Harbor Freight Tools 1600 Watt Heavy Duty Dual Temperature Heat Gun 1000/1100 Product manual
Contents
1. 4002205 Setup Before Use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product A AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before assembling or making any adjustments to the tool m Note For additional information regarding the parts listed in the following pages refer to Parts List and Diagram on page 11 D Setup 1 To increase the output temperature use the 2 The Heat Gun can be set on its Base 35 Knob 7 to close the Vent Cover 8 to treat individual workpieces by hand Functions Handle Power Switch lt Base Figure A Page 8 For technical questions please call 1 800 444 3353 Item 69342 Operating Instructions A AWARNING TO PREVENT SERIOUS INJURY Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Always wear thermally insulated gloves rated to at least 1200 F when working directly with pieces by hand Workpiece and Work Area Set Up 1 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury 2 Route the power cord along a safe route to reach2. Check for misalignment Any power tool that cannot be controlled with the or binding of moving parts breakage of parts switch is dangerous and must be repaired and any other condition that may affect the power tool s operation If damaged have the 3 Disconnect the plug from the power source power tool repaired before use Many accidents before making any adjustments changing are caused by poorly maintained power tools accessories or storing power tools Such preventive safety measures reduce the 6 Use the power tool accessories and tool bits risk of starting the power tool accidentally etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Item 69342 For technical questions please call 1 800 444 3353 Page 3 ALAAVS Service Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Heat Gun Safety Warnings 1 Page 4 Hidden areas behind walls ceilings floors soffit boards and other panels may contain flammable materials that could be ignited by the heat gun when working in these locations The ignition of these materials may not be readily apparent and could result in property damage and injury to persons When working in these loca
3. the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to allow free movement while working General Operating Instructions 1 Plug the Power Cord of the tool into a 120 volt grounded electrical outlet 2 The Switch on this heat gun has three positions Point the gun in a safe direction and push the Switch up for the heat setting 3 Allow the Heat Gun one minute to build up to the heat level CAUTION To prevent personal injury or property damage do not leave the Heat Gun unattended while pointed at surfaces or objects 4 The Heat Gun can be used for Shrinking of shrink tubing packaging and electrical components Deforming of articles made from acrylic PVC and polystyrene tubing plates and profiles Welding of thermoplastic polymer flooring materials of PVC and linoleum PVC coated fabric wallpaper tarpaulins and foils Soldering of tin special silver solder SMD elements cable lugs and for loosening soldered connections Paint removal Removal of old coatings of oil paint varnish and synthetic plaster Item 69342 AX WARNING Do not touch work area with the Heat 5 For technical questions please call 1 800 444 3353 Secure loose workpieces using a vise or clamps not included to prevent movement while working There must not be objects such as utility lines nearby that will pres
4. Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard A FA Association and the National Electrical Code Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration Outlets for 2 Prong Plug See Outlets for 2 Prong Plug Page 6 For technical questions please call 1 800 444 3353 Item 69342 Extension Cords 1 Grounded tools require a three wire extension cord 7 Make sure the extension cord is properly wired Double Insulated tools can use either and in good electrical condition Always replace a two or three wire extension cord a damaged extension cord or have it repaired by a qualified electrician before using it 2 As the distance from the supply outlet increases gt you must use a heavier gauge extension cord 8 Protect the extension cords from sharp objects i Using extension cords with inadequately sized excessive heat and damp or wet areas TE wire causes a serious drop in voltage resulting lt x in loss of power and possible tool damage TABLE A RECOMMENDED MINIMUM WIRE N See Table A on page 7 GAUGE FOR EXTENSION CORDS 120 240 VOLT NAMEPLATE EXTENSION CORD LENGTH 3 The smaller the gauge number of the wire the greater the capacity of the cord For example AMPERES a 14 gauge cord can carry a hi
5. O Wire Strain Plate Mot Cord Stop 1 Terminal Block Cord Stop 2 Base Connector Handle Stop Spring Connector Right Housing Wire MAINTENANCE Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Item 69342 For technical questions please call 1 800 444 3353 Page 11 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free fr
6. not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general 2 AFTER USE wipe external surfaces condition of the tool Check for of the tool with clean cloth AOSE DAWANE 3 AMWARNING If the supply cord of this e cracked or broken parts power tool is damaged it must be replaced e damaged electrical wiring and only by a qualified service technician e any other condition that may affect its safe operation Troubleshooting Possible Causes Likely Solutions Heat Gun will 1 Cord not connected 1 Check that cord is plugged in not turn on 2 No power at outlet 2 Check power at outlet If outlet is unpowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads 3 Power Switch set at 0 3 Turn Power Switch to I or Il 4 Internal damage or wear 4 Have technician service tool Switch for example Unsatisfactory 1 Inappropriate heat for task 1 Adjust heat setting or distance to results workpiece to compensate Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power supply before service PROFESSIONAL SERIE S CHICAGOGELECTRIC POWER TOOL Page 10 For technical questions please call 1 800 444 3353 Item 69342 Switch Board Hande ooo
7. Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference 1600W HEAVY DUTY HEAT GUN r z r Visit our w bsite at http ww w harborfreight c m Email our technical support at tech harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible AWARNING Copyright 2012 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included ALAAVS Table of Contents SAlCLY A 2 Maintenance cccccccccceeeeeeeeeeeeeeeeeeeeees 10 SPESCIHICATIONS ues det ewe dade Gakeleeeddeeneacees 8 Parts List and Diagram s 11 SOUP sas ana
8. ana aaa aana 8 Warranty oeoa aronnsenus itise 12 Operation aossen E 9 PROFESSIONAL SERIES CHICAGOGELECTRIC POWER TOOLS WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol Itis used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARN NG Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings AWARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool Work area safety 1 Keep work area clean and well lit 3 Keep children and bystanders Cluttered or dark areas invite accidents away while operating a power tool i Distractions can cause you to lose control 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create s
9. are hot They will be hot enough to cause burns during use and for some time afterwards Do not use the Heat Gun on glass Do not use the Heat Gun as a hair dryer Do not heat up materials that can be damaged by high temperatures Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving This product is not a toy Keep it out of reach of children People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pacemakers should e Avoid operating alone e Do not use with power switch locked on 18 19 20 e Properly maintain and inspect to avoid electrical shock e Properly ground power cord Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained electrical shock WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some exampl
10. egal rights and you may also have other rights which vary from state to state PROFESSIONAL SERIES CHICAGO GELECTRIC POWER TOOLS 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
11. ent a hazard while working Drying of color shade samples filter adhesives construction joints and stucco forms Joining adhesives Large surface gluing with contact adhesives activation of pressure or heat sensitive adhesives acceleration of bonding processes releasing of bonding points as well as releasing or bonding of edge bond or veneer Defrosting of icy stairs and steps door locks trunk lids car doors or metal water pipes Disinfection With the tool set at the highest setting animal sites stables may be disinfected Wood worm infestation may be controlled Do not heat up the wood surface too much or it can burn Z Q lt oO Lu ou O Gun it could scorch or ignite When the job is finished move the Switch to the COLD setting and allow the Heat Gun to cool down on an insulated non flammable surface When the unit has cooled move the Switch to the OFF position Disconnect the power supply after use Clean then store the tool indoors out of children s reach Page 9 AONVNALNIVIN Maintenance and Servicing AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any inspection maintenance or cleaning procedures Procedures not specifically explained in this manual must be performed only by a qualified technician TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do
12. es of these chemicals are e Lead from lead based paints e Crystalline silica from bricks and cement or other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator A SAVE THESE INSTRUCTIONS For technical questions please call 1 800 444 3353 Page 5 SAFETY ALAAVS AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug prov
13. g utensils and air ducts c Place drop cloths in the work area to catch any paint chips or peelings Wear protective clothing such as extra work shirts overalls and hats d Work in one room at a time Furnishings should be removed or placed in the center of the room and covered Work areas should be sealed off from the rest of the dwelling by sealed doorways with drop cloths For technical questions please call 1 800 444 3353 e Children pregnant or potentially pregnant women and nursing mothers should not be present in the work area until the work is done and all clean up is complete f Wear a dust respirator mask or a dual filter dust and fume respirator mask which has been approved by the Occupational Safety and Health Administration OSHA the National Institute of Safety and Health NIOSH or the United States Bureau of Mines These masks and replaceable filters are readily available at major hardware stores Make sure the mask fits Beards and facial hair may keep masks from sealing properly Change filters often DISPOSABLE PAPER MASKS ARE NOT ADEQUATE g Use caution when operating the Heat Gun Keep the Heat Gun moving as excessive heat will generate fumes which can be inhaled by the operator h Keep food and drink out of the work area Wash hands arms and face and rinse mouth before eating or drinking Do not smoke or chew tobacco in the work area i Clean up all removed paint and dust by wet mopping
14. gher current at full load than a 16 gauge cord See Table A 4 When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Table A 5 If you are using one extension cord for more 7 1 12 0 12 than one tool add the nameplate amperes 12 1 16 0 14 12 10 and use the sum to determine the required 14 12 10 minimum cord size See Table A 16 1 20 0 12 to Based on limiting the line voltage drop to five volts at 6 If you are using an extension cord outdoors make 150 of the rated amperes sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use ee ee es NINALO Symbology WARNING marking concerning Risk safety goggles with side shields set up and or use ole WARNING marking concerning Risk of Hearing Loss V Volts Alternating Current Wear hearing protection WARNING marking A Amperes concerning Risk of Fire Do not cover ventilation ducts Keep flammable objects away Ng xxxx min No Load Revolutions per Minute RPM WARNING marking concerning Risk of Electric Shock Properly connect power cord to appropriate outlet PROFESSIONAL SERIES CHICAGO GELECTRIC POWER TOOLS Item 69342 For technical questions please call 1 800 444 3353 Page 7 Specifications Electrical Rating 120V 60Hz 13A Maximum Temperature 1100 F ISTE
15. ided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Grounded Tools Tools with Three Grounded Tools Tools with Three Prong Plugs Plugs 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet aD NES The tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should 3 Prong Plug and Outlet look like those in the preceding illustration See 3 Prong Plug and Outlet 1 Tools marked with Grounding Required have a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock See 3 Prong Plug and Outlet Double Insulated Tools Tools with Two Double Insulated Tools Tools with Two Prong Plugs Plugs Tools marked Double
16. om defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific l
17. parks which may ignite the dust or fumes Page 2 For technical questions please call 1 800 444 3353 Item 69342 Electrical safety 1 Power tool plugs must match the outlet 4 Do not abuse the cord Never use the cord for Never modify the plug in any way carrying pulling or unplugging the power tool Do not use any adapter plugs with grounded Keep cord away from heat oil sharp edges power tools Unmodified plugs and matching or moving parts Damaged or entangled outlets will reduce risk of electric shock cords increase the risk of electric shock a 2 Avoid body contact with grounded surfaces 5 When operating a power tool outdoors i such as pipes radiators ranges and use an extension cord suitable for lt refrigerators There is an increased risk of outdoor use Use of a cord suitable for outdoor 2 electric shock if your body is grounded use reduces the risk of electric shock 3 Do not expose power tools to rain or wet 6 If operating a power tool in a damp location conditions Water entering a power tool is unavoidable use a Ground Fault Circuit will increase the risk of electric shock Interrupter GFCI protected supply Use of a GFCI reduces the risk of electric shock Personal safety 1 Stay alert watch what you are doing and use 3 Prevent unintentional starting Ensure the switch common sense when operating a power tool is in the off position before connecting to Do not use a power tool while you are tired power sou
18. rce picking up or carrying the tool or under the influence of drugs alcohol or Carrying power tools with your finger on medication A moment of inattention while operating the switch or energizing power tools that power tools may result in serious personal injury have the switch on invites accidents 2 Use personal protective equipment Always wear 4 Do not overreach Keep proper footing and eye protection Safety equipment such as balance at all times This enables better control dust mask non skid safety shoes hard hat of the power tool in unexpected situations or hearing protection used for appropriate conditions will reduce personal injuries 5 Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Power tool use and care 1 Do not force the power tool Use the 4 Store idle power tools out of the reach of correct power tool for your application children and do not allow persons unfamiliar The correct power tool will do the job better and with the power tool or these instructions safer at the rate for which it was designed to operate the power tool Power tools are dangerous in the hands of untrained users 2 Do not use the power tool if the switch does not turn it on and off 5 Maintain power tools
19. the floors Use a wet cloth to clean all walls sills and any other surface where paint or dust is clinging DO NOT SWEEP DRY DUST OR VACUUM Use a high phosphate detergent or trisodium phosphate TSP to wash and mop areas j At the end of each work session put the paint chips and debris in a double plastic bag close it with tape or twist ties and dispose of properly k Remove protective clothing and work shoes in the work area to avoid carrying dust into the rest of the dwelling Wash work clothes separately Wipe shoes off with a wet rag that is then washed with the work clothes Wash hair and body thoroughly with soap and water When working with plastics varnish or similar materials gases develop that are easily flammable and can lead to explosions Be prepared for flames to develop and keep suitable fire extinguishing means at hand The Nozzle becomes very hot Do not lay the Heat Gun on flammable surfaces when operating the Gun or immediately after turning the Gun off Always set the Heat Gun on a flat level surface so that the Nozzle tip is directed upwards and away from the supporting surface Item 69342 Heat Gun Safety Warnings cont T 8 10 11 12 13 14 15 16 17 Item 69342 Do not use the Heat Gun near flammable materials Do not point the Heat Gun at people or animals The intense heat can injure them Do not touch the tube of the heating element or the Nozzle when they
20. tions keep the heat gun moving in a back and forth motion Lingering or pausing in one spot could ignite the panel or the material behind it Extreme care should be taken when stripping paint The peelings residue and vapors of paint may contain lead which is poisonous Any pre 1977 paint may contain lead and paint applied to homes prior to 1950 is likely to contain lead Once deposited on surfaces hand to mouth contact can result in the ingestion of lead Exposure to even low levels of lead can cause irreversible brain and nervous system damage young and unborn children are particularly vulnerable Before beginning any paint removal process you should determine whether the paint you are removing contains lead This can be done by your local health department or by a professional who uses a paint analyzer to check the lead content of the paint to be removed LEAD BASED PAINT SHOULD ONLY BE REMOVED BY A PROFESSIONAL AND SHOULD NOT BE REMOVED USING A HEAT GUN Exercise CAUTION when using this product outdoors To reduce the risk of electric shock keep extension cord connection dry and off the ground Persons removing paint should follow these guidelines a Move the work piece outdoors If this is not possible keep the work area well ventilated Open the windows and put an exhaust fan in one of them Be sure the fan is moving the air from inside to outside b Remove or cover any carpets rugs furniture clothing cookin
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