Harbor Freight Tools 15 Amp Heavy Duty Professional Breaker Hammer Product manual
Contents
1. 74_ 75 80 EC 82 86 88 89 90 91 92 93 96 97 98 99 100 101 102 103 104 105 Item 68147 Assembly Diagram 111110 79 78 77 16 73 MAINTENANCE Item 68147 For technical questions please call 1 888 866 5797 Page 19 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepai2. Case and fill it with 0 5 ounces of tool oil 2 Clean the Aluminum Housing Piston and Ram thoroughly inside and out 6 Carefully slide the Piston into the Ram making sure that the O Ring stays in place and is not damaged 3 Check the condition of the O Ring 56 If the outside diameter OD of the O Ring is 7 Use the four Socket Head Bolts to less than the Piston s OD replace the O Ring connect the Aluminum Housing to the Housing and tighten securely Aluminum Housing 60 0 2 57 Socket Head Bolt 59 0 Washer 4 Figure J 2 lt 2 lt Item 68147 For technical questions please call 1 888 866 5797 Page 15 Troubleshooting Possible Causes Likely Solutions Tool will 1 Cord not connected Check that cord is plugged in not start 2 No power at outlet Check power at outlet If outlet is unpowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads 3 Tool s thermal reset breaker Turn off tool and allow to cool tripped if equipped Press reset button on tool 4 Internal damage or wear Have technician service tool Carbon brushes or Trigger for example Tool operates Extension cord too long Eliminate use of extension cord If an extension slowly or wire size too small cord is needed use shorter heavier gauge cord See Extension Cords in GROUNDING sect
3. dust Power tools create sparks which may ignite the dust or fumes Page 2 For technical questions please call 1 888 866 5797 Item 68147 Electrical safety 1 Power tool plugs must match the outlet 4 Never modify the plug in any way Do not use any adapter plugs with grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock 2 Avoid body contact with grounded surfaces 5 such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded 3 Do not expose power tools to rain or wet 6 conditions Water entering a power tool will increase the risk of electric shock Personal safety 1 Stay alert watch what you are doing 4 and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 2 Use personal protective equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries 3 Prevent unintentional starting Ensure the Trigger is in the off position before connecting to power source picking up or carrying the tool Carrying power tools with your finger on the Trigger or energizing power tools that have the Trigger on
4. one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Table A 6 If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use Symbology Double Insulated e Canadian Standards Association Underwriters Laboratories Inc WARNING marking concerning Risk of Fire Volts Do not cover ventilation ducts Keep flammable objects away WARNING marking concerning Risk of Electric Shock Properly connect power cord to appropriate outlet WARNING marking concerning Risk of Eye Injury Wear ANSI approved safety goggles with side shields Read the manual before set up and or use Alternating Current xxxx min No Load Revolutions per Minute RPM WARNING marking concerning Risk of Hearing Loss Wear hearing protection CHICAGOGELECTRIC POWER TOOLS Item 68147 For technical questions please call 1 888 866 5797 Page 7 Specifications Electrical Rating 120VAC 60Hz 15A Blows Per Minute 950 BPM 1 Bull Point included 1 Flat Chisel Chisel Weight 71 Ib Other 1 Grease Tube RocGSSONUS 1 Carbon Brush Set 4 Hex Keys 5 6 8 amp 12mm 0 252823 Setup Before Use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set
5. up or use of this product TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Make sure that the Trigger is in the off position and unplug the tool from its electrical outlet before performing any procedure in this section Note For additional information regarding the parts listed in the following pages refer to Parts List and Diagram on page 18 Assembly The only assembly required for the Breaker Gear Cover Hammer is the installing of the Secondary Handle 31 to the side of the Gear Cover 30 1 Slot the base of the Secondary Handle into the recessed area of the Gear Cover See Figure A Secondary Handle Main 2 Attach Secondary Handle to Gear Cover Handle with Steel Bushings 31A and Bolts 34 Figure A Page 8 For technical questions please call 1 888 866 5797 Item 68147 n o SS q S e N zo A N b ff m 5 2 Operating instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Tool Set Up AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Make sure that the Trigger is in the off position and unplug the tool from its electrical outlet before performing any procedure in this section Chisels come with or without collars Figure C shows installation of a chisel
6. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference I CHICAGO ELECTRIC POWER TOOLS 15 AMP PROFESSIONAL BREAKER HA Visit our website at http www harborfreight com REV 14f Email our technical support at productsupport harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soon as possible Copyright 2010 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents 2 Maintenance 14 EE 8 Part
7. T HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts MAINTENANCE Item 68147 For technical questions please call 1 888 866 5797 Page 17 gt 2 m gt 2 m Parts List and Diagram Parts List Part 0 Housing Ass Side Cover Brush Cap N nsulation Washer Rubber an Cover ing Nsk 6201 Ddu Ball Bearing 6201 2Rs C3 ail Stator 110 120 Tapping Screw St4 8x85 Armature 110 120V nner Cover O Ring 20143x 22 Hex Socket Bolt M10x30 Ball Bearing 6203 2Rs C3 Bearing Bracket Hex Socket Bolt M5x12 Needle Bearing Bk1312 Counter Gear 6201 2Rs C3 Bearing Cover Gear Cover Secondary Handle Secondary Handle Steel Bushing Hex Socket Bolt M8x30 He
8. ace See Figure H z O E lt x c Figure 5 Physically check that the Chisel is secure before operating The Chisel will have approximately 1 3 4 of play but should not come out when pulled Item 68147 For technical questions please call 1 888 866 5797 Page 11 Work Piece and Work Area Set Up 1 Designate a work area that is clean and well lit 4 There must not be objects such as utility lines The work area must not allow access by children nearby that will present a hazard while working or pets to prevent distraction and injury If working in the ground or on a concrete slab on the earth call local utility company to 2 Route the power cord along a safe route to reach ensure that area is clear of utility lines the work area without creating a tripping hazard or exposing the power cord to possible damage The 5 Protect power cord from crushing abrasion power cord must reach the work area with enough and scraping by broken rock or concrete extra length to allow free movement while working 6 Keep power cord away from moving machines 3 Secure loose work pieces using a vise or clamps not included to prevent movement while working m 5 2 12 For technical questions please call 1 888 866 5797 Item 68147 General Operating Instructions AWARNING TO PREVENT SERIOUS INJURY Wear ANSI approved safety goggles ear protection steel toe boots and dust m
9. ask during use Keep feet clear of Breaker Hammer Keep children and animals well clear of the work area 1 Check Chisel for dullness cracks or other damage CAUTION Dull tipped chisels can cause unnecessary chisel movement resulting in tool wear and possible injury Use only sharp tipped chisels 2 Clearly mark the work area 3 Make sure that the Trigger is in the off position then plug the tool into an outlet on a circuit rated to 20 amps 4 Set the bit against the work area CAUTION Keep power cord away from moving machines 5 Place one hand on the Side Handle and the other hand around the Main Handle 6 Press down on the Trigger Note Trigger does not lock Keep pressure on the Trigger to keep running the tool Item 68147 For technical questions please call 1 888 866 5797 7 Pushthe tip forcibly down to begin striking material NOTICE Running tool with no load or empty blows will damage the Breaker Hammer CAUTION Once activated do not press bear down or thrust forcibly against the work surface Allow the Breaker Hammer s own weight to supply the needed force Note If the Breaker Hammer has not been used for a long time or is being used in low temperatures the tool may require 3 5 minutes to warm up NOTE Carbon Brushes will wear during use The Breaker Hammer will stop working if the Brushes are worn This does NOT mean Breaker Hammer is malfunctioning or broken only that th
10. d Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state CHICAGOG ELECTRIC POWER TOOLS 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 1 888 866 5797
11. e worn Brushes will need to be replaced with the included Brushes by a qualified technician 8 When work is complete release the Trigger The Trigger is spring loaded and will return to the off position automatically 9 To prevent accidents turn off the tool and disconnect its power supply after use Clean then store the tool indoors out of children s reach 10 MAINTENANCE Page 13 gt 2 m gt 2 m Maintenance And Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Make sure that the Trigger is in the off position and unplug the tool from its electrical outlet before performing any procedure in this section TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general 2 AFTER USE wipe external surfaces condition of the tool Check for of the tool with clean cloth loose hardware 3 Store in temperatures no lower than 50 60 F misalignment or binding of moving parts 4 AAWARNING If the supply cord of this damaged cord electrical wiring power tool is damaged it must be replaced e dull or cracked Chisel only by a qualified service technician cracked or broken parts and NOTE The B
12. educe women or people who have impaired blood the vibration effects on the user circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any symptoms related to 5 Include vibration free periods each day of work vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible SAFETY 4 Use tools with the lowest vibration when there is a choice o Let the tool do the work 7 Toreduce vibration maintain the tool as explained in this manual If any abnormal vibration occurs stop use immediately A SAVE THESE INSTRUCTIONS Item 68147 For technical questions please call 1 888 866 5797 Page 5 AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Grounded Tools Tools with Three eee OR wiih Three Prong Mass Plugs Ue 3 Prong Plug and Outlet 1 Tools marked with Grounding Required have a three wire cord and three prong g
13. ended could result in a hazardous situation Page 3 o gt m lt Service Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Percussion Hammer Safety Warnings 1 13 14 Page 4 Wear ear protectors Exposure to noise can cause hearing loss Use auxiliary handles supplied with the tool Loss of control can cause personal injury Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator Keep clear of moving parts Unplug before inspecting removing or installing chisel or performing any service Pull on chisel after installation and before use chisel may move but MUST NOT slide out Wear steel toed boots during use Do not operate this tool if you have back neck or wrist injuries or other conditions that will be aggravated by the severe jerking forces that this tool exerts upon the operator Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool Do not lay the tool down until it has come to a compl
14. ension Cords 1 Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it Protect the extension cords from sharp objects excessive heat and damp or wet areas causes a serious drop in voltage resulting in loss of power and possible tool damage See Table A SAFETY TABLE A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT NAMEPLATE EXTENSION CORD AMPERES LENGTH load 25 50 75 100 150 3 The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A o 20 6 24 34 e 39 ie 44 4 When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Table A sco te 4 2 22 711 26 3 3 21 9 4 3 161 200 gt Based on limiting the line voltage drop to five volts at 150 of the rated amperes 5 If you are using
15. ete stop Moving parts can grab the surface and pull the tool out of your control When using a handheld power tool maintain a firm grip on the tool with both hands to resist starting torque Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving This product is not a toy Keep it out of reach of children 15 16 17 For technical questions please call 1 888 866 5797 People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pacemakers should Avoid operating alone Properly maintain and inspect to avoid electrical shock Properly ground power cord Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained electrical shock WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement or other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of wor
16. invites accidents Power tool use and care 1 Do not force the power tool Use the 5 correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed 2 Do not use the power tool if the Trigger does not turn it on and off Any power tool that cannot be controlled with the 6 Trigger is dangerous and must be repaired 3 Disconnect the plug from the power source before making any adjustments changing T accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally 4 Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power fools are dangerous in the hands of untrained users Item 68147 For technical questions please call 1 888 866 5797 Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock SAFETY If operating a power tool in a damp location is unavoidable use a Ground Fault Circuit Interrupter GFCI protected supply Use of a GFCI reduces the ris
17. ion Performance Chisel dull or damaged 1 Keep cutting chisels sharp Replace as needed decreases Internal lubrication cold 2 Allow tool to operate with no load over time for 5 minutes before use Carbon brushes worn 3 Have qualified technician replace brushes or damaged Excessive Internal damage or wear Have technician service tool noise or Carbon brushes or bearings rattling for example Overheating Forcing tool to work too fast 1 Allow tool to work at its own rate Chisel dull or damaged 2 Keep cutting chisels sharp Replace as needed Blocked motor housing vents 3 Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of motor using compressed air Motor being strained by long or Eliminate use of extension cord If an extension cord is small diameter extension cord needed use one with the proper diameter for its length and load See Extension Cords in GROUNDING section Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power supply before service gt 2 m gt Z m Page 16 For technical questions please call 1 888 866 5797 Item 68147 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THA
18. k To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq WARNING The cord of this product contains lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Item 68147 VIBRATION SAFETY This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury 1 Anyone using vibrating tools regularly or for 2 Do not smoke during use Nicotine reduces an extended period should first be examined the blood supply to the hands and fingers by a doctor and then have regular medical increasing the risk of vibration related injury check ups to ensure medical problems are not being caused or worsened from use Pregnant Wear suitable gloves to r
19. k of electric shock Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those int
20. reaker Hammer has airtight construction any other condition that may allowing long periods of use approximately six affect its safe operation months of regular usage before lubrication Replacing Carbon Brushes NOTE The Breaker Hammer will cease operation once Carbon Brushes are worn Check Brushes every 100 hours and replace when necessary 1 Remove the Fan Cover 10 by loosening the 5 Insert new Carbon Brush Bolt 12 and Flat Washer 11 See Figure l 6 Replace Carbon Brush Cap and slide 2 Slide Fan Cover off of Housing 1 Fan Cover back over Housing Remove Brush Cap 5 from Housing 7 Replace Bolts and Flat Washers until securely fastened Brush Cap 5 Carbon Brush 6 Housing 1 k Carbon Brush E Holder 7 Insulation Remove old Carbon Brush 6 Fan Cover 10 Flat Washer 11 Bolt 12 Figure 1 Page 14 For technical questions please call 1 888 866 5797 Item 68147 Greasing Gearbox Note Due to the possibility of accidental damage and or contamination only a qualified technician should disassemble and lubricate this item 1 Loosen the four Socket Head Bolts 59 4 Fill each of the 4 grooves inside the and Washers 4 that connect the Aluminum Housing with 0 5 ounces of Aluminum Housing 60 to the Housing 8 synthetic high temperature grease Disassemble the Aluminum Housing i Ram 57 and Piston 55 See Figure J 5 Slide the Ram back into the Cylinder
21. rounding plug The plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock See 3 Prong Plug and Outlet The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet The tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in the preceding illustration See 3 Prong Plug and Outlet Double Insulated Tools Tools with Two Double Insulated Tools Tools with Two Prong Plugs Plugs Outlets for 2 Prong Plug Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration See Outlets for 2 Prong Plug Page 6 For technical questions please call 1 888 866 5797 Item 68147 Ext
22. s List and Diagram 18 ERN 8 Warranty 20 PES 10 o gt Tl m lt CHICAGOGELECTRIC POWER TOOLS WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol Itis used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings AWARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool Work area safety 1 Keep work area clean and well lit 3 Keep children and bystanders Cluttered or dark areas invite accidents away while operating a power tool Distractions can cause you to lose control 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or
23. without a collar the included chisel is without a collar Figure G shows installation of a chisel with a collar Mounting Chisels without a Collar Note If the Chisel doesn t slide in easily apply grease to the loading end of the Chisel 1 Pull the Lock Lever to the side just far enough to allow the Chisel to be inserted as shown in Figure C Figure C Note Flat Notch on Collar less Chisel must face the Lock Lever 2 Insert Chisel with the Flat Notch facing the Lock Lever as shown in Figure D Lock Lever Figure D 3 Slide the Chisel in as far as it will go 4 Pull the Lock Lever back until it locks the Chisel into place See Figure E Note Lock Lever will not lie flat against the chuck Flat Notch Figure E 5 When the Chisel is installed there will be approximately 1 3 4 of play along the Flat Notch of the shank See Figure E Physically check that the Chisel is secure before operating Page 10 For technical questions please call 1 888 866 5797 Item 68147 Mounting Chisels with a Collar 1 Pull the Lock Lever open about 70 80 to the second engaging position as shown in Figure F N 3 Retaini 1 etaining Ring Figure F 2 Insert the collared Chisel 3 Slide the Chisel in as far as it will go Figure G 4 Return the Lock Lever to its original position to lock the Chisel in pl
24. x Socket Bolt M10x55 Ball Bearing 6204 2Rz Zzc2 ig Gear Partition Washer inal Gear N N 2 ing 6305 Rs ing 034x 048x5 Cover Crank Shaft ing 037x902 ing Nk2220 ing Rod Ass Piston Pin 3 1 Description Housing Assy O BrushCap Ball Bearing 6201 2RsC3 Stator 110 120V Tapping Screw St4 8x85 Armature 110 120V_ O Ring 2143x202 Hex Socket Bolt M0x30 Ball Bearing 62032RsC3_ Bearing Bracket _ Hex Socket Bolt Mbx12 Needle Bearing Bk1312_ Counter Gear 16201 2Rs Bearing Cover Gear Cover i O Secondary Handle Secondary Handle Steel Bushing Hex Socket BoltM8x30_ Hex Socket Bolt M10x55_ Ball Bearing 6204 2Rz Zzc2 Crank Shaft i y Piston Pin o alallala alalahanin nInINn Dad baa baad haad kond in kod kadi lizal o m 2 kond hoad oo 1 o 8 2 O kaad kasd Iani kadd kadil laaa co Page 18 For technical questions please call 1 888 866 5797 Part Qty 54 Y Type Sealing Ring 45 7x 55 2x7 60 Aluminum Housing 1 66 Small Urethane Ring 1 68 Sealing Ring 46 2 33 6 69 O RingO78x03 1 1 74 75 6 7 8 ock Lever Ring 9 81 82 88 91 92 93 9 9 97 100 Cord 101 02 103 104 105 108 109 110 Spring Column Pin 8 40 Lock Lever _
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