Harbor Freight Tools 6842 User's Manual
Contents
1. nV DRUSTAR Portable Sprinkler Pump Item 68421 AWARNING Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Visit our website at http www harborfreight com Copyright 2011 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included 12 Save This Manual i Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the 14 product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference AWARNING When using electric pumps basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury READ ALL INSTRUCTIONS BEFORE USING THIS PUMP This Pump has not been investigat2. The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet 3 The tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in the preceding illustration See 3 Prong Plug and Outlet 4 This pump is intended for use on a circuit that has an outlet that looks like the one illustrated above in 125 V 3 Prong Plug and Outlet The pump has a grounding plug that looks like the plug illustrated above in 125 V 3 Prong Plug and Outlet 5 The outlet must be properly installed and grounded in accordance with all codes and ordinances SKU 68421 For technical questions please call 1 800 444 3353 Do not use an adapter to connect this pump to a different outlet Extension Cords Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord 2 As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire Causes a serious drop in voltage resulting in loss of power and possible tool damage See Table A 3 The smaller the gaug
3. Rotor 1 7 Bearing 2 8 Stator S1 9 PowerCable 1 10 Nut S9 13 Fluid Housing 1 14 301 12 Mechanical Seal __ 1 15 O Ring 1 16 Impeller Assembly 1 17 O Ring 1 Lock Ring Grommet 1 D 46 Be Za 42 ia 50 51 e 48 49 lt lt 37363534 3 u gt z M See 4 a aN Gps Sh 29 rs Da i H MAA S 4 28 Ls AV aa ny a P GNN Yi AS 2 ER Y ae co Yi 2 ANNIE CENT L 22 24 23 D Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO SKU 68421 For te
4. chnical questions please call 1 800 444 3353 Page Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replac
5. e number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A gt When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Table A al If you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Table A 6 If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use 7 Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it 8 Protect the extension cords from sharp objects excessive heat and damp or wet areas TABLE A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT EXTENSION CORD AMPERES LENGTH atfullload 25 50 75 100 150 NAMEPLATE 24 34 e e ie 16 14 35 50 18 18 16 2 C sacro e 16 2 12 71 20 18 4 12 10 21 60 a 2 wo as1 200 2 0 Based on limiting the line voltage drop to five volts at 150 of the rated amperes Page 3 Symbology WARNING marking concerning Risk of Eye Injury Wear ANSI approved safety goggles with sid
6. e shields no Xxxx min Read the manual before set up and or use WARNING marking concerning Risk of Hearing Loss Wear hearing protection WARNING marking concerning Risk of Fire Do not cover ventilation ducts WARNING marking concerning Risk of Electric Shock Properly connect power cord to appropriate outlet 20 V 60Hz 11 1A 150 GPH 04 FT 7 PSI Power Requirements Maximum Flow Maximum Lift Pressure Motor 1 5 Horsepower Electric nlet and Outlet Diameter IN NPT Cord Length 5 FT 2 IN JTS 441 Unpacking When unpacking make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at 1 800 444 3353 as soon as possible Page 4 For technical questions please call 1 800 444 3353 WARNING This is NOT a submersible pump Do not immerse in water Pipe Connection The Pump uses 1 NPT piping sold separately Purchase the necessary length of pipe including any needed fittings and bends Mount the Pump as close to the source of water as possible and within the range of the rated Suction Lift The connections must be airtight Wrap all threaded connections with PTFE tape sold separately Cover 25 y r Outlet Priming Plug 23 Pump Body 22 1 Remove the Inlet and Outlet covers 25 from the Pump 2 Attach the water source to the Inlet using appropriate methods The Inlet hose or pipe must be collap
7. ed for use in swimming pool or marine areas N Use only with clear water Do not use with flammable liquids such as gasoline chemicals or and corrosive liquids a Risk of electric shock This pump is supplied with a grounding conductor and grounding type attachment plug To reduce the risk of electric shock connect only to a properly grounded grounding type receptacle If there is danger of flooding the electrical connections must be taken to higher ground on DO NOT IMMERSE IN WATER This is nota submersible pump Use indoors only o gt Always lock up pumps and keep out of reach of children a Wear ANSI approved safety goggles during installation Oo DISCONNECT POWER Unplug when not in use before servicing and when changing accessories 9 CHECK DAMAGED PARTS Before using any pump check for alignment and binding of moving parts any broken parts or mounting fixtures and any other condition that may affect proper operation Any part that is damaged should be properly repaired or replaced by a qualified technician 10 REPLACEMENT PARTS AND ACCESSORIES When servicing use only identical replacement parts Use of any other parts will void the warranty Only use accessories intended for use with this pump Approved accessories are available from Harbor Freight Tools 11 The pump must be protected from frost Page 2 For technical questions please call 1 800 444 3353 The pump mus
8. ement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 PAUIrIOn Y DROS IAR 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 Page 8 For technical questions please call 1 800 444 3353 SKU 68421
9. orroded pipes Piping size too small Not enough water supplied to Pump Low Voltage 4 Check that cord is plugged in Check power at outlet If outlet is unpowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads Have fuse replaced by a qualified service technician Have serviced by a qualified service technician Re prime according to directions Clean filter Open discharge valve Re pipe using pipe of the same size as the Pump inlet and outlet ports Have Impeller cleaned by qualified service technician Thaw pipes Check for damage before using pump Replace pipes Re pipe using pipe of the same size as the Pump inlet and outlet ports Enlarge inlet pipe Check well pump system Check that outlet is 120V Excessive noise Internal damage or wear Carbon Have technician service tool or rattling brushes or bearings for example Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power supply before service Page 6 POWER CABLE PRRESSURE SWITCH TERMINAL CAPACITOR MOTOR OT HH w Ro rR For technical questions please call 1 800 444 3353 SKU 68421 Parts List and Diagram Description _ 4 RearCover _ 1 5 SpringPlate 1 6
10. se proof to properly withstand the suction force 3 Install a foot valve and filter Sold separately at the bottom of the inlet 4 Attach the outlet connection to the Outlet A Y fitting with dual valves sold separately is helpful for priming the pump see next section SKU 68421 5 If you operate the Pump and no water comes out Operation shut the Pump off IMMEDIATELY Check the pipes for air tightness Check also that the bottom of the Inlet pipe is underneath the surface of the water AWARNIN eiie and a foot valve is properly installed After the pump is running properly the priming 42 is properly closed and sealed before priming or operation Note A foot valve on the inlet connection is critical to help prevent the pump from losing prime 4 If you will not be using the Pump for an extended Note Check that the water source and piping are clear of period of time drain the Pump Body 22 First sand dirt and debris disconnect both the suction and outlet lines then tip the pump so that all the water is drained from the pump cavity 2 If the Pump sits idle for a period of 5 days or more it should be unplugged and rotated with a screwdriver through the middle hole of the fan cover through several revolutions to prevent it from taking a permanent set Bucket full of clean 3 If you use the Pump only occasionally when you are done pumping replace the Inlet and Outlet covers to pro
11. t be protected from running dry Do not run the pump with the outlet closed or blocked The connections may burst due to excessive pressure WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq SKU 68421 6 Grounding Instructions AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION READ AND FOLLOW THESE INSTRUCTIONS Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Grounding Pin 125 V 3 Prong Plug and Outlet for up to 125 V and up to 15 A 1 Tools marked with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock See 3 Prong Plug and Outlet 2
12. tect the unit with one valve for each outlet Foot Valve E 1 Connect a bucket full of at least 3 gallons of water to one side of the Y fitting using a hose as shown above If available a continuous water supply such as a spigot may be used instead The bucket must be positioned higher than the pump s outlet 2 Close the valve on the outlet side of the Y fitting and open the valve on the priming side of the Y fitting 3 Remove the Priming Plug 23 and wait until water starts coming out of the Priming Plug Replace the Priming Plug and tighten securely 4 To start the pump a Open the valve on outlet side of the Y fitting b Make sure your hands are dry c Plug in the pump d Close the valve on the priming side of the Y fitting CAUTION Do not run the Pump Dry Turn off the Pump IMMEDIATELY if water stops coming out the Outlet SKU 68421 For technical questions please call 1 800 444 3353 Page 5 Troubleshooting Possible Causes Likely Solutions Motor will not start Motor runs but water isn t pumping Pump does not deliver water at full capacity l Cord not connected 2 No power at outlet Fuse is blown or breaker tripped Internal damage or wear Carbon brushes or switch for example 1 Improper priming 4 Clogged filter at end of intake connections Discharge valve closed Pipe size too small Impeller plugged Pipes frozen C
Download Pdf Manuals
Related Search