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Harbor Freight Tools 37412 User's Manual

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1. T I 0 EFEzoM 17 CHICAGO Adeli Power Tools CORDLESS 18V CIRCULAR SAW KIT leje 37412 ASSEMBLY and OPERATING INSTRUCTIONS 3491 Mission Oaks Blvd Camarillo CA 93011 Copyright 1997 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions and replacement parts please call 1 800 444 3353 37412 p65 1 10 7 03 11 55 AM T TT 0 37412 p65 Specifications ITEM DESCRIPTION 3000 RPM 200 watts Blada Dianietar 5 3 8 inches hex key included for blade removal At 90 1 1 2 inches at 45 1 1 4 inches Angle settings 0 to 50 in 10 degree Cutting Depths and Angles increments spindle 3 8 inch 18 volts 1 3 amps one hour 500 MA quick Battery charger with adapter Note As battery is recharged many times it will maximize strength Off On and safety lock Weight 7 5 Lbs Save This Manual You will need the manual for the safety warnings and precautions assembly instructions operating and maintenance procedures parts list and diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep the manual and invoice in a safe and dry place for future reference Safety Warnings and Precautions WARNING When using tool basic safety precautions should always be fo
2. 5 z 5 10 7 03 11 56 AM O T TT 8 EFEEMSMM 17 Assembly Drawing SKU 37412 Page 9 37412 p65 9 10 7 03 11 56 AM
3. 50 down while observing the amount of saw blade exposed under base plate Tight knob 43 SKU 37412 Page 5 Rev 09 98 REV 05 02 37412 p65 5 10 7 03 11 56 AM O T TT 37412 p65 Knob 43 not visible Battery 14 Guard 9 Exhaust Hole Movable Guard 8 Base 50 Nut Bold 1 Washer 2 Prepare Material Before Cutting Safe Button 45 Switch Button 47 Stop Button 17 not visible Hex Key 48 Angle Plate 53 1 Support large panels to minimize risk of blade pinching and saw kickback 2 Use a rip fence or secured straight edge guide when ripping material 3 Securely clamp material to be cut to work bench 4 Make sure saw does not cut into supports or workbench 5 Use the appropriate type of blade for the material you are cutting SKU 37412 Page 6 Ka 10 7 03 11 56 AM 37412 p65 Cutting Warning this tool can cause serious injury if not used properly Read this entire manual before using Verify that saw blade is securely tightened and both angle and height adjustment knobs are tight 1 Secure rip fence or straight edge to the material to guide the saw on a straight path 2 Place the saw base 450 on material to be cut Align the front notch right edge aligns with saw blade on the cut line 3 Pull the rear lock switch safe button 45 back with the middle finger and squeeze the switch b
4. erial to be cut before turning on saw Battery should have a full charge before using saw Refer to illustrations that follow Remove battery before making any adjustments Warning Do not hold tool by the handle while making adjustments as your fingers may touch the Switch and Safe buttons and start the saw Installing Cutting Blade 1 Remove battery 2 Press on the stop button 17 located on top of the saw to keep the saw blade from moving while turning the nut bolt Using the hex key 48 loosen and remove nut bolt 1 and washer 2 Rotate movable guard 8 clockwise to allow entry of blade 5 Insert saw blade through the base with teeth facing forward and up until the center holes of the saw blade and motor adapter 5 align Notice the arrow on the movable guard and the arrow on the saw blade they should be pointing in the same direction 6 Replace washer 2 and nut bolt 1 Tighten with hex key 48 while pressing on the stop button 17 Verify stop button is in the up unlocked position 7 Replace key to its storage hole in the housing of the saw Adjusting The Saw Prior to Cutting 1 To adjust the angle of blade up to 50 loosen knob 57 and move base plate 50 down observing the degrees indicated on the angle plate 53 Tighten knob 57 See illustration on next page 2 To adjust the depth of the cut loosen knob 43 not visible located behind motor housing and move base plate
5. llowed to reduce the risk of personal injury and damage to equipment Read all instructions before using this tool 1 Keep work area clean Cluttered areas invite injuries 2 Observe work area conditions Do not use machines or power tools in damp or wet locations Don t expose to rain Keep work area well lighted Do not use electrically powered tools in the presence of flammable gases or liquids 3 Keep children away Children must never be allowed in the work area Do not let them handle machines tools or extensions cords 4 Store idle equipment When not in use tools must be stored in a dry location to inhibit rust Always lock up tools and keep out of reach of children 5 Do not force tool It will do the job better and more safely at the rate for which it was intended Do not use inappropriate attachments in an attempt to exceed the tool capacity 6 Use the right tool for the job Do not attempt to force a small tool or attachment to do the work of a larger industrial tool Do not use a tool for a purpose for which it was not intended 7 Disconnect power Unplug charger when not in use SKU 37412 Page 2 2 10 7 03 11 56 AM mmo TT 8 37412 p65 10 11 12 13 14 15 16 17 18 19 20 21 Dress properly Do not wear loose clothing or jewelry as they can be caught in moving parts Protective electrically nonconductive clothes and nonskid footwear are recommended when worki
6. ng Wear restrictive hair covering to contain long hair Use eye and ear protection Always wear ANSI approved impact safety goggles Wear a full face shield if you are producing metal filings or wood chips Wear an ANSI approved dust mask or respirator when working around metal wood and chemical dusts and mists Do not overreach Keep proper footing and balance at all times Do not reach over or across running machines Maintain tools with care Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing accessories Inspect tool cords periodically and if damaged have them repaired by an authorized technician The handles must be kept clean dry and free from oil and grease at all times Remove adjusting keys and wrenches Check that keys and adjusting wrenches are removed from the tool or machine work surface before plugging it in Avoid unintentional starting Be sure the switch is in the Off position when not in use and before plugging in Do not carry any tool with your finger on the trigger whether it is plugged in or not Stay alert Watch what you are doing use common sense Do not operate any tool when you are tired Check for damaged parts Before using any tool any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment and binding of moving parts any broken parts or mounting fi
7. sing Part numbers below refer to Parts List on page 8 Charging room temperature 50 F 104 F 1 Insert the Battery 14 into the black Charger Base The Battery will only insert one way 2 Plug the Charger Base into a wall socket Note The Charger Base has an ON red light an OFF green light and a SET button 3 When the Charger Base is plugged into a wall socket the GREEN light will go on This shows that all circuitry is working properly and the Charger Base is ready to charge 4 Press the SET button to start the charge The red light will go on and will continue to be on while the Battery is charging The Battery will charge in approximately 1 1 2 hours When the RED light goes off the Battery charge is complete 5 After charging unplug the Charger Base from the wall socket 6 Remove the Battery from the Charger Base and insert the Battery into the base of the tool Note The operation time of a new battery will ramp up as it is properly used and recharged It will take about 5 cycles before the battery is at maximum efficiency Warning If two or more batteries are to be charged allow the Charging Base time to cool down between charges SKU 37412 Page 4 Rev 09 98 REV 10 03 4 10 7 03 11 56 AM oe Sh 6B O T TT 8 EPEE TI Warning Never charge more than 2 hours continuously Chargers should not be left plugged in or charging for more than 2 hours Operation Install saw blade Prepare and secure the mat
8. utton 47 with the index finger Do this before the saw blade touches the material 4 With the saw at full speed move the saw slowly forward to complete the cut When the cut in complete release the power switch button 47 Do not set the saw down until the blade stops turning Maintenance 1 Before remounting the saw blade remove all sawdust that has accumulated around the guard 9 nut bolt 1 and washer 2 2 Regularly inspect all mounting screws and knobs to ensure that they are properly tightened Keep saw blades clean and sharp Sharp blades minimize stalling and kickback Keep guards in good working order Keep motor air vent clean of dust and debris Vacuum periodically oO pr oe If the tool is not operating normally making unusual noises or appears defective stop using it immediately and get it repaired 7 Clean tool with a damp cloth and light detergent Do not use solvents as they can damage and crack the plastic parts SKU 37412 Page 7 7 10 7 03 11 56 AM 37412 p65 mema Description Gy Nut Bolt 2 Washer Saw Blade not included Stud Screw M3 8 Ce fese o y e vosen e eaaeo Torgue Force Spring Right Case Battery TYD B114 Battery Clip Copper Wire blue 2 2 2 2 2 12 13 14 15 16 17 18 19 0 21 22 23 4 5 6 7 28 SKU 37412 Page 8 Ka ay 2 7 s 7 s s i 5 7 i s 5 2 5 z 5 z s 5 i c
9. ver discharge a battery by using the tool even after tool performance is decreasing Never attempt to discharge a tool s battery by continuing to pull the tool trigger When tool performance begins to diminish stop the tool re charge the battery and use the fresh battery for optimal performance Battery Precautions Read all instructions and warnings on the battery before charging the battery To avoid accidents charge the supplied battery only Do not use a different charger with this battery Do not expose the battery to rain or wet conditions To avoid damage of cable and plug never pull the cable to disconnect the charger Do not use the charger if the cable or plug are damaged Repairs should be carried out by experts only Do not touch the battery poles with any conductive source Do not store the battery in a box with other metal objects oO 0 N a R N Ni Cd Battery must be recycled or disposed of properly Do not throw the battery in a fire Unpacking When unpacking check to make sure the following parts are included If any parts are missing or broken please call Harbor Freight Tools at the number on the cover of this manual If any part of the machine is missing or broken please call Harbor Freight Tools at the number on the front cover as soon as possible Note Cutting blade and rip fence sold separately Charging Battery The Battery does not come charged from the factory Charge before u
10. xtures and any other condition that may affect proper operation Any part that is damaged should be properly repaired or replaced by a qualified technician Do not use the tool if any switch does not turn On and Off properly Replacement parts and accessories When servicing use only identical replacement parts Use of any other parts will void the warranty Only use accessories intended for use with this tool Approved accessories are available from Harbor Freight Tools Do not operate tool if under the influence of alcohol or drugs Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs If there is any doubt do not operate the tool Secure work Use clamps or a vise to hold work Do not use hands to secure Never touch moving parts Never place your hands fingers or other body parts near the tool s moving parts Never operate without all guards in place Do not disable blade guard when cutting Guard against kickback Kickback occurs when the saw stalls and is driven backwards toward the operator When this happens release switch immediately SKU 37412 Page 3 3 10 7 03 11 56 AM O T TT 8 37412 p65 Note Always switch to a fresh battery when tool performance begins to diminish Severe heat is most destructive to a battery the more heat generated the faster the battery loses power A battery that gets too hot can be permanently damaged Never o

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