Harbor Freight Tools Dual Speed Paint and Mortar Mixer Product manual
Contents
1. 14 fug 8 Warranty recreo 16 Glo Tr lere 9 KRAUSE BECKER WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol Itis used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings AWARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool Work area safety 1 Keep work area clean and well lit 3 Keep children and bystanders Cluttered or dark areas invite accidents away while operating a power tool Distractions can cause you to lose control 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the d2. 5 Do not overreach Keep proper footing and balance at all times This enables better control 2 Use personal protective equipment Always wear of the power tool in unexpected situations eye protection Safety equipment such as dust mask non skid safety shoes hard hat 6 Dress properly Do not wear loose clothing or or hearing protection used for appropriate jewelry Keep your hair clothing and gloves conditions will reduce personal injuries away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 3 Prevent unintentional starting Ensure the switch is in the off position before connecting to Only use safety equipment that has been power source picking up or carrying the tool approved by an appropriate standards agency Carrying power tools with your finger on Unapproved safety equipment may not provide the switch or energizing power tools that adequate protection Eye protection must be have the switch on invites accidents ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Item 69856 For technical questions please call 1 800 444 3353 Page 3 ALAAVS Power tool use and care Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed Do not use the power tool if the switch trigger does not turn it on and off Any power too
3. Prepare to begin work before turning on the tool Do not lay the tool down until it has come to a complete stop Moving parts can grab the surface and pull the tool out of your control When using a handheld power tool maintain a firm grip on the tool with both hands to resist starting torque Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving Page 4 For technical questions please call 1 800 444 3353 This product is not a toy Keep it out of reach of children People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pacemakers should Avoid operating alone Do not use with trigger locked on Properly maintain and inspect to avoid electrical shock Properly ground power cord Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained electrical shock Item 69856 WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement or other masonry produc
4. The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Wear suitable gloves to reduce the vibration effects on the user Use tools with the lowest vibration when there is a choice Include vibration free periods each day of work Grip tool as lightly as possible while still keeping safe control of it Let the tool do the work To reduce vibration maintain the tool as explained in this manual If any abnormal vibration occurs stop use immediately A SAVE THESE INSTRUCTIONS Item 69856 For technical questions please call 1 800 444 3353 Page 5 SAFETY ALAAVS AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outl
5. PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List Part Description Qty 1 Retaining Ring 42 Dust Seal Part Description 1 Ball Bearing 6000zz 33 34 12 C 3 Ball Bearing 6004zz 1 4 Spinde J 1 5 Retaining Ring 220 b p d 6 Ball Bearing 6002zz _ 1 8 ScrewSt4 38 8 j 9 1 8 oO 1 10 SpringWasherOO Tt 11 FrontCover 1 35 36 37 38 39 40 42 43 4 4 6 47 48 Mixing Paddle not shown F 12 Aluminium Head Cover 1 13 CoumnPin 1 14 KnobClipBoard 1 15 KnbPin i 1 16 KnobSping 1 18 ScrewSt3 8 1 1 1 1 2 19 Ball Bearing 607zz CT 3 20 Axle 0 0 0 0 1 21 Bracket 1 10 1 22 SpineGearAsm 1 23 Spline Gear Shaft 1 B 33 34 35 36 37 38 39 40 42 43 46 47 48 KRAUSE amp BECKER Page 14 For technical questions please call 1 800 444 3353 Item 69856 Assembly Diagram A
6. cracked or broken parts and any other condition that may 3 AMWARNING If the supply cord or GFCI unit affect its safe operation of this power tool is damaged it must be replaced only by a qualified service technician Page 12 For technical questions please call 1 800 444 3353 Item 69856 Troubleshooting Possible Causes Likely Solutions Tool will not start 1 GFCI plug not reset Push GFCI reset button Plug indicator light must be illuminated Cord not connected Check that cord is plugged in No power at outlet Check power at outlet If outlet is unpowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads Tool s thermal reset breaker Turn off tool and allow to cool tripped if equipped Press reset button on tool Internal damage or wear Have technician service tool Carbon brushes or switch for example Mixing Paddle Loose on spindle Tighten the Mixing Paddle onto the wobbles on spindle Spindle by turning clockwise Unsatisfactory Tool speed too fast or too slow Check with material manufacturer s recommendations mixing results for proper mixing speed Then adjust Gear Switch and or Speed Dial to proper tool mixing speed Tool operates slowly 1 Material too thick 1 Thin out material 2 Extension cord too long or cord 2 Eliminate use of extension cord If an extension diameter too small cor
7. operating speed range first turn OFF the Mixer 3 Turn the Gear Switch 17 to the desired gear range NOTICE Do not change gear speeds during operation to prevent damage 1 You can adjust the Mixer speed by rotating the Speed Dial 46 on the Handle 2 The Speed Dial is marked 1 lowest speed through 5 highest speed Note The Speed Dial may be adjusted while the tool is in operation Item 69856 KRAUSE amp BECKER For technical questions please call 1 800 444 3353 Page 9 Z Q lt nc Lu n Oo NOILVHJdO Workpiece and Work Area Set Up 1 Page 10 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to allow free movement while working 4 Place a mixing drum not included in the work area Locate the mixing drum on a flat level ground surface Pour the material to be mixed in the mixing drum NOTE Refer to the manufacturer s instructions of the material for proper mixing instructions KRAUSE amp BECKER For technical questions please call 1 800 444 3353 Item 69856 General Operating Instructions 1 This item is equipped with a GFCI Ground Fault Ci
8. water 7 Unplug the tool and remove the Mixing Paddle Wipe down the Mixing Paddle to finish cleaning it 8 Spray the paddle with light oil to prevent rust while in storage Then store the tool indoors out of children s reach Z Q lt nc Lu n Oo KRAUSE amp BECKER Item 69856 For technical questions please call 1 800 444 3353 Page 11 AONVNALNIVIN Maintenance and Servicing AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Make sure that the Trigger is in the off position and unplug the tool from its electrical outlet before performing any procedure in this section Procedures not specifically explained in this manual must be performed only by a qualified technician TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general 2 Immediately after use clean the Mixing Paddle condition of the tool Check for If the material you are mixing is water based operate the tool in a bucket of water Unplug the tool and remove the Mixing Paddle Wipe down the misalignment or binding of moving parts Mixing Paddle to finish cleaning it Spray the e damaged cord electrical wiring paddle with light oil to prevent rust while in storage Then store the tool indoors out of children s reach loose hardware
9. ONVNALNIVIN Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts For technical questions please call 1 800 444 3353 Page 15 Item 69856 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepa
10. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference ITEM 69856 nnd Dual Speed i Paint and Mortar Mixer iv Visit our website at http www harborfreight com Email our technical support at tech harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken A WARNING please call 1 800 444 3353 as soon as possible Copyright 2012 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included ALAAVS Table of Contents Sr 2 Maintenance ese 12 Specifications cerent 8 Parts List and Diagram
11. d is needed use one with the proper diameter for its length and load See Extension Cords in Grounding section on page 6 Performance Carbon brushes worn or damaged Have qualified technician replace brushes fevemesoertne m ame nt Excessive noise Internal damage or wear Carbon Have technician service tool or rattling brushes or bearings for example Overheating 1 Material too thick 1 Thin out material 2 Blocked motor housing vents 2 Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of motor using compressed air 3 Motor being strained by long or Eliminate use of extension cord If an extension small diameter extension cord cord is needed use one with the proper diameter for its length and load See Extension Cords in Grounding section on page 6 Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power supply before service Item 69856 For technical questions please call 1 800 444 3353 Page 13 MAINTENANCE AONVNALNIVIN Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE
12. eater the capacity of the cord For example AMPERES LENGTH a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A atfullload 25 50 75 100 150 4 When using more than one extension cord to make up the total length make sure each cord contains at 2 1 3 4 least the minimum wire size required See Table A 35 50 5 Ifyou are using one extension cord for more 5 1 7 0 than one tool add the nameplate amperes 7 1 12 0 18 14 12 10 and use the sum to determine the required 12 1 16 0 44 12 10 minimum cord size See Table A 16 1 20 0 432 36 7 amp 4 6 If you are using an extension cord outdoors make Based on limiting the line voltage drop to five volts at sure it is marked with the suffix W A W in 150 of the rated amperes Canada to indicate it is acceptable for outdoor use Symbology WARNING marking concerning Risk safety goggles with side shields YN set up and or use O pum IMs WARNING marking concerning Risk of Fire Keep flammable objects away Risk of Electric Shock Properly connect power cord KRAUSE amp BECKER Item 69856 For technical questions please call 1 800 444 3353 Page 7 Specifications Electrical Rating 120V 60Hz 10A low 100 400 RPM REO rere high 150 700 RPM Setup Before Use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including a
13. et installed by a qualified electrician Grounded Tools Tools with Three Grounded Tools Tools with Three Prong Plugs Plugs 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet O NES The tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should 3 Prong Plug and Outlet look like those in the preceding illustration See 3 Prong Plug and Outlet 1 Tools marked with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock See 3 Prong Plug and Outlet Double Insulated Tools Tools with Two Double Insulated Tools Tools with Two Prong Plugs Plugs Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard E Association and the National Elec
14. id Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state KRAUSE BECKER 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
15. l that cannot be controlled with the switch trigger is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally Service Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Mixer Safety Warnings 1 Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting
16. ll text under subheadings therein before set up or use of this product Functions Handle Handle o m E U Speed Dial ime Gear Switch p ui Spindle KRAUSE amp BECKER Page 8 For technical questions please call 1 800 444 3353 Item 69856 Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product A Tool Set Up AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Make sure that the Trigger is in the off position and unplug the tool from its electrical outlet before performing any procedure in this section Mixing Paddle Installation NOTICE Do not use bent or damaged Mixing Paddle 1 Align the threaded end of the Mixing Paddle with the threaded end of the Spindle 4 2 Thread the Mixing Paddle 48 clockwise into the Spindle to tighten it Setting the Gear Range NOTE Periodically check to be sure the Mixing Paddle remains tight Do not try to retighten it while the tool is running or plugged in If necessary unplug the tool and tighten the Mixing Paddle 1 Select an operating speed range depending on the material being mixed Use a slower speed for heavy materials and when beginning to mix Use a higher speed for lighter materials and as the material becomes smoother after partial mixing Adjusting the Speed 2 To select an
17. rcuit Interruption plug Read and follow these GFCI precautions WARNING TO PREVENT ELECTRIC SHOCK AND DEATH Test GFCI Ground Fault Circuit Interrupter before each use as follows INDICATOR RESET BUTTON TEST BUTTON FIGURE A a Make sure the trigger is released and plug GFCI into power outlet Press reset button Indicator should turn on b Press test button Indicator should turn off c Press reset button again for use Do not use if above test fails The GFCI device does not protect against electrical shock due to contact with both circuit conductors or a fault in any wiring supplying this device Should replacement of the GFCI Power Plug become necessary only a qualified technician should perform the service Do not alter or disable the GFCI Power Plug To allow the GFCI unit to function properly extension cords must not be used with this tool 2 Hold the Mixing Paddle above the material to be mixed Squeeze the Trigger to start the tool 3 Lower the end of the Mixing Paddle slowly into the work material Note Do not overload the tool If the tool bogs down stop the tool and change to the lower Gear Switch position 4 Adjust the Speed Dial as needed while mixing 5 When the material has been mixed remove the Mixing Paddle from the material and release the Trigger 6 Immediately after use clean the Mixing Paddle If the material you are mixing is water based operate the tool in a bucket of
18. trical Code Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration Outlets for 2 Prong Plug See Outlets for 2 Prong Plug Ground Fault Circuit Interrupter Protection This pressure washer is provided with a ground fault circuit interrupter GFCI built into the plug of the power supply cord This device provides additional protection from the risk of electric shock Should replacement of the plug or cord become necessary use only identical replacement parts that include GFCI protection Page 6 For technical questions please call 1 800 444 3353 Item 69856 Extension Cords 1 Grounded tools require a three wire extension cord 7 Make sure the extension cord is properly wired Double Insulated tools can use either and in good electrical condition Always replace a two or three wire extension cord a damaged extension cord or have it repaired by a qualified electrician before using it 2 Asthe distance from the supply outlet increases gt you must use a heavier gauge extension cord 8 Protect the extension cords from sharp objects E Using extension cords with inadequately sized wire excessive heat and damp or wet areas r3 causes a serious drop in voltage resulting in loss of power and possible tool damage See Table A TABLE A RECOMMENDED MINIMUM WIRE o GAUGE FOR EXTENSION CORDS 120 240 VOLT 3 The smaller the gauge number of the wire the NAMEPLATE EXTENSION CORD gr
19. ts Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq Vibration Safety This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury 1 Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible 10 WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq
20. ust or fumes Page 2 For technical questions please call 1 800 444 3353 Item 69856 Electrical safety 1 Power tool plugs must match the outlet 4 Do not abuse the cord Never use the cord for Never modify the plug in any way carrying pulling or unplugging the power tool Do not use any adapter plugs with grounded Keep cord away from heat oil sharp edges power tools Unmodified plugs and matching or moving parts Damaged or entangled outlets will reduce risk of electric shock cords increase the risk of electric shock a 2 Avoid body contact with grounded surfaces 5 When operating a power tool outdoors i such as pipes radiators ranges and use an extension cord suitable for refrigerators There is an increased risk of outdoor use Use of a cord suitable for outdoor o electric shock if your body is grounded use reduces the risk of electric shock 3 Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Personal safety 1 Stay alert watch what you are doing and use 4 Remove any adjusting key or wrench common sense when operating a power tool before turning the power tool on Do not use a power tool while you are tired A wrench or a key left attached to a rotating part or under the influence of drugs alcohol or of the power tool may result in personal injury medication A moment of inattention while operating power tools may result in serious personal injury
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