fuel tank Replace fuel cap and tighten securely e Do not start the engine near spilled fuel e Never use diesel fuel as a cleaning agent e Ifleaks arise in fuel system engine must not be started until problem has been resolved e Check the fuel level before each use and leave space for the fuel to expand as the heat from the engine and the sun may otherwise cause the fuel to expand and overflow 8011 516 Never fill the fuel tank indoors WARNING The engine must not be started when the driver s floor plate or any protective plate for the mower deck s drive belt is removed 13 SAFETY General Maintenance 14 Never operate machine in a closed area Keep all nuts and bolts tight to be sure the equipment is in safe working condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris buildup Clean oil or fuel spillage and remove any fuel soaked debris Allow machine to cool before storing Ifthe machine strikes a foreign object stop and inspect the machine Repair if necessary before restarting Never make any adjustments or repairs with the engine running Check
62. underside of deck Inspect deck pulleys Check clean the radiator fins Check safety system Check seat belt Check ROPS Check fuel system for leaks Inspect safety guards and shields Check brake adjustment Clean around gear box 00 0 2 0 0 0 0O O0 0 0 0 O O 66 SERVICE JOURNAL Action Date mtr reading stamp sign 250 Hour Service Grease fittings caster pivots and caster wheels Inspect dampers Inspect frame Inspect throttle cable Inspect hardware Check the tire pressures Change the engine oil and filter Change air filter Inspect fuel filter Check engine RPM Clean underside of deck Check blade pitch Grease blade spindles Inspect spindle bearings Inspect deck belt and blades Inspect idler arm bearings Inspect deck idler pulleys Check hydraulic oil level Inspect hydraulic filter Inspect hydraulic drive belt Inspect hydraulic hoses Check neutral position Inspect battery connections Check safety system Check seat belt Check ROPS Check fuel system for leaks Inspect safety guards and shields Check brake adjustment Check clutch belt Change gear box oil 100 hours Check radiator hoses and clamps Check air intake hose and clamps 100 hours LEE LITELDEB EEBE ED LIEBE ELEE 00 0 06 8 0 EEG EA CLLLISOEZE 00 0 EE ELE 67 SERVICE JOURNAL Action Date mtr reading stamp sign 500 Hour Service Grease fittings caster pivots and caster wheels
63. ver slightly to the forward position and the other in the reverse position complete the turn 27 OPERATION Roll Bar and Safety Belt Operate the unit with the roll bar in the raised and locked position and use the seat belt There is no rollover protection when the roll bar is down If it is necessary to lower roll bar do not wear the seat belt Raise the roll bar as soon as clearance permits ka WARNING The seat belt must be used when the roll bar is in upright position Before Starting 1 Read the sections Safety Instructions and Controls before starting the machine 8011 464 2 Perform the daily maintenance see Maintenance Poll bar in upright position Schedule in the Maintenance section 3 Make sure there is sufficient fuel in the fuel tank 4 Make sure that the parking brake is engaged IST E SD GP U WAS X 1 Y Lex 8065 006 5 Adjust the seat to the desired position 6 Place the steering controls in the locked outer neutral position 8065 108 Place controls in neutral position 28 OPERATION 7 Push foot pedal fully forward for transport position Set pin at desired cutting height Height selection pin is removed by rotating 180 Make sure that the pin is inserted fully through the both sides of the height panels The following conditions must be fulfilled before the engine can be started e The blade switch for engaging the mower
64. wing often The lawn becomes more even and the grass clippings more evenly distributed over the mown area The total time taken is not increased as a higher operating speed can be used without poor mowing results Avoid mowing wet lawns The mowing result is poorer because the wheels sink into the soft lawn clumps build and the grass clippings fasten under the cowling Hose the mower deck underside with water after each use When cleaning the mower deck shall be raised into the transport position Make sure the mower is cooled and the engine is off Use compressed air to clean top surface of the deck Avoid flooding water on top surface engine and electrical components When the mulching kit is used it is important that the mowing interval is frequent and that the deck is cleaned more often WARNING Clear the lawn of stones and other objects that can be thrown out by the blades 8011 603b Mowing pattern WARNING Never drive the rider on terrain that slopes more than 10 degrees Mow slopes up and down never side to side Avoid sudden directional changes OPERATION Moving Machine By Hand Ew Pump Release Valves D 53 Day Pump release valves are located on the right side Come es ze of each pump They are used to release the system 7 NAS M S so the machine can be moved by hand when not pr PI running Tilt the seat forward to access the pumps Use a s wrench or socket and ratchet Turn each pump

Husqvarna 966616701 User's Manual

Contents

Download Pdf Manuals

Related Search

Related Contents