Henny Penny CW-114 User's Manual
Contents
1. PIE 62 SR r wo 8 09 OZ ud gea PI ZE w9 ge PIL SL WI EPL PIE 09 2 7 203 Model CW 216 CW 114 Fs SECTION 3 OPERATION 3 1 INTRODUCTION This section provides the daily operating procedure for your display counter warmer Read the Introduction Section and this section before operating the cabinet Also refer to the Installation Section to be sure the cabinet has been properly installed 3 2 OPERATING CONTROLS The following figures identify and describe the function of all the operating controls and the major components of the cabinet 203 3 1 HENNY PENNY Model CW 216 CW 114 3 2 OPERATING CONTROLS Continued Figure 3 1 Figure 3 2 Figure 3 4 Figure 3 5 1107 HENNY PENNY Model CW 216 CW 114 3 2 OPERATING CONTROLS Continued Figure 3 6 Figure 3 8 Figure 3 10 Figure 3 11 1107 33 Model CW 216 CW 114 gege 3 2 OPERATING CONTROLS Continued Item No Description Function 3 1 Water valve An electrical solenoid valve energized by the float switch or the water control switch in manual position when open it allows water to flow into the water pan 31 2 Waterstrainer A filter to prevent particles from plugging the water valve EH l ENC The relay that directs power to the water heaters 3 1 Relay Shuts the heat off to the water pan when a low water condition is sensed by the float switch 3 2 Radiant heater A lo2. 2 5 DRAIN CONNECTION 2 6 ELECTRIC CONNECTION 2 4 Model CW 216 CW 114 The drain can be connected to a I inch N P T directly below the water well or to a 3 4 inch N P T from the operator s side We recommend the I inch N P T connection as this allows straight down draining of the water The display counter warmer is available from the factory wired for 208 or 230 volts single phase 3 wire includes neutral or three phase 4 wire includes neutral 60 Hertz service The proper power service cable must be provided at installation Check the data plate on the side panel of the control end to determine the correct power supply SHOCK HAZARD This unit must be adequately and safely grounded Refer to local electrical codes for correct grounding procedures If unit is not adequately grounded electrical shock could result FOR EQUIPMENT WITH CE MARK ONLY To prevent electric shock hazard this appliance must be bonded to other appliances or touchable metal surfaces in close proximity to this appliance with an equipotential bonding conductor This appliance is equipped with an equipotential lug for this purpose The equipotential lug is marked with the following symbol oy A separate disconnect switch with proper capacity fuses or breakers must be installed at a convenient location between the cabinet and the power source The field supply wiring to the cabinet should be an insulated copper conductor rated for 600 volts and
3. Henny Penny Display Counter Warmer Model CW 216 CW 114 OPERATORS MANUAL REGISTER WARRANTY ONLINE AT WWW HENNYPENNY COM a Model CW 216 CW 114 LIMITED WARRANTY FOR HENNY PENNY EQUIPMENT Subject to the following conditions Henny Penny Corporation makes the following limited warranties to the original purchaser only for Henny Penny appliances and replacement parts NEW EQUIPMENT Any part of a new appliance except baskets lamps and fuses which proves to be defective in material or workmanship within two 2 years from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O B authorized distributor Baskets will be repaired or replaced for ninety 90 days from date of original installation Lamps and fuses are not covered under this Limited Warranty To validate this warranty the registration card for the appliance must be mailed to Henny Penny within ten 10 days after installation FILTER SYSTEM Failure of any parts within a fryer filter system caused by the use of the non OEM filters or other unapproved filters is not covered under this Limited Warranty REPLACEMENT PARTS Any appliance replacement part except lamps and fuses which proves to be defective in material or workmanship within ninety 90 days from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O B authorized distributor The warranty fo
4. extended period of time may create an improper environment for the product When checking the CW to make sure it s holding the product properly use a temperature probe or pocket thermometer on the product and the water in the bottom of the unit The product is kept warm by radiant heat and checking the air temperature inside the CW will NOT indicate if the product is holding at the proper temperature Also even though the unit has a thermometer on the controls for the water temperature it may not accurate 1105 Model CW 216 CW 114 3 5 SHUT DOWN AND 1 Turn the water thermostat to OFF CLEAN UP 2 Turn the radiant heat to OFF 3 Turn the water control switch to OFF 4 Remove the doors 5 Remove all the pans 6 Remove the drain standpipe 7 Remove the insert from the water pan and clean with soap and water at sink 48 Ifyou have a two tier unit CW 216 remove wire pan support _ from top section and clean with soap and water at sink 9 A Do not use steel wool other abrasive cleaners or Drain Standpipe cleaners sanitizers containing chlorine bromine iodine or ammonia chemicals as these will deteriorate the stainless steel and glass material and shorten the life of the unit Do not use a water jet pressure sprayer to clean the unit or component failure could result 9 Clean all surfaces with a soft cloth soap and water 10 Clean around electrical controls with a damp cloth
5. 90 C 1004 2 6 ELECTRIC CONNECTION Continued Electric Connection 2 7 ELECTRIC DATA TABLE 2 8 WATER SUPPLY CONNECTION e me E Water Supply Connection 203 Model CW 216 CW 114 The electrical power can be connected from the bottom or from the operator s side There is a 1 3 32 inch diameter hole from either connection Again we recommend the bottom connection as this will give a cleaner appearance to the unit Please observe the electrical connection information on the data plate located on the side panel of the control end To avoid damage to unit voltage potential of L and L to ground cannot exceed 125 volts Model Volts Phase Watts Amps CW 114 230 3 3400 13 2 CW 114 230 l 3400 163 CW 114 208 3 3400 13 8 CW 114 208 1 3400 17 6 CW 216 230 3 4160 144 CW 216 230 l 4160 21 0 CW 216 208 3 4160 15 3 CW 216 208 l 4160 22 5 The automatic water system has a 1 4 inch compression fitting for copper tubing Hot water would be preferred We recommend using the automatic water system as this will allow the unit to maintain a more even water temperature and help ensure that the unit never runs dry of water A straight through bulkhead fitting is furnished with the unit for 1 4 inch copper tubing to protect the water line where it passes through the sheet metal Reinstall the end panel 2 5 2 8 WATER SUPPLY CONNECTION Continued 2 9 LIGHT BULBS AND GLASS PANELS Step
6. water temperature 3 9 16 Water Thermostat An electro mechanical device used to regulate the water temperature 3 9 17 Power Switch A two position three pole switch used to turn on and off the heat and water control systems 3 4 1107 Model CW 216 CW 114 DN HENNY PENNY 3 2 OPERATING CONTROLS Continued Item No Description Function 3 9 18 Power Light Illuminates when the power switch is on and the heat and water system controls are energized if the power light goes off during normal operation this means the water pan hi limit device has opened indicating that the unit is out of water o 19 Radiant Heat The infinite regulator is a time proportioning controller the higher Infinite Regulator the number set means the radiant heat will be on a greater percentage of time 3 9 20 Light Switch The light switch is a two position two pole switch used to turn the lights on and off 3 9 Light Fuse Holder The fuse holder is a protective device for the lighting circuit the fuse is a 15 amp rating and must be replaced by a fuse of the same size and rating 22 Float Switch An electro mechanical sensing device used to automatically control the water level in the water pan the sensor can be inactivated by the water control switch the sensor illuminates the low water light when it senses a low water condition Water Heater The water heater 1s a flat strip heater which measures approximately 3 wide by 25 long th
7. 11 Install the drain standpipe and insert 12 Turn off the lights 13 Turn off the power switch 14 Leave the doors open until ready to use again 703 3 7 Model CW 216 CW 114 SECTION 4 TROUBLESHOOTING 4 1 TROUBLESHOOTING GUIDE PROBLEM CAUSE Product not e Doors are not kept closed holding temperature Product held too long Water temperature too low Radiant heat too low Light bulbs out Doors are Doors left open too much fogging allowing doors to cool and cause condensation Radiant heat not high enough Water temperature too high Water will Water supply has been shut not fill off or disconnected Lights will Defective fuse not turn on Not all lights Faulty light bulbs on Water will not Bun pans are not over water reach desired temperature CORRECTION Keep doors closed when possible Only hold product for recommended times Turn to higher setting Turn to higher setting Replace as required per Light Bulbs and Glass Panels Section Keep doors closed when possible Turn to higher setting See recommended settings and temperatures Check the water supply Replace 15 amp fuse Replace with recommended bulb per Light Bulbs and Glass Panels Section Place perforated bun pans over water More detailed troubleshooting information is available in the Technical Manual available at www hennypenny com or 800 417 8405 or 937 456 8405 4 1 203 e re m gr Nod air temperature probe conce
8. 2 Step 1 2 6 Model CW 216 CW 114 This unit as manufactured requires the installation of an appro priate back siphoning device as per National Plumbing Code ASA A40 8 1955 to be connected to the water inlet line This device to be connected in accordance with basic plumbing code of the Building Officials and Code Administrators Interna tional Inc BOCA and the Food Service Sanitation Manual of the Food and Drug Administration FDA Install a water shut off valve in a convenient location 1 Cutthe tape holding the doors shut and remove all boxes and boxes and packing One carton contains the glass panels and the other contains the light bulbs 2 Install the light bulbs and glass panels 3 The unit is now ready to be cleaned per instructions in the Operations Section of this manual Replacing Light Bulbs BURN RISK Light bulbs and glass may be hot Severe burns could result 1 Remove the glass panel by carefully pushing up on back of panel and sliding away from you The panel will fall into your hand See photo at left 2 Remove the light bulb 3 Replace the light bulb with a Westinghouse 60A 19 35 130 Volt bulb If this bulb 1s not available a standard 60 watt bulb will work until a long life bulb can be obtained 4 Replace the glass panel 203 Model CW 216 CW 114 EG a PENNY Delan Fooeee tice Solenan 2 10 CABINET DIMENSIONS Wo ZGL 09 wo 9G2
9. an ENR dE 2 4 Hen Dat RE 2 5 Water Supply Connection EE nan Kanan anna aaa 2 5 59 Light Bulbs and Glass Panels oooonnccccncccnnonononcnnnnnnnnnnnononnncnnnnnnonnnannnnncnnnnns 2 6 Cabinet Dimensions SEE EEE 2 7 SCCHON REI O RE 3 1 Introduction EE 3 1 Operating Ee 3 1 A A E ET 3 5 Operation with Product r sesaoaversasrerssaeananersarsnnenennenendesaenesnsnnneskdsnonsrsssanennsnennenener 3 6 SHUTDOWN and Clean Up EE 3 7 Section 4 TROUBLESHOOTING scrsiciss sentecancenictnn science nana nana ne a ena nan naaa naaa 4 1 Tolv 4 1 ee G 1 Distributor Lists Domestic and International i 1105 i 5 eae Model CW 216 CW 114 SECTION 1 INTRODUCTION 1 1 DISPLAY COUNTER WARMER 2007 1 2 FEATURES 1 3 PROPER CARE 1 4 ASSISTANCE 207 The Henny Penny Display Counter Warmer is a basic unit of food processing equipment used to display the food product and maintain the temperature of hot foods in the commercial food service operation This highly efficient quality built cabinet will keep hot foods at proper holding temperature with controlled humidity The Henny Penny Display Counter Warmer has see thru doors which allow viewing and also access to the hot foods The CW 216 is atwo tier cabinet and the CW 114 single base cabinet As of August 16 2005 the Waste Electrical and Electronic Equip ment directive went into effect for the European Union Our products have been evaluated to the WEEE direc
10. ere are two heaters rated at 1020 watts each attached to the bottom of the water pan 3 3 START UP NOTICE Before using the Henny Penny Display Counter Warmer should be thoroughly cleaned as indicated in the Shut down and Clean up section of this manual 1 Move all switches and controls on the cabinet to the OFF position 2 Turn on power supply for the cabinet at the main circuit breaker Step 2 1107 3 5 3 3 START UP Continued 3 4 OPERATION WITH PRODUCT oe ee Model CW 216 CW 114 Place pans into the water pan insert Install and close the doors Turn the power switch to the ON position Turn the light switch to the ON position Turn the radiant heat switch to the desired setting We recommend stating at 6 for the lower radiant If you have upper radiant start at4 These settings are adjustable and may change as you become familiar with the food product in this unit Turn the water control switch to automatic After approximately I minute turn the water thermostat to the desired setting We recommend about 3 5 to4 ora water temperature of 150 F 66 C Place product in the pans Serve product from the outside edges first The product closest to the door opened often will cool fastest Only leave the doors open when demand requires During slow periods keep the doors closed Open the doors only when product is being placed in or removed from the unit Leaving the doors open for an
11. ng tubular heater mounted in a reflector located in the ceiling panel of the unit 3 3 Hi limit thermostat A safety device mounted to the bottom of the water pan which detects an over temperature condition if the water pan runs dry 3 4 3 4 8 Waterpaninsert Holds the pans in place over the water 35 9 Pan support top Tilts the pans used in the top toward the customer side of the unit 3 6 10 Light bulb A 60 watt rated long life bulb that should be replaced by a bulb of the same rating Ahi A high temperature ceramic socket for holding the lightbulb temperature ceramic A high temperature ceramic socket for holding the lightbulb for holding the light bulb 3 8 12 Tinted glass panel Specially tempered colored glass with a thin film of silicone that protect the light bulbs and colors the light 3 9 13 Water control switch A three position switch on which the center position is off in the position marked AUTOMATIC up water level in the unit will be controlled by the float switch in the position marked MANUAL down water valve is opened directly by the switch the MANUAL position is spring loaded so that the water valve will close when the switch is released 14 Water light A light operated directly by the float switch that indicates low water conditions regardless of the position of the water control switch the low water level is indicated when the light is illuminated 3 3 9 3 9 15 Thermometer Indicates the
12. ntration ring assembly clean water pan setpoint control panel deliming agent drain valve float switch food probe food probe receptacle humidity sensor humidity setting LED minimum holding temperature module out of water trip point parameters power switch pressure sprayer 203 Model CW 216 CW 114 GLOSSARY HENNY PENNY HOLDING CABINETS a round device located inside the cabinet that measures the inside air temperature and sends that information to the control panel a metal assembly located in the water pan in the bottom of the unit that helps keep an even humidity level inside the cabinet a preset temperature at which a sensor warns the operator that the water pan has excessive lime deposits the components that control the operating systems of the unit the panel is located on the top front surface of the cabinet a cleaner used to remove lime deposits in the water pan a device that lets the water drain from the water pan into a shallow pan on the floor the valve should be closed while the unit is in use if humidity is desired a device that senses low water levels in the water pan a sensor located outside the cabinet that when inserted into the product communicates the temperature of the product to the control panel the connection where the food probe is inserted in order to communicate with the control panel a device that measures the percentage of humidity inside the cabinet during use a preset m
13. ny Penny or the distributor from whom the appliance was purchased No allowance will be granted for repairs made by anyone else without Henny Penny s written consent If damage occurs during shipping notify the sender at once so that a claim may be filed THEABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY FOR ANY BREACH OF WARRANTY OR OTHER TERM BUYER AGREES THAT NO OTHER REMEDY INCLUDING CLAIMS FOR ANY INCI DENTAL OR CONSEQUENTIAL DAMAGES SHALL BEAVAILABLE The above limited warranty does not apply a to damage resulting from accident alteration misuse or abuse b if the equipment s serial number is removed or defaced or c for lamps and fuses THE ABOVE LIMITED WARRANTY IS EX PRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING MERCHANTABILITY AND FIT NESS AND ALL OTHER WARRANTIES ARE EXCLUDED HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR ITANY OTHER OBLIGATION OR LIABILITY Revised 01 01 07 FM05 020 F Revised 11 27 07 Model CW 216 CW 114 i A 3 TABLE OF CONTENTS Section Page INTRODUCTION BE EN EL D OUNCE eege 1 1 Features EE EE aaa a aaa aaa naaa naaa aa naaa aaa naaa naaa naaa naaa 1 1 Proper Care SAA Ga EE 1 1 SE enn EE 152 A INSTALLATION 2 anidar tarde dica bis 2 1 DEE Wie UCT e e PU O BS cater 2 1 Vips EE 2 1 LOCA EE EE 2 3 2 4 Remove Control End Panel 2 3 Drain Connection uurensvegteriuenevnekgtvninneennasekstr6esme 2 4 2 0 HNL tr
14. ogrammable feature a programming process that resets factory settings a preset temperature up to which the cabinet will heat this setting is programmed at the factory but can be changed in the field an automatic control that opens and closes the vent on the rear of the cabinet to maintain the preset humidity level openings on the cabinet that allow air access on the sides and rear of the module the line marked on the inside of the water pan that shows the maximum water level to prevent overflow onto the floor a part in the water heater that sends a message to the controls when the water pan is limed up or empty a device that shoots a stream of water under pressure this type of device should NOT be used to clean a holding cabinet the area in the cabinet that holds water for creating humidity inside the cabinet 203 Y PENNY Global Foodservice Solutions Henny Penny Corporation P O Box 60 Eaton OH 45320 1 937 456 8400 1 937 456 8402 Fax Toll free in USA 1 800 417 8417 1 800 417 8434 Fax F MD 5 0 2 0 F Henny Penny Corp Eaton Ohio 45320 Revised 11 27 07 www hennypenny com
15. oisture level at which the cabinet operates this setting is programmed at the factory but can be changed in the field an electronic light on the control panel the lowest temperature at which a food product can be safely held for human consumption the removable top part of the cabinet that contains all of the operating system a preset temperature at which a sensor warns the operator that the water pan needs refilled a preset group of setpoints designed for holding specific food products at certain temperature and humidity levels the ON OFF switch that sends electricity to the unit s operating systems this switch does not disconnect the electrical power from the wall to the unit a device that shoots a stream of water under pressure this device should NOT be used to clean a holding cabinet Leg n gr Nod probe clip product load capacity proof function relative humidity setpoint system initialization temperature setting vent activation switch vented panels water fill line water heater sensor water jet water pan Model CW 216 CW 114 a metal holder that attaches to the outside of the control panel to hold the food probe when not in use the clip is an optional accessory the highest recommended number of pounds kilograms of food product that can be safely held in the cabinet a program used for allowing bread to rise the humidity level outside the cabinet a preset temperature or humidity the setpoint is a pr
16. ple wall corrugated carton with sufficient padding to withstand normal shipping treatment Any shipping damages should be noted in presence of delivery agent and signed prior to his or her departure To remove the Henny Penny Display Counter Warmer from the carton you should 1 Carefully cut banding straps 1105 2 1 Model CW 216 CW 114 PENNY Clan Faadiervice Solier 2 2 UNPACKING Continued 2 Open top flaps and remove packing Step 2 3 Lift carton off skid 4 Remove four bolts from under skid Step 4 203 H PENNY Global Frodkervioe S lmeum 2 3 LOCATION 2 4 REMOVE CONTROL END PANEL Step 2 203 Model CW 216 CW 114 Place the unit on a table preferably with a cut out opening below the cabinet to allow easy service connections and serviceability When setting up the Henny Penny Display Counter Warmer be sure to level the table The unit has built in draining capabilities but this becomes ineffective when set on an unlevel table After the Henny Penny Display Counter Warmer has been leveled on the table run a bead of silicone rubber or equivalent sealant around the perimeter of the unit sealing it to the table top You are now ready to make the electrical and drain connections to the unit 1 Remove the seven screws fastening the end panel to the cabinet 2 Slide bottom of end panel out first allowing top to drop below shelf edge 2 3 7 o a
17. r new equipment covers the repair or replacement of the defective part and includes labor charges and maximum mileage charges of 200 miles round trip for a period of one 1 year from the date of original installation The warranty for replacement parts covers only the repair or replacement of the defective part and does not include any labor charges for the removal and installation of any parts travel or other expenses incidental to the repair or replacement of a part EXTENDED FRYPOT WARRANTY Henny Penny will replace any frypot that fails due to manufacturing or workmanship issues for a period of up to seven 7 years from date of manufacture This warranty shall not cover any frypot that fails due to any misuse or abuse such as heating of the frypot without shortening OTO3 YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts labor or freight Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost 3TO7 YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for the frypot only Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced such as insulation thermal sensors high limits fittings and hardware will be the responsibility of the owner Any claim must be presented to either Hen
18. repared to aid you in learning the proper procedures Where information is of particular importance or is safety related the words NOTICE CAUTION or WARNING are used Their usage is described below SAFETY ALERT SYMBOL is used with DANGER WARNING or CAUTION which indicates a personal injury type hazard NOTICE is used to highlight especially important information CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury The word WARNING is used to alert you to a procedure that if not performed properly might cause personal injury 203 HENNY PENNY Model CW 216 CW 114 2 1 INTRODUCTION This section provides the installation instructions for the Henny Penny Display Counter Warmer Installation of this unit should be performed only by a qualified service technician SHOCK HAZARD Do not puncture the skin of the unit with drills or screws as component damage or electrical shock could result 2 2 UNPACKING The Henny Penny Display Counter Warmer is tested inspected and expertly packed to insure arrival at its destination in the best possible condition The cabinet has been bolted to a wooden skid All glass items have been packed in cartons and taped inside the unit The unit is then packed inside a tri
19. tive We have also reviewed our products to determine if they comply with the Restriction of Hazardous Substances directive ROHS and have redesigned our products as needed in order to comply To continue compliance with these directives this unit must not be disposed as unsorted municipal waste For proper disposal please contact your nearest Henny Penny distributor e Large ten gallon water well e Automatic water fill system with manual bypass e Four removable sliding glass doors e Stainless steel four pan display well bottom e Thermostatic and thermometer water control e Easy to keep clean e Individual heater control e Removable access panels for easy maintenance s in any unit of food service equipment the display counter warmer does require care and maintenance Suggestions for this maintenance are contained in this manual When repairs are required they may be accomplished by following the repair steps contained in this manual Should you require outside assistance just call your local independent Henny Penny distributor in your area call Henny Penny Corp at 1 800 417 8405 toll free or 1 937 456 8405 or go to Henny Penny online at www hennypenny com 1 1 Er 1 5 SAFETY Model CW 216 CW 114 The only way to insure safe operation of the Henny Penny Display Counter Warmer is to fully understand the proper installation operation and maintenance procedures The instructions in this manual have been p
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