Harbor Freight Tools 420cc Product manual
Contents
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19. Page 10 For technical questions please call 1 888 866 5797 ITEM 69784 9 When the Gas Engine is started and running the compressor Pump starts compressing air into the Air Tank Open the in line Shutoff Valve and adjust the Pressure Regulator sold separately so that the air output is enough to properly power the tool but the output will not exceed the tool s maximum air pressure at any time Turn the knob clockwise to increase the pressure and counterclockwise to decrease pressure Adjust the pressure gradually while checking the air output gauge to set the pressure IMPORTANT Allow the engine to run for five minutes with no load after each start up so that the engine can stabilize Maintenance Break in Period Breaking in the engine will help to ensure proper equipment and engine operation The maintenance break in period will last about 20 hours of use After this period change the engine oil Under normal operating conditions subsequent maintenance follows the schedule explained in the MAINTENANCE AND SERVICING section Note When maximum tank pressure is reached the compressor automatically disengages and the engine RPM drops down to idle speed The engine remains at idle until Air Tank pressure falls to a preset level The Gas Engine will then accelerate and air pressure once again begins to build up in the Air Tank Note As long as the engine is running the operation of the Air Compressor is automatic controll
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25. ITEM 69784 For technical questions please call 1 888 866 5797 Page 8 Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Using the Compressor Inspect Compressor engine pump and equipment looking for damaged loose and missing parts before set up and starting If any problems are found do not use equipment until fixed properly Note At the beginning of the day s first use of the Air Compressor check for air leaks by applying soapy water to connections while the Air Compressor is pumping and after pressure cut out Look for air bubbles If air bubbles are present at connections tighten connections Do not use the air compressor unless all connections are air tight The extra air leaking out will cause the compressor to operate too often increasing wear on the compressor Before starting the Compressor a Follow the Set Up Instructions in the equipment manual to prepare the equipment A Follow the Set Up Instructions in the Engine manual to prepare the engine Inspect all components of the setup Make sure all nuts and bolts are tight Fill the Engine with the proper amount and type of both fuel and oil Fill the Compressor Pump with compressor oil following the Maintenance Instructions in this manual To Start and Use the Compressor 1 Close the Drain Valve 137 by turning the lever up s
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34. during use ITEM 69784 11 12 13 14 15 16 17 18 19 20 21 22 For technical questions please call 1 888 866 5797 People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to a heart pacemaker could cause pacemaker interference or pacemaker failure Caution is necessary when near the engine s magneto or recoil starter SAFETY Use only accessories that are recommended by Harbor Freight Tools for your model Accessories that may be suitable for one piece of equipment may become hazardous when used on another piece of equipment Do not operate in explosive atmospheres such as in the presence of flammable liquids gases or dust Gasoline powered engines may ignite the dust or fumes Stay alert watch what you are doing and use common sense when operating this piece of equipment Do not use this piece of equipment while tired or under the influence of drugs alcohol or medication Do not overreach Keep proper footing and balance at all times This enables better control of the equipment in unexpected situations Dress properly Do not wear loose clothing or jewelry Keep hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Parts especially exhaust system components get very hot during use Stay clear of hot parts Do not cover the engine or equipment durin
35. eJaueu ep opulo ezeqeo Jejsnfe ejqisod sa OU IS ezeqeo e ejsn y SeosoJ ep esed opuezi nn e erana o ejsn y sezald se soejdusa Jas ep A ouJejul ousiuesau enb opeoyijeo ooiu29 un e eyeoe opuez1pn sej enbuqn opioe qejseeJd ezueoje e opueno ou sos sdwo 3 epualouy opueuorouny eA pepiun e opueno ejeJero 1 2 ep sajue e 164 999 999 se2oiu29 seyunBoud IS e uoioejedoJ oonsouBeip op anb 29 epes op souorioneoaJd sej sepo ueuned sesos se sejun seq ep Se nA EA sej AeH eun AeH ue ugjsid ap opiBuujseJ uoisiupe pepijeo efeq selo seeuo
36. retest tension If either belt is too long to be properly tensioned both belts must be replaced 4 If either belt deflects too little loosen belts by 2 Press on the center of the longest span on each belt loosening the Bolts on the Bottom Plate and moving with moderate finger pressure 4 4 5 Ib the engine towards the other pulley slightly by Then measure the deflection distance turning the Nut 116 on the Threaded Rod 119 the distance that the belt moved Secure engine mounting bolts and retest tension The belt should deflect anywhere from 112 to 1 5 Before use replace belt cover Engine Basel Threaded Rod 119 A Bottom Plate 115 gt 2 m gt 2 m Page 14 For technical questions please call 1 888 866 5797 ITEM 69784 Troubleshooting Possible Causes Likely Solutions Engine will not start Note See engine manual for engine specific issues Compressor overheats Severe air leakage Unit stalls Excessive noise Oil in the discharge air Low discharge pressure A Follow all safety precautions whenever diagnosing or servicing the equipment or engine ITEM 69784 COMPRESSOR SPECIFIC 1 Pilot Valve closed 2 Tank already pressurized Incorrect lubrication or not enough lubrication Worn parts Poor air outlet seal Loose cylinder cylinder head Damaged valve or housing Dirty worn or damaged valve Low engine idl
37. the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state CENTRALPNEUMATIC 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797 uio23uBia4J10qJeuMMM 1618 998 888 L 106 VO 6009 Od SHO UOISSIIN Sopejse ugen enb Jeue epend usiquej A e enueJeb ejs3 ojonpoud OJAUS ap sojsoo soj ep eJeqep pajsn esanu ep es ou anb ep opensa 0j29jep a enb o ejsixe ou enb IS oJed ueJjeuoo sopejedal sojyonpoud so ep ojAue ep so ozejduieaJ un A sowepod ou is eJdujoo ep 1eJ69jureJ Jod o e ojonpoud soujeJinynsns o soujeJeJedaJ uoiooedsuir IS ns ep eun ep e ep ejueqouduuoo a ejeqep ojnome uoo eyodsuej ep 501526 soj uoo ezeid o ojonpoud
38. Acoplador Proporciona una conexi n y liberaci n r pidas M principal opcional Aumenta la vida til del acoplador Limpiador secador de aire opcional Evita que el vapor de aqua dafie la pieza de trabajo V lvula reguladora de aire opcional Para el ajuste fino del flujo de aire en la herramienta 2 1626 999 989 ses1usa jezijeo IS 78269 Figura B Configuraci n del suministro de aire port til C Herramientas B lubricadas A E Herramientas no lubricadas Descripci n LA Manguera de aire Conecta el aire a la herramienta Regulador eee Regula la presi n aire a la herramienta D Lubricador opcional Para la lubricaci n de herramientas neum ticas E Acoplador y tap n Proporciona una conexi n y liberaci n r pidas Manguera principal opcional Aumenta la vida til del acoplador G Limpiador secador de aire opcional Evita que el vapor de agua dafie la pieza de trabajo H v lvula reguladora de aire opcional Para el ajuste fino del flujo de aire en la herramienta CONFIGURACI N 9 1615 998 888 1 e aue se2u29 JEZIL 15 78269 e eoinn ose Jod sefeo esed 10seJdujoo un se 9153 uenBis
39. IOVYENSIANOD Figura A Configuraci n del suministro de aire fijo ME Declive P We gt Herramientas lubricadas J K H a Herramientas no lubricadas A Almohadillas antivibratorias Para la reducci n de ruidos y vibraciones B Pernos de anclaje Asegura el compresor de aire en su lugar C V lvula esf rica A sla las secciones del sistema para su mantenimiento D de aislamiento Para la reducci n de la vibraci n E L nea principal de aire se recomienda de 3 4 m nimo Distribuye el aire a las l neas secundarias F V lvula esf rica Para drenar la humedad del sistema L nea secundaria de aire se Transporta el aire hasta el punto de uso recomienda de 1 2 m nimo Manguera de aire Conecta el aire a la herramienta ae RAN Evita que la suciedad y la condensaci n causen dafios a la herramienta o pieza de trabajo Reguador Regula presi n de aire la herramienta K Lubricador opcional Para la lubricaci n de herramientas neum ticas L
40. Jopeqeo efep ejuei eo un Jepueoue e FYOHD 0101804 ue enbojoo un JeoueJJe Jeoey 76 78169 o noniv 2619 998 888 e aue se2u29 JEZIL 15 6 ei qnsnquioo ej p ugroisod ej e ejopuejoJ ej e ej a eeui ue e GUID 7 c 2 2 O gt m 2 e e Jejnoipuedjed epenb enb esuejed e opueiqns efleualp ep e E O0 A JoseJduioo Jopueoue Lled Jenueui seuoioonJjsu SE opueinBis esed a 199e uoo 10seJduioo jap equioq euo 1 ejqnsnquioo ep 03284102 odi 2 e uoo SUS sope3snfe uajse souJed so sopo A se sepo anb eseunBesy 5 ap sejueuoduioo so euoio22edsu 702 JOJOU JeJedaud esed jap uoroej ejsur seuorioonujsul sej ebis 74 W odinbeo odinba jap jenuew jap ap seuoioonujsul sej ebis e 40soeJduioo o
41. Nut M14 117 Spring Washer 14 Engine Oil Drain Bolt Wire 118 119 120 121 122 1 12 126 127 128 129 130 131 132 133 134 135 136 137 138 139 Qty 4 2189 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO gt 2 m gt 2 m Page 18 For technical questions please call 1 888 866 5797 ITEM 69784 Tank Assembly Diagram 122 123 00 116 MAINTENANCE ITEM 69784 For technical questions please call 1 888 866 5797 Page 19 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standard
42. Owner s Manual 8 Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference GENTRALPNEUMATIE Su gas powered two stage air compressor 44 DANGER Using a generator indoors CAN KILL YOU IN MINUTES Generator exhaust contains carbon monoxide This is a poison you cannot see or smell NEVER use inside Only use OUTSIDE a home or garage and far away from EVEN IF doors and iet doors windows are open and vents Visit our website at http www harborfreight com ITEM 69784 Email our technical support at productsupport harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2012 by Harbor Freight Tools All rights reserved A No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improv
43. e Severely clogged air filter Improper lubrication Defective pilot unloader valve Loose drive pulley or flywheel Misaligned pulleys Lack of oil in crankcase Worn connecting rod Worn wrist pin bushing Worn bearings Loose belts Wrong type of oil or low quality oil Overheating Restricted intake air Worn piston rings Excessive moisture in the tank Air leaks Leaking valves Restricted air intake Blown gaskets Slipping belts Remove head and inspect for valve breakage Clean or replace air filter element 4 Replace and gaskets proven faulty on inspection Tighten Belts See monthly maintenance COMPRESSOR SPECIFIC Open pilot valve before start procedure close after unit is running Turn engine on Compressor will turn on as needed when pressure reaches preset level Lubricate using recommended oil or grease according to directions Have qualified technician inspect internal mechanism and replace parts as needed Tighten or re attach using thread seal tape Tighten cylinder cylinder head assembly If cylinder cylinder head cannot tighten properly internal parts may be misaligned Replace damaged components Clean or replace valve assembly Qualified technician should increase idle to 2 200 100 RPM by adjusting pressure switch Replace air filter Check for proper oil level Replace pilo
44. ed by an internal pressure switch IMPORTANT The internal pressure switch is not user adjustable do not make changes to the air pressure settings of the internal pressure switch Any change to the automatic pressure levels may cause excess pressure to accumulate causing a hazardous situation Note Depressurization If it is necessary to quickly depressurize the Compressor turn OFF the engine Then pull on the ring on the tank Safety Valve to release stored air pressure 10 Use the air tool as needed 11 After the job is complete turn OFF the engine To stop the engine in an emergency turn the Engine Switch off OPERATION Under normal conditions use the following procedure a Turn the Engine Switch off b Close the Fuel Valve ITEM 69784 For technical questions please call 1 888 866 5797 Page 11 12 Close the in line Shutoff Valve 13 Bleed air from the tool then disconnect the tool 14 Open the Drain Valve at the bottom of the Tank to release any built up moisture and the internal tank pressure 15 Clean then store the Air Compressor indoors 79 m 5 12 For technical questions please call 1 888 866 5797 ITEM 69784 Maintenance AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL STARTING Turn the Power Switch of the equipment to its OFF position release tank air pressure wait for the engine to cool and disconnect the spark plug cap before performing any i
45. ements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included o gt m lt Table of Contents NI m P 2 Maintenance cercate 13 Specifications 5 Parts Lists and Diagrams 16 m 6 Warfanty er e Psi 20 WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING Indicates a hazardous situation which if not avoided could result in death or serious injury ACAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury CAUTION Symbol Property or Statement Symbol Property or Statement Symbol WARNING marking concerning RPM Revolutions Per Minute Risk of Respiratory Injury Operate engine OUTSIDE and far away HP from windows doors and vents WARNING marking concerning Risk 2 WARNING concerning of Eye Injury Wear ANSI approved A Risk of Explosion safety goggles with side shields IMPORTANT SAFETY INFORMATION General Safety Warnings Addresses practic
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47. es not related to personal injury Failure to follow the warnings and instructions may result in electric shock fire and or serious injury WARNING Read all safety warnings and instructions Save all warnings and instructions for future reference The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Set up Precautions 1 Gasoline fuel and fumes are flammable and 4 Setup and use only on a flat level potentially explosive Use proper fuel storage well ventilated surface and handling procedures Do not store fuel or other flammable materials nearby 5 Use only lubricants and fuel recommended in the engine manual or in the 2 Have multiple ABC class fire extinguishers nearby Specifications chart of this manual 3 Operation of this equipment may create sparks 6 Wear ANSI approved safety goggles heavy duty that can start fires around dry vegetation A spark work gloves and dust mask respirator during set up arrestor may be required The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements Page 2 For technical questions please call 1 888 866 5797 ITEM 69784 Engine Precautions Follow engine precautions and instructi
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49. etely drained from state and federal regulations the Pump replace the Drain Plug Draining Moisture from the Tank The Drain Valve is located under the Tank It 3 Open the Drain Valve by pivoting the lever must be accessed daily to release all trapped air on the bottom of the Compressor so the and moisture from the Tank This will eliminate lever is in line with the Drain Valve condensation which can cause tank corrosion 4 When all the pressure is released close To empty the air and condensation the Drain Valve by pivoting the lever on the 1 Make sure the compressor engine is off bottom of the compressor so that the lever 2 Place a collection pan under the Drain Valve is perpendicular to the Drain Valve Air Filter Maintenance Check the Air Filter weekly to see if it needs 1 Unthread the Wing Nut holding the replacement If working in dirty environments Air Filter Assembly in place you may need to replace the filter more pen Remove the Air Filter Assembly often To replace the Air Filter Replace with a new Air Filter Secure in place with the Wing Nut Adjusting Belt Tension 1 Remove the Belt Guard Cover 130 and set it aside 3 If either belt deflects too much tighten belts by Deflection loosening the four Bolts 111 on the Bottom Plate Distance Ee Y 115 and moving the engine away from the other pulley slightly by turning the Nut 116 holding the QU Threaded Rod 119 Secure engine mounting bolts and
50. fety device because it controls the air supply even if the air hose is ruptured The shutoff valve should be a ball valve because it can be closed quickly 2 Depending on the tool which you will be using with this compressor you may need to incorporate additional components such as an in line oiler a filter or a dryer all sold separately Consult your air tool s manual for needed accessories See Typical Air Line Setup charts on the following pages This is a truckbed compressor so use the portable setup as a model Page 6 For technical questions please call 1 888 866 5797 ITEM 69784 40138 100 Duiunj aul J04 bunsnipy H 990910 YOM JOdeA 5 Jeuee II 9 seseaJou euondo esoH 1 pue uonoeuuoo sepi oJg pue 3 uoneouqn OO 104 7 oy emssald e ssnpv g3oyenBeu o 99910 4JOM JO 00 buibeurep uogesuepuoo que eld lda JOO SjoUUOD 222222222 ASOMAN uondiuo soeg 5100 x 8 5100 V dn s Ajddnsg ejqeyiod 4 For technical questions please call 1 888 866 5797 Page 7 ITEM 69784 100 ye
51. g operation Keep the equipment engine and surrounding area clean at all times Use the equipment accessories etc in accordance with these instructions and in the manner intended for the particular type of equipment taking into account the working conditions and the work to be performed Use of the equipment for operations different from those intended could result in a hazardous situation Do not operate the equipment with known leaks in the engine s fuel system WARNING This product contains or when used produces a chemical known to the State of California to cause cancer and birth defects or other reproductive harm California Health amp Safety Code 8 25249 5 et seq Page 3 o gt m lt 23 24 WARNING The brass components of this product contain lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm California Health amp Safety Code 8 25249 5 et seq When spills of fuel or oil occur they must be cleaned up immediately Dispose of fluids and cleaning materials as per any local state or federal codes and regulations Store oil rags in a bottom ventilated covered metal container Service Precautions 1 Before service maintenance or cleaning a Turn the engine switch to its OFF position b Allow the engine to completely cool c Then remove the spark plug cap from the spark plug Keep all safety guards i
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53. minimum working pressure of 125 PSI or 150 of the maximum system pressure whichever is greater A SAVE THESE INSTRUCTIONS For technical questions please call 1 888 866 5797 ITEM 69784 Specifications Air Outlet Size 1 2 NPT female il Type ir Compressor Oi Auto Shut Off 180 PSI Air Pressure Restart 140 PSI Item 95048 sold separately 5 Required Rotation Air Tank Capacity 30 Gallons fom PTO Counterclockwise nem 18 90 PSI power takeoff the output shaft Ir Flow Capacity i i 19 5 40 PSI Required Engine 2100 RPM 100 RPM Idle Speed SAFETY Note Engine specifications are found in the engine manual supplied with this equipment Engine Controls Belt Guard Frame 122 amp Belt Guard Cover 130 nave BINGE i i EN 554 Assembly 2 in Switch Oil Sight z Glass 19 an Pressure Gauge 97 i CENTRALP Tank Safety Valve 98 B AN Air Outlet 106 Drain Valve 137 Crankcase 16 1 Belt Guard The Belt Guard encloses the pulleys and drive belts It protects the user from the moving parts and allows the large pulley to direct cooling air to the Air Pump 2 Oil Sight Glass The oil sight glass shows proper level of the oil Oil level should be at center of Sight Glass 3 Tank Drain Valve The Air Tank Drain Valve allows moisture to be removed from the tank to
54. n place and in proper working order Safety guards include muffler air cleaner mechanical guards and heat shields among other guards Do not alter or adjust any part of the equipment or its engine that is sealed by the manufacturer or distributor Only a qualified service technician may adjust parts that may increase or decrease governed engine speed Air Compressor Safety Warnings 1 Page 4 Risk of fire or explosion Do not spray flammable liquid in a confined area or towards a hot surface Spray area must be well ventilated Do not smoke while spraying or spray where spark or flame is present Arcing parts Keep compressor at least 20 feet away from explosive vapors such as when spraying with a spray gun Risk of bursting Do not adjust regulator higher than maximum stated pressure of attachment Risk of injury Do not direct air stream at people or animals Do not use to supply breathing air Do not use the air hose to move the compressor Drain Tank daily and after use Internal rust causes tank failure and explosion 25 26 27 Keep hands and feet away from moving parts Do not reach over or across equipment while operating Before use check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the equipment s operation If damaged have the equipment serviced before using Many accidents are caused by poorly maintained equipment Use the cor
55. nspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM EQUIPMENT FAILURE Do not use damaged equipment If abnormal noise vibration or excess smoking occurs have the problem corrected before further use Follow all service instructions in this manual The engine may fail critically if not serviced properly by a qualified technician for safety If you have any doubts about your ability to safely service the Many maintenance procedures including any not detailed in this manual will need to be performed equipment or engine have a qualified technician service the equipment instead Compressor Pump Oil Maintenance Check oil periodically for clarity Replace oil if it appears milky or if debris is present or every 6 months or 100 hours of runtime whichever comes first In harsh environments such as high heat or high humidity you will need to replace the oil more frequently Change the compressor oil after the first hour of use to remove any debris Adding Oil Crankcase 16 Cold Weather Operation Premium quality 30 weight non detergent air compressor oil sold separately is recommended for use with this compressor Start compressor in heated area if outdoor temperatures drop below 32 F If this is not practical drain out the old pump oil and use SAE 10W Non detergent Air Compressor Oil in the pump crankcase instead whenever the compressor s temperature will fall below 40 Do not use multi viscosit
56. o that it is perpendicular to the valve 2 Close the in line Shutoff Valve between the compressor and the air hose SS 2 E lt nc Lu n O 3 Open the Pilot Valve by rotating it to a vertical position 4 Open the Fuel Valve ITEM 69784 For technical questions please call 1 888 866 5797 Page 9 5 start a cold engine move the Choke to the CHOKE start closed position To restart a warm engine leave the Choke in the RUN position IN 2 El 6 For MANUAL START For ELECTRIC START a Turn the Engine Switch to ON Turn the Engine Switch to START Note To prolong starter life use short starting cycles 5 seconds maximum Then wait one minute before attempting to start again b Grip the Starter Handle of the Engine loosely and pull it slowly several times to allow the gasoline to flow into the Engine s carburetor Then pull the Starter Handle gently until resistance is felt Allow Cable to retract fully and then pull it quickly Repeat until the engine starts Note Do not let the Starter Handle snap back against the engine Hold it as it recoils so it doesn t hit the engine D m 5 7 Allow the Engine to run for several seconds Then if the Choke lever is in the CHOKE position move the Choke Lever very slowly to its RUN position Note Moving the Choke Lever too fast could kill the engine 8 Close the Pilot Valve by rotating it to a horizontal position
57. odA 1 Connecting RodB_________ _ 1 es Spring Washer 0 GT 1 2_ 258 1 1 4 8 za 4 4 1 1 4 4 4 1 A Elbow Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead gt 2 m gt 2 m Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Page 16 For technical questions please call 1 888 866 5797 ITEM 69784 Pump Assembly Diagram MAINTENANCE ITEM 69784 For technical questions please call 1 888 866 5797 Page 17 Tank Parts List 9 Connector 97 PressureGauge 98 Safety Valve 99 UnloaderValve _ _ _ 100 97 100 Throttle Control Connector Air Outlet Description 3 Belt Guard BracketB_________ 1 BoltM8x16____ 4 8 24 Bot M12x45 4 Spring 12 ____1 4 E 1 1 1 1 1 1 2 11 1 102 103 104 105 106 107 108 BoltM10x40 109 110 HA 112_ 113 114 115 Bottom Plate 116
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59. ons in the included engine instruction manual Operating Precautions 1 CARBON MONOXIDE HAZARD Using an engine indoors CAN KILL YOU IN MINUTES Engine exhaust contains carbon monoxide This is a poison you cannot see or smell NEVER use inside a home or garage EVEN IF doors and windows are open gt A E Only use OUTSIDE and far away from windows doors and vents 2 Keep children away from the equipment especially while it is operating 3 Fire Hazard Do not fill gas tank while Compressor engine is running Do not operate if gasoline has been spilled Clean spilled gasoline before starting engine Do not operate near pilot light or open flame 4 Do not touch Compressor engine during use Let engine cool down after use 5 Never store fuel or other flammable materials near the Compressor engine 6 Only use a suitable means of transport and lifting devices with sufficient weight bearing capacity when transporting the Compressor 7 Secure the Compressor on transport vehicles to prevent the tool from rolling slipping and tilting 8 Industrial applications must follow OSHA requirements 9 Do notleave the equipment unattended when it is running Turn off the equipment and remove safety keys if available before leaving the work area 10 Wear ANSI approved safety glasses hearing protection and NIOSH approved dust mask respirator under a full face shield along with steel toed work boots
60. prevent corrosion 4 Safety Valve The Safety Valve automatically releases air if the Air Tank pressure exceeds the preset maximum In an emergency the ring can be pulled to relieve tank air pressure There is one safety valve on the pump and one on the tank 5 Air Outlet An air hose attaches to this valve Air pressure required by tools is set by an air pressure regulator 6 Air Storage Tank The Air Tank is where air pressurized by the Air Pump is stored for use Pilot Valve 7 Tank Pressure Gauge The Air Tank Pressure Gauge displays the air pressure in the tank 8 Pilot Valve Open the Pilot Valve before starting the engine It relieves resistance on the engine to make starting possible Rotate the pin so it is vertical to open it Once the engine is running NS close the Pilot Valve so the Compressor can build up pressure ITEM 69784 For technical questions please call 1 888 866 5797 Page 5 The emission control system for this Compressor s Engine is warranted for standards set by the U S Environmental Protection Agency and by the California Air Resources Board also known as CARB For warranty information refer to the engine manual Mounting to a Truck bed 1 Before mounting if needed reinforce the area with plywood or steel plating 2 With assistance move the compressor to the truck bed location and mark the floor of the truck bed through the holes in the compressor s feet Check for any hidden
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62. rect equipment for the application Do not modify the equipment and do not use the equipment for a purpose for which it is not intended Wear ANSI approved safety goggles heavy duty work gloves and dust mask respirator during service Maintain labels and nameplates on the equipment These carry important information If unreadable or missing contact Harbor Freight Tools for a replacement Have the equipment serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the equipment is maintained Do not attempt any service or maintenance procedures not explained in this manual or any procedures that you are uncertain about your ability to perform safely or correctly Store equipment out of the reach of children Follow scheduled engine and equipment maintenance Add correct amount of compressor oil before first use and every use Operating with the incorrect amount of oil causes permanent damage and voids warranty To prevent damage do not use with overfilled or low oil Compressor head gets hot during operation Do not touch it or allow children nearby during or immediately following operation Release the pressure in the storage tank before moving The use of accessories or attachments not recommended by the manufacturer may result in a risk of injury to persons All air line components including hoses pipe connectors filters etc must be rated for a
63. s and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you This warranty is expressly in lieu of all other warranties express or implied including the warranties of merchantability and fitness To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear
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65. t valve Loose pulleys are a common cause of knocking Tighten appropriate bolts Align pulleys with straightedge and secure in place Check for proper oil level Replace connecting rod Remove piston assembly and replace necessary parts Replace bearings and oil Check for proper belt tension Change oil Check oil recommendations under EQUIPMENT SET UP Equipment Oil Fill section of this manual See above Excessive Noise section Clean or replace air filter Replace piston rings Drain moisture from the tank daily Listen for escaping air Apply soap solution to all fittings and connections Bubbles will appear at points of leakage Tighten or replace leaking fittings or connections weak valves scored valve plate etc Replace defective parts and reassemble Replace head gasket each time the head is removed MAINTENANCE For technical questions please call 1 888 866 5797 Page 15 Parts Lists and Diagrams Pump Parts List ___ Description 6 jFlngePlate 1 8 jBeaing 1 9 BotM12x40 6 41 Spring 80 Description lt Bolt M8x35 Qty 1 1 4 za 17 __2 58 Gasket_______________ _1 59 Radiator 1 Connector 1 First Stage Cylinder 1 BotM12x40 1 4 Spring Washer12___________ _4 Gasket_______________ _1 Bushing 12 Connecting R
66. wiring or cables and adjust the location for the holes as needed Then temporarily set the compressor aside 3 Drill the four 1 2 diameter holes through the truck bed and any reinforcing materials 4 Set the compressor back in place and align the foot holes with the pre drilled holes Use four 1 2 diameter bolts washers and lock washers all not included to secure the compressor in place Air Filter Second Stage Assembly 84 Cylinder Head 21 First Stage Wing Nut Connector Cylinder Head Assembly To install the Air Filter Assembly 84 fit the Connector into the Air Filter Assembly and slide the assembly into the hole on the side of the First Stage Cylinder Head 61 Secure in place with the Wing Nut Break In Compressor Break in the new Air Compressor as follows Make sure the engine is off Open the air outlet valve on the left side of the tank Check all fluid levels in the engine and pump Start the engine following the General Operating Instructions Let the unit run for 30 minutes Air will expel freely through the Coupler Turn OFF the engine Remove the male coupler 000 0 Connection 1 Connect a regulator valve an in line shut off valve and a 1 2 NPT air hose all sold separately to the Quick Coupler The air hose must be long enough to reach the work area with enough extra length to allow free movement while working Note An in line shutoff ball valve is an important sa
67. y oil such as 10W 30 they leave carbon deposits on pump components and lead to accelerated failure Heavy operation may require heavier viscosity oil 3 If uncertain which oil to use for this compressor 1 The oil level should be at the center of the full please call Harbor Freight Tools customer service level on the Oil Sight Glass as shown above at 1 800 1 888 866 5797 for assistance Add oil as needed to maintain this level Do not let the oil level go below the center dot LOW WARNING To prevent serious injury from burns as shown above and do not overfill the oil Do not add or change the oil while so that it is above the center dot OVERFILL the compressor is in operation as shown above on the Oil Sight Glass Allow the compressor to cool before replacing oil 2 To add oil a Remove the Oil Plug 17 b Using a funnel to avoid spills pour enough oil into the pump Crankcase to reach the full level in the Oil Sight Glass c Replace the Oil Plug MAINTENANCE ITEM 69784 For technical questions please call 1 888 866 5797 Page 13 Changing Oil 1 Place a container under the Drain Plug 5 Fill the Pump with new compressor oil to the FULL level on the Oil Sight Glass Replace and tighten the Oil Plug Remove the Oil Plug to allow air flow into the Pump Remove the Drain Plug allowing the oil to drain into the container Discard the old oil according to local 4 When the oil is compl
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