Harbor Freight Tools High Position Motorcycle Lift Product manual
Contents
1. Central Hydraulics lt HIGH POSITION MOTORCYCLE LIFT rr 99887 SET UP AND OPERATING INSTRUCTIONS Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2008 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical questions or replacement parts please call 1 800 444 3353 SAVE THIS MANUAL Keep this manual for the safety warn ings and precautions assembly operating inspection maintenance and cleaning pro cedures Write the product s serial number in the back of the manual or month and year of purchase if product has no num ber Keep this manual and the receipt in a safe and dry place for future reference IMPORTANT SAFETY INFORMATION In this manual on the labeling and all other information provid ed with this product This is the safety alert symbol It is used to alert you to potential personal in2. ment Always wear ANSI approved safety goggles and heavy duty work gloves Safety equipment such as non skid safety shoes will reduce personal injuries SKU 99887 For technical questions please call 1 800 444 3353 Page 2 SKU 99887 c Do not overreach Keep proper footing and balance at all times This enables better control of the Lift in unexpected situations d Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts e Only use safety equipment that has been approved by an appropri ate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved for specific hazards in the work area Tool use and care a Do not force the Motorcycle Lift Use the correct equipment for your application The correct equipment will do the job better and safer at the rate for which it was designed b Release any load from the Motor cycle Lift before making any ad justments changing accessories or storing the unit Such preventive safety measures reduce the risk of accidents c Store idle equipment out of the reach of children and do not allow persons unfamiliar with the Motor cycle Lift or these instructions to operate the unit Hydraulic tools are dangerous in the hands of untrained users d Maintain the Motorcycle Lift Check for misalignme
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4. and 3 Attach the upper portion of the Arm four Spring Washers 10 Lift 13 to the Upper Linkage 16 See Figure A using one Bolt 6 and one Nut 14 Attach the lower portion of the Arm Lift 13 to the Lower Linkage 5 us ing one Bolt 6 and one Nut 14 See Figure C BASE LEG 12 FIGURE A ER LINKAGE 16 BOLT r BASE LEG 12 ee ARM LIFT 13 al 2 Attach the Upper Linkage 16 to the Post 19 using one Bolt 6 and one Nut 14 Attach the Lower Linkage 5 to the Post 19 using oe Bolt 6 4 Attach the Jack Bracket 3 to the and one Nut 14 See Figure B Lower Linkage 5 using one Shaft 22 and one Nut 14 See Figure D next page SKU 99887 For technical questions please call 1 800 444 3353 Page 5 B i JACK teat RACKET Attach the Jack 1 to the Jack Bracket 3 and Post 19 using two Hex Bolts 2 two Nuts 4 one Shaft 21 and one Clip Ring 20 See Figure E CLIP POST RING 19 JACK 1 HEX 20 7 SHAFT 21 4 n BOLT NUT 2 SKU JACK BRACKET 3 i 4 2 a FIGURE E e Es E For storage purposes insert the Handle 18 and Position Pin 17 into the top of the Post 19 See Figure F FIGURE F IMPORTANT After all assembly pro cedures are performed the hydraulic system of the Motorcycle Lift MUST be bled and filled with hydraulic oil not included To do so a Remove the Oi
5. LIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Page 9 TROUBLESHOOTING Motorcycle Lift Release Valve not closed Turn the Release Valve fully clockwise does not raise the 2 Low hydraulic oil and or Bleed system of excess air and fill with Arm Lift assembly excess air in system hydraulic oil Lift capacity exceeded Do not attempt to lift objects over 1100 pounds Motorcycle Lift Release Valve not opened Turn the Release Valve fully does not lower the counterclockwise Position Pin not removed Remove Position Pin Follow all safety precautions whenever diagnosing or servicing the tool Remove any load on Motorcycle Lift before service SKU 99887 For technical questions please call 1 800 444 3353 Page 10 PARTS LIST amp ASSEMBLY DIAGRAM TO Rubber Pad Upper Linkage Position Pin Handle Post Clip Ring 10 Shaft Shaft Release Valve Bolt M12x65 Strap Release Lever Strap w Hook a a A 19 17 Strap Release Lever 24 n
6. cle Lift is fully lowered If not turn the Release Valve 23X counterclock wise and allow the Arm Lift 13 to lower until it contacts the floor sur face Then turn the Release Valve clockwise until it stops See Figure G Slide the Arm Lift 13 under the mo torcycle making sure the Arm Lift is For technical questions please call 1 800 444 3353 Page AWARNING SKU 99887 directly below the motorcycle manu facturer s recommended lifting points AWARNING heengine of the motorcycle must be shut off prior to lifting the ve hicle Slowly pump the Handle 18 of the Motorcycle Lift until the Arm Lift 13 slightly contacts the vehicle s lifting points See Figure H Use the two Straps with Hooks 25 to secure the motorcycle to the Arm Lift 13 To do so connect the two Hooks to a suitable location i e the frame on the motorcycle Depress the two Strap Release Levers 24 on the Arm Lift Pull each Strap to tighten and secure the vehicle to the Arm Lift Then release pressure on the two Strap Release Levers See Figure H Check to make sure the motorcycle is firmly secured to the Arm Lift 13 See Figure H With the Release Valve 23X closed slowly pump the Handle 18 of the Motorcycle Lift to raise the vehicle Check to make sure the load is bal anced If not lower the Motorcycle Lift completely Reposition and se cure the load Then raise again See Figure H Raise the motorc
7. is under a load Low er the Lift all the way before leaving 18 This product is not a toy Keep it out of reach of children 19 The warnings precautions and in structions discussed in this instruction manual cannot cover all possible con ditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SPECIFICATIONS Maximum Lift Capacity 1100 Pounds Minimum Lifting Height 2 1 2 Distance Between Base Legs 20 3 8 UNPACKING When unpacking check to make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible ASSEMBLY INSTRUCTIONS Read the ENTIRE IMPORTANT A SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Page 4 TO PREVENT AWARNING SERIOUS INJURY FROM ACCIDENTAL OPERATION Release any load from the Motorcycle Lift before NUT 14 assembling or making any LOWER adjustments to the unit ff as Note For additional information regarding mo the parts listed in the following pages as AN refer to the Assembly Diagram near AA the end of this manual a Pay BOLT Se 1 Attach the two Base Legs 12 to the Post 19 using four Bolts 11
8. jury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates A DANGER a hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury ACAUTION CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE is used to NOTICE address practices 1 not related to personal injury the safety alert symbol is used to address practices not related to personal injury General Safety Warnings WARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in serious injury Save all warnings and instructions for future reference Work area safety a Keep work area clean and well lit Cluttered or dark areas invite acci dents b Keep children and bystanders away while operating the Motorcy cle Lift Distractions can cause you to lose control Personal safety a Stay alert watch what you are do ing and use common sense when operating the Motorcycle Lift Do not use the Lift while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating the Lift may result in serious personal injury b Use personal protective equip
9. l Filler Plug See Figure G b With the Oil Plug 38A removed use one foot to step on and keep the Arm Lift 13 assembly down while you quickly pump the Handle 18 ten times This will bring all of the air out of the system c Continue pumping until no more air bubbles appear in the Oil Filler Re ceptacle d Fill to the top of the Oil Filler Recep tacle with hydraulic oil e Replace the Oil Plug 38A 99887 For technical questions please call 1 800 444 3353 Page 6 SKU 99887 f Test the Motorcycle Lift to make sure it is functioning properly before at tempting to lift a load See Figure G FIGURE G OIL PLUG 38A JACK 1 RELEASE VALVE 23X ARMLIFT RUBBER ES ASSY PAD 13 15 FIGURE H STRAP _ RELEASE LEVER 24 OPERATING INSTRUCTIONS A Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product To transport the Motorcycle Lift grasp the Handle of the Post 19 firmly with both hands Lower the Lift until the two Wheels 7 contact the floor surface and slowly push the unit to its work location See Figure I Make sure the work location is a clean dry oil grease free level floor surface capable of supporting the weight of the Motorcycle Lift its load and any other tools and equipment Check to make sure the Motorcy
10. nal tools and accessories Page 3 10 11 V2 13 14 15 16 SKU 99887 Lift the load only by the vehicle manufacturer s recommended lifting points Stay out from under the load while it is being lifted or supported Keep fingers hands and feet away from the Arm Lift assembly when rais ing or lowering the Lift Never use the Motorcycle Lift if the Position Pin is not engaged locking the Arm Lift assembly in place Do not use the Motorcycle Lift with the vehicle s engine running When running the vehicle s engine pro duces carbon monoxide a color less odorless toxic fume that when inhaled can cause serious personal injury or death Always center the load directly over the two Arm Lifts Always use the two Straps with Hooks to secure the motorcycle ATV to the Lift before raising the load Do not use the Motorcycle Lift for aircraft purposes Do not allow anyone on the vehicle when using the Motorcycle Lift Keep all bystanders a safe distance away from the vehicle This Motorcycle Lift is designed for short term use only Do not leave a load on the Lift for extended periods Before lowering the Motorcycle Lift make sure tool trays and all other tools and equipment are removed from under the Lift Avoid rapid load descent Turn the Release Valve slowly For technical questions please call 1 800 444 3353 17 Do not leave the Motorcycle Lift unat tended when it
11. nt or binding of moving parts breakage of parts and any other condition that may affect the unit s operation If dam aged have the Lift repaired before Q For technical questions please call 1 800 444 3353 use Many accidents are caused by poorly maintained equipment Use the Motorcycle Lift and its accessories in accordance with these instructions taking into ac count the working conditions and the work to be performed Use of the Lift for operations different from those intended could result in a haz ardous situation Service Have your Motorcycle Lift serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the Lift is maintained Specific Safety Warnings Maintain labels and nameplates on the Motorcycle Lift These carry important safety information If un readable or missing contact Harbor Freight Tools for a replacement Do not exceed the 1100 pound max imum lift capacity of the Motorcycle Lift Doing so may cause damage to the unit and or serious personal injury Beware of dynamic loading Dropping or bouncing a load may briefly create an excess load causing product failure Bleed the hydraulic system of the Motorcycle Lift before its initial use See pages 6 thru 7 Always place the Motorcycle Lift on a dry oil grease free solid level floor surface capable of supporting the weight of the Lift its load and any additio
12. ot shown Straps with Hooks 25 not shown SKU 99887 For technical questions please call 1 800 444 3353 Page 11 PARTS LIST amp ASSEMBLY DIAGRAM JACK ia Ram A fing Cid 2a FETO FCI IE CET RC aa Gait o aa rsr CT aa fome o INE CECI sa Spina Pno A 29 Pesic washer JA ea Release vave Knob 1 24a Resenor dt 7a Reease vave sran JA 25A Pumpcow ea fornrses Ja a orses on seasan o a fsa CS oa EEC NEON 26a ETE 1 oa fese A Rem ead A Coa fea OO errar JA 13a Smal Copper Washer 1 oa sa A 14a Pump ovinder Ja ea Sesa A isa sing Seat Sorne o fj m Po f a a Sf Sy Sa ot oT So 3a2 Jf of oO oT oP oT oT So fF ST So St S fT Oo SKU 99887 For technical questions please call 1 800 444 3353 Page 12 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damage
13. rom the Motorcycle Lift before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Inspection Maintenance and Cleaning 1 BEFORE EACH USE inspect the general condition of the Motorcycle Lift Check for loose screws mis alignment or binding of moving parts cracked or broken parts damaged straps and any other condition that may affect its safe operation 2 TO BLEED LIFT OF EXCESS AIR AND FILL WITH HYDRAULIC OIL See ASSEMBLY section in this manual for instructions See pages 6 thru 7 AWARNING If the Lift fails to operate properly SKU 99887 For technical questions please call 1 800 444 3353 after bleeding and filling with hy draulic oil it MUST NOT be used until it is serviced by a qualified technician 3 AFTER USE clean the external surfaces of the Motorcycle Lift with a clean cloth 4 WHEN STORING make sure to store the Motorcycle Lift in a clean dry safe location out of reach of children and other unauthorized persons PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUA
14. s arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts SKU 99887 For technical questions please call 1 800 444 3353
15. ycle to the desired working height from 2 1 2 to 30 Then insert the Position Pin 17 into the Post 19 to lock the Arm Lift 13 in place See Figure J ALWAYS lock the Arm Lift 13 in place with the Position Pin 17 10 11 12 13 14 15 For technical questions please call 1 800 444 3353 once the motorcycle has been raised See Figure J POSITION PIN 17 Once the repair work on the motor cycle is completed remove all used parts tools equipment etc from under the Motorcycle Lift Remove the Position Pin 17 from the Post 19 See Figure J Slowly turn the Release Valve 23X counterclockwise to fully lower the two Arm Lifts 13 to the floor surface See Figure G Once fully lowered depress the Strap Release Lever 24 on each Arm Lift Pull each Strap to loosen and remove the two Hooks securing the vehicle to the Arm Lifts Then release pressure on the two Strap Release Levers See Figure H Pull the Motorcycle Lift backwards until the two Arm Lifts 13 are com pletely out from under the motorcycle Transport the Motorcycle Lift to a clean dry safe storage location out of reach of children and other unau thorized persons Page 8 MAINTENANCE AND SERVICING Procedures not specifically explained in this manual must be performed only by a qualified technician TO PREVENT AWARNING SERIOUS INJURY FROM ACCIDENTAL OPERATION Remove any load f
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