Honeywell F116 User's Manual
Contents
1. NOTE Shaft bearings need oil once a year or every 3 The air cleaner removes a variety of particulate contaminants or 4 months when the air cleaner operates 24 from the air In the process of cleaning the air the air cleaner hours a day filters become dirty and the cleaning efficiency is lowered 4 Use a detergent moistened cloth to annually wipe out To maintain a high standard of reliability and efficiency it is the air cleaner cabinet necessary to periodically service the air cleaner The g maintenance is determined by the quantity and type of Prefilter and Media Filters contaminants present and the frequency of air cleaner use The frequency of servicing can only be established after a iod of Remove the air cleaner cover and set it aside period of use Remove the prefilter and primary filters Check the prefilter and replace if it is fully coated with dust and lint approximately every 1 to 3 months Replace the CPZ modules when a continuous noticeable odor is emitted from the air cleaner A N CAUTION approximately every 4 to 12 months 5 Replace the particle or HEPA filter when there is a noticeable loss of air volume circulation approximately every 10 to 24 months Reassemble the air cleaner and turn the power on NOTE Some full service distributors provide regular servicing to commercial establishments P RNs Turn off power to the air cleaner e Stand on a stable platform when working with2. Wire All wiring must comply with applicable codes and ordinances The power source must agree with the air cleaner electrical rating 120 Vac 60 Hz 220 Vac 50 60 Hz 1 Connect the power See Fig 17 IMPORTANT Ground the air cleaner for proper operation and safety 2 Turn on the power and check that the blower operates at all three speed settings 3 Check that the ON indicator lights when the fan is operating 4 Turn off the power and install the filters in the cabinet NOTE Select models have a disposable aluminum spacer The spacer is necessary only when using the CPZ modules All other filters need to remove and save the spacer for future needs 5 Replace the air cleaner cover 120 VAC LINE WHITE COMMON BLACK HIGH BLUE MEDIUM RED LOW BLOWER MOTOR OIL FILLED CAPACITOR CHECK NAMEPLATE FOR CORRECT VALUE M10805 Fig 17 F116A1021 F116A1047 and F116A1120 120 Vac 60 Hz F116A1122 F116A2048 F116A2121 220Vac 50 60 Hz air cleaner typical wiring diagram 68 0200 2 F116 SERIES 16000 SELF CONTAINED DUCTABLE COMMERCIAL AIR CLEANER SERVICE Maintenance 1 Remove the air cleaner cover and set it aside IMPORTANT 2 Remove the prefilter and primary filters Air cleaners and components are susceptible to 3 Locate the blower motor and apply 3 to 4 drops of light damage Take care when working with them to weight oil to the shaft bearings avoid equipment damage
3. 16000 SELF CONTAINED DUCTABLE COMMERCIAL AIR CLEANER Table 2 F116 Series 16000 Maximum Siarting Loads Power Approvals A pinon eion See Fig 1 and 2 for dimensions Replacement Parts and Accessories See Parts List on page 14 Air Volume Internal Static Pressure and Installation Weight Air volume internal static pressure and installation weight are based on the air cleaner filter configuration Refer to Table 3 Filtration Efficiency See Table 4 Table 3 F116 Series 16000 Filter Configuration Recommended Air Volume Internal Static Pressure and Hanging Weight with Filters Recommended Air Approximate Internal Static Model Numbers Filter Configuration Volume in cfm Pressure at Recommended Air m min Volume F116A1021 16002 F116A1122 HEPA filter 99 997 1600 1 3 W G 149 68 F116A2021S D O P filter 95 1800 52 11 WG 130 59 ASHRAE dust spot filter 2000 5 1 0 108 49 F116A1047 16004 95 F116A2048 49 2 8 0 W G 8 W G GPZ sorbent modues 1600 4 145 65 D O P filter and CPZ sorbent 1600 49 13 WG 198 90 modules ASHRAE dust spot filter 95 with CPZ sorbent 1600 49 1 0 W G 175 79 modules 49 G 49 Q 52 W G W G Hanging Weight with Filters in Ibs kg W ASHRAE dust spot filter 65 with CPZ sorbent 1600 0 8 W 175 79 modules F116A1120 16012 F116A2121 Two sets of CPZ sorbent 1600 0 8 W 211 96 modules ASHRAE dust spot filter 7 ilters A
4. loads Table 1 F116 Series 16000 Description 120 Vac 60 Hz 1 prefilter and F116A1021 1PHS 14A 1 HEPA filter Medical isolation wards industrial clean rooms and source capture of highly toxic particulates 120 Vac 60 Hz i Any airborne particulate or gas odor VOC but B 1 PHS 14A aaa F116A1120 PBLS ret 1 prefilter Any particulate and or gas odor VOC F116A1122 220 Vac 50 60 Hz Two 1 prefilter and Medical isolation wards industrial clean rooms 1 PHS 7A 1 HEPA filter source capture of highly toxic particulates 220 Vac 50 60 Hz 1 prefilter and Medical isolation wards industrial clean rooms F116A2021S 1 PHS 7A 1 HEPA filter source capture of highly toxic particulates 220 Vac 50 60 Hz 5 Any respirable particulate and Pitencies 1 PHS 7A 1 prenter gas odor VOC application 220 Vac 50 60 Hz Any respirable particulate and el GNC 048 1 PHS 7A 1 prefilter gas odor VOC application a Primary filters must be ordered separately The choices include a 95 D O P filter 95 or 65 ASHRAE dust spot filter or two sorbent media modules CPZ ORDERING INFORMATION If you have additional questions need further information or would like to comment on our products or services please write or phone 1 Your local Honeywell Commercial Air Products Distributor 2 Air Pure Systems 16873 Fish Point Rd SE Prior Lake MN 55372 1714 Phone 800 998 1919 Fax 800 221 3248 68 0200 2 Revised 10 07 F116 SERIES
5. option replace or repair the defective product or component This warranty does not cover removal or installation costs This warranty shall not apply if it is shown that the defect or malfunction was caused by damage which occurred during handling or shipment improper electrical connections improper use of the product or abuse Air Pure Systems sole responsibility shall be to repair or replace the product within the terms stated above AIR PURE SYSTEMS SHALL NOT BE LIABLE FOR ANY LOSS OR DAMAGE OF ANY KIND INCLUDING ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING DIRECTLY OR INDIRECTLY FROM ANY BREACH OF WARRANTY EXPRESS OR IMPLIED OR ANY OTHER FAILURE OF THIS PRODUCT Some states do not allow the exclusion or limitation or incidental or consequential damages so this limitation may not apply to you THE WARRANTIES SET FORTH HEREIN ARE EXCLUSIVE AND AIR PURE SYSTEMS EXPRESSLY DISCLAIMS ALL OTHER WARRANTIES WHETHER WRITTEN OR ORAL IMPLIED OR STATUTORY INCLUDING BUT NOT LIMITED TO ANY WARRANTIES OR MERCHANTABILITY WORKMANSHIP OR FITNESS FOR A PARTICULAR USE This warranty gives you specific legal rights and you may have other rights which vary from state to state How to make a warranty claim or have questions answered Should you have a warranty claim or questions about the warranty policy contact the distributor or dealer from which you purchased the product or the authorized warranty repair stations nearest your location NOT
6. shock or equipment damage Be sure to turn off the air cleaner before servicing it e Ifthe air cleaner must be turned on for an electrical check be extremely careful to avoid electrical shock Also take care when working near the air cleaner moving parts Choose Location and Mount Choose a location that is readily accessible for regular inspection and cleaning Allow enough room for removing the prefilter and primary filters Be sure there is room for servicing without removing pipes ducts or other heating system components See Fig 4 through 12 for suggested locations The air cleaner must be attached to a structure capable of supporting the weight of the unit with filters ducting and plenums when used Roof trusses bar joists and floor joists are examples of suitable structures IMPORTANT All suspension points either six or eight depending on the model must be used for proper and safe installation See Fig 1 and 2 for dimensions between the suspension points Threaded rod eyebolts with chains or any standard practice and hardware for handing method can be used in the suspension of the air cleaner See Fig 13 68 0200 2 F116 SERIES 16000 SELF CONTAINED DUCTABLE COMMERCIAL AIR CLEANER Fig 4 Positioning air cleaners at the far end of the restaurant smoking section to draw the smoke away from the nonsmoking section Fig 5 Positioning air cleaners to create a negative pressure in polluted spaces and
7. the air cleaner 6 68 0200 2 Revised 10 07 12 F116 SERIES 16000 SELF CONTAINED DUCTABLE COMMERCIAL AIR CLEANER TROUBLESHOOTING A WARNING Electrical Shock Hazard Can cause personal injury or equipment damage The following procedures expose hazardous live parts Disconnect power supply between checks and proceed carefully N CAUTION The following instructions are for use by only qualified personnel See Table 5 for troubleshooting procedures Table 5 Troubleshooting the F116 Series 16000 Air Cleaner Symptom What to do Check wiring for loose connections tighten Check capacitor replace if necessary Motor will not start Check for hot motor thermal protection relay is tripped reset it Replace motor Remove shipping packing from blower wheel Vibration Check that blower wheel is balanced remove and balance or High Frequency replace wheel Vibration Check is system is operating above 2 0 W G pressure reduce Low Frequency total pressure by replacing filters Serapia noie Check if the blower wheel is touching the blower housing adjust ping blower and position wheel in the center of the inlet ring Squeal or whistle noise Check for air leaks in the cabinet doors or ducting plug air leaks 13 68 0200 2 F116 SERIES 16000 SELF CONTAINED DUCTABLE COMMERCIAL AIR CLEANER PARTS LIST Refer to Table 6 and Fig 18 for the parts list and exploded view Table 6 F116 Series 16000
8. 0 5 W G of pressure increase from the initial 1 2 W G EXAMPLE At high speed the 1 2 W G air volume is approximately 2350 cfm 68 m min and at 1 7 W G the air volume is approximately 2000 cfm 58 m3 min But at 1 9 W G the air volume drops to approximately 1150 cfm 33 m min Loading does not resist airflow when using the CPZ modules However a loaded prefilter does restrict the airflow Refer to Fig 3 and Table 3 for nominal air volume calculations and filter configuration pressures INSTALLATION When Installing this Product A WARNING e Remove packing materials from Blower Wheel prior to installation or initial power on 1 Read these instructions carefully Failure to follow them could damage the product or cause a hazardous condition 2 Check the ratings given in the instructions and on the product to make sure the product is suitable for your application 3 Installer must be a trained experienced service technician 4 After installation is complete check out product operation as provided in these instructions FAN PERFORMANCE DIRECT DRIVE BLOWER 12 5 8 x 9 1 2 WHEEL TESTED WITH 3 FT 0 9M OUTLET DUCT J STATIC PRESSURE INCHES W G 800 1200 1600 2000 2400 23 35 46 58 70 FLOW RATE IN CFM MS MIN M10794 Fig 3 Fan performance N CAUTION e Do not connect the power source until after the air cleaner is mounted This will prevent electrical
9. E Do not return any products or parts to the factory without a factory issued Return Warranty Good Label issued by Air Pure Systems In the event you or other persons have any questions concerning the use and care of this product of this warranty please call or write the factory Air Pure Systems 16873 Fish Point Rd SE Prior Lake MN 55372 1714 Phone 800 998 1919 Fax 800 221 3248 Air Pure Systems 16873 Fish Point Rd SE Prior Lake MN 55372 1714 Phone 800 998 1919 Fax 800 221 3248 68 0200 2 Revised 10 07 16
10. Honeywell F116 Series 16000 Self Contained Ductable Commercial Air Cleaner APPLICATION The F116 Series 16 Self Contained Ductable Commercial Air Cleaner uses direct drive forward curve blower motor with a variety of filter configurations to remove airborne contaminants The air cleaner provides its own air circulation so it can be used in any situation that requires the removal of contamination from an enclosed area The air going to the unit and the discharged air may be transported by a network of ducting and plenums or the unit can be used independently The Honeywell Trademark is used under license from Honeywell Intellectual Properties Inc by Air Pure Systems Honeywell International Inc makes no representations or warranties with respect to this product PRODUCT DATA FEATURES e Variety of filter configurations available to customize the air cleaner for any application e Three speed direct drive forward curve blower motor circulates up to 2500 cfm 72 m min for large areas e Negative and positive pressure rooms can be created with the air cleaner e Charcoal permanganate and zeolite CPZ disposable modules can be used for odor control e Two stage and three stage air cleaners are compatible with a wide range of applications e 120 Vac 60 Hz and 208 220 Vac 50 60 Hz models available READ AND SAVE THESE INSTRUCTIONS Contents PADDING AU OR sirrien anseron aeioeaio eaa eaaa 1 FPO AUUO
11. S ernia aa aa NNA aAa 1 Specifica ONS rsp ne a EE 2 Ordering Information sssssussersisccssaririsiissiescnsinsiriccssnneniastnis 2 Planning the Installation 0 cc eseeeeseeeeseeeeeeneeeeeeeeeeeaes 6 Installation essan dace cues aa EE ae EER E 7 SEIVICE A E E E tse eeceeeaitege 12 Troubleshooting sinroro ee NE 13 Pants iSt iirinn na a a E 14 Wan aMty oriri r S NTE 16 68 0200 2 Revised 10 07 F116 SERIES 16000 SELF CONTAINED DUCTABLE COMMERCIAL AIR CLEANER SPECIFICATIONS IMPORTANT The specifications given in this publication do not include normal manufacturing tolerances Therefore this unit may not exactly match the listed specifications This product is tested and calibrated under closely controlled conditions and some minor differences in performance can be expected if those conditions are changed Models The F116 Series 16000 air cleaner is available in two cabinet sizes The shorter cabinet uses a prefilter with one primary filter while the longer cabinet uses a prefilter with two primary filters Refer to Table 1 for model descriptions Construction 0508 in 16 GA unpainted aluminum Blower Motor e three speed direct drive forward curve 1070 RPM nominal speed e thermal circuit breaker NOTE Oil annually Static Pressure Minimum 1 2 W G Maximum 1 85 W G Electrical Ratings Running Load all three fan speeds must not exceed 14A at 120V or 7Aat 220V Refer to Table 2 for maximum starting
12. SHRAE dust spot filter 3 68 0200 2 F116 SERIES 16000 SELF CONTAINED DUCTABLE COMMERCIAL AIR CLEANER Table 4 F116 Series 16000 Filter Description Dimensions Efficiency Comments inches mm 24x24x4 5 Disposable pleated synthetic premer o 610 x 610 x 102 sete fiber in beverage board frame 24 x 24 x 12 99 97 at 0 3 micron at In metal frame with aluminum 610 x 610 x 305 1600 cfm 49 m3 min pleat separators in the media 24 x 24x12 95 at 0 3 micron at 1800 610 x 610 x 305 cfm 52 m min In metal frame 24 x 24x12 95 ASHRAE dust spot at 610 x 610 x 305 2000 cfm 58 m min 24 x 24x12 65 ASHRAE dust spot at 610 x 610 x 305 2000 cfm 58 m min In metal frame ASHRAE dust spot In metal frame Sorbent Module Contents Charcoal only Permanganate only Zeolite only or CPZ material combination of the above ingredients 85 first pass at 1600 cfm Twenty pounds of disposable 49 m3 min for most CPZ modules Must use two gases odors modules 11 1 2 x 11 1 2 x23 292 x 292 x 584 68 0200 2 Revised 10 07 4 F116 SERIES 16000 SELF CONTAINED DUCTABLE COMMERCIAL AIR CLEANER FRONT VIEW 7 8 22 FLANGE TOP 7 gt 12 1 8 308 178 3 8 THREADED INSERT HOLE FOR HANGING INSTALLATION a SORBENT MODULES HEPA D O P OR ASHRAE FILTER NN 7 PREFILTER ELECTROSTATIC PRECIPITATOR COLLECTING CELLS M10810 Fi
13. Self Contained Ductable Commercial Air Cleaner Parts List Se a O i eme ao CO i poemen o ews mae OO i omea oos oos OO ii emesan r oor coma C erzanennome eausa eoor O Sd S I Zeolite only sorbent module requires 2 32004078 003 Permanganate only sorbent module 32004078 004 requires 2 OO o poem J o oe a OO ii emo eee a CO o feme o e a 68 0200 2 Revised 10 07 14 F116 SERIES 16000 SELF CONTAINED DUCTABLE COMMERCIAL AIR CLEANER 2 SORBENT MODULES 2 HEPA D O P 1 PREFILTER OR ASHRAE FILTERS 2 ELECTROSTATIC PRECIPITATOR A TWO STAGE MODELS WILL HAVE ONLY ONE PRIMARY FILTER AREA COLLECTING CELL oai Fig 18 Exploded view of F116 series 16000 self contained ductable commercial air cleaner components Please Note Electrostatic Precipitator Collecting Cells are no longer available 15 68 0200 2 F116 SERIES 16000 SELF CONTAINED DUCTABLE COMMERCIAL AIR CLEANER LIMITED TWO YEAR WARRANTY Air Pure Systems warrants its air cleaner products to be free from defects in workmanship or materials under normal use and service for a period of two 2 years from the date of purchase by the originial end user If at anytime during the warranty period the product is defective or malfunctions Air Pure Systems through the distributor or dealer from which the product was purchased or through an authorized warranty repair station shall at Air Pure Systems
14. aught in the prefilter are trapped by the primary filter The clean air is then discharged two stage or goes through a second primary filter three stage and is then discharged F116 SERIES 16000 SELF CONTAINED DUCTABLE COMMERCIAL AIR CLEANER Static Pressure The F116 series 16000 uses a forward curve blower motor The electrical current draw is determined by combining the air volume to be moved with the filter and ducting static pressure IMPORTANT Motor overload will occur if the combined filter and ducting static pressure is less than 1 2 W G The net air volume at 1 2 W G will vary from 2150 cfm 62 m min on low speed to 2350 cfm 68 m min on high speed The maximum allowable electrical current draw for all speeds is between 13 5A and 14A at 120 Vac The blower turns off when a sufficient amount of air can not be drawn through the intake 1 85 W G and the blower spins in a vacuum A maximum blower pressure of 2 25 W G can occur which can have an air volume of 100 cfm 3 m min NOTE No damage will occur to the air cleaner if operating at 1 85 W G pressure or higher The ideal system design has the ducting pressure combined with a clean filter pressure operating at 1 2 W G The motor should run at 14A at 120V As the filters load the resistance to airflow increases which causes the static pressure to increase while the electrical current draw and air volume decrease The air volume loss is low for the first
15. creating a positive pressure in nonpolluted areas Use this positioning in in plant offices and hospitals 68 0200 2 Revised 10 07 8 F116 SERIES 16000 SELF CONTAINED DUCTABLE COMMERCIAL AIR CLEANER TOP VIEW AIR CLEANER CURTAIN l CONVEYOR i l l SIDEVIEW EE K JAIR CLEANER CURTAIN 1 I y OUTPUT DRYER INPUT lt a M10797 M10795 Fig 6 Positioning air cleaner for printing shop brazing soldering or gluing vapor control Fig 8 Positioning air cleaner to remove pollutants from a conveyor feed process such as screen printing POSITIVE PRESSURE ROOMS SUCH AS IN PLANT SATELLITE OFFICES CLEANER AIR CLEANER M10798 Ss M10788 Fig 9 Positioning air cleaner to create positive pressure PATRE for a plant satellite office Fig 7 Positioning air cleaner to create a negative P pressure booth that contains a contamination generating process 9 68 0200 2 F116 SERIES 16000 SELF CONTAINED DUCTABLE COMMERCIAL AIR CLEANER STATIONARY M10799 Fig 10 Positioning air cleaner for suspended side draft applications DO NOT INSTALL WHERE THERE IS HEAVY OIL SMOKE COOKING HEAVY WELDING OR HEAVY CUTTING DO NOT INSTALL WHERE THERE IS HEAVY OIL SMOKE COOKING HEAVY WELDING OR HEAVY CUTTING M10801 M10800 Fig 11 Connecting air cleaner directly to a canopy hood o KO with a minimum air entrance velocity of 120 fpm Fig 12 Positioning air cleaner to recirculate exi
16. g 1 Approximate dimensions of two stage filtering model in in mm Please Note Electrostatic Precipitator Collecting Cells are no longer available 5 68 0200 2 F116 SERIES 16000 SELF CONTAINED DUCTABLE COMMERCIAL AIR CLEANER FRONT VIEW 7 8 22 FLANGE TOP 13 1 2 343 3 8 THREADED INSERT HOLE FOR A HANGING INSTALLATION 7 SORBENT MODULES CAN BE POSITIONED IN EITHER SPACE OR IN BOTH SPACES FOR DOUBLE PASS D O P OR ASHRAE FILTER CAN BE POSITIONED IN EITHER SPACE OR IN BOTH SPACES FOR DOUBLE PASS j PREFILTER ELECTROSTATIC PRECIPITATOR COLLECTING CELLS M10811 Fig 2 Approximate dimensions of three stage filtering model in in mm Please Note Electrostatic Precipitator Collecting Cells are no longer available PLANNING THE INSTALLATION Application and Operation The F116 series 16000 self contained ductable commercial air cleaner is designed for use in smoking areas hospitals in plant office areas or plant satellite offices printing shops areas that do brazing soldering or gluing and commercial cooking areas 68 0200 2 Revised 10 07 Because the air cleaner provides its own air circulation it can be mounted in a duct system or independently When used in a duct the air cleaner air volume must be the same as the duct and plenum When the air cleaner is powered the blower motor draws the contaminated air into the air cleaner Particles that are too small to be c
17. sting exhaust system air which contains light to medium quantities of pollutants 68 0200 2 Revised 10 07 10 F116 SERIES 16000 SELF CONTAINED DUCTABLE COMMERCIAL AIR CLEANER FASTEN SECURELY TO STRUCTURAL SUPPORT SYSTEM I E BAR JOIST CONCRETE SLAB TIMBER FRAMING ETC ALL EXTERNAL HARDWARE FURNISHED BY OWNER HEX BOLT LOCK kS ROD e AIR CLEANER CABINET 3 8 x 16T 3 8 x 16T NUTS INSTALLED IN CABINET CORNERS M10802 Fig 13 Fastening air cleaner to a structural support system bar joist concrete slab or timber framing Install with Ducting Use a transition or box plenum to attach the ducting to air cleaner inlet A transition plenum is preferred See Fig 14 A diffusion screen must be installed when a box plenum is used See Fig 15 A box plenum can accommodate more than one inlet AIR CLEANER M7793A Fig 14 Transition plenum connected to the air cleaner inlet DIFFUSION SCREEN AIR CLEANER kS T M10803 Fig 15 Box plenum with diffusion screen and three inlets connected to the air cleaner Use a square to round or square to square connection when attaching the air cleaner outlet to the blower discharge flange See Fig 16 The outlet connection can be used with a Y branch distribution box or manifold as AIR CLEANER SQUARE TO ROUND CONNECTION Maroa required Fig 16 Square to round connection attached to the air cleaner outlet
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