Harbor Freight Tools Tubing Roller Product manual
Contents
1. SKU 99736 TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or binding occurs have the problem corrected before further use Cleaning Maintenance and Lubrication BEFORE EACH USE inspect the general condition of the Tool Check for loose screws misalignment or binding of moving parts cracked or broken parts and any other condition that may affect its safe operation AFTER USE clean external surfaces of the Tool with clean moist cloth Occasionally coat bare metal components with a light coating of oil to prevent corrosion 4 For technical questions please call 1 800 444 3353 Store this tool in a dry location away from moisture or corrosive materials 5 Washer 6 6 j ScewM8x25 X 8 8 U ShapedBase 1 9 jLockNutm8 8 11 Bearing 6 16 TopBlock 1 L7 Flat Washer 2 18 U placket 9 Snap Ring 1 R Pins 6 REV 08k Page 6 ASSEMBLY DIAGRAM SKU 99736 For technical questions please call 1 800 444 3353 Page 7 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high qual ity and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to mis use abuse negligence or ac2. number shown on the cover of this manual as soon as possible 7 Check Damaged Parts Before further use of the Tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other condition that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by a REV 08k 09b 10g SKU 99736 For technical questions please call 1 800 444 3353 Page 3 SET UP INSTRUCTIONS A Read the ENTIRE IMPORTANT SAFETY INSTRUCTIONS section at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Assembly 1 Mount the Turning Wheel 2 onto the Axle 3 Secure the Wheel in place using two Screws 1 Be sure Wheel and Axle turn freely then tighten screws securely 2 This tool may be bench mounted if desired To bench mount choose an appropriate work bench for mounting The workbench must be solid level and strong enough to support the weight of the tool the work material and pressure applied to the tool during bending Use the U Shaped Base 8 as a template to mark the bench top Drill two holes for
3. CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts REV 11h SKU 99736 For technical questions please call 1 800 444 3353 Page 8
4. P tsburgh TUBING ROLLER LEE 99736 ASSEMBLY OPERATING AND MAINTENANCE INSTRUCTIONS UN Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2008 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical questions or replacement parts please call 1 800 444 3353 Revised Manual 11h SAVE THIS MANUAL Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference IMPORTANT SAFETY INSTRUCTIONS In this manual on the labeling and all other information provided with this product This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol t
5. be Extra heavy tubes can be bent to a smaller radius than thinner wall tubes of the same diameter In general tubes of REV 09c For technical questions please call 1 800 444 3353 Page 4 standard wall thickness should notbe 4 Using a piece of test material turn bent to a radius less than 5 to 6 times the Adjustment Screw 15 clockwise the nominal tube diameter to lower the Middle Roller 20 slightly Turn the Turning Wheel 2 slightly to roll the tubing between the Tubing Diameter Rollers You will begin to bend the tubing 1 1 2 7127 5 Continue to alternately lower the Adjustment Screw 15 and turn the SKU 99736 Attempting to make a bend of too small radius will result in the tube flattening folding or rupturing OPERATING INSTRUCTIONS A Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Before operating the Tubing Roller put on ANSI approved safety goggles and heavy duty work gloves Keep hands away from the Rollers 12 and 20 during operation Severe pinch and crushing hazard exists at these areas during operation Using a Hex Wrench not included turn the Adjustment Screw 15 counterclockwise to raise the Middle Roller 20 Raise it enough that the work material can be inserted between either of the Rollers 12 and the Middle Roller 20 Wheel 2 until the de
6. bing Roller Use and Care or any other objects inside 1 Keep Children Away All visitors should be kept at a distance from work area Do not attempt to bend tubes that are larger than 2 in diameter 10 Do not use fire or flame during 2 When servicing use only identical bending replacement parts 11 Do not attempt to bend wood or plastic rods or tubes Brittle materials such as these can break without 3 Use Right Tool Do not use tool for any job except that for which it is intended warning Causing injury or damage 4 Do not Force Tool It will do the job better and with less likelihood SAVE THESE of injury at the rate for which it was INSTRUCTIONS designed E Specifications 5 Store Idle Tools Indoors When not in use Tools should be stored indoors Materials Application eel Capper and Aluminum Tubing in dry and high or locked up place TEST 1 1 1 27 2 OD Rollers Included Tubing out of reach of children 6 Maintain Tool With Care Keep EMT Conduit Sizes 3 4 1 1 4 2 tool maintained to reduce the risk Electrical Metallic Tubing of injury Follow instructions for For fabricating exhaust systems and roll bars lubricating and changing accessories Keep handles dry clean and free from oil and grease UNPACKING When unpacking check to make sure that the item is intact and undamaged f any parts are missing or broken please call Harbor Freight Tools at the
7. cidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contin gent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you This warranty is expressly in lieu of all other warranties express or implied including the warranties of merchantability and fitness To take advantage of this warranty the product or part must be returned to us with trans portation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect re sulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 PLEASE READ THE FOLLOWING
8. mounting bolts not included being careful not to drill into any hidden electric or other utility lines Mount the Base using bolts not included tighten securely 3 Before use the correct size Rollers must be installed Pull the R Pins 22 from the Shafts 4 and 23 Remove the Washers 5 and pull the SKU 99736 Shafts out of the Rollers 12 and 20 and Bushings 10 Select the correct Rollers to match the diameter tubing you will be bending If your tubing does not match the exact size of the available Rollers use the Roller size just larger in diameter than the tubing material Install the Rollers by inserting the Shafts 4 and 23 being sure the Washers 5 and Bushings 10 are in place Refer to the Assembly Diagram at the end of this manual for correct assembly Fix the Shafts in place using the R Pins 22 Note Make sure to attach one Bearing 11 to each side of Rollers 12 Functions This tool is intended to bend mild steel copper and aluminum tubing It can be used for bending exhaust pipe water pipe and electrical con duit Do not bend plastic or PVC pipe with this tool Available Accessories Attach ments RU ae De sory or attachment other than those listed below may increase the risk of serious injury This Tool includes three sets of Roll ers small medium and large The minimum practical bend radius for any tube varies with the diameter and wall thickness of the tu
9. o avoid possible injury or death 44 DANGER a hazardous situation which if not avoided will result in death or serious injury AWARNING VARNING indicates a hazardous situation which if not avoided could result in death or serious injury DANGER indicates SKU 99736 For technical questions please call 1 800 444 3353 CAUTION used ACAUTION with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE is used to address practices personal injury not related to CAUTION without CAUTION the safety alert symbol is used to address practices not related to personal injury READALLINSTRUCTIONS Personal Safety Dress Properly Do not wear loose clothing or jewelry They can be caught in moving parts Use of rubber gloves and substantial footwear is recommended when working outdoors Wear protective hair covering to contain long hair 2 Wear ANSI approved safety goggles and heavy duty work gloves Use face or dust mask if operation is dusty 3 Do not Overreach Keep proper footing and balance at all times 4 Stay Alert Watch what you are doing Use common sense Do not operate Tool when you are tired Page 2 qualified technician unless indicated 5 Keep hands and feet away elsewhere in this manual from bending area 8 Never attempt to bend any tube which is pressurized or contains wire Tu
10. sired bend radius is achieved 6 Remove the piece of test material and insert the work material between the Middle Roller 20 and either of the Rollers 12 Turn the Wheel 2 to roll the tubing through the Rollers bending it as desired 7 To remove the work material you can reverse direction on the Wheel 2 or loosen the Adjustment Screw 15 8 Simple or complex bends can be made by careful use of this basic but effective bending tool For example if an S curve is needed make the first half of the bend then rotate the tubing and continue the bend to make the second half of the S Changing the Rollers NOTE Please refer to the Assembly diagram at the back of this manual for correct installation of Rollers 1 You must change rollers to suit tubing of different diameters Select the roller size that is closest to the size tubing you will bend 2 Toremove rollers remove one R Pin 22 from the end of each of the Black Shafts 4 and the Middle Shaft REV 08k 09c For technical questions please call 1 800 444 3353 Page 5 23 Slide the Shafts out retaining the Washers 5 and Bushings 10 Re install the Black Shafts 4 and the Middle Shaft 23 with the selected Rollers Washers 5 and Bushings 10 in place Re install the R Pins 22 MAINTENANCE AND SERVICING A not specifically explained in this manual must be performed only by a qualified technician
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