Harbor Freight Tools 34434 User's Manual
Contents
1. CENTRAL MACHINERY 6 1 8 JOINTER PLANER OPERATING INSTRUCTIONS Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 1996 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 REV 11h Max planing width 6 1 8 Max planing depth 1 8 Cutting Rate 16 000 32 000 CPM Table size 6 1 8 x 28 Tool weight 26 3 4 lbs Motor 1 3 4 HP 1200 watts input 10 000 21 000 RPM no load speed 8000 16 000 RPM under load 115V 60 Hz SAVE THIS MANUAL You will need this manual for the safety instructions assembly instructions operating procedures parts list and warranty Put them in a safe dry place for future reference IMPORTANT SAFETY INSTRUCTIONS WARNING When using electric tools machines or equipment basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury2. Have cord replaced by a qualified technician e Have switch replaced by a qualified technician Contact Harbor Freight Tools for servicing e Replace belt a Adjust for more cutting depth e Replace belt e Apply less pressure e Use on isolated circuit Check for adequate amp rating Install proper fuses breakers for circuit Rough fuzzy grain Blade setting too deep Reduce setting High moisture content es Dry wood before planing e Grain is torn e Blade setting too deep e Reduce cutting depth Dull cutter blades e Replace PARTS LIST No Description No Description 1 Cord Clamp 13 Collar 2 Strain Relief 14 M4x 16 Tapping Screw 3 Cord 15 Speed Control Dial 4 Cord Holder 16 M x 10 Screw 5 M5 x 12 Tapping Screw 17 LD Label 6 Nylon Clip 18 Specifications Plate 7 Speed Control Circuit 19 M5x25 Pan Screw 8 M4 x 12 Tapping Screw 20 MS5x 30 Pan Screw 9 Washer 21 Washer 10 Base Screen 22 Base 11 Switch 23 Rubber Foot 12 Felt Washer 24 M3 x 6 Pan Screw For technical questions please call 1 800 444 3353 Page 8 Na Deseriplion No Descripflon 28 3x 10 Spring Fin BBs Cutter Head Assembly 6 Spring 53 1 Mix 17 Adjustment Screw 27 Blade Guard Shaft 58 2 Cutter Block 28 Drive Helt 5E 3 Blade Holder 29s Belt Cover Sad Blade 20 Speed Settings Label PES M x17 Hex Head Bolt Al Fence Shaft A zg Maz 20 Tapping Screw 32 E2 Retaining Ring GI M5 x 16 Phillips Serew 33 Spring 61 Interior Blade Cov
3. price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 e 800 444 3353 REV 11h SKU 34434 For technical questions please call 1 800 444 3353 Page 14
4. working order JOINTER PLANER SAFETY PRECAUTIONS 1 Never perform jointing or planing with cutter block assembly or drive guard removed 2 Never make jointing or planing cuts deeper than 1 8 3 Always use push blocks when jointing or planing material 4 Make sure workpiece is free from nails and any other foreign object which could break or otherwise damage the blade SKU 34434 For technical questions please call 1 800 444 3353 Page 3 5 Make sure blade is properly attached as described in the operating instructions before plug ging in 6 Be careful not to cut your hand on the blade when installing or removing the blade 7 Never put your finger into the chip exhaust outlet 8 Turn switch on and allow the blade to reach full speed before using 9 Do not perform jointing operations on stock shorter than 8 1 8 narrower than 3 4 or less than 1 4 thick 10 Do not perform planing operations on material shorter than 8 1 8 narrower Lhan 3 4 wider than 6 1 8 or thinner than 1 2 11 Feed the work into a blade or cutter against its rotation only 12 Never start the machine under load Allow machine to reach full speed before engaging stock to the cutter 13 This tool is intended for residential use only 14 Make sure stock is supported at all times during operation Use a roller stand with larger pieces if necessary 15 Maintain control of workpiece at all times Never allow stock to rest on moving cutter with
5. yank it to disconnect it from receptacle Do not move bench mounted or floor standing machines with the power cord REV 07h SKU 34434 For technical questions please call 1 800 444 3353 Page 2 in the outlet Keep cord away from heat oil and sharp edges 10 DON T OVERREACH Keep proper footing and balance at all times Do not reach over or across machines which are running 11 MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing accessories Inspect tool cords periodically and if damaged have them repaired by an authorized service facility Keep handles dry clean and free from oil and grease 12 DISCONNECT POWER When not in use before servicing and when changing accessories such as blades bits and cutters Never leave tool until it comes to a complete stop 13 REMOVE ADJUSTING KEYS AND WRENCHES Make it a habit to check that keys and adjust ing wrenches are removed from the tool or machine work surface before plugging it in 14 AVOID UNINTENTIONAL STARTING Be sure the switch is in the OFF position when not in use 15 OUTDOOR EXTENSION CORDS When the equipment is operated outdoors use only exten sion cords intended for outside use 16 STAY ALERT Watch what you are doing use common sense Don t opcrate any tool when you are tired 17 CHECK DAMAGED PARTS Before using any tool any part that is damaged should be carefully checked to d
6. IN THE TOOL Using a power source with voltage 115V less than the nameplate rating 230V is harmful to the motor SKU 34434 For technical questions please call 1 800 444 3353 Page 4 UNPACKING When unpacking make sure the following accessories are included blade adjustment gauge T wrench screwdriver dust collection outlet push block and fence angle gauge INSTALLATION 1 The Jointer Planer should be installed permanently to a sturdy workbench for best results Each corner of the base should be fixed securely to the surface by using bolts nuts and washers 2 If you wish your Jointer Planer to be portable the following mounting instructions should be followed Use a solid piece of wood not particle board with a minimum thickness 3 4 This base must also be at least 36 L x 20 W Bolt the Jointer Planer to the base with bolts nuts and washers When using the machine clamp it firmly to a stable and secure location for best results WARNING CHECK BLADE SETTING AND TIGHTNESS BEFORE INITIAL USE ADJUSTMENTS amp OPERATIONS Cutting Depth Adjustment CAUTION Turn the machine off unplug and wait until blades reach a complete stop before adjusting the cutting depth 1 To decrease the cutting depth turn the depth control knob 67 clockwise this will raise the infeed table To increase the cutting depth turn the dial counter clockwise CAUTION Never adjust the cutting depth so that it exceeds 1 8 2 To c
7. OMOd A EP Cane a S Q o Jajsnipy poeds SKU 34434 For technical questions please call 1 800 444 3353 Page 13 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you This warranty is expressly in lieu of all other warranties express or implied including the warranties of merchantability and fitness To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase
8. READ ALL INSTRUCTIONS BEFORE USING THIS TOOL 1 KEEP WORK AREA CLEAN Cluttered areas invite injuries 2 CONSIDER WORK AREA CONDITIONS Don t use machines or power tools in damp wet or poorly lit locations Don t expose to rain Keep work area well lit Don t use tools in the presence of flammable gases or liquids 3 KEEP CHILDREN AWAY All children should be kept away from the work area Don t let them handle machines tools or extension cords 4 STORE IDLE EQUIPMENT When not in use tools should be stored in a dry location to inhibit rust and locked up If possible also store in an area out of reach of children 5 DON T FORCE THE MACHINE OR TOOL It will do the job better and more safely at the rate for which it was intended 6 USE THE RIGHT TOOL Don t force a small tool or attachment to do the work of a larger industrial tool Don t use a tool for purpose for which it was not intended 7 DRESS PROPERLY Don t wear loose clothing or jewelry They can be caught in moving parts Protective non electrically conductive gloves and non skid footwear are recommended when working Wear protective hair covering to contain long hair preventing it from getting caught in machinery 8 USE SAFETY EQUIPMENT Wear ANSI approved safety goggles hearing protection and a NIOSH approved dust mask respirator under a full face shield during set up service and use 9 DON T ABUSE THE POWER CORD Never carry a tool by its cord Do not
9. ding on these conditions The If there is no CPM indicator for a particular material width depth selection do not cut under those settings You must engage in more than one pass to achieve the desired results Examples 1 If you have 6 wide piece of plastic material from which you wish to plane 1 16 you must first set you CPM at 24 000 Then you must make four 1 64 from one side and then four from the other side 2 If you wish to plane off 1 16 of 6 wide hardwood you must make two passes at 1 32 with the speed selection dial set at 32 000 CPM Your dial has five indications A 16 000 CPM B 20 000 CPM C 24 000 CPM D 28 000 CPM E 32 000 CPM These values represent CPM under load manna eroan wesen Lac Laser SEH epes e000 10000 Las Lan saoo amora 20000 20000 zaoo 20000 s200 __ feawtoaver am Las Lamae saa _ woe O eo Lee SECH ECH 4 to 6 1 8 32 000 SKU 34434 For technical questions please call 1 800 444 3353 Page 6 Feeding Stock CAUTION You should always use the push blocks with every operation You must use the push blocks when working with stock that is less than 3 wide or thick CAUTION Never feed with your hand on the end of the stock Serious injury may result 1 Always hold your stock firmly against the fence 2 Always feed at an even rate along the entire length Hesitations or stops will result in marred and uneven finishes Do not feed too fast 3 Apply even pressur
10. e Start feeding with your left hand forward and your right a couple inches behind As your right hand passes over the blades move your left hand behind the right Continue shifting in this fashion until all of your stock has been planed Bevel Planing 1 Set the fence to the desired angle 2 Move the fence in or out along the table to accommodate the desired planing width 3 Plane along the edge of the stock Make sure you are pushing the sock firmly against the fence MAINTENANCE V Belt Replacement 1 Remove the Jointer Planer from the wooden base 2 Remove the belt cover 29 3 Turn the machine over Remove the base screen 10 by unscrewing the six M4 x 12 screws 8 4 Remove the base 22 by removing the eight M5 x 30 screws 20 When lifting the base off be careful not to loosen any of the attached wires 5 Remove the V belt by simultaneously turning and pulling outward on it 6 Install the new V belt by simultaneously turning and pushing inward on it 7 Reattach the base screen and belt cover Reattach the Jointer Planer to the wooden base Brush replacement 1 Follow steps 1 4 as described in V Belt Replacement above 2 Remove the two brush caps 57 8 and remove the brushes 57 7 If they are worn past the indicator line they must be replaced 3 When installing the new brushes guide the spring into the holder 57 6 and hold it in until the cap is in position 4 Reattach the base screen and belt cov
11. er AN Lack Cover 62 Trust Outlet 33 Blade Caution Label 63 M6 x 20 Hex Head Dolt Ab Lock Fin 64 M6 Spring 37 Fence Shaft R ER Me Washer 28 x 25 Spring Pin 66 316 Spring Pin Km Fence Kanab amp T Depth Contre Kook A Washer 64 Ma Hex Nut A1 Blade Guard e Spacer A7 M6 x 30 Pun Screw re Washer 44 Guard Caution Label 71 6201LL8 Ball Beanng 44 Fence 45 Auxiliary Blade Guard ZA Fulley 46 Lock Bult E 74 Outfeed Table a7 Guide Plate B 75 Block Ring d M6 x 12 Fan Screw H amp 3200LL6 Rall Bearing 49 Guide Plate A 77 Infeed Table D Washer TH bld x 8 Pan Screw 31 Lock Bolt A T9 Dust Deflector aa Fence Angle Adjustment Lever S0 Ourtfeed Table Shoe a3 Washer i al M4416 Flat Screw 54 M4 x 10 Tapping Screw 55 Aco U te Guard Bracket D Mir H Tapping Screw oF Mator Assembly 27 1 MS 60 Tapping Screw af 2 Coil 27 3 6200LLB Ball Bearing 37 4 Motor Housing DCS M 14 Tapping Screw 7 6 Brush Holder 37 7 Carbon Brush 57 4 Brush Cap a7 4 Armature Assembly 57 10 201LLG Bail Bearing 23 11 Motor Cover 57 12 Pulley 57 14 Mx 55 Tapping Screw REV 06 01 SKU 34434 For technical questions please call 1 800 444 3353 Page 9 Page 10 For technical questions please call 1 800 444 3353 SKU 34434 Page 11 For technical questions please call 1 800 444 3353 SKU 34434 REV 06 01 SKU 34434 For technical questions please call 1 800 444 3353 Page 12 Wiring Diagram p109 J
12. er Reattach the Jointer Planer to the wooden base Fence Angle Adjustment Lever 52 adjustment If one of the Fence Angle Adjustment Levers 52 contacts the Fence 44 while tightening preventing it from fully tightening perform the following steps 1 Loosen the Tapping Screw 54 enough so that the Fence Angle Adjustment Lever can turn without turning the Lock Bolt 46 51 2 Turn the Fence Angle Adjustment Lever until it has enough room to travel to allow proper operation 3 Make sure the Fence Angle Adjustment Lever 52 is pressed against the Lock Bolt 46 51 snugly Tighten the Tapping Screw 54 securely Test the fence for proper operation a oan SKU 34434 For technical questions please call 1 800 444 3353 Page 7 SKU 34434 TROUBLE SHOOTING Problem Probable Cause es Planer will not start e Not plugged in e Fuse or circuit blown Socket does not function e Worn brushes Damaged cord or plug e Switch not functioning e Motor not working e Planer starts but cutter head does not move a Planer starts and cutter head moves but wood is uncut e Operation interrupted e Worn or broken belt a Blade not extended far enough e Belt worn and slipping e Forcing unit e Overloaded circuit Solution e Plug in e Replace fuse or reset circuit e Test socket with current tester or trying another tool in socket If socket doesn t work have it replaced by a qualified electrician e Replace brushes
13. etermine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and other conditions that may affect its operation Any part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in the instruction manual Have defective switches replaced by an authorized service center Don t use the tool if switch does not turn on and off properly 18 GUARD AGAINST ELECTRIC SHOCK Prevent body contact with grounded surfaces pipes radiators ranges and refrigerator enclosures 19 REPLACEMENT PARTS When servicing use only identical replacement parts 20 DO NOT OPERATE TOOL IF UNDER THE INFLUENCE OF ALCOHOL OR DRUGS Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs If there is any doubt do not operate machine 21 USE RECOMMENDED ACCESSORIES Consult owner s manual for recommended accessories Using improper accessories may increase the risk of injury 22 NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or the blade is accidentally touched 23 KEEP GUARDS IN PLACE AND IN WORKING ORDER Never operate machine unless all guards are functioning properly 24 NEVER USE A TOOL IF ITS COVER OR ANY BOLTS ARE MISSING If the cover or bolts have been removed replace them prior to use Maintain all parts in good
14. heck your cutting depth adjustment first put the depth adjustment gauge plate on the outfeed table and allow it to hang over the infeed table Use a ruler with the proper graduations and measure from the bottom of the gauge to the top of the outfeed table This will indicate your cutting depth Fence Adjustment 1 To adjust angle your fence angle 0 45 loosen both fence angle adjustment levers 52 Adjust to desired angle to according to the scale and tighten both levers 2 To adjust the position of the fence on the table loosen both fence adjustment knobs 39 Adjust to desired position and then tighten This should be done when you desire only a certain section of the board to be planed or jointed 3 When you have completed adjusting the fence be certain that the auxiliary blade guard 45 is over the cutter head assembly Replacing and Adjusting Blade CAUTION Turn the machine off unplug and wait until blades reach a complete stop before adjusting the cutting depth NOTE Both blades must be replaced simultaneously or else the balance will be affected 1 Loosen the two screws 54 holding the belt cover 29 on and remove it 2 To fix the cutter head assembly 58 in place pull the U shaped lock pin 36 out and reposition it in the upper hole on the back of the machine See associated label on the back of the Jointer Planer Rotate the drive belt 28 by hand until assembly clicks into place A small hole
15. is provided in the pulley 73 which will accept a probe for easier turning REV 12 06 SKU 34434 For technical questions please call 1 800 444 3353 Page 5 3 Prop the blade guard 41 open A Remove the four bolts 58 5 and the blade holder 58 3 The blade 58 4 can now be removed from cutter head assembly 5 After mounting a new blade on the assembly slightly tighten the four bolts just enough that the blade does not move 6 Move the infeed table up to its highest position It should be level with the outfeed table 7 Place the blade adjustment gauge on the outfeed and infeed tables 8 The blade adjustment gauge should barely touch the edge of the blade when at its highest position Adjust the blade s position in the holder as necessary using the blade adjustment screws 58 1 Be extremely careful to turn both screws an identical amount otherwise the accuracy of your machine will be affected 9 Tighten the four bolts to secure the blade holder 10 Repeat steps 4 9 for the other blade 11 When you ve completed replacing adjusting both blades close the blade guard and replace the belt cover 12 MAKE SURE TO MOVE THE LOCK PIN BACK TO THE RELEASED POSITION WHEN FIN ISHED Speed Adjustment Your Jointer Planer variable speed adjustment is used to obtain the best results depending upon three conditions 1 Type of material 2 Width of cut 3 Depth of cut The chart below shows what speed to set your machine at depen
16. out holding on to it 16 Do not attempt to perform an operation with which you are unfamiliar Re read the appropri ate operating procedures so that you completely understand the use of hold down push blocks jigs fixtures stops and any other information pertaining the operation GROUNDING INSTRUCTIONS 1 This machine has a three prong plug the third round prong being the ground Plug the machine s cord only into a three prong receptacle Don t attempt to defeat the protection the ground wire provides by cutting off the round prong 2 If a three prong receptacle is not available you may use an adapter but you must then connect the green ear on the adapter to the outlet Unscrew the center screw of the outlet cover and put the screw through the green ear Plug the two prongs into the outlet and replace the screw in the outlet Now plug the machine into the adapter VOLTAGE WARNING Before connecting the tool to a power source receptacle outlet etc be sure the voltage supplied is about the same as that specified on the nameplate of the tool If one says 120V and the other says 115V then there will be no complications Never Lry Lo plug a 115V tool into a 230V outlet or the other way around The plug and outlet have completely different shapes This is because a power source with a voltage greater than that specified on the tool can result in a SERIOUS INJURY to the user as well as damage to the tool If in doubt DO NOT PLUG
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