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Henny Penny CFA 500 User's Manual

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1. eese 3 8 3 5 Warnes and Error Messages eccctecerrcsauepscenaricousseveseneduadesestareestaweudeauanen 3 11 3 6 Filling orAdding Peatuit Oll iuste p osito tee seeiis iaie 3 14 3 7 Base Operation sorsssredrreroee deo E E E EEEE EN EEEE 3 16 o MEE S du 0 ct ep 3 19 3 9 uteri of Shortening eode puse sednes aaea te Qa cic dest bs 3 20 3 10 Filtet PumpProblem Prevention uua e eo sinisisi 3 22 3 11 Filter Pump Motor Thermal Protector acie oorr te teneis dee 3 23 3 12 Changing the Filter Envelopes tente otc adi inan ae 3 23 3 13 Cl aning the PED desorden tute Qtr ted tutus 3 25 3 14 Manually Setting New or Used Peanut Oil Function 3 28 104 i Y PENNY Global Foodservice Solutions TABLE OF CONTENTS Section Page Section4 PREVENTIVE MAINTENANCE 4 Preventive Maintenance Schedule eadeni ssepe uere etu tur reno de eap areis 4 1 4 2 Cleanine the Deadweight Valve iecit enne rr ener neat o e naa ao hiatus ca 4 2 4 3 Removal and Cleaning of Safety Relief Valve iueeecs tetto err tette 4 3 4 4 Reverse lid Gasket aides medio ios RUP a epee rr 4 4 4 5 Checking Temperature Probe Calibration unes eot puerta ep bereits 4 4 4 6 Limit Stop To TU A ERR NR 4 5 4 7 Lubricate Lid Spindle arid Ball Seat tec ert rien onec ase 4 6 4 8 Check amp Tighten Element Spreader Bars Model 500 only 4 7 Section 5 TROUBLESHOOTING 5 1 VEU Cre IUE TON ST TOTO T 5 1 5 2 Troubleshooting sis
2. 3 4 DIAGNOSTIC MODE AND SPECIAL FUNCTIONS 3 8 Model 500 600 Diagnostic Mode To view summaries of the fryer and Operator performance press then o Press v A to view the following functions DOWN UP D1 Adjust product color for all products not individually D2 The age of the peanut oil and life remaining D3 Outlet voltage monitoring D4 Fryer s heating performance D5 Slow or oversized product batches D6 Cook Cycles started before temperature recovered D7 Cook Cycles stopped more than 10 seconds before end of cycle D8 Cook Cycles not ended within 20 seconds after expired time D9 Number of times loading product took too long D10 Programmed variables changed by Operator On several of the screens you may have to pres oro to respond to questions asked CANCEL Press at any time to exit and return to normal operation See Diagnostic Mode Details Section Peanut Oil Life Function Based on the number of Cook Cycles of specific products and the amount of time the fryer idles the controls tell the Operator when to change the peanut oil CHANGE OIL SOON shows on the display when the controls determine it s time to change peanut oil Unless the peanut oil is smok ing or has a burnt flavor the peanut oil does not need to be changed before this message shows on the display After cleaning the frypot using the Clean Out Mode see Cleaning the Frypot Section this function resets
3. D3 MIN VOLTAGE D3 TODAY 83 Press v DOWN D3 MAX VOLTAGE D3 TODAY 101 Press v DOWN 5 13 Y PENNY Global Foodservice Solutions 5 3 DIAGNOSTIC MODE DETAILS Continued 5 14 Model 500 600 D3 ARE OTHER D3 FRYERS D3 HAVING THIS D3 PROBLEM D3 TODAY Press or If is pressed other fryers are having this problem D3 FACILITY D3 OR UTILITY D3 PROBLEM If is pressed other fryers are not having this problem D3 CHECK CORD D3 WIRING D3 AND BREAKER In either case press v to move on to the next step DOWN Voltage Report for Present Batch of Peanut Oil This report for the present batch of oil does not include data from the today It includes data for all days on the present batch of oil before today For example if low voltage warnings started appearing today but had not been displayed before the previous item might report 3 LOW VOLTAGE WARNINGS TODAY while this step reports VOLTAGE OK SINCELAST OIL CHANGE If nolow voltage warnings have been detected before today for the present batch of oil the controller shows D3 VOLTAGE OK D3 SINCELAST D3 OIL CHANGE 803 5 3 DIAGNOSTIC MODE DETAILS Continued Model 500 600 If one or more low voltage warnings have been detected before today the following sequence is displayed D3 B
4. H Y PENNY Global Foodservice Solutions Henny Penny CFA Pressure Fryer Electric Model 500 Gas Model 600 OPERATOR S MANUAL ERATOR S Mann Y PENNY Model 500 600 Global Foodservice Solutions This manual should be retained in a convenient location for future reference A wiring diagram for this appliance is located on the rear shroud cover of the control panel Post in a prominent location instructions to be followed if user smells gas This information should be obtained by consulting the local gas supplier Do not obstruct the flow of combustion and ventilation air Adequate clearance must be left all around appliance for sufficient air to the combustion chamber The Model 600 fryer is equipped with a continuous pilot But fryer can not be operated without electric power Fryer will automatically return to normal operation when power is restored Keep appliance area free and clear from combustibles Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment 4 DANGER DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE FIRE OR EXPLOSION COULD RESULT FM05 004 F Revised 7 28 10 710 H Y PENNY Model 500 600 Global Foodservice Solutions Y PENNY Model 500 600
5. 500 fryer only E 26 HEAT AMPS ARE LOCKED ON 500 fryer only E 41 SYSTEM DATA LOST RAJ SYSTEM DATA LOST 3 12 Model 500 600 ERROR CODES CAUSE Controls sensing 405 F or above Faulty temperature probe or connection Peanut oil temperature too hot drain valve opened while heat was on or faulty high limit Drain is open or faulty microswitch Wrong or faulty elements or wiring problem Faulty contactors or PC board Memory scrambled an individual product program may be scrambled ex E 41 2 DATA LOST this means product 2 program is scrambled Memory scrambled an individual product program may be scrambled ex E 41 2 DATA LOST this means product 2 program is scrambled CORRECTION Have heat components and temperature probe checked Have temperature probe and connection checked Reset high limit per Operating Components Section check peanut oil temperature for overheating have heat components checked if high limit continues to trip Close drain have drain microswitch checked if error code persists Have electrical supply wiring and elements checked Because of the seriousness of this error code turn the COOK PUMP switch OFF and back to COOK to cancel Have the contactors and PC board checked This error code could be displayed even with the COOK PUMP switch turned OFF Unplug fryer or shut off the wall circuit breaker to dis
6. 7 years from date of manufacture This warranty shall not cover any frypot that fails due to any misuse or abuse such as heating of the frypot without shortening 0 TO3 YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for parts labor or freight Henny Penny will either install a new frypot at no cost or provide a new or reconditioned replacement fryer at no cost 3TO 7 YEARS During this time any frypot that fails due to manufacturing or workmanship issues will be replaced at no charge for the frypot only Any freight charges and labor costs to install the new frypot as well as the cost of any other parts replaced such as insulation thermal sensors high limits fittings and hardware will be the responsibility of the owner Any claim must be presented to either Henny Penny or the distributor from whom the appliance was purchased No allowance will be granted for repairs made by anyone else without Henny Penny s written consent If damage occurs during shipping notify the sender at once so that a claim may be filed THEABOVELIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINSTHENNY PENNY FOR ANY BREACH OF WARRANTY OR OTHER TERM BUYER AGREES THAT NO OTHER REMEDY INCLUDING CLAIMS FOR ANY INCI DENTAL OR CONSEQUENTIAL DAMAGES SHALL BE AVAILABLE The above limited warranty does not apply a to damage resulting from accident alteration misuse or abuse b if the equ
7. 7 DAY TOTALS totals the information from the last 7 days 8 OILDATA information on the current peanut oil not including today s cooking information 9 PREV OILDATA information on last batch of peanut oil 10 INP provides test of fryer inputs 11 OUTP shows the state of heater and pressure 12 POT TMP temperature of peanut oil 13 CPU TMP temperature of PC board 14 ANALOG status of controller s a to d converter 15 AC VOLTS status of the line voltage to fryer 16 AMPS Hlectric models only the present amp readings to heaters See Information Mode Details Section 303 Global Foodservice Solutions 3 5 WARNINGS AND Y PENNY ERROR MESSAGES W J 39 LOW VOLTAGE WD SLOW HEAT UP W 3 WAS NOT READY W 4 SLOW COOKING W 5 SLOW COOKING W 6 SLOW COOKING YT LOW AMPS W 9 DISCARD PRODUCT OIL TOO HOT E 4 CPU TOO HOT 205 an alarm sounds CANCEL Pressing Model 500 600 The controls monitor procedure problems and system failures with warn ings and error codes The display shows the warning or error code and cancels most warnings and pressing any control button stops most Error Code alarms But there are some exceptions see below The display shows the error until the situation is corrected WARNINGS DISPLAY CAUSE Incoming supply voltage too low Faulty components or
8. DETAILS 6 PREV DAY SUN Model 500 600 Press v to step through the following data During each step press DOWN to choose the day of the week of the past 7 days FUNCTION ime of day last heat up was completed Peak heat up rate F Sec for last heat up Was that day s last heat up acceptable Heat cap status based on last 4 ht ups Number of monitored heat ups that day slow heat ups owest peak rate for that day s heat ups Maximum voltage that day when fryer on Minimum voltage that day when fryer on No of LOW VOLTAGE warnings Maximum Amp Draw that day No of LOW AMPS warnings that day Non cooking time hh mm while fryer was on Oil wear accumulated that day otal number of Cook Cycles that da Number of cycles started before ready No cycles quit early 0 11 or more remaining No cycles beeped DONE 21 sec or more ndividual product cook counts ndividual product not detected counts ndividual product slow cook counts ndividual product frozen or overloaded DISPLAY EX 6A DATE APR 8 6B LAST HEAT 8 15P 6C LAST RATE 0 88 6D LAST OK YES 6E HEAT CAP GOOD 6E HEAT UPS 7 6G SLOWHT S 0 6H MAX HT TM 1 1 6L MIN RATE 0 67 6J MAX VOLT 102 6K MIN VOLT 98 6L LO VOLTS 0 6M MAX AMPS 3 6N MIN AMPS 34 60 LOAMPS 0 6P IDLE HRS 7 09 6Q OIL WEAR 39 GR TOT CK S B 6S NOT RDY S 2 6T QUIT II 1 6U DONE 21 3 6V PxCKCT 12 6W Px NO DET 1 6X Px SLOCT 0 6Y Px FRZ OV 1 During steps 6V th
9. Have motor checked Motor thermal protector tripped Resetthermal protector per Filter Pump Motor Thermal Protector Section 5 7 Model 500 600 Pon Correction FILTER SYSTEM SECTION Continued Motor hums but e Clogged lines or pump e Have pump and lines removed will not pump and cleaned Have pump seal rotor and rollers replaced HEATING OF PEANUT OILSECTION Peanutoil will not heat e Blown fuse or tripped circuit breaker Reset breaker or replace fuse e Faulty cord and plu Check cord and plug y plug e Faulty PC board Have control panel checked e Faulty or tripped high limit E10 Reset high limit per Operating Components Section if high limit doesn t reset have it checked Drain valve open E15 Closedrain valve Possible faulty probe E6 Have temperature probe checked Possible faulty contactor See Diagnostic Modes D 4 electric models see if CHECK COILS CONTACTORS AND WIRING shows on display Gas valve knob turned to the Make sure the gas valve knob OFF position gas models is turned to ON Faulty thermocouple on gas control valve gas models Have thermocouple checked Faulty COOK PUMP switch e See Information ModelO e Faulty drain switch E15 and check to see if the Possible faulty gas control input code is present if not have fryer checked by a certified service technician 5 8 803 Y PENNY Model 500 600 Global Foodservice
10. The Henny Penny pressure fryer has many safety features incorpo rated However the only way to ensure a safe operation is to fully understand the proper installation operation and maintenance procedures which are contained in this manual Where information is of particular importance or safety related the words DANGER WARNING CAUTION and NOTICE are used Their usage is described below SAFETY ALERT SYMBOL is used with DANGER WARN ING or CAUTION which indicates a personal injury type hazard NOTICE is used to highlight especially important information CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION used with the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury DANGER INDICATES AN IMMINENTLY HAZARD OUS SITUATION WHICH IF NOT AVOIDED WILL RESULT IN DEATH OR SERIOUS INJURY 303 H Y PENNY Model 500 600 Global Foodservice Solutions 2 1 INTRODUCTION This section provides the installation instructions for the Henny Penny pressure fryer Installation of this unit should be performed only byaqualified service technician Wy SHOCK HAZARD Do not puncture the fryer with any objects such as drillsor screws as electr
11. 3 and product 5 each have at least one setting changed from their factory preset values Products 1 2 4 and 6 are confirmed to exactly match their original settings The second item in D 10 identifies how many items in CFA Programming Mode have been changed from their original values These Chick fil A settings mainly deal with special Chick fil A controller features like oil wear heat up monitoring new oil compensation oil idle compensation drop detection amps and voltage alarms and Clean out Mode If all items in CFA Prog Mode match their original factory preset values the following report is made 10 ALL CFA ITEMS 10 MATCH 10 ORIG VALUES If any of the items in CFA Prog Mode do not match their original values the following message is displayed with the actual number of changed items 10 2 CFAITEMS 10 DO NOT MATCH 10 ORIG VALUES A similar report is made for Special Program Mode Special Program SP Mode settings deal with F C display speaker tone and volume Melt and Idle Modes and how the product buttons function start cook or merely select product 10 ALL SPITEMS 10 1 SPITEMS 10 MATCH 10 DO NOT MATCH 10 ORIG VALUES 10 ORIG VALUES 5 25 5 3 DIAGNOSTIC MODE 5 4 DETAILS Continued INFORMATION MODE 5 26 DETAILS Model 500 600 The final item in D 10 identifies if any changes have bee
12. 47 mbar A standard 3 4 inch black steel pipe and malleable fittings should be used for gas service connections Do not use cast iron fittings Although 3 4 inch size pipe is recommended piping should be of adequate size and installed to provide a supply of gas sufficient to meet the maximum demand without undue loss of pressure between the meter and the fryer The pressure loss in the piping system should not exceed 0 3 inch water column 0 747 mbar 803 H Y PENNY Global Foodservice Solutions 2 6 GAS SUPPLY Continued 2 7 GAS LEAK TEST 803 Model 500 600 Provisions should be made for moving the fryer for cleaning and servicing This may be accomplished by Installing a manual gas shut off valve and disconnect union or 2 Installing a heavy duty design A GA certified connector which complies with the Standard for Connectors for Moveable Gas Appliances ANSI Z21 6 or CAN CSA 6 16 with a quick disconnect coupling Henny Penny Part No 19921 which complies with ANSI standard Z21 41 or CAN 1 6 9 Also adequate means must be provided to limit the movement of the fryer without depending on the connector and quickdisconnect device or its associated piping to limit the fryer movement See the illustration on the following page for the proper connec tions of the flexible gas line and cable restraint The cable restraint limits the distance the fryer can be pulled from the wall For cleaning and servicing the
13. Global Foodservice Solutions TABLE OF CONTENTS Section Page SBchond INIRODUC HON carson iadan rere teens d eee Dee uae BG Unum utei d 1 1 1 1 MEMS TG o NUR E I 1 1 t Proper Mouse uod ion pen en iege unt tul ead tod SUR IST SEE 1 2 l3 SISTA er MX 1 2 EE o Dot 1 2 Section 2 INSTALLATION receoso ee med iR Usu zio i lateediu suu ESS 2 1 pa AITO t E votes hU dee Mp sutde setate teenies Peru a pM tex CPI ee 2 1 2 24 AInpackun SUCUS sessing eee e ie etam nem id 2 2 3 Selecting the Fryer Location esos eme retische iret o etie apuro tede aasa 2 2 274 Leveling the POOL a auiem mn Pees PPE uates te cs eetn dept aae unus 2 3 P MEME licite doin oO T 2 3 2 5 Gas Supply ioo opened dadas ected aes Gr percep bane c 2 5 2 Gas Leak TeSt Mec 2 6 2 8 Gas Pressure Regulator Settings uoc ca cias sers centeno quuin Ec Ibn itur cos ids 2 8 2 0 Gas Pilot amp Burner Lighting and Shutdown Procedures 2 8 2 10 Pressure Regulator Adjustment Gas Only ertt tte ote tenter ic 2 9 2 11 Electrica Requirements Cras Fryer iideceevecsce uei operis rne purt tti 2 9 2 12 Electrical Requirements Electric Fryer 22 c5 ecessecstcccseeradcetestccecesuweceadtvics 2 10 Section OPERATION ccm 3 1 3 1 Operating C OmDOBBBES essing e ee EE eE eta Era tae E 3 1 Au MAEM Controls ate ete gs ces edd EE E EE R 3 4 3 3 MCR Sefior AE E E EE E EA E EEEE 3 6 3 4 Diagnostic Mode and Special Functions
14. Language Selection Pres sing P then eallows the Operator to choose to have the PROG information on the display in English or Spanish 1203 3 4 DIAGNOSTIC MODE Y PENNY Global Foodservice Solutions 803 AND SPECIAL FUNCTIONS Continued Model 500 600 Manual Mode This allows the Operator to quickly program a time and temperature for nonstandard products that are not on the menu card This is to bea temporary setting and disables most of the advanced features of the controls To enter Manual Mode 1 Once out of the Melt Cycle press P then 7p 2 Use v Ato set cook time DOWN UP 3 Press and use v A to set temperature PROG DOWN UP 4 Press pto start Manual Mode Display shows MANUAL PROG and you start a Cook Cycle by pressing Z3 ANCEL 5 Press g exit Manual Mode Status Mode Pressing during idle time allows Operator to view INFO The temperature of the peanut oil The temperature setpoint and any offset The average peanut oil temperature during last Cook Cycle The rate of temperature rise or fall Date and time ona Pressing during a Cook Cycle allows the Operator to view a The temperature of peanut oil plus the degrees and rate the load compensation has affected the Cook Cycle slows down or speeds up the timer b The cooking step the time left in Cook Cycle setpoint tempera ture and whether pressure is on or off c The average peanut oil tem
15. Lights when the solenoid closes and pressure starts to build inside frypot Flashes when the peanut oil temperature is not at the proper temperature for dropping product into the frypot Lights when the peanut oil temperature is 5 F below setpoint to 15 F above the setpoint signaling product can now be cooked Press to display current fryer information and status if pressed in the Program Mode shows previous settings pressing this along with accesses the Information Mode which has PROG historic information on the Operator and fryer performance Used to adjust the value of the currently displayed setting in the Program Mode Press to access Program Mode once in the Program Mode it is used to advance to the next setting if pressed along with it INFO accesses the Information Mode which has historic information on the Operator and fryer performance it also allows access to the English Spanish settings diagnostics Clean Out Mode and Manual Mode if pressed before the appropriate button Used to stop Cooking Cycles and to stop the timer at the end of a Holding Cycle it is also used to program a Manual Program for nonstandard products 303 H Y PENNY Model 500 600 Global Foodservice Solutions 3 2 OPERATING CONTROLS Continued 3 3 10 Menu Card Shows name of food product selected the menu card strip is located behind the decal 3 3 11 Product Select Press to select food products to be cooked as well as answer
16. Operator inadvertently drains the peanut oil from the frypot while the COOK PUMP switch is on theswitch automatically shuts off the heat when the drain valve is opened Collection point for the condensation formed within the steam exhaust system remove and empty periodically A spring loaded latch that provides a positive latch to hold the lid closed this latch along with the spindle assembly and lid gasket provides a pressure sealed frypot chamber 803 H Y PENNY Global Foodservice Solutions 3 1 OPERATING COMPONENTS Continued High Limit Red Reset Button Figure 3 2 Gas Control Valve Model 600 Spindle Assembly Lid Limit Stop Filter Drain Pan Filter Union Filter Valve Contactors Model 500 803 Model 500 600 A control that senses the temperature of the shortening if the temperature of the shortening exceeds the safe operating limit this control opens and shuts off the heat to the frypot when the temperature of the shortening drops to a safe operation limit the control must be manually reset by pressing the red reset button located under the control panel behind the door See Figure 3 2 Controls the gas flow to the burner the pilot is lit manually An assembly that is tightened after the lid is latched and applies pressure to the top of the lid the lid gasket then applies pressure against the frypot rim after building one pound of internal pressure the lid liner pushes a locking
17. Solutions Problem Correction HEATING OF PEANUT OILSECTION Continued See Infomation Mode 16 for present amperage or see Information Modes 4 5 6 7 8 9 for more information on this problem Diagnostic Mode D 4 gives present day s heating performance Peanut oil heating slowly Low or improper amps Low or improper voltage See Diagnostic Modes D 3 amp D 4 for present day s voltage and heating performance or see Information Modes 4 5 6 7 8 9 and 15 for more informa tion on this problem Weak or burnt out See Diagnostic Modes D 4 elements elec model see if CHECK COILS CONTACTORS Burnt or charred connectors AND WIRING shows on display if so have fryer Faulty contactor electric models checked by a certified service technician Wire s loose Have wires tightened e Supply line too small low Increase supply line size gas volume gas models refer to installation instructions Improper ventilation Refer to installation system gas models instructions 803 5 9 Y PENNY Global Foodservice Solutions 5 3 DIAGNOSTIC MODE DETAILS 5 10 Model 500 600 The Chick fil A fryer controllers provide diagnostic functions that let an Operator review operating and performance data for the fryer The information provided by Diagnostic Mode can be used to monitor procedural errors such as not waiting for the READY light before starting a Cook Cycle canceling cycles ea
18. and when it OCCUIS 2 Locate the problem in the Troubleshooting table 3 Review all possible causes Then one at a time work through the list of corrections until the problem is solved 4 Usethe Diagnostic Mode to identify the problem and make possible adjustments If a problem keeps reoccurring have a qualified service technician check the fryer for other causes 303 5 1 Y PENNY Global Foodservice Solutions Pon COOKING SECTION Model 500 600 Correction Product Color Not Correct A Too Dark some batches Breading product too far in advance Done alarm ignored for more than 20 seconds Wrong product button pressed B Too Dark all batches Temperature probe out of calibration Peanut oil too old Peanut oil too dark Faulty probe E6 5 2 Temperature programmed too hot See Diagnostic Mode D 10 if temperature settings have been changed have the controls reintialized Bread product just before frying If the fryer hasn t been used since the problem batch see Information Mode 4 H for more information on this problem see Information Modes 5 U 6 U 7 R or 8 R Be sure to press the correct product button if the fryer hasn t been used since the problem batch see Information Mode 4 B to see what product button was pressed See Diagnostic Mode D 1 to adjust color of product Check temperature probe cali bration see Checking Tempera tur
19. as these will deteriorate the stainless steel material and shorten the life of the unit Do not spray the unit with water such as with a garden hose Failure to follow this caution could cause component failure After cleaning turn the COOK PUMP switch to OFF Turn the left drain handle counterclockwise half a turn first then slowly to the full open position handle pointed down for electric models and pointed up for gas models Drain the cleaning solution from the frypot and discard Take basket to sink to be cleaned Turn the left drain valve handle clockwise to close the drain valve handle pointed horizontally and refill the frypot with 2 3 gallons of cold water Follow Chick fil A s training materials for rinsing and cleaning frypot then re fill with new peanut oil If using Henny Penny fryer cleaner continue to the next steps Add approximately 8 ounces of distilled vinegar and re start the Clean Out Mode as described in step 5 Using a clean brush scrub the interior of the frypot and lid frame This neutralizes the alkaline left by the cleaning compound Turn the left drain handle counterclockwise a half a turn first then slowly to the full open position handle pointed down for electric models and pointed up for gas models Drain the vinegar rinse water and discard Rinse down the frypot using clean hot water and then completely dry the drain pan and frypot interior Make sure the inside of the frypot the drain
20. button Finally the controller identifies percentage of Beeped Done Too Long Cycles for the previous batch of peanut oil D8 LAST OIL D8 6 OF LOADS D8 BEEPED DONE D8 TOO LONG D 9 Irregular Loading Report For most Cook Cycles the controller determines when the product was placed into the peanut oil This report identifies the percentage of cycles for which this determination was not successful This drop detection detects most loads but can fail for several reasons Anytime the detection routine fails to find the true drop point the controller logs an irregular loading count Examples of failed drop detection might be the Operator takes too long to load the product to the time he presses the start button or the Operator cooks a very light product load one or two filets for example In these instances no drop point will be found and that Cook Cycle counts as an Irregular Loading Cycle Only products that have more than 5 of loads with missed detection s are reported 303 Y PENNY Global Foodservice Solutions 5 3 DIAGNOSTIC MODE Model 500 600 Loading Report for Today DETAILS Continued 303 If no products have a failed to detect rate of more than 5 the controller shows D9 LOADING D9 LOOKS OK D9 TODAY Otherwise for each product that has more than 5 of loads in which the controller failed to detect the drop point the following
21. caused by splashing shortening turn the unit s main power switch to the OFF position before resetting the filter pump motor s manual reset protection Me device Figure 3 9 3 12 CHANGING THE Change the filter envelope daily or whenever it becomes clogged with FILTER ENVELOPE crumbs Proceed as follows 1 Move the COOK PUMP switch to OFF 2 Remove and empty the condensation drain pan 3 Disconnect the filter union and remove the filter drain pan from beneath the frypot Figures 3 10 amp 3 11 BURN RISK This union could be hot Use protective cloth or glove or severe burns could result If the filter pan is moved while full of peanut oil use care to prevent splashing or burns could result 4 Lift crumb basket and screen assembly from the drain pan E Figure 3 11 803 3 23 H Y PENNY Global Foodservice Solutions 3 12 CHANGING THE 5 FILTER ENVELOPE Continued 6 T 8 9 10 a CORNER FOLDS 11 FIRST FOLD 1 2 oe FOLD 13 Figure 3 12 14 15 16 17 3 24 Model 500 600 Wipe the peanut oil and crumbs from the drain pan Clean the drain pan with soap and water Completely rinse with hot water Unscrew the suction standpipe from the screen assembly Remove the crumb screen and clean completely with hot water Remove the filter clips and discard the filter envelope Clean the top and bottom filter screen with soap and water Rinse thoroughly with hot wat
22. close the filter valve This will prevent aeration of the shortening therefore increasing shortening life 9 After completing the filtering operation empty and replace the condensation drain pan 10 If frying is to be continued turn the COOK PUMP switch to EADY COOK and allow peanut oil to heat until lights 3 10 FILTER PUMP The following steps will help prevent filter pump problems PROBLEM PREVENTION 1 Make certain the filter paper envelope is properly installed over the filter screens Make sure the open end of the envelope is properly folded and clamped in place with the retaining clips so crumbs cannot enter the envelope See Changing the Filter Envelope Section 2 Thefilter valve is to be closed at all times during frying 3 Make sure all peanut oil has been pumped from the filter lines and the pump by allowing the filter pump motor to run until air bubbles appear in the peanut oil 3 22 803 H PENNY Model 500 600 Global Foodservice Solutions 3 11 FILTER PUMP MOTOR _ The filter pump motor is equipped with a manual reset button in case the THERMAL PROTECTOR motor overheats This reset button is located in the rear of the motor The filter motor is located on the rear of the fryer Wait about 5 minutes to allow motor to cool before attempting to press the reset button It takes some effort to reset and a screwdriver can be used to help reset the button Figure 3 9 m To prevent burns
23. darkness control slider A blinking asterisk indicates the current position lt and INFO P Pare used to adjust the darkness setting PROG To make the product darker press P gt to move the blinking toward the DK darker side ne To make the product lighter press lt to move the blinking toward the LT lighter side da When done adjusting press 2 to exit and return to normal operating mode Any temperature adjustment activated by the color adjustment feature will be reflected in the normal setpoint display as part of the offset from the basic product cook temperature To view the present regulating temperature press lt q twice INFO In the example SETPT 3 15 F 6 the product cook temperature is 315 F and has an additional offset of 6 F to compensate for the age of the oil how long the fryer sits idle and any color adjustments 803 5 11 H Y PENNY Global Foodservice Solutions 5 3 DIAGNOSTIC MODE 5 12 DETAILS Continued Model 500 600 D 2 Oil Wear Report This section displays information about the age of the present batch of peanut oil The first step shows how many days of use this oil has D2 THIS OILIS D2 4DAYS OLD The controller only counts days in which the fryer is in use Press Ly to move on to the second step This step shows the age of DOWN the peanut oil by percentage of its expected lifetime The peanut oil s present acc
24. drain handle counterclockwise half a turn first gure 3 6 then slowly to the full open position handle pointed down for Electric Model electric models and pointed up for gas models This helps prevent splashing of hot peanut oil Figure 3 6 3 20 803 H Y PENNY Global Foodservice Solutions 3 9 FILTERING OF SHORTENING Continued Figure 3 7 Figure 3 8 803 Model 500 600 As the peanut oil drains from the frypot use fryer brushes Henny Penny part no 12105 includes both brushes to clean the frypot and heating elements if electric unit Use L shaped brush to clean crumbs from the elements and from sides and bottom of frypot as peanut oil drains Use poker brush to push crumbs through drain opening in bottom of frypot if necessary When all peanut oil has drained scrape or brush sides of frypot Rinse the frypot as follows a Attach the filter rinse hose to the quick disconnect fitting inside the door next to the filter valve handle Slide the collar back on the quick disconnect fitting on the hose push it onto the unit s fitting and let it snap into place Figure 3 7 b While holding the wooden handle make sure the hose nozzle is pointed down into the bottom of the frypot Pull the lid down over the nozzle close the filter valve and move the COOK PUMP switch to the PUMP position Hold nozzle carefully to avoid excessive splashing Figure 3 8 BURN RISK Use caution to prevent bu
25. electrical current supplied to the heaters These sensors are not present on gas fryers On pressure fryers these values indicate the current through each supply leg to the heaters These values do not correspond directly to the current through an individual heater coil The amps values should normally cycle on and off with the heat light and all three values should be about the same Press and hold P Pto exit Information Mode at any time or after 2 i PR i minutes controls automatically exit back to normal operation 5 35 H Y PENNY Model 500 600 Global Foodservice Solutions H Y PENNY Global Foodservice Solutions air valve airflow switch blower breading burner assembly gas fryers only burner chamber gas fryers only burner tubes gas fryers only carrier casters cleaning solution cold zone condensation drain pan Cook Cycle cooking load cool counterweight counterweight assembly 303 Model 500 600 GLOSSARY HENNY PENNY PRESSURE FRYERS a valve that allows air into the filter lines when the pump is on in the mixing mode on eight head fryers a switch that senses the amount of airflow coming from the blower if the airflow falls below a certain level the switch cuts power to the gas control valve that shuts down the burners on gas eight head fryers located on the rear of a gas eight head fryer the blower pulls flue gases out of the flue and provides the proper a
26. fryer unsnap the cable from the unit and disconnect the flexible gas line This allows better access to all sides of the fryer The gas line and cable restraint must be reconnected once the cleaning or servicing is complete Prior to turning the gas supply on be sure the gas valve knob on the gas control valve is in the OFF position After the piping and fittings have been installed check for gas leaks A simple checking method is to turn on the gas and brush all connec tions with a soap solution If bubbles occur it indicates escaping gas In this event the piping connection must be redone NO OPEN FLAME To avoid fire or explosion never use a lighted match or open flame to test for gas leaks Ignited gas could result in severe personal injury and or property damage 2 7 H Y PENNY Global Foodservice Solutions GAS PIPING RIGHT MINIMUM PULL of equip ment away from wall permissible for accessi bility to Quick Disconnect Device 2 8 WRONG AVOID SHARP BENDS AND KINKS when pulling equipment away from wall Max imum pull will kink ends even if installed properly and reduce Connector life DISCONNECT BEFORE QUICK DISCON NECT DEVICE still attached while extended at maximum pull STRESS POINTS STRESS POINTS MAXIMUM PULL NOT ADVISED WHILE CONNECTED MINIMUM PULL FOR ACCESSI BILITY ONLY RIGHT Couplings and hose should be installed in the same plane as sh
27. frying odors Take special precautions in designing an exhaust canopy to avoid interference with the opera tion ofthe fryer We recommend you consult a local ventilation or heating company to help in designing an adequate system Ventilation must conform to local state and national codes Consult your local fire department or building authorities When installing the gas fryer do not attach an extension to the gas flue exhaust stack This may impair proper opera tion of the burner causing malfunctions and possible nega tive backdraft 24 803 H Y PENNY Model 500 600 Global Foodservice Solutions 2 4 VENTILATION 0F FRYER Continued PROPOSED VENTILATION HOOD Design and dimensions may vary from what is illustrated FLUE EXHAUST STACK d LID OPEN n LID COVER 43 RELEASE PIN OPERATING PR VALVE SOLENOID VALVE 40 5 POWER f gt JUNCTION 80 CONDENSAT ION 120 vot 7 DRAIN LINE COND PAN DRILL eM t m pWuie seusia IURE LTER DRAIN PAN D FRONT VIEW RIGHT SIDE VIEW BACK VIEW GAS MODEL 600 PROPOSED VENTILATION HOOD Design and dimensions may vary from what is illustrated pos STEAM EXHAUST STACK LID OPEN E 43 LID COVER DRE E RELEASE PIN SOLENOID PR RELIELe d VALVE vale TT ae i 76 so POWER SL CONDENSATION JUNCTION 80X DRAIN LINE 208 240 V 33 ad CONDENSATION DR
28. j gt to continue onto OUTP H P checks 5 33 5 4 Y PENNY Global Foodservice Solutions INFORMATION MODE 5 34 DETAILS Model 500 600 11 OUTP H P_ This mode displays the status of components and outputs If the output signal is detected an identifying letter is displayed see below followed by an If the output is off _ is displayed H Heat output P Pressure output If heat is on H shows in display If heat is off H_ shows in display If controls senses a problem with the heat output H shows in display with the flashing If pressure is on P shows in display If pressure is off P_ shows in display If controls senses a problem with the pressure output P shows in display with the flashing Press v to view the amps status of each output DOWN 4H P and P in the display means the amps are good A flashing X behind the H or P means a problem exists Press v to view the no connect ground NC GD status of each DOWN output This monitors a possible problem with the relays on the output PC board H and P in the display means everything on the output PC board is good A flashing X behind the H or P means a problem exists Press v to view the outputs and inputs see step 10 together DOWN Press P P to continue onto the POT TMP reading PROG 12 POT TMP This step sho
29. least 6 inches 15 24 cm around the base of the gas units is needed for proper air supply to the combustion chamber FIRE HAZARD To avoid a fire install the fryer with minimum clearance from all combustible and noncombustible materials 6 inches 15 24 cm from side and 6 inches 15 24 cm from back If installed properly the gas fryer is designed for operation on combustible floors and adjacent to combustible walls To avoid fire and ruined supplies the area under the fryer should not be used to store supplies 2 3 H Y PENNY Model 500 600 Global Foodservice Solutions 2 3 SELECTING THE FRYER LOCATION Continued BURN RISK To prevent severe burns from splashing hot shortening position and install fryer to prevent tipping or movement Restraining ties may be used for stabilization 2 4 LEVELING THE FRYER For proper operation the fryer should be level from side to side and front to back Place a level on the flat areas around the frypot collar then adjust the leveling bolts or casters until the unit is level 4 DANGER FAILURE TO FOLLOW THESE LEVELING INSTRUC TIONS CAN RESULT IN SHORTENING OVERFLOW ING THE FRYPOT WHICH COULD CAUSE SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROP ERTY DAMAGE 2 5 VENTILATION OF The fryer must be located with provision for venting into adequate FRYER exhaust hood or ventilation system This is essential to permit efficient removal of the flue gases and
30. message is displayed D9 IRREGULAR D9 LOADING D9 FOR 8 OF DO FILET lt Product Name D9 TODAY Loading Report for Present Batch of Peanut oil The data for this batch of peanut oil does not yet include Cook Cycles from today If no products have a failed to detect rate of more than 5 the controller shows D9 LOADING D9 LOOKS OK D9 THIS OIL Otherwise for each product that has more than 5 of loads in which the controller failed to detect the drop point the following message is displayed D9 FOR THIS OIL D9 IRREGULAR D9 LOADING D9 FOR 12 OF D9 NUG STRP lt Product Name 5 23 Y PENNY Global Foodservice Solutions 5 3 DIAGNOSTIC MODE Model 500 600 Loading Report for Previous Batch of Peanut oil DETAILS Continued 5 24 If no products have a failed to detect rate of more than 5 the controller shows D9 LOADING D9 LOOKED OK D9 PREVIOUS OIL Otherwise for each product that has more than 5 of loads in which the controller failed to detect the drop point the following message is displayed D9 PREVIOUS OIL D9 IRREGULAR D9 LOADING D9 FOR 6 OF D9 BRK FIL Product Name D 10 Non Standard Program Items Report The last section in the diagnostic report identifies how many programmable settings have been alt
31. pin up into the locking collar preventing the spindle from being turned while the frypot is pressurized An adjustable collar used to obtain the proper tightness between the lid gasket and the frypot rim this limits the number of clockwise rotations of the spindle The removable pan that houses the filter and catches the peanut oil when it is drained from the frypot itis also used to remove and discard old peanut oil BURN RISK When moving filter drain pan containing hot shortening use extreme care to avoid burns from hot surfaces or splashing Connects the filter to the filter pump and allows easy removal of the filter and filter drain pan When the COOK PUMP switch is in the PUMP position this two way valve directs filtered peanut oil from the drain pan back into the frypot Relays that route power to the heating elements one relay is in series with the high limit the other one is in series with the controls 3 3 3 2 OPERATING CONTROLS Figure Item No 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 34 No 1 N Description Wo HEAT ON Digital Display PRO PRESSURE ON WAIT READY O INFO DOWN UP PROG Model 500 600 Figure 3 2 shows the location of following computer controls Function Lights when the control calls for heat and the peanut oil should start heating Shows all the functions of the Cooking Cycle Program Mode Diagnostic Mode and alarms
32. temperature proportional control If the peanut oil was not filtered the night before at shutdown filter the peanut oil now Refer to Filtering Instructions Section Follow the steps in Chick fil A s training materials to load the product Before loading product make certain O is lit indicating that the peanut oil is at the correct cooking temperature for the type of product being cooked The actual temperature may vary 20 degrees or more depending upon peanut oil age product weights product temperature and other operational variables Be certain the shortening is never above the level indicator line The maximum load size is 12 lbs 5 4 kg for model 600 fryers 14 lbs 6 4 kg for model 500 fryers Failure to follow these instructions could result in a fire and or damage to the fryer Close the lid quickly latching the lid Tighten the lid spindle clockwise sealing the lid Align the red knob on the spindle with the red knob on the latch Do not press a product button until lid is sealed or the lid will try to lock as it is being tightened down 3 17 3 7 BASIC OPERATION 3 18 Continued 15 16 LE 18 Model 500 600 A DANGER BURN RISK LID MUST BE LATCHED PROPERLY OR PRESSUR IZED SHORTENING AND STEAM MAY ESCAPE FRYPOT SEVERE BURNS WILL RESULT Press the desired Product button to start a Cook Cycle The display counts down the cooking time NOIDICE To check
33. the deadweight assembly indentation on both ends of deadweight a microswitch that automatically shuts off the fryer heat in the event the drain valve is inadvertently opened while the fryer power switch is in the ON position a valve that allows the shortening to drain from the frypot into the filter drain pan the fryer power switch should be in the OFF position before the drain valve is opened the drain valve should remain closed at all other times the starting preset cooking temperature at which product is placed in the shortening a table onto which the cooked product is dumped after removal from the fryer frypot a hose used to vent steam from the frypot on eight head fryers the lines marked on the interior real wall of the frypot that show the proper shortening level also referred to as level indictor lines the clips are the part of the filter screen assembly that holds the filter envelope closed the threaded connection between the fryer and the filter system that can be connected or released without tools a pan that rolls or slides under the fryer into which shortening is drained a fiber envelope into which the filter screen is placed the end of the envelope is folded and held closed with filter clips a part of the filter screen assembly an optional connection on the fryers allowing the filter rinse hose to be con nected or released without tools 303 H Y PENNY Global Foodservice Solutions filter screen as
34. valve opening and all parts that come in contact with the new peanut oil are as dry as possible 3 27 3 13 CLEANING THE FRYPOT Continued 3 14 MANUALLY SETTING 3 28 NEW OR USED PEANUT OIL FUNCTION 13 14 Model 500 600 Replace the clean filter assembly in the drain pan and install under fryer Refill the fryer with fresh peanut oil After completing a Clean Out Mode the controls assume fresh peanut oil is now in the frypot and adjust the temperature accordingly If the Clean Out Mode was aborted before starting the 15 minute cycle or if fresh peanut oil is not in the frypot manually set the controls to NEW or USED peanut oil per the Manually Setting New or Used Peanut Oil Function Section Turn the COOK PUMP switch to OFF Press and hold s he turning the COOK PUMP switch to COOK until IS OIL NEW OR USED shows in the display DIAGNOSTICS CLEAN OUT Press 4 for new peanut oil or for used peanut oil DIAGNOSTICS If 4 was pressed OIL IS NEW shows in the display Press aye YES and THANK YOU shows in the display and controls resume normal operation CLEAN OUT If 5 was pressed OIL IS USED shows in the display Press ay YES and HOW OLD IS OIL shows in display Press v Alto set the age of the peanut oil DOWN UP Press oO THANK YOU shows in the display and controls resume normal operation 303 H Y PENNY Global Foods
35. valve that automatically releases excess pressure if the operating valve becomes obstructed if the safety release valve activates turn the Power Pump switch to OFF to release all pressure from the frypot a preset cooking temperature the setpoint is a programmable feature a spacer located in the deadweight assembly for protection during shipment an automatic system on eight head fryers that periodically uses the filter pump to mix the shortening in the frypot to prevent an accumulation of moisture to minimize the boiling action in the frypot the process of removing clumps from breading 303 H Y PENNY Global Foodservice Solutions solenoid valve spark igniters gas fryers only standpipe standpipe assembly straight brush temperature probe 303 Model 500 600 a valve used to generate or release pressure for the Cook Cycle the igniters that create a spark to ignite the pilot lights on eight head gas fryers see ignition modules the pipe through which oil is pumped back into the frypot after the filtering process is complete the pipe and fittings that are part of the shortening filtering process a brush that is included with the fryer that is used to clear the drain in the bottom of the frypot a round probe that is located in the inside of the frypot that measures the temperature of the oil in the frypot the probe communicates with the control panel G 5 Y PENNY Model 500 600 Global Foodse
36. 5 TODAY Press v DOWN 303 Y PENNY Global Foodservice Solutions 5 3 DIAGNOSTIC MODE DETAILS Continued 303 Model 500 600 D5 POSSIBLE D5 OVERSIZED D5 OR FROZEN D5 BATCH OF D5 NUG STRP Product Name D5 DETECTED D5 3 TIMES D5 TODAY Press v DOWN D5 POSSIBLE D5 OVERSIZED D5 BATCH OF D5 FRIES D5 DETECTED D5 5 TIMES D5 TODAY D 6 Cooked Before Ready Report This section shows how many Cook Cycles were started before the READY light was on This is strictly a user error If the fryer was in the ready range when the user begins to load product but is out of the ready range by the time the Cook Cycle is started the control will not give you an alarm If the fryer wasn t ready before loading an alarm sounds and WAS NOT READY warning is generated The number of times this has happened today is indicated by the following report item D6 COOKED D6 BEFORE READY D6 11 TIMES D6 TODAY Press v DOWN 5 19 5 3 DIAGNOSTIC MODE 5 20 DETAILS Continued Model 500 600 The number of WAS NOT READY warnings for this batch of peanut oil is also reported Note that this value does not yet include the not ready warnings generated today D6 BEFORE TODAY D6 COOKED D6 BEFORE READY D6 8 TIMES
37. A moved here from Oil Data log assumes new DETAILS peanut oil Press v to step through the following data DOWN FUNCTION DISPLAY EX The day previous batch of oil was started 9A BEGAN MAR 9 Number of days with data included in totals 9B DAYS CNT 18 Number of monitored heat ups 9C HEAT UPS 98 9D SLOW HT S 0 9E MAX HT TM 1 31 owest peak rate of all heat ups 9E MIN RATE 0 57 Maximum voltage 9G MAX VOLT 101 Minimum voltage 9H MIN VOLT 9696 Number of LOW VOLTAGE warnings 9I LO VOLT S 0 Maximum amp draw 9J MAX AMPS 35 Minimum amp draw 9K MIN AMPS 33 Number of LOW AMPS warnings 9L LO AMP S 0 9M IDLE HRS 62 otal oil wear accumulated 9N TOT WEAR 152 otal number of Cook Cycles 90 TOT CK S 653 Number of cycles started before ready 9P NOT RDY S 25 90 QUIT 11 3 Num cycles beeped DONE 21 sec or more 9R DONE 21 13 ndividual product cook counts 9S Px CK CT 466 ndividual product not detected counts 9T Px NO DET 31 ndividual product slow cook counts 9U Px SLO CT 0 ndividual product frozen or overloaded 9V PX FRZ OV 5 During steps 9S through 9V press the product buttons or Manual Prog to see data on individual product items Press P gt to continue onto INP A VHDSF M checks PROG 5 32 303 5 4 INFORMATION MODE 303 DETAILS Model 500 600 10 INP A VHDSF M This mode displays the status of components and inputs If the input signal is detected an identifying letter is
38. AIN PAN 2 Me 18 V FRONT VIEW RIGHT SIDE VIEW BACK VIEW ELECTRIC MODEL 600 303 2 5 2 6 GAS SUPPLY 2 6 Model 500 600 The gas fryer is factory available for either natural or propane gas Check the data plate behind the front door of the fryer to determine the proper gas supply requirements EXPLOSION RISK Do not attempt to use any gas other than that specified on the data plate Conversion kits can be installed by your distributor if required Incorrect gas supply could cause an explosion or fire resulting in severe injuries and or property damage Please refer below for the recommended hookup of the fryer to main gas line supply To avoid possible serious personal injury Installation must conform with American National Standard Z223 1 thelatest edition National Fuel Gas Code and the local municipal building codes In Canada installation must be in accordance with Standard CSA Bl49 amp 2 Installation Codes Gas Burning Appliances and local codes The fryer and its individual shut off valve must be discon nected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 PSIG 3 45 KPA 34 47 mbar The fryer must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 PSIG 3 45 KPA 34
39. D6 ON THIS OIL Press v DOWN Finally the controller identifies how many times the not ready warning was generated for the previous batch of peanut oil D6 LAST OIL D6 COOKED D6 BEFORE READY D6 24 TIMES D 7 Stopped Too Soon Report This section shows how many Cook Cycles were stopped early by the user before the cook timer had counted down to 0 00 and the DONE indication was given This is strictly a user error Cycles that are canceled after cooking for less than 30 seconds are not counted here For example if a cycle is accidentally started and the Cook Cycle is canceled after just a few seconds this cycle will not be counted as a Stopped Too Soon Cycle Also some allowance is given for stopping a cycle a little early The user can cancel the cycle up to 10 seconds early without penalty Otherwise however any cycle that was stopped with more than 10 seconds remaining 0 10 on the cook clock with be counted as a Stopped Too Soon Cycle The first item displays what percent of cycles today were stopped with more than 0 10 remaining All products are grouped into one count D7 8 OF LOADS D7 WERE STOPPED D7 TOO SOON D7 TODAY Press v DOWN 303 5 3 DIAGNOSTIC MODE DETAILS Continued Model 500 600 The number of Stopped Too Soon cycles for this batch of peanut oil is reported next Note that this value does not yet include t
40. EFORE TODAY D3 27 LOW VOLT D3 WARNINGS D3 ON THIS OIL Press v DOWN D3 MIN VOLTAGE D3 BEFORE TODAY D3 85 Press v DOWN D3 MAX VOLTAGE D3 BEFORE TODAY D3 105 Press v to advance to the next section DOWN D 4 Heating Capacity Report This section reports the present status of the heating system The controller examines a history of heat up data and determines whether or not the heating system is operating normally The heat capacity is said to be bad only if the most recent heat up failed to meet the expected heat up rate and three of the last four heat ups also failed to achieve the expected rate That is a single slow heat up will not trigger a slow heat warning The slow heat warning is activated only after repeated low rate heat ups is observed The controller can t assess the integrity of the heating system if the fryer has been experiencing voltage problems Low heat rates observed in this situation might be due to voltage problems rather than heater problems 5 15 Y PENNY Global Foodservice Solutions 5 3 DIAGNOSTIC MODE DETAILS Continued 5 16 Model 500 600 If the fryer has witnessed two or more low voltage warnings today the following report is displayed D4 CAN T TEST D4 HEAT CAPACITY D4 DUE TO D4 VOLTAGE D4 PROBLEMS Otherwise if the assessed heat capacity rating is p
41. If fryer hasn t been used since problem batch see Information Mode 4 B to see what product was selected Low operating pressure Check pressure gauge reading Check for pressure leaks Burned Taste Burned peanut oil flavor Replace peanut oil Peanut oil needs filtering Filter peanut oil more often Frypot not properly cleaned Drain and clean frypot 54 803 Y PENNY Model 500 600 Global Foodservice Solutions Plon Correction COOKING SECTION Continued Product not done e Cook Cycle aborted before alarm and DONE flashes to see how many times the Cook Cycle was stopped before the end of the cycle See Diagnostic Mode D 7 Frozen product placed in Use fresh or thawed product peanut oil see Diagnostic Mode D 5 to see if the controls sensed frozen or overloaded batches Wrong product button pushed If fryer hasn t been used since problem batch see Information Mode 4 B to see what product was selected Temperature programmed too low See Diagnostic Mode D 10 or not programmed properly if temperature settings have been changed have the controls reintialized Temperature probe out of Check temperature probe cali calibration bration see Checking Tempera ture Probe Calibration Section a If less than 5 off see Diagnostic Mode D 1 b If between 5 and 15 degrees off calibrate probe if more than 15 off replace probe Slow fryer heat up recovery See Diagnostic Mode D 4 for present day s perfor
42. NSTRUCTIONS OISCARD S aia Figure 2 1 SELECTING THE 710 FRYER LOCATION Model 500 600 14 Prepare deadweight valve assembly for operation A metal shipping support is installed inside the dead weight valveassembly and must be removed prior to installation and startup or unit will NOT build pressure 15 Unscrew the deadweight cap 16 Remove the deadweight 17 Remove and discard the shipping support 18 Clean the deadweight orifice with a dry cloth 19 Replace the deadweight and secure the deadweight cap 20 Remove the protective paper from the fryer exterior and clean with the surfaces with a cloth soap and water The proper location of the fryer is very important for operation speed and convenience Choose a location which provides easy loading and unloading without interfering with the final assembly of food orders Operators have found that frying from raw to finish and holding the product in warmers provides fast continuous service Landing or dumping tables should be provided next to at least one side of the fryer Keep in mind the best efficiency will be obtained by a straight line operation i e raw in one side and finished out the other side Order assembly can be moved away with only a slight loss of efficiency To properly service the fryer 24 inches 60 96 cm of clearance is needed on all sides of the fryer Access for servicing can be attained by removing a side panel Also at
43. VERE INJURIES AND BURNS WILL RESULT IMMEDIATELY PLACE THE POWER PUMP SWITCH IN THE OFF POSITION WHICH RELEASES THE PRESSURE BY ALLOW ING THE UNIT TO COOL DO NOT RESUME USE OF UNIT UNTIL CAUSE OF HIGH PRESSURE HAS BEEN FOUND AND CORRECTED 56 803 Global Foodservice Solutions Problem Pressure does not build Filter motor runs but pumps peanut oil slowly Filter switch on motor does not run 803 Y PENNY Model 500 600 Cause Correction PRESSURE SECTION Continued Not enough product in fryer Place proper quantity of or product not fresh fresh product within frypot to generate steam Metal shipping spacer not Remove shipping spacer removed from deadweight see Unpacking Section Lid open or not latched Close and latch lid e Solenoid valve leaking or Have solenoid valve checked or not closing cleaned Deadweight assembly leaking Have deadweight assembly repaired Pressure not programmed See Diagnostic Mode D 10 if pressure settings have been changed have the controls reintialized Lid gasket leaking Reverse gasket or lid needs adjusted e Safety relief valve leaking Check and replace if necessary FILTER SYSTEM SECTION Pump clogged Have pump cleaned Filter line connection Tighten all filter line loose connections e Solidified peanut oil Clear all filter lines of solidified in lines peanut oil Defective COOK PUMP switch Have switch checked Defective motor
44. ade peanut oils have a high mois ture content which causes foaming and boiling over BURN RISK To avoid severe burns when pouring hot shortening into frypot wear gloves and take care to avoid splashing The gas model requires 43 Ibs 19 5 kgs of peanut oil The frypot has a level indicator line inscribed on the rear wall of the frypot which shows when the heated peanut oil is at the proper level Figure 3 5 Cold peanut oil should be filled to 1 4 to 1 2 inch below the indica tor line The peanut oil expands when heated and should be even with the indicator line when the peanut oil is at cooking temperature 3 15 3 7 BASIC OPERATION 3 16 Model 500 600 The following procedures should be followed on the initial start up of the fryer and each time the fryer is brought back into operation from a cold or shut down condition These are basic general instructions l 2 Check to see that the COOK PUMP switch is turned OFF Make sure the drain valve and filter valve are closed Remove the fry basket from the frypot and leave lid up Make sure the peanut oil is filled to the proper level in the frypot 1 4 to1 2 inch 6 4 12 7 mm below level indicator line See Filling or Adding Peanut Oil Section Connect power to the fryer On gas models light the pilot light Refer to Gas Pilot Lighting Procedures Section Turn the COOK PUMP switch to COOK Upon initial start up CLOCK SET shows in display Set t
45. an 10 seconds without shortening in the frypot or damage to the frypot may result 9 The frypot should be cleaned per the instructions in Section 3 10 The frypot must be filled to the proper level with shortening Refer to Filling or Adding Shortening Section Shutdown Procedure 1 Move ON OFF selector on gas control valve to OFF position 2 Turn main power switch to ON position H Y PENNY Global Foodservice Solutions 2 9 GAS PILOT amp BURNER 2 10 LIGHTING AND SHUT DOWN PROCEDURES Continued Model 500 600 Lighting Procedure Solid State Ignition 1 10 11 12 The gas valve knob has a dual function a Complete control of gas to the pilot and main burner b When in the pilot position it is the reset mechanism for the automatic pilot Partially press and turn the gas valve knob to the OFF position Wait at least 5 minutes to allow any gas to escape that may have accumulated in the burner compartment Turn the COOK PUMP switch to OFF Turn the gas valve knob to the PILOT position Press and hold the gas valve knob while lighting the pilot Allow If the pilot does not stay lit repeat steps 5 and 6 allowing a longer period of time before releasing the gas valve knob Turn the gas valve knob to the ON position Turn the COOK PUMP switch to COOK With the lid open select a product on control panel and listen for the gas burner ignition no longer than 10
46. ane eee PPR mente net En ernie ne RU etude eds Eid de 5 1 5 3 puaguostc Mode Derdlls ee spit otio isinisisi aia 5 10 5 4 Information Mode Details ioi ts ahs diene rece enee Geese es UN la UE Ed 5 26 GLOSSARY P Ui G 1 Fryer Specs Page Warranty Model 500 600 205 H Y PENNY Model 500 600 Global Foodservice Solutions 1 1 INTRODUCTION The Henny Penny pressure fryer uses a combination of pressure heat and time to produce a quality product The advantage of this type fryer is the pressure allows the product to be cooked with less heat and less time than the conventional open type fryers The Chick fil A controls for the Henny Penny Models 500 elec tric and 600 gas have many features to allow the Operator to produce consistent quality products The controls monitor not only cooking times and temperatures but also peanut oil condition product weights product temperatures and many other operational variables The controls may vary the actual peanut oil temperature and cook times based on changes of the operational variables The controls also have very extensive self diagnostic functions which alert the Operator to both component and procedure problems Some unique features of the fryer are listed below Diagnostic function provides summary of fryer and Operator performance See Diagnostic Mode and Special Functions Section Alarms and error messages provide immediate feedback for Operator error or fryer malfunc
47. ate DOWN UP Press P Display shows CS 3 then SET then YEAR PROG along with the year flashing Press v to change the year DOWN UP Press P Display shows CS 4 then SET then HOUR PROG shows with the hour and AM or PM flashing Press v Alto change the hour and AM PM setting DOWN UP Press B Display shows CS 5 then SET then MINUTE PROG with the minutes flashing Press v 4 to change the minutes DOWN UP 303 Y PENNY Global Foodservice Solutions 3 3 CLOCK SET 303 Continued 14 15 16 17 18 Model 500 600 Press P Display shows CS 6 then CLOCK MODE PROG along with 1 AM PM 1 AM PM is 12 hour time 2 24 HR is 24 hour time Press v 5 to change DOWN UP Press P Display shows CS 7 then DAYLIGHT PROG SAVINGS AD along with 2 US Press v to change to the following DOWN UP a I OFF No automatic adjustments for Daylight Savings Time b 2 US Automatically applies United States Daylight Savings Time adjustment DST activated on the first Sunday in April DST de activated on the last Sunday in October c 3 EURO Automatically applies European CE Daylight Savings Time adjustment DST activated on the last Sunday in March DST de activated on the last Sunday in October Clock Set is now complete Press and nola LE io exit 3 7
48. bow with hot detergent Turn the relief valve towards the rear of the fryer when reinstalling relief valve Immerse the safety relief valve in a soap water solution for 24 hours Use a 1 1 dilution ratio The valve cannot be disassembled It is factory preset to open at 14 1 2 pounds of pressure If it does not open or close it must be replaced 4 3 H PENNY Model 500 600 Global Foodservice Solutions 4 4 REVERSING LID Reversing the lid gasket every 90 days helps to prevent early failure of GASKET lid gasket and the loss of pressure during a Cook Cycle 1 Open lid to the upright position 2 Using a Phillip s head screwdriver back out the lid liner screws 2 on each side to about 1 2 inch 12 7 mm Figure 3 14 3 Using a thin blade screwdriver pry out the gasket at the corners Remove the gasket Figure 3 15 Check the gasket for any tears or nicks Replace gasket if damaged 4 Cleanthe gasket and gasket seat with hot water 5 Rotate the gasket with the opposite side facing out EL 3 15 o z Begin the installation by installing the four corners of the lid gasket and smoothing the gasket into place from the corners Then move to the middle of each side working towards each corner 4 5 CHECKING 1 Heat peanut oil and stir completely until peanut oil temperature TEMPERATURE PROBE has stabilized and Cj is on CALIBRATION 2 Placeandelectronic thermometer about 3 inches below the peanu
49. connect electrical power to fryer Turn the COOK PUMP switch OFF and back to COOK if error code persists have the PC board checked or re initialized Turn the COOK PUMP switch OFF and back to COOK if error code persists have the PC board checked or re initialized 205 Y PENNY Global Foodservice Solutions 3 5 WARNINGS AND ERROR MESSAGES Continued DISPLAY E 41 SYSTEM DATA LOST E 46 DATA SAVE FAILED E 47 ANALOG SYSTEM OR 12 VOLT FAILED B 48 INPUT SYSTEM ERROR E 70 A FAN VAC JUMPER MISSING E 70 B PWR SW OR WIRES FAILED RGA 24 VOLT FUSE 205 Model 500 600 ERROR CODES CAUSE Memory scrambled an individual product program may be scrambled ex E 41 2 DATA LOST this means product 2 program is scrambled Faulty eprom or PC board Failure of 12 volt DC supply on the I O board Amp sensors plugged in backwards Faulty PC board Failure of 12 volt DC supply on the I O board Faulty PC board Missing or broken wire in pins 1 and 2 of P11 connector or faulty connector Faulty I O board Faulty COOK PUMP switch or switch wiring faulty T O board Blown 24 volt controller fuse or bad 14 pin cable connection Stuck or clogged solenoid valve CORRECTION Turn the COOK PUMP switch OFF and back to COOK if error code persists have the PC board checked or re initialized Turn t
50. connections Product loaded into frypot before READY lights O Frozen or too much product in frypot Product loaded into frypot before O lights Faulty components or connections Faulty components or connections Product overcooked may appear after a W 6 SLOW COOKING warning Didn t allow peanut oil to drop down to current product s setpoint temperature PC board too hot CORRECTION Have voltage at plug and receptacle checked Have elements connections and contactors checked Wait until peanut oil is at proper temperature before loading product Do not overfill or place frozen product into the frypot Wait until peanut oil is at proper temperature before loading product Have elements connections and contactors checked Have elements connections and contactors checked Discard product immediately CANCEL button will not stop this warning once the peanut oil temperature drops to set point temperature the alarm automatically stops Check ventilation louvers on side of fryer for obstructions if louvers are clear have PC board checked check cooling fan if present 3 11 Y PENNY Global Foodservice Solutions 3 5 WARNINGS AND ERROR MESSAGES Continued DISPLAY B 57 FRYER TOO HOT E 6 A or B FRYER TEMP SENSOR FAILED E 10 HIGH LIMIT TRIPPED SE 15 DRAIN IS OPEN E 25 HEAT AMPS WERE TOO HIGH
51. displayed see below If the signal is not detected is displayed With the COOK PUMP switch turned to COOK and all inputs detected H P A VHDSF M shows in the display for electric fryers H_P_ A VHDSFP for gas fryers See below for definition of codes A COOK PUMP switch turned to COOK B COOK PUMP switch in PUMP position V Volts 24 VAC detected H High Limit If H is present the high limit is good if H is missing the high limit is tripped overheated or faulty D Drain switch If D is present the drain handle is closed if D is missing the drain is open or faulty S COOK PUMP switch on interlock circuit If S is present the COOK PUMP switch is in the COOK position if the S is missing the power switch is either off failed or wired incorrectly F Fan P PV Detects 24 V jumper to PV terminal gas fryers only M MV Detects 24 V jumper to MV terminal electric fryers only Press Ly to view the specific status of each input An underscore DOWN indicates the input is not presently detected A checkmark Cl 7 indicates the signal is detecting a normal input A blinking X indicates the signal is presently detected but is detected as a half wave partially failed input NOVICE The V H D S E P and M signals below are wired in series The first signal missing out of this sequence will generally cause all signals to the right of it to be missing as well Press
52. e Probe Calibration Section if less than 15 degrees off have probe calibrated if more than 15 degrees off replace probe If peanut oil is smoking or has burnt taste change peanut oil See Diagnostic Mode D 2 Change peanut oil if controls indicate it should be changed e Filter peanut oil e Change peanut oil f probe can t be recalibrated have probe replaced 803 Y PENNY Model 500 600 Global Foodservice Solutions Problem Correction COOKING SECTION Continued C Too Light all batches e Temperature probe out of e See Diagnostic Mode D 1 calibration to adjust color of product Check temperature probe cali bration see Checking Tempera ture Probe Calibration Section if less than 15 degrees off have probe calibrated if more than 15 degrees off replace probe e Slow fryer heat up recovery See Diagnostic Mode D 4 for present day s performance or see Information Modes 5 6 7 8 and 9 for more information on this problem Low voltage see Diagnostic Mode D 3 for present day s voltage performance see Information Modes 4 5 6 7 8 9 and 15 for more information on this problem e Low gas pressure have gas pressure checked going to burners on gas fryers Oil usage wasn t set for new See Diagnostic Mode D 2 for peanut oil the age of the oil see section 3 7 for setting the age of the oil D Too Light some batches Temperature programmed too low See Diagnostic Mode D 10 if tem
53. e to follow these instructions causes splashing of shortening and could result in personal injury Ifhot peanut oil is present in the frypot turn the left drain handle counterclockwise half a turn first then slowly to the full open position handle pointed down for electric models and pointed up for gas models Turnthe left drain valve handle clockwise to close the drain valve handle pointed horizontally and discard the peanut oil Then install filter drain pan under the fryer leaving out the filter screens Follow the directions in Chick fil A s training materials and fill the frypot to the level indicator line with cleaning solution Always wear chemical splash goggles or face shield and protective rubber gloves when cleaning the frypot as the cleaning solution is highly alkalie Avoid splashing or other contact of the solution with your eyes or skin Severe burns and possible bindness will result Carefully read the instruc tions on the cleaner If solution comes in contact with your eyes rinse thoroughly with cool water and see a physician immediately 3 25 Y PENNY Global Foodservice Solutions 3 13 CLEANING THE 3 26 FRYPOT Continued Model 500 600 Do not use a water jet pressure sprayer to clean the unit or component damage could result Turn the COOK PUMP switch to COOK Press then PROG CLEAN OUT then 1ZYES 3 NO shows in display Press j start Clean Out Mode The fryer di
54. efer to local electrical codes for correct grounding earthing procedures or in absence of local codes with The National Electrical Code ANSI NFPA No 70 the current edition In Canada all electrical connections are to be made in accordance with CSA C22 1 Canadian Electrical Code Part 1 and or local codes To avoid electrical shock this appliance must be equipped with an external circuit breaker which will disconnect all ungrounded unearthed conductors The main power switch on this appliance does not disconnect all line conductors 2 11 2 12 Y PENNY Global Foodservice Solutions ELECTRICAL 2 12 REQUIREMENTS ELECTRIC FRYER Model 500 600 The electric fryer requires 208 or 240 volt three phase 50 60 Hertz service The power cord may be already attached to the fryer or provided at installation Check the data plate behind the front door to determine the correct power supply SHOCK HAZARD This fryer must be adequately and safely grounded earthed or electrical shock could result Refer to local electrical codes for correct grounding earthing procedures or in absence of local codes with The National Electrical Code ANSI NFPA No 70 the current edition In Canada all electrical connections are to be made in accordance with CSA C22 1 Canadian Electrical Code Part 1 and or local codes To avoid electrical shock this appliance must be equipped with an external circuit breaker which will d
55. er Be sure that the filter screens crumb screen filter clips and the suction standpipe are completely dry before assembly of filter envelope as water dissolves the filter paper Assemble the top filter screen to the bottom filter screen Slide the screens into a clean filter envelope Fold the corners in and then double fold the open end Figure 3 12 Clamp the envelope in place with the two filter retaining clips Replace the crumb screen on top of the filter paper Screw on the suction standpipe assembly Place complete filter screen assembly and crumb basket back into filter drain pan and slide pan back into place beneath the fryer Connect the filter union by hand Do not use a wrench to tighten Slide the condensation drain pan back into place The fryer is now ready to operate 803 3 13 CLEANING THE 803 FRYPOT CHEMICAL SPLASH GOGG LES CHEMICAL RESISTANT GLOVES Model 500 600 After the initial installation of the fryer as well as before every change of peanut oil the frypot should be thoroughly cleaned as follows Turn the COOK PUMP switch to OFF Moving either the frypot or filter pan while containing hot shortening is not recommended Hot shortening can splash out Severe burns could result The filter drain pan must be as far back under the fryer as it will go and the cover in place Be sure the hole in the cover lines up with the drain before opening the drain Failur
56. ered from their original factory default settings For each of the various program modes the controller either reports that all settings match original values or reports N items do not match original values This report makes it easy to see if any cook parameters or other settings have been changed from CFA settings Some programming items may have been changed from original values under the direction of CFA corporate headquarters In some cases a controller should have values that don t match original values A report that all items match original values could actually be an indication that something isn t set right Keep in mind also that the number of such approved alterations might be different for different versions of software If all product cook settings match the original factory default values the controller displays the following message 10 ALL PROD S 10 MATCH 10 ORIG VALUES 303 5 3 DIAGNOSTIC MODE Y PENNY Global Foodservice Solutions 303 DETAILS Continued Model 500 600 If any of the product settings do not match original values the following message is displayed with one or more of the product numbers blinking 10 PROD S 123456 10 DO NOT MATCH 10 ORIG VALUES In this case the blinking numbers indicate which products do not match original settings If the numbers 3 and 5 are the only numbers blinking then product
57. ervice Solutions 4 1 PREVENTIVE 205 MAINTENANCE SCHEDULE Model 500 600 Asin all food service equipment the Henny Penny pressure fryer does require care and proper maintenance The table below provides a summary of scheduled maintenance of the fryer Procedure Filtering peanut oil Changing peanut oil Changing filter envelope Cleaning frypot Cleaning deadweight valve Cleaning exhaust tubes Cleanings safety relief valve Checking rinse hose for deterioration Checking crumb basket Lubricating spindle Reversing lid gasket Limit stop adjustment Checking tightness of element spreaders Frequency Electric after 5 Cook Cycles Gas after 4 Cook Cycles When FILTER LOCKOUT shows on display When CHANGE OIL SOON shows on display or when peanut oil is smoking or foaming excessively Daily Upon installation and change of peanut oil Daily Daily Annually Weekly After each filtering Every 30 days Every 90 days Every 90 days Every 90 days 4 1 H PENNY Global Foodservice Solutions 4 2 CLEANING THE DEAD WEIGHT VALVE Step 3 4 2 cleaned as follows Model 500 600 At the end of each day the deadweight valve assembly must be A DANGER DO NOT ATTEMPT TO REMOVE DEADWEIGHT CAP WHILE FRYER IS OPERATING SEVERE BURNS OR OTHER INJURIES WILL RESULT Turnthe COOK PUMP switch to OFF Be sure all pressure has been released and open the lid Unscrew t
58. he COOK PUMP switch OFF and back to COOK if error code persists have the PC board checked or re initialized Turn the COOK PUMP switch OFF and back to COOK if the WAIT and AY Do NOT light up when the 8888 s are displayed have the I O board replaced Have positions of amp sensors checked Have control panel replaced Turn the COOK PUMP switch OFF and back to COOK if the o and OF DO NOT light up when the 8888 s are displayed have the I O board replaced Have control panel replaced Have jumper wire between pins 1 and 2 checked Have I O board checked and replaced if necessary Have COOKPUMP switch checked along with its wiring have I O board checked Have the 14 pin cable connector checked or have the fryer checked for a short to ground in components such as the drain switch solenoid or high limit and wiring Have solenoid checked and cleaned 3 13 H PENNY Global Foodservice Solutions 3 6 FILLING OR ADDING PEANUT OIL 3 14 Model 500 600 Electric Model 500 Hot shortening must always be at the upper level indicator line Figure 3 4 Failure to follow these instructions could result in a fire and or damage to the fryer When using solid shortening it is recommended to melt the shortening on an outside heating source before placing it in the frypots The elements on electric fryers must be completely submerged when power is turned on Fire or damage to the frypot could result He
59. he Cook Cycles from today D7 BEFORE TODAY D7 3 OF LOADS D7 WERE STOPPED D7 TOO SOON D7 ON THIS OIL Press M DOWN Finally the controller identifies percentage of Stopped Too Soon Cycles for the previous batch of peanut oil D7 LAST OIL D7 5 OF LOADS D7 WERE STOPPED D7 TOO SOON D 8 Beeped DONE Too Long Report Diagnostic Report section 8 reveals how many Cook Cycles beeped DONE for more than 20 seconds before the user pressed the timer button to stop the cycle This is strictly a user error The controller cannot detect when the product is actually removed from the fryer It only identifies how long the controller beeped DONE before the user pressed to stop the alarm The first item displays the percent of today s Cook Cycles that beeped DONE for more than 20 seconds before the user pressed 9 stop it All products are grouped into one count D8 10 OF LOADS D8 BEEPED DONE D8 TOO LONG D8 TODAY Press v DOWN 5 21 5 3 DIAGNOSTIC MODE DETAILS Continued Model 500 600 The number of Beeped Done Too Long Cycles for this batch of peanut oil is reported next Note that this value does not yet include the Cook Cycles from today D8 BEFORE TODAY D8 7 OF LOADS D8 BEEPED DONE D8 TOO LONG D8 ON THIS OIL Press the DOWN
60. he clock to your time following prompts on the display or see section 3 3 for help Then display asks if the peanut oil is new or old The controls auto matically adjust the peanut oil temperature to the age of the pea nut oil Use v A to set the number of days of old peanut oil Unit automatically goes into the Melt Cycle until the peanut oil temperature reaches 230 F 110 C Then the controls go into the Heat Cycle and the peanut oil heats to a preset temperature NOVICE Once melted peanut oil reaches the proper level in the frypot the melt cycle can be bypassed by pressing and holding one of the Product buttons Do not bypass the Melt Cycle unless enough shortening has melted to completely cover the elements in electric fryers or frypot surface in gas fryers If the Melt Cycle is bypassed before all surfaces are covered excessive smoking of shortening or a fire will result Stir the peanut oil as it is heating up from a cold start Be sure to stir down into the bottom of the frypot 303 H Y PENNY Global Foodservice Solutions 3 7 BASIC OPERATION 803 Continued 10 11 12 13 14 Model 500 600 Once out of the Melt Cycle WAITflashes until 5 before setpoint temperature plus any offset temperature Then READY lights and the selected product shows on the display The heat cycles on and off about 4 degrees before the setpoint temperature to help prevent overshooting the setpoint
61. he deadweight cap and remove the cap and deadweight Deadweight cap may be hot Use protective cloth or glove or burns could result Failure to clean the deadweight assembly daily could result in the fryer building too much pressure Severe injuries and burns could result Cleantheexhaust tube with stainless steel brush Henny Penny part number 12147 Cleanthe deadweight cap and weight in hot detergent water Make certain to thoroughly clean the inside of the valve cap and the deadweight Cleanthe deadweight orifice and the inside of the deadweight body with a clean lint free cloth Dry the deadweight and deadweight cap Replace the deadweight and hand tighten deadweight cap 803 H Y PENNY Global Foodservice Solutions 4 3 REMOVALAND CLEANING OF SAFETY RELIEF VALVE Figure 3 13 safety valve 803 Model 500 600 The safety relief valve should be cleaned once a year Figure 3 13 A DANGER BURN RISK DO NOT ATTEMPT TO REMOVE SAFETY VALVE WHILE FRYER IS OPERATING OR SEVERE BURNS OR OTHER INJURIES WILL RESULT DO NOT DISASSEMBLE OR MODIFY THIS SAFETY RELIEF VALVE TAMPERING WITH THIS VALVE COULD CAUSE SERIOUS INJURIES AND WILL VOID AGENCY APPROVALS AND APPLIANCE WARRANTY Open the lid and then remove the deadweight valve cap and deadweight Use a wrench to loosen the relief valve from the pipe elbow turning counterclockwise to remove Clean the inside of the pipe el
62. he peanut oil is filtered The controls show how many cycles until next filtering ex 5X in display Chick fil A s training materials outline two methods of filtering the oil a Quick Clean and a Thorough Clean The Thorough Clean includes all the steps below 1 10 whereas the Quick Clean omits step 6 Follow the steps in Chick fil A s training materials when filtering the oil 1 Turn the COOK PUMP switch to OFF and remove basket The best results are obtained when the shortening is filtered at the normal frying temperature 2 Usinga metal spatula scrape any buildup from the sides of the frypot Do not scrape heating elements on electric units or the curved surface of the gas frypot Scraping the electric fryer elements or the curved portion of the gas frypot produces scratches in these surfaces causing breading to stick and burn The filter drain pan must be as far back under fryer asit will go and the cover in place Be sure the hole in the cover lines up with the drain before opening the drain Failure to follow these instructions causes splashing of peanut oil and could result in personal injury Drain Valve Filter Valve Handle Handle Also when using a crumb basket it must be emptied as required and positioned properly under the drain valve to prevent splashing of hot peanut oil and severe burns Surfaces of fryer and basket will be hot Use care when filtering to avoid burns 3 Turnthe left
63. ical shock or com ponent damage could result 2 2 UNPACKING 1 Cut the bands from around the carton INSTRUCTIONS n Mones ae 7 Any shipping damage should be noted in the pu 3 presence of the delivery agent and signed prior to their departure qu vow onm yon rou 00 2 Liftthe main carton off the fryer 3 Remove the inside packing from the fryer 4 Open fryer lid and remove the basket plus all the accessories 5 Open front door and remove the condensation drain pan 6 Unscrew the filter union and remove the filter drain pan 710 2 1 H PENNY Global Foodservice Solutions 2 2 UNPACKING INSTRUCTIONS Continued 10 11 12 13 Model 500 600 Close the front door HEAVY OBJECT Take care when moving the fryer to prevent personal injury The fryer weighs approximately 300 Ib 136 kg Tilt the fryer to one side so one side of the fryer frame is raised up off of the skid While one person holds the unit another person hits the vertical wooden supports with a hammer pushing them under the fryer Return the fryer to fully upright Open front door remove two vertical supports and a horizontal support and close the front door Unlock all 4 casters Lift fryer up so casters are above the skid move the fryer off the skid and set the fryer on the floor 710 Y PENNY Global Foodservice Solutions UNPACKING 2 2 DEAD er WEIGHT omncm SS 2 3 I
64. ing DIAGNOSTIC LEAN OUT Buttons display prompts also 4 accesses the diagnostics E the Clean Out Mode and S togeles between English and Spanish display Press P before entering any of the above modes PROG 3 3 12 COOK PUMP Switch A 3 way switch with a center OFF position turn the switch to COOK to operate the fryer turn the switch to PUMP to oper ate the filter pump certain conditions that must be met before operating the filter pump and are covered later in this section 3 3 13 Unit Identification Unit model number and the control s hardware and software Window version numbers appear here 13 2 1 3 4 5 6 7 8 lt O v 4 P gt INFO DOWN uP PROG PRO HEAT ON PRESSURE ON WAIT READY MANUAL PROG Q DIAGNOSTICS CLEAN OUT Q Control Decal Figure 3 3 803 3 5 3 3 CLOCK SET 3 6 10 11 12 13 Model 500 600 Upon initial start up or PC board replacement if CLOCK SET automatically appears in the display skip steps 1 2 and 3 Press and hold for 5 seconds until LEVEL 2 shows in display PROG Release then press P twice CLOCK SET then PROG PROG ENTER CODE shows in display Press 3 Display shows CS 1 then SET then MONTH with the month flashing Press v to change the month Press P Display shows CS 2 then SET then DATE PROG with the date flashing Press v 4 to change the d
65. ing For ease of movement install with a lazy loop Gas appliance must be disconnected prior to max imum movement Minimum move ment is permissible for hose dis connection 303 H Y PENNY Global Foodservice Solutions 2 8 GAS PRESSURE REGULATOR SETTINGS 2 9 GAS PILOT amp BURNER LIGHTING AND SHUTDOWN PROCEDURE Gas Control Valve ON OFF Selector 710 Model 500 600 The gas pressure regulator on the automatic gas valve is factory set as follows Natural 3 5inches water column Propane 10 0 inches water column The gas pressure regulator has been set by Henny Penny and is not to be adjusted by the user Lighting Procedure Solid State Ignition 1 Turn main power switch to OFF position 2 Move ON OFF selector on gas control valve to OFF position 3 Wait a sufficient length of time to allow any gas which may have accumulated in the burner compartment to escape at least 5 minutes 4 Move ON OFF selector on gas control valve to ON position 5 Turn main power switch to ON position 6 Wait about 45 seconds for the burner to light 7 Listen for the gas burner ignition It will be an audible sound due to the gas igniting at the gas jets within the burner 8 The burner lights and operates until the shortening temperature reaches a preset temperature and when tempearture light goes out set timer for desired length of time Do not leave the thermostat on for more th
66. ipment s serial number is removed or defaced or c for lamps and fuses THE ABOVE LIMITED WARRANTY IS EXPRESSLY IN LIEU OFALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING MERCHANTABILITY AND FITNESS AND ALL OTHER WARRANTIES ARE EXCLUDED HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OBLIGATION OR LIABILITY Revised 01 01 07 F MO 5 004 F Henny Penny Corp Eaton Ohio 45320 Revised 07 28 10 H Y PENNY Global Foodservice Solutions Henny Penny Corporation P O Box 60 Eaton OH 45320 1 937 456 8400 1 937 456 8402 Fax Toll free in USA 1 800 417 8417 1 800 417 8434 Fax www hennypenny com
67. isconnect all ungrounded unearthed conductors The main power switch on this appliance does not disconnect all line conductors A separate disconnect switch with proper capacity fuses or breakers must be installed at a convenient location between the fryer and the power source It should be an insulated copper conductor rated for 600 volts and 90 C For runs longer than 50 feet 15 24 m use the next larger wire size Supply Wiring and Fusing for Electric Fryer Supply Min Wire Fuse Volts Phase KW Amps Size Size 208 Single 13 50 65 2 90 208 Three 13 50 38 6 50 240 Single 13 50 61 3 70 240 Three 13 50 39 6 50 803 H Y PENNY Model 500 600 Global Foodservice Solutions 3 1 OPERATING COMPONENTS Frypot This reservoir holds the peanut oil and is designed to hold 12 lb 5 4 kg of product with a cold zone for collection of crumbs Lid Gasket Provides the pressure seal for the frypot chamber Deadweight Assembly The deadweight style pressure relief valve maintains a constant level of operating steam pressure within the frypot excess steam is vented through the exhaust stack See Figure 3 1 Failure to clean the deadweight assembly daily could result in the fryer building too much pressure Severe injuries and burns could result Safety Relief Valve An ASME approved spring loaded valve set at 14 5 psi in the event the deadweight valve becomes clogged this safety valve releases excess pressure keeping the frypo
68. le the eight head fryer lid to lift easily an assembly of weights and cables that enable the eight head fryer lid to lift easily G 1 H Y PENNY Global Foodservice Solutions cracklings crumb catcher data plate deadweight deadweight valve assembly deadweight cap deadweight orifice deadweight body deadweight seat drain interlock switch drain valve drop temperature dumping table exhaust hose fill lines filter clips filter union filter drain pan filter envelope filter quick disconnect G 2 Model 500 600 the crumbs of breading that come off the product during a Cook Cycle the part of the filter assembly on four head fryers that filters crumbs out of the shortening before the shortening is pumped back into the frypot a label or plate located on the right side panel of the fryer that indicates the fryer type serial number warranty date and other information a metal cylinder that works with the orifice to regulate the amount of steam entering the deadweight assembly an assembly that controls pressure inside the frypot the entire deadweight assembly should be cleaned according to the recommended procedures the assembly is made up of the deadweight the deadweight cap the deadweight orifice the deadweight valve and the deadweight body a threaded cap that screws onto the deadweight valve housing an opening that regulates the amount of steam entering the deadweight assembly a container that holds
69. mance or see Information Modes 5 6 7 8 and 9 for more information on this problem Low voltage see Diagnostic Mode D 3 for present day s voltage performance see Information Modes 4 5 6 7 8 9 and 15 for more information on this problem Low gas pressure have gas pressure checked going to burners on gas fryers Make sure chicken filets have been fileted Product too thick 803 5 5 Y PENNY Model 500 600 Global Foodservice Solutions Problem Correction POWER SECTION With COOK PUMP Switch e Open circuit e Check to see if fryer is plugged in COOK position fryer is in completely without power Check wall circuit breaker or fuse Have a qualified service techni cian check power supply and COOK PUMP switch PRESSURE SECTION Pressure will not Exhaust line from solenoid Turn unit off and allow fryer to exhaust at end of valve to exhaust tank cool to release pressure from cooking cycle clogged frypot have all pressure lines exhaust stacks and exhaust tank cleaned Solenoid valve clogged Have solenoid checked and cleaned Operating pressure too high Deadweight clogged Turn unit off and allow fryer to cool to release pressure from frypot remove deadweight and clean per Cleaning the Dead weight Valve Section Exhaust line to stack clogged Clean exhaust line to stack A DANGER BURN RISK DO NOT OPERATE UNIT IF PRESSURE GAUGE SHOWS HIGH PRESSURE CONDITIONS SE
70. mount of air to the burner tubes for efficient combustion a flour and seasoning mixture used to coat the product prior to frying an assembly on gas fryers that houses the pilot light which ignites the gas that heats the fryer the area on four head fryers in which the gas combustion that heats the shortening takes place the tubes in eight head fryers through which heated air is forced to heat the shortening a wire frame inside the eight head frypot that holds five racks of product during the Cook Cycle the wheels on bottom of the fryer that allow the unit to roll casters should be locked when unit is in use and not being moved casters may be adjusted to help level the fryer an agent used to clean the frypot see recommended cleaning procedures an area in the bottom of the frypot where shortening is cooler than the area above the zone allows the crumbs to settle without burning a pan located at the bottom of the fryer that collects condensation from the steam exhaust system the pan should be removed and emptied periodically a programmed cycle that cooks a particular product at a preselected temperature and for a preselected time the amount of product cooked during a Cook Cycle a preset temperature usually 250 F 121 C orless which can be manually or automatically switched to to save the life of the shortening when not cooking the weights shipped with the fryer that when installed in the counterweight assembly enab
71. n The 7 o clock position is only to allow slight additional turning of the spindle to relieve any side pressure against the locking pin Side pressure holds the pin in the locked position even after all the pressure has released When adjustment is complete if a black ball on the spindle is lined up with the red ball on the latch unscrew the black ball and the red ball on the spindle and change places on the spindle The red ball on the spindle should now line up with the red ball on the latch 7 Turm the inner collar counterclockwise until it stops against the bottom hub of the spindle 8 Tighten Allen screws If the lid cover fails to seal properly steam escapes from around the gasket during frying Readjust the limit stop this time turning the spindle 1 full turn after the initial contact of the lid gasket with the frypot rim step 5 803 4 5 H PENNY Global Foodservice Solutions 4 7 LUBRICATE LID SPINDLE AND BALL SEAT 4 6 Model 500 600 To extend the life of lid components lubricate the ball seat and spindle following the steps below every 90 days iL Close and latch the lid and turn the spindle counterclockwise until it stops Press down on the front of the cross bar pull out the release pin lift the latch and raise the cross bar Using spindle lube part no 12124 lubricate the ball seat in the center of the lid cover Turn spindle clockwise until it stops and then l
72. n made to the heat control settings These settings affect the fryer s heating algorithms and include the PC factors rate of rise compensations and heat pulse cycle time etc 10 ALL HCITEMS 10 3 HC ITEMS 10 MATCH 10 DO NOT MATCH 10 ORIG VALUES 10 ORIG VALUES This historic information in this mode can be recorded and used for operational and technical help Press P gt and at the same time and INFO MODE PROG INFO shows in the display followed by 1 E LOG Press and hold PIP exit Information Mode at any time or after 2 minutes controls automatically exit back to normal operation 1 E LOG error code log Press v and 1A date amp time NOW shows in display This DOWN is the present date and time Press v and if a error was recorded 1B date time and error DOWN code infromation shows in display This is the latest error code that the controls recorded Press v and the next latest error code information can be seen Up DOWN to 10 error codes 1B to 1K can be stored in the E LOG section Press P P to continue to P LOG PROG 2 P LOG power up log Press v and 2A date amp time NOW shows in display This DOWN is the present date and time Press pow and the latest power up is shown 2B date time PWR UP 303 5 4 INFORMATION MODE 303 DETAILS Model 500 600 Press v and the next latest
73. nerated a slow cook warning more than 546 of the time but four or more low voltage or slow heat up warnings any combination have been generated today then the report is as follows D5 SOME SLOW D5 COOKS TODAY D5 MAYBE DUE TO D5 VOLTAGE OR D5 COIL PROBLEMS Such a report is saying the slow cooking may be the result of low voltage which significantly reduces heat capacity or the result of other problems with the heating system In this case the slow cook problems might not have anything to do with user error Otherwise the slow cooking is generally attributed to user error cooking too much product in one load cooking frozen product in the pressure fryer when it should be fresh or cooking before the Ready light illuminates etc An individual XXXXX IS COOKING SLOWLY TODAY report item is generated for each product that has had more than 5 slow cook warnings today This report item is triggered based solely on the number of slow cooks for that product whether those slow cooks are due to voltage or heating problems or due to cooking before ready cooking too much or cooking frozen product D5 FILET Product Name D5 COOKING SLOW D5 TODAY Press v DOWN If any of the slow cooks for this product are suspected as being due user error a second bad batch report is generated for the product D5 NUG STRP lt Product Name D5 COOKING SLOW D
74. ng due to the load compensation feature Load Compensation slows the cook timer down when the actual peanut oil temperature is below a reference value and speeds up the cook timer countdown when peanut oil temperature is above the reference When the peanut oil temperature is lower than expected during a Cook Cycle the overall cook time will be longer than normal If the actual cook time stretches beyond a programmed limit the controller counts a SLOW COOK event and sounds an alarm at the end of the Cook Cycle If low voltage or low amps are detected during the Cook Cycle the warning message indicates LOW VOLTAGE or LOW AMPS but the cycle will still count as a slow cook If the voltage and amps have been fine during the Cook Cycle but the cycle was started before the Ready light came on then the warning message indicates SLOW COOK WAIT FOR READY LIGHT Otherwise the slow cooking problem will be attributed to a bad batch of product cooking too much in one load or cooking product that is too cold 1 e frozen product on a pressure fryer when the product should be fresh If none of the products has more than 5 slow Cook Cycles today the following report is made D5 COOK TIMES D5 LOOK OK D5 TODAY 303 5 17 5 3 DIAGNOSTIC MODE Y PENNY Global Foodservice Solutions 5 18 DETAILS Continued Model 500 600 Otherwise if one or more cook products have ge
75. nny Penny recommends using a high quality frying peanut oil in the pressure fryer Some low grade peanut oils have a high mois ture content which causes foaming and boiling over BURN RISK To avoid severe burns when pouring hot shortening into frypot wear gloves and take care to avoid splashing Theelectric model requires 48 Ibs 21 8 Kgs of peanut oil The frypot has 2 level indicator lines inscribed on the rear wall of the frypot and the heated peanut oil is at the proper level when it s at the upper indicator line Figure 3 4 Cold peanut oil should be filled to 1 4 to 1 2 inch below the upper indicator line on electric units The peanut oil expands when heated and should be even with the upper indicator line when the peanut oil is at cooking temperature 104 INY IY PENNY 3 6 FILLING OR ADDING PEANUT OIL Continued serat Figure 3 5 104 Model 500 600 Gas Model 600 Hot shortening must always be at the level indicator line Figure 3 5 Failure to follow these instructions could result in a fire and or damage to the fryer When using solid shortening it is recommended to melt the shortening on an outside heating source before placing it in the frypots The frypot surface on gas fryers must be com pletely submerged when power is turned on Fire or damage to the frypot could result Henny Penny recommends using a high quality frying peanut oil in the pressure fryer Some low gr
76. ocated inside the frypot on electric fryers that heat the shortening a temperature control that opens and shuts off the heat to the frypot if it senses shortening temperature in excess of 420 F 212 C on eight head fryers and 450 F 232 C on four head fryers a preset temperature usually 250 F 121 C orless which can be manually or automatically switched to to save the life of the shortening when not cooking two modules that send electrical energy to the spark igniters that ignite the pilot lights on eight head gas fryers a brush included with the fryer that is used to clean around the burner tubes and heating elements another name for a dumping table see dumping table lines marked on the interior real wall of the frypot that show the proper shortening level also referred to as fill lines an assembly comprised of lid lid handle lid latch and lid gasket Note on four head fryers the lid assembly includes spindles the gasket around the lid that creates a seal when the lid is properly latched G 3 H Y PENNY Global Foodservice Solutions lid handle lid latch manual shutoff valve gas fryers only P H T pilot orifice gas fryers only pilot light gas fryers only poker brush power pump switch pressure gauge pressure pad product ready safety relief valve setpoint shipping spacer shortening mixing system sift breading G4 Model 500 600 a handle that is attached to the lid and is u
77. own at left DO NOT OFFSET COUPLINGS this causes torsional twisting and undue strain causing premature failure This is the correct way to install metal hose for ver tical traverse Note the single natural loop Aliowing a sharp bend as shown at right strains and twists the metal hoseto a point of early failure at the coupling WRONG Maintain the minimum or larger bending diameter between the couplings for longest life Closing in the diameter at the couplings as shown at right creates doubie bends causing work fatigue failure of the fittings in al installations where self draining is not necessary connect metal hose in a vertical loop DO NOT CONNECT METAL HOSE HORI ZONTALLY unless self draining is neces sary then use support on ower plane as shown at left Model 500 600 CABLE RESTRAINT Please refer to the illustration below when installing cable restraint on all moveable gas fryers v y l boit is to be secured to the building using acceptable building construc tion practices DRY WALL CONSTRUCTION Secure l bolt to a building stud Do not attach to dry wall only Also locate the l bolt at the same height as the gas service Preferred installation is approximately six inches to either side of service Cable restraint must be at least six inches shorter than flexible gas line Utilize elbows when necessary to avoid sharp kinks or excessive bend
78. perature in Cook Cycle so far d The rate of temperature rise or fall e Date and time After 5 seconds the control exits the Status Mode and the pressure fryer returns to normal operation Peanut Oil Filter Enforcement Prevents the Operator from exceeding the set number of Cook Cycles before filtering the peanut oil The number in the center of the display shows how many Cook Cycles remain before filter lockout occurs For example 5X means the Operator can run 5 more Cook Cycles before filtering This function cannot be bypassed Y PENNY Global Foodservice Solutions 3 4 DIAGNOSTIC MODE AND SPECIAL FUNCTIONS Continued 3 10 Model 500 600 Information Mode This mode gathers and stores historic information on the fryer and Operator performance Press and at the same time and PROG INFO INFO MODE shows on display Press or to access the PROG INFO steps and press v to view the statistics within each step DOWN Information Mode is intended for technical use but the Operator can view the following information 1 E LOG last 10 errors and time they occurred 2 P LOG time of last 10 power ups 3 HEAT UPS time of day and maximum heating rate second for the last 10 heat ups 4 COOK DATA information on the last Cook Cycle 5 TODAY S DATA data since the start of day not including the last Cook Cycle 6 PREV DAY SUN creates a log of the last 7 days using the information in TODAY S DATA 7
79. perature settings have been changed without authori zation have the controls reintialized Product placed in peanut oil If fryer hasn t been used since before proper temperature the problem batch see Informa tion Mode 4 C for more information on this see Informa tion Modes 5S S 7 P or 8 P Wrong product button pushed If fryer hasn t been used since problem batch see Information Mode 4 B to see what product was selected 803 5 3 Y PENNY Model 500 600 Global Foodservice Solutions Problem Correction COOKING SECTION Continued D Too Light some batches e Cook Cycle aborted before alarm Continued and DONE flashes to see how many times the Cook Cycle was stopped before the end of the cycle See Diagnostic Mode D 7 Frozen product placed in Use fresh or thawed product peanut oil see Diagnostic Mode D 5 to see if the controls sensed any frozen or overloaded batches Dryness of Product Moisture loss prior to cooking Use fresh product Cover product with plastic wrap reducing evaporation e Over cooking the product Done alarm ignored for more than 20 seconds if the fryer hasn t been used since the problem batch see Information Mode 4 H for more informa tion on this problem see Infor mation Modes 5 U 6 U 7R or 8S R Time of Cook Cycle set too long See Diagnostic Mode D 10 if time settings have been changed have the controls reintialized Wrong product button pushed
80. power up date is shown Up DOWN to 10 power ups 2B to 2K can be stored in the P LOG section Press P to continue onto the heat up log PROG 3 HEAT UP S Press v and 3A date amp time NOW shows in display This DOWN is the present date and time Press M and the latest heat up is shown along with the heat up rate DOWN ex 3B MAY 22 8 37A 1 25 The heat rate is the maximum rate degrees second the controller recorded during the shown time frame Press M and the next latest heat up is shown Up to 10 heat ups DOWN 3B to 3K can be stored in the HEAT UP log Press P gt to continue onto the COOK DATA PROG 4 COOK DATA Press M to step through the following data DOWN FUNCTION DISPLAY EXAMPLE Drop detect status Press P P to continue onto today s data log PROG 5 27 5 4 Y PENNY Global Foodservice Solutions INFORMATION MODE 303 DETAILS Model 500 600 5 TODAY S DATA automatically resets each day Press v to step through the following data DOWN FUNCTION DISPLAY EX Today s Date Individual product slow cook counts Individual product frozen or overloaded 5Y Px FRZ OV 0 NOVICE During steps 5V through 5Y press the product buttons or Manual Prog to see data on individual product items Press P to continue onto prev day sun log PROG 5 28 5 4 Y PENNY Global Foodservice Solutions INFORMATION MODE 303
81. resently good and there has been at most one heat up today that failed to achieve the expected rate the following report is displayed D4 HEATING D4 CAPACITY D4 IS FINE Otherwise if the heat capacity is presently assessed as bad or presently assessed as good but two or more heat ups today have not reached the expected heat up rate the following report sequence is generated D4 YOU HAD 75 D4 SLOW HEATS D4 TODAY Press v DOWN D4 HAVE 20 D4 SLOW HEATS D4 THIS OIL Press v DOWN D4 HAD 0 D4 SLOW HEATS D4 LAST OIL Press v DOWN Ifthe heat capacity is assessed as bad low heat up rate on last heat up and on three of the last four heat ups then the heating coils are suspect and the following message is displayed D4 CHECK COILS D4 CONTACTORS D4 AND WIRING 303 Y PENNY Model 500 600 Global Foodservice Solutions 5 3 DIAGNOSTIC MODE Otherwise the heating coils are presumed to be good and the following DETAILS Continued messages appear D4 HEATER COILS D4 APPEAROK Press v DOWN D4 CHECK D4 CONTACTORS D4 CONNECTIONS D4 AND WIRING D 5 Cook Times Slow Cooks Report This section summarizes the slow cooking status for each product Actual cook times for Cook Cycles can vary from the programmed cook time setti
82. rge F O B factory Eaton Ohio or F O B authorized distributor Baskets will be repaired or replaced for ninety 90 days from date of original installation Lamps and fuses are not covered under this Limited Warranty To validate this warranty the registration card for the appliance must be mailed to Henny Penny within ten 10 days after installation FILTER SYSTEM Failure of any parts within a fryer filter system caused by the use of the non OEM filters or other unapproved filters is not covered under this Limited Warranty REPLACEMENT PARTS Any appliance replacement part except lamps and fuses which proves to be defective in material or workmanship within ninety 90 days from date of original installation will be repaired or replaced without charge F O B factory Eaton Ohio or F O B authorized distributor The warranty for new equipment covers the repair or replacement of the defective part and includes labor charges and maximum mileage charges of 200 miles round trip for a period of one 1 year from the date of original installation The warranty for replacement parts covers only the repair or replacement of the defective part and does not include any labor charges for the removal and installation of any parts travel or other expenses incidental to the repair or replacement of a part EXTENDED FRYPOT WARRANTY Henny Penny will replace any frypot that fails due to manufacturing or workmanship issues for a period of up to seven
83. rly etc In addition Diagnostic Mode allows slight adjustment to product color reports the age and accumulated wear of the oil and reports informa tion about the performance of the line voltage supply Accessing Diagnostic Mode To activate Diagnostic Mode press the P button then press PROG button The controller displays the following message DIAGNOSTIC REPORT When this introduction message is finished the controller displays Diagnostic step D 1 see below v 4 are used to step through the report items Press M to A Dow step forward to the next item Press 4 to step backward through the report items T The report information is grouped into sections D 1 through D 10 Most sections have several related items To toggle between English and Spanish Display Mode press button then press 6 PROG CANCEL To exit Diagnostic Report Mode at any point press 2 803 Y PENNY Model 500 600 Global Foodservice Solutions 5 3 DIAGNOSTIC MODE D 1 Color Adjustment DETAILS Continued This step lets the user make slight adjustments to the product color The first step of this item asks IS PRODUCT COLOR OK YES P Q If product color is okay and no change is desired press or M CANCEL DOWN to move on to the next item or press B to exit Diagnostic Mode NO If a change is desired press i e coloris not okay The controller shows ADJUST DARKNESS then displays the
84. rns caused by splashing hot peanut oil c Rinse the frypot interior especially areas like the frypot bottom On electric models rinse around heating elements d After sufficient rinsing turn the left drain valve handle clockwise to close the drain valve handle pointed horizontally e Turn the COOK PUMP switch to OFF 4 DANGER ONLY CONNECT AND DISCONNECT THE FILTER RINSE HOSE WHEN THE MAIN POWER SWITCH IS IN THE OFF POSITION ALSO USE A DRY CLOTH OR GLOVE TO AVOID BURNS FAILURE TO DO THIS COULD RESULT IN SEVERE BURNS FROM HOT SHORTENING SPRAYING FROM THE MALE FITTING f Detach the hose and then raise fitting end of the hose high for a minute to allow any peanut oil remaining in the hose to drain into the frypot 3 21 Model 500 600 3 9 FILTERING OF 7 Tumtheright filter valve handle counterclockwise to open the filter SHORTENING valve handle pointed horizontally Turn COOK PUMP switch to Continued PUMP and pump all peanut oil out of the filter drain pan and back into frypot holding the lid closed for the first surge of peanut oil 8 Whenthe pump begins creating air bubbles in the peanut oil all of the peanut oil should be out of drain pan First turn the right filter valve handle clockwise to close the filter valve handle pointed up Then turn the COOK PUMP switch to OFF This keeps the filter pump and lines from filling with peanut oil NOVICE When air bubbles appear in peanut oil immediately
85. rough 6Y press the product buttons or Manual Prog to see data on individual product items Press P gt to continue onto 7 day totals log PROG 5 29 Y PENNY Global Foodservice Solutions 5 4 INFORMATION MODE DETAILS 5 30 Model 500 600 7 7 DAY TOTALS Press v to step through the following data DOWN FUNCTION DISPLAY EX No of LOW VOLTAGE warnings 7 MAX AMPS 33 7K MIN AMPS 32 7M IDLEHRS 43 IN TOT WEAR 278 No cycles beeped DONE 21 sec or more 7R DONE 21 el ndividual product cook counts TSPxXCKCT 77 ndividual product not detected counts 7T Px NODET 3 ndividual product slow cook counts 7U Px SLOCT 0 Individual product frozen or overloaded TV Px FRZ OV 1 During steps 7S through 7V press the product buttons or Manual Prog to see data on individual product items Press P gt to continue onto oil data log PROG 303 Y PENNY Model 500 600 Global Foodservice Solutions 5 4 INFORMATION MODE 8 OILDATA current batch resets by Clean Out Mode DETAILS Press v to step through the following data DOWN FUNCTION DISPLAY EX No of LOW VOLTAGE warnings 8J MAX AMPS 35 During steps 8S through 8V press the product buttons or Manual Prog to see data on individual product items Press P gt to continue onto prev oil data log PROG 303 5 31 Y PENNY Model 500 600 Global Foodservice Solutions 5 4 INFORMATION MODE 9 PREV OIL DAT
86. rvice Solutions HENNY PENNY 4 HEAD PRESSURE FRYER SPECIFICATIONS Height 64 162 6 cm with lid open Width 18 45 7 cm Depth 40 5 102 9 cm Gas 37 94 0 cm Electric Pot Capacity 4 Head of chicken 12 Ib 5 4 kg 43 Ib peanut oil 19 5 kg Gas 48 Ib peanut oil 21 8 kg Electric Electrical Gas 120 VAC 1 Phase 50 60 Hz 10 Amp 2 Wire Ground Electric 208 VAC 3 Phase 60 Hz 13 5 KW 38 Amp 208 VAC 1 Phase 60 Hz 13 5 KW 65 Amp 240 VAC 3 Phase 60 Hz 13 5 KW 35 Amp 240 VAC 1 Phase 60 Hz 13 5 KW 61 Amp Heating Gas Propane or Natural Gas 80 000 BTU Hr Electric Three 4500 Watt immersible elements Pressure 12 PSI operating pressure 14 5 PSI safety relief pressure Shipping Weight Approximately 300 Ib 136 0 Kg NOTE A data plate located on inside the front door gives the information of the type of fryer serial number warranty date and other information pertaining to fryer H Y PENNY Model 500 600 Global Foodservice Solutions LIMITED WARRANTY FOR HENNY PENNY EQUIPMENT Subject to the following conditions Henny Penny Corporation makes the following limited warranties to the original purchaser only for Henny Penny appliances and replacement parts NEW EQUIPMENT Any part of a new appliance except baskets lamps and fuses which proves to be defective in material or workmanship within two 2 years from date of original installation will be repaired or replaced without cha
87. seconds and then turn COOK PUMP switch OFF Do not leave unit on without peanut oil for more than 10 seconds or damage to the frypot could result Clean the frypot per the instructions in the Cleaning the Frypot Section Fill the frypot with peanut oil to the proper level The fryer is now ready for operation NOVICE The pilot flame is preset at the factory If adjustment is neces sary contact your local independent Henny Penny distributor Shutdown Procedure 1 Turn main power switch to OFF 2 Depress the gas control valve knob lightly and turn to the OFF position 806 H Y PENNY Global Foodservice Solutions 2 10 PRESSURE REGULATOR ADJUSTMENT GAS ONLY 2 11 ELECTRICAL 803 REQUIREMENTS GAS FRYER Model 500 600 The gas regulator is preset at the factory at 3 5 inch water column 0 87 kPa for natural gas 10 0 inch 2 49 kPa for propane If adjustment is necessary contact your local independent Henny Penny distributor The gas fryer requires 120 single phase 60 Hertz 10 or5 amp 2 wire ground service The gas fryer is factory equipped with a grounded cord and plug for your protection against shock and should be plugged into a 3 prong grounded receptacle A wiring diagram is located behind the front door SHOCK HAZARD Do not disconnect the ground earth plug This fryer must be adequately and safely grounded earthed or electrical shock could result R
88. sed to lower the lid into contact with the frypot the handle is then pulled forward and pushed down to lock the lid in place see lid latch a mechanical catch on the front of the fryer lid that engages a bracket located on the front of the frypot the latch holds the lid down while it is being locked into place a valve located between the fryer and the wall that shuts off the flow of gas from the supply line this is not the main shutoff valve for the store the automatic control of pressure heat and time to produce appealing food product a controlled opening for the pilot light located on the burner assembly a small flame that remains burning even when the fryer is not in use the flame ignites the gas when the fryer is turned on a brush that is included with the fryer that is used to clear the drain in the bottom of the frypot also referred to as straight brush a three way switch located on the front control panel of the fryer that serves as an off on switch and a filter switch the gauge located on the left rear corner of the frypot that shows the pressure inside the frypot a piece of plastic on eight head fryers located between the lid locking arm and the lid casting that helps create the seal for the lid only a service technician should perform maintenance or repair on the pressure pad a food item cooked in the fryer the starting preset cooking temperature at which product is placed in the shortening a spring loaded
89. sembly flame sensors gas fryers only flashpoint frypot frypot collar gas control valve gas fryers only gas valve knob gas fryers only gas pressure regulator gas fryers only heat indicator heating elements high limit idle ignition modules L shaped brush landing table level indicator lines lid assembly lid gasket 303 Model 500 600 an assembly that filters the shortening as it is pumped from the frypot the assembly is made up of two filter screens a filter envelope and two filter clips Note four head fryers have three filter screens that includes a crumb catcher the sensors that shut off the gas supply to eight head gas fryers if the pilot lights go out or do not light the temperature at which shortening ignites the interior portion of the fryer that holds the shortening and the product while cooking the top flat surface area around the fryer lid an automatic dual controller that controls gas to both pilot lights and gas pressure to burners on fryers if either pilot light goes out the controller shuts off the gas to the other pilot light the knob that opens and closes the gas control valve a device located on the gas control valve that regulates the gas pressure the pressure specifications are preset at the factory the light that illuminates when the shortening is being heated the light goes off when the preset shortening temperature has been achieved the coils l
90. splays CLEAN 1 OUT MODE and heats up to a preprogrammed temperature then automatically begins a 15 minute timed countdown Use v 5 if necessary to adjust the temperature and keep the DOWN UP cleaning solution from boiling over A DANGER BURN RISK DO NOT CLOSE LID WITH WATER AND OR CLEANER IN FRYPOT WATER UNDER PRESSURE BECOMES SUPERHEATED WHEN LID IS OPENED ESCAPING WATER AND STEAM WILL RESULT IN SEVERE BURNS BURN RISK If the cleaning solution in the frypot starts to foam and boil over immediately turn the power switch to OFF and do not try to contain it by closing the fryer lid or severe burns could result Pour 2 cups of hot cleaning solution into the exhaust tank to keep it free and clear of obstructions Using the fryer brush Henny Penny part number 12105 scrub the inside of the frypot the lid frame and around the counter top of the fryer Never use steel wool or green scrub pad to scrub the fryer Place basket in frypot with cleaning solution and scrub basket 803 H Y PENNY Global Foodservice Solutions 3 13 CLEANING THE 803 FRYPOT Continued 10 11 12 Model 500 600 Do not use the cleaning solution on the lid or the lid hinge These parts are aluminum and will corrode if the PHT cleaner comes in contact with them Do not use steel wool other abrasive cleaners or cleaners sanitizers containing chlorine bromine iodine or ammonia chemicals
91. ss for an additional 45 seconds Before frying next load allow for the peanut oil to reheat and READY lights DANGER FOLLOW THE INSTRUCTIONS BELOW TO AVOID SHORTENING OVERFLOWING THE FRYPOT WHICH COULD RESULT IN SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE Frying breaded products requires filtering to keep the peanut oil clean The peanut oil should be filtered after every 5 Cook Cycles for electric fryers and after every 4 Cook Cycles for gas fyers Refer to Filtering Instructions Section Maintain the peanut oil at the proper cooking level Add fresh peanut oil as needed Discard peanut oil if display shows CHANGE OIL SOON or if peanut oil shows signs of excessive foaming or smoking Do not overload the baskets with product 12 lbs 5 4 kg for model 600 fryers 14 Ibs 6 4 kg for model 500 fryers or place product with extreme moisture content into baskets A DANGER FIRE HAZARD WITH PROLONGED USE THE FLASHPOINT OF SHORTENING IS REDUCED DISCARD THE SHORTENING IF IT SHOWS SIGNS OF EXCESSIVE SMOKING OR FOAMING OR SERIOUS BURNS PERSONAL INJURY FIRE AND OR PROPERTY DAMAGE COULD RESULT 3 19 H Y PENNY Model 500 600 Global Foodservice Solutions 3 9 FILTERING OF Atthe end of the preset number of Cook Cycles 5 for electric 4 for SHORTENING gas an alarm sounds and FILTER LOCKOUT then YOU MUST FILTER NOW shows in the display No Cook Cycles can be started until t
92. t chamber at 14 5 psi if this occurs turn the COOK PUMP switch OFF to release all pressure from the frypot See Figure 3 1 If safety relief valve activates turn main power switch to the OFF position To avoid serious burns and injuries have fryer serviced before next use Saftey Relief Valve Ring Pressure Gauge Saftey Relief Valve Deadweight Valve Figure 3 1 803 3 1 Y PENNY Global Foodservice Solutions 3 1 OPERATING COMPONENTS Continued Safety Relief Valve Ring Pressure Gauge Solenoid Valve Drain Valve Drain Interlock Switch Condensation Drain Pan Lid Latch Model 500 600 A DANGER BURN RISK DO NOT PULL THIS RING SEVERE BURNS FROM THE STEAM WILL RESULT SEE FIGURE 3 1 Indicates the pressure inside the frypot Figure 3 1 Anelectromechanical device that allows pressure to be held in the frypot the solenoid valve closes at the beginning of the Cook Cycle and automatically opens at the end of the Cook Cycle if this valve becomes dirty or the teflon seat nicked pressure will not build and the valve must be repaired per Technical Manual A two way ball valve that is normally closed turn the handle to drain the peanut oil from the frypot into the filter drain pan A DANGER BURN RISK DO NOT OPEN THE DRAIN VALVE WHILE FRYPOT IS UNDER PRESSURE HOT PEANUT OIL WILL EXHAUST AND SEVERE BURNS WILL RESULT Provides protection for the frypot in the event an
93. t oil s surface in the center of the frypot Let the temperature stabilize and remember the reading 3 Press lt Ov see the probe s temperature reading INFO Ifthe displayed temperature is less than 5 degrees from the elec tronic thermometer s temperature see D 1 Color Adjustment in Diagnostic Mode Details Section If temperature differs from 5 to 15 degrees or still can t get the correct color have the probe calibrated If temperature differs by more than 15 degrees have probe replaced 4 4 803 H PENNY Model 500 600 Global Foodservice Solutions 4 6 LIMIT STOP To extend the life of the lid gasket and help prevent steam ADJUSTMENT leakage check the limit stop adjustment quarterly following the steps below 1 Close and latch lid and turn spindle counterclockwise until it stops 2 Using a 3 16 Allen wrench loosen the 2 set screws on the outer collar of the limit stop 3 Turn the inner collar clockwise until it stops Insert a small screwdriver or Allen wrench in the hole in the inner collar to assist you in turning the collar 4 Turn spindle clockwise until it stops The lid gasket is now touching the frypot rim 5 From the front of the fryer turn the spindle at least 3 4 of a turn but not over turn One of the spindle arms should be lined up with the red ball of the latch at this time 6 Slightly turn the spindle past this position so it should show in about the 7 o clock positio
94. the peanut oil temperature press A To stop a Cook Cycle press INFO The cook times may vary compensating for peanut oil age product weights product temperature and other operational variables Within a few minutes the pressure gauge reading should increase to the OPERATING ZONE If not recheck the Installation and Operation procedures Near the end of the Cook Cycle the fryer automatically depressurizes Then at the end of the Cook Cycle an alarm o sounds Press to stop the alarm p Ad DANGER DEPRESSURIZE DO NOT LIFT HANDLE OR FORCE LID LATCH OPEN BEFORE PRESSURE GAUGE READS 0 PSI ESCAPING STEAM AND SHORTENING WILL RESULT IN SEVERE BURNS After pressure drops to zero turn the spindle counterclockwise Do not spin or flip the spindle cross arm when opening the lid Damage to the acme nut inside the cross bar could result 303 H Y PENNY Global Foodservice Solutions 3 7 BASIC OPERATION Continued 3 8 CARE OF PEANUT OIL 803 19 20 21 Model 500 600 Unlatch and raise the lid quickly to allow most of the condensation on the lid to drain through the drain channel and not into the peanut oil Do not let the lid slam up against its backstop because this could damage the hinge Follow the steps in Chick fil A s training materials to unload the product and check for doneness After the Cook Cycle if the product needs to cook more place basket back into frypot and pre
95. tion See Warnings and Error Messages Section Status Mode allows the Operator to view basic fryer informa tion and status See Diagnostic Mode and Special Functions Section Information Mode gathers and stores historic information on the fryer and Operator performance and can be viewed by the Operator See Diagnostic Mode and Special Functions Section Oil Filter enforcement prevents the Operator from exceeding approved number of Cook Cycles before filtering the peanut oil See Diagnostic Mode and Special Functions Section Manual Program Mode Operator can set time and tempera ture for nonstandard products See Diagnostic Mode and Special Functions Section Easy toggle between English and Spanish operation See Diagnostic Mode and Special Functions Section Clean Out Mode a preprogrammed function for cleaning the frypot See Cleaning the Frypot Section 303 1 1 Y PENNY Global Foodservice Solutions 1 2 PROPER CARE 1 3 ASSISTANCE 1 4 SAFETY Model 500 600 Asinany unit of food service equipment the Henny Penny pressure fryer does require care and maintenance Requirements for the maintenance and cleaning are contained in this manual and must become a regular part of the operation of the unit at all times Should you require outside assistance just call your local indepen dent Henny Penny distributor in your area or call Henny Penny Corp 1 800 417 8405 toll free or 1 937 456 8405
96. ubricate the threads on the spindle using the spindle lube Turn the spindle counterclockwise until it stops line up the lid cover with the cross bar pull the release pin out and firmly press the cross bar back into place The fryer is now ready for use 803 H PENNY Model 500 600 Global Foodservice Solutions 4 8 CHECK amp TIGHTEN To extend the life of the temperature probe high limit and elements ELEMENT SPREADER every 90 days check the tightness of the element spreader bar screws BARS Model 500 only following the steps below BURN RISK Drain shortening and allow fryer to cool before proceed ing with the following steps Surfaces of the fryer will be hot and burns could result 1 Check that all spreader bars are in place 5 sets and using a 5 16 socket or wrench tighten all the element spreader screws If the bolts or spreaders are missing or damaged order kit no 14685 from your nearest Henny Penny distributor 2 Pump shortening back into frypot and unit is now ready for use 205 4 7 H Y PENNY Model 500 600 Global Foodservice Solutions 5 1 INTRODUCTION This section provides troubleshooting information in the form of an easy to read table If a problem occurs during the first operation of a new fryer recheck the Installation and Operation Sections of this manual 5 2 TROUBLESHOOTING To isolate a malfunction proceed as follows 1 Clearly define the problem or symptom
97. umulated wear is compared to the wear setting at which the controller will prompt for the oil to be changed D2 THIS OILIS D2 16 USED This information can be used as the oil nears the end of its life i e 95 to plan ahead for when a clean out will be required Press v to move on to the next section DOWN 303 5 3 DIAGNOSTIC MODE DETAILS Continued 303 Model 500 600 D3 Line Voltage Performance Report This section displays information about how good the line voltage supply has been for the present day and for the present batch of oil The controller continually monitors the line voltage supplied to the fryer when the fryer is on If the line voltage drops below 90 of its nominal value the controller signals a LOW VOLTAGE alarm This alarm sounds at the end of each Cook Cycle for which low voltage has been detected While not cooking the low voltage alarm can sound as frequently as every 30 minutes around a value such as 90 means this value is programmable and might change with later software versions ec Voltage Report for Today If nolow voltage warnings have been detected for the present day the controller shows D3 VOLTAGE OK D3 TODAY If one or more low voltage warnings have been detected for the present day the following sequence example could be displayed D3 YOUHAD 3 D3 LOW VOLTAGE D3 WARNINGS D3 TODAY Press v DOWN
98. ws the present peanut oil temperature The display shows 12 POT TMP temp Press P gt to continue onto the CPU TMP reading PROG 13 CPU TMP This step shows the present PC board temperature Press P to continue onto the ANALOG reading 303 5 4 INFORMATION MODE 303 DETAILS Model 500 600 14 ANALOG 1 2344 This step displays the present status of any channel of the controller s a to d converter This feature may be useful to a technician troubleshooting a problem with the fryer or controller The displayed value can be toggled between volts and bits by pressing Ifthe displayed value has a decimal point it is voltage 1 0to 5 VDC If no decimal point is shown the value is a to d bits 0 4095 Press P gt to continue onto AC volts reading PROG 15 AC VOLTS 98 This item displays the present status of the line voltage supply to the fryer The displayed value is averaged over a 10 second period so brief dips or fluctuations in the voltage might not show up in this display The voltage is normally displayed as a percent of nominal value where 10096 would indicate that voltage is right on the nominal value i e 208 volts for a 208v fryer The display can be toggled to an actual Voltage value by pressing 6 Press P Pto continue onto AMPS reading PROG 16 AMPS 33 33 33 For electric fryers this display shows the present readings from the fryer s amps sensors which monitor the

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