Harbor Freight Tools Auto Darkening Welding Helmet with Racing Stripe Design Product manual
Contents
1. 5 Storage temperature 4 to 158 F MAINTENANCE Item 61612 For technical questions please call 1 888 866 5797 Page 9 m gt Z 2 m Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List Part Description Qty Part Description Qty 8 HeadgearScrew 2 9 HeadbandAdjustmentKnob 1 10 RatchetingHeadband 1 6 LensRetainingFrame_ Positioning Plate ae Sweatband oe Shade Control Knob Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Pag2. Do not weld if under the influence of alcohol or drugs Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs If there is any doubt do not weld Page 3 wn gt mn m j lt 12 13 Page 4 Maintenance For your safety service and maintenance should be performed regularly only by a qualified technician This helmet provides protection for intended purposes only There are certain applications for which this helmet was designed Do not modify this helmet and do not use this helmet for a purpose for which it was not intended a The Welding Helmet is not suitable for laser welding or Oxyacetylene Welding Cutting processes b The Welding Helmet will not protect against severe impact hazards c The Welding Helmet will not protect against explosive devices or corrosive liquids Use only at temperatures within the operating range for your model as stated on the specifications chart in this manual Maintain the helmet and lens correctly to help ensure reliable protection a Clean filter s surfaces regularly Keep sensors and solar cells clean using a clean lint free tissue cloth Do not use any solvents on filter s screen or helmet components Protect filter from liquid and dirt contact Do not immerse the filter in water 16 17 b Should the Auto Darkening Welding Helmet not darken upon striking an arc stop welding immediately
3. Exposure to welding or cutting exhaust fumes can increase the risk of developing certain cancers such as cancer of the larynx and lung cancer Also some diseases that may be linked to exposure to welding or plasma cutting exhaust fumes are e Early onset of Parkinson s Disease e Heart disease e Ulcers e Damage to the reproductive organs e Inflammation of the small intestine or stomach e Kidney damage e Respiratory diseases such as emphysema bronchitis or pneumonia Use natural or forced air ventilation and wear a respirator approved by NIOSH to protect against the fumes produced to reduce the risk of developing the above illnesses 1 Do not use the Welding Helmet if the lens is cracked if the lens or sensors are dirty or if the lens or front retaining frame is loose 2 Keep work area clean Cluttered areas invite injuries 3 Observe work area conditions Do not use welding helmets in damp or wet locations Do not expose to rain Keep work area well lit Do not use auto darkening helmets in the presence of flammable gases or liquids Item 61612 10 11 For technical questions please call 1 888 866 5797 Keep children away Children must never be allowed in the work area Do not let them handle this helmet Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Store idle equipment When not in use helmets must be stored in a dry locat
4. and have the helmet checked by a qualified service technician c Regularly replace the Front Lens Cover if it becomes cracked scratched pitted or otherwise damaged d Do not make any modifications to either the Auto Darkening Filter or the rest of the helmet other than those specified in this manual Do not use any replacement parts other than those specified in this manual Unauthorized modifications and replacement parts will void the warranty and expose the user to the risk of personal injury Do not open or tamper with the Auto Darkening Filter Do not place the Welding Helmet s Auto Darkening Filter on a hot surface SEVERE PERSONAL INJURY and or BLINDNESS may occur if the user fails to follow the aforementioned warnings and or fails to follow the operation instructions Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement A SAVE THESE INSTRUCTIONS CHICAGOG td WELDING For technical questions please call 1 888 866 5797 Item 61612 Specifications Description Power Source Operating Temperature Resting Shade Shade Range UV IR Protection Lens Type Viewing Area Welding Protection Types Lens Switching Speed Clear to Dark Sensitivity Adjustment Grinding Mode Power ON OFF Shell Material Storage Temperature Features Shade Guide Chart Auto Darkening Welding Helmet Sol
5. locking the helmet s angle in place Top Strap Headband Adjustment Knob Tension Adjustment Knob Figure C Time Delay and Sensitivity At the moment the welding operation is started the filter screen automatically changes from clear to dark The operator can vary the amount of time it takes the filter to return to a clear state and the sensitivity of the sensor using the controls inside the helmet The Sensitivity setting changes the amount of light needed to make the filter react Dark to Clear Adjustment Knob Adjusts the speed the lens changes Minimum 0 1 seconds Maximum 0 9 seconds CHICAGOS D ELECTRIC J Variable Shade 4 9 13 N OoN Sensitivity Adjustment Knob Adjusts the amount of light needed to activate the lens to darken Figure D Item 61612 Item 61612 For technical questions please call 1 888 866 5797 This Welding Helmet utilizes high performance solar cells as its power supply and has a built in 3V lithium battery as power backup No change of battery is needed Under normal welding conditions users can expect a battery lifetime of more than 6 years Shades User selectable variable shades from 9 to 13 are adjusted with the Shade Control Knob shade variable This product is in full conformity with related DIN ISO EN379 safety standards and ANSI Z87 1 2010 standard Filters The ultra high performance of UV and IR Auto Darkening filters provides the use
6. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference CHICAGOS evecrmic WELDING AUTO DARKENING WELDING HELMET Visit our website at http www harborfreight com ITEM 61612 Email our technical support at productsupport harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 888 866 5797 as soon as possible Copyright 2014 by Harbor Freight Tools All rights reserved No portion of A s this manual or any artwork contained herein may be reproduced in any shape Read this material before using this product or form without the express written consent of Harbor Freight Tools Diagrams Failure to do so can result in serious injury within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents afely Sonia a AAEE A aint aati 3 Maintenance and Servicing cceeee 9 Specifications 2 0 0 eeeeeeceee
7. ar powered cells with battery assistance not rechargeable 14 to 149 F Shade 4 9 to 13 Up to DIN 16 at all times ANSI Z87 1 2010 approved 3 3 4 x 1 2 3 For processes including MIG Flux welding stick welding TIG welding 10 amps plasma arc welding cutting and air carbon cutting Not for Laser Welding or Oxyacetylene Welding Cutting 1 25 000 second Min Max adjustable Transforms helmet to grinding shield without shade flickering Fully Automatic High Impact Resistant Plastic Polyamide Nylon 4 to 158 F Ratcheting headband with replaceable padded sweatband 2 independent arc sensors which reduce the risk of blocked sensors during out of position welding variable Shade Control Knob adjusts from 9 to 13 with a 4 resting shade Delay Control Knob Sensitivity Control Knob SPECIFICATIONS Arc Current Amperes Welding 40 80 125 175 250 Process 60 100 150 225 275 Sica i Mild Steel MIG PSE Se GES GG argon shielded i Mild Steel MIG cme D w wxc O O O O a I 12 Plasma Welding of 10 14 E S Item 61612 For technical questions please call 1 888 866 5797 Page 5 e m S e zZ Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Function The Auto Darkening Welding Helmet is designed to protect the eyes and
8. arranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state CHICAGOG aa WELDING 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797
9. ction of shades are recommended to provide protection while grinding for your application try the darkest setting first CAUTION Set the helmet to the proper 2 The shade number can be set from 9 to 13 by shade setting before welding again turning the Shade Control Knob until the arrow points to the desired shade number See Figure B 3 Remember to check with the Shade Guide Chart on the previous page to determine the proper shade number for your application 2 Important Test the helmet auto darkening filter lens M before welding While wearing the helmet briefly of strike an arc keeping your face and eyes turned R slightly away and to one side The lens should darken y evenly when not directly facing the arc If it does not O KI darken properly do not use the Welding Helmet Figure B Page 6 For technical questions please call 1 888 866 5797 Item 61612 Adjusting Headband Solar Cells Adjust the Headband so that the helmet is seated securely on your head as low as possible and close to your face Adjust the Headband width by turning the Headband Adjustment Knob to make sure the Front Lens Cover is aligned with your eyes Adjust the Headband height by tightening or loosening the top strap until the Helmet fits snug on your head Once the Headband is properly adjusted lower the Helmet over your face until the proper angle is found Then turn the Tension Adjustment Knobs on either side of the helmet
10. e 10 For technical questions please call 1 888 866 5797 Item 61612 Assembly Diagram AONVNALNIVIN PR VAVAVAVAVAVAV aro Os AV AVA AV AVN AV AVN AVA UAV AVA AV AN LLL ALAAAAT VWAAAAAAS LYDIA AT ATANAN ATAT ANAN ATATA EA BAA FOA NIOO INANA ATATA N SAA SAAS AAAAA AO OP SS EEE AVA AVAVAVAVAV AY ca SCALA ee 8 KY LL OL For technical questions please call 1 888 866 5797 Page 11 Item 61612 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this w
11. ed CHICAGOG a WELDING Page 8 For technical questions please call 1 888 866 5797 Item 61612 Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Lens and Helmet Maintenance Replace the Front Lens Cover if it is damaged cracked scratched soiled or pitted 1 To Replace the Cover a Remove the Front Lens Cover by gently pulling up the central part of the Lens See Figure E If the unit has a frame over the front of the lens lift up on the tab at the bottom of the frame to access the lens cover b Remove the protection film from both sides of the new Lens if it comes with a film covering Place the new Lens into place by bending it slightly and sliding it between the tabs at each side of the lens until it snaps into place c Make sure that the Lens is securely installed If the unit has a frame make sure that the frame is snapped securely into place 2 Clean the Filter Lens with a clean Figure E lint free tissue or cotton cloth 3 Do not immerse the lens in water or any other liquid Do not use abrasives solvents or oil based cleaners 4 Do not remove the Auto Darkening Filter from the Auto Darkening Welding Helmet Do not try to open the Filter
12. eeeeeeeeeeeseeeeeeeeenaes 5 Parts List and Diagram 00000ee 10 Operations iiien ened aioe 6 Warranty s1 3 c 4chag ili iene 12 WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury wn gt mn m j lt Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury Page 2 For technical questions please call 1 888 866 5797 Item 61612 IMPORTANT SAFETY INFORMATION When using helmet basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment The warnings cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Read all instructions before using this helmet SAFETY AWARNING INHALATION HAZARD Welding and Plasma Cutting Produce TOXIC FUMES
13. face from sparks splatter and harmful radiation under normal welding conditions The Auto Darkening Filter automatically changes from a clear state to a dark state when an arc is struck and it returns to the clear state when welding stops Before Welding Tension The Auto Darkening Welding Helmet comes ready for Adjustment use Prior to first use remove the protective film from Knob both sides of the lens if not already done adjust the position of the headband select the correct shade number for the welding application and test the helmet for proper operation as described below Check the Front Lens Cover to make sure that it is clean and that no dirt is covering the two sensors on the front of the Filter Cartridge Also check the Inside Lens Cover and the Lens Retaining Frame and make sure that they are secured in place Inspect all operating parts before each use for signs of wear or damage Any scratched cracked or Shade pitted parts should be replaced immediately before Control using again to avoid severe personal injury Knob Figure A Shade Number and Grinding Mode Selection 1 Select the shade number required see Shade Grind Mode Setting Guide Chart on the previous page by turning shade number of the Welding Helmet is the Shade Control Knob counterclockwise to correct shade number for your application Grind This turns off the shade function so the helmet lens stays clear Use this function Note If a sele
14. ion to inhibit rust Always lock up helmets and keep out of reach of children Dress properly Do not wear loose clothing or jewelry as they can be caught in moving parts Protective gear is essential to protect against welding rays some examples are a leather welding apron welding sleeves jeans without cuffs work boots Wear restrictive hair covering to contain long hair Use eye and ear protection When welding wear ANSI approved impact safety goggles under the Welding Helmet Wear a NIOSH approved respirator and hearing protection when welding Stay alert Watch what you are doing use common sense Do not weld when you are tired Check for damaged parts Before using any helmet any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment and binding of moving parts any broken parts or mounting fixtures and any other condition that may affect proper operation Any part that is damaged should be properly repaired or replaced by a qualified technician Do not use the helmet if any switch does not operate properly Replacement parts and accessories When servicing use only identical replacement parts Use of any other parts can render helmet ineffective possibly causing eye damage and will void the warranty Only use accessories intended for use with this helmet Approved accessories are available from Harbor Freight Tools
15. r s eyes and face with full protection against UV and IR radiation during the entire welding process even in clear state The UV IR protection level is up to shade 16 at all times Magnifying Cheater Lens To attach a magnifying cheater lens sold separately to the inside of the helmet slide the cheater lens into place underneath the tabs located on the lower right and left sides of the Lens Retaining Frame Z O H lt aa Lu ou O Page 7 e m S e zZ Common Problems and Remedies 1 Irregular Darkening Or Dimming a Headband has been set unevenly on both sides of helmet unequal distances from the eyes to filter s lens b Reset Headband to reduce difference in distances to filter if necessary 2 Auto Darkening Filter Does Not Darken Or Flickers a Front Lens Cover is soiled or damaged change the cover b Sensors are soiled clean surface of the sensors c Welding current is too low turn Sensitivity Adjustment Knob to the MAX position if necessary 3 Slow Response a Operating temperature is too low do not use at temperatures below 14 F 4 Poor Vision a Front Inside Lens Cover and or Filter soiled change it b Insufficient ambient light c Shade number is incorrectly set reset shade number 5 Welding Helmet Slips a Headband is not adjusted properly must be lowered Stop using the Helmet immediately if any of the mentioned problems cannot be correct
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