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Harbor Freight Tools 14 Piece Hydraulic Punch Driver Kit Product manual

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Contents

1. 6 Plan and measure the location of the hole to be punched in the Operating Instructions work piece This hole must fit the Threaded Stud to be used Read the ENTIRE IMPORTANT il a lead hole at th SAFETY INFORMATION gt ere ieee NOC al ie Cemer section at the beginning of point ot the holemangedrana this document including all measured in step 5 text under subheadings 8 The 7 16 Threaded Stud is to be therein before set up or use of used with Punch 2 and Die 7 this product 9 Thread the Threaded Stud into the 1 Bleed air from Hydraulic System Punch Head 16 Note that the end before first use See page 4 with the shorter threads is threaded 2 When selecting a work piece please into the Punch Head See Figure 1 do not exceed the Maximum Cutting 10 The Adapter 12 is to be used with Capacity of 0 12 for mild carbon all Punch and Dies that are used steel and 0 08 for stainless steel 11 Slide Adapter and then Die onto the Threaded Stud 12 Slide your work piece with the drilled hole down onto the Die as shown in Figure 1 13 Thread the Punch down onto the work piece as tightly as possible 14 Turn the Release Valve 18 see Figure 2 to the ON position Threaded Stud 13 14 Punch 2 6 Work Piece Adapter 12 Punch Head Figure 2 16 Figure 1 Release Valve 18 SKU 96718 For technical questions please call 1 800 444 3353 Page 3 15 Grasp the Pump Handle 17 an
2. EPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Page 6 For technical questions please call 1 800 444 3353 SKU 96718 Parts Diagram SKU 96718 For technical questions please call 1 800 444 3353 Page 7 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not al
3. PITTSBURGH Hydraulic Punch When unpacking make sure that the product is intact and Driver Kit EEMELI If any parts are missing or broken please call 1 800 444 3353 as soon as possible Copyright 2007 by Harbor Freight Tools Item 96718 All rights reserved No portion of this document INSTRU CTIONS AN D or any artwork contained herein may be reproduced in any shape or form without the PRECAUTIONS express written consent of Harbor Freight Tools Diagrams within this document may Visit our website at not be drawn proportionally Due to continuing http www harborfreight com improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included AWARN l N G For technical questions or replacement parts please call 1 800 444 3353 Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Manual Revised 12d 7 Store idle tool out of the reach of children and do not allow persons unfamiliar with the Hydraulic Punch Driver Kit or these instructions to operate the Hydraulic Punch Driver Kit This tool is dangerous in the hands of untrained users Specifications Maximum Capacity 11 Gauge for mild carbon steel 16 Gauge for stainless steel Punching pais 10 Ton 20 000 Ib 8 Maintain tool Check for misalignment Important Safety Information 1 Keep
4. d 2 AFTER EACH USE wipe off Punch pump it up and down until the Punch Driver Kit with clean moist cloth has punched through the work piece amp Service to the Punch Driver 16 Turn the Release Valve 18 Kit should only be done by a to the OFF position qualified Service Technician 17 Thread off the Punch remove the work piece the Die and the Bleeding Instructions Adapter Remove the Threaded Stud from the Punch Head i NOTE During shipment and handling air may get trapped in the hydraulic 18 Carefully remove the punched system Hydraulic Pump with Pressure material and its residue Hose This can interfere with the 19 Clean then set the Punch Driver Kit performance of the Punch Driver Kit into its Carrying Case and store the Bleed air from the hydraulic system tool indoors out of children s reach according to the following instructions 2 Open the Release Valve making sure the Punch Head is fully extended and near unscrew the coupler to disconnect the Maintenance and Servicing Hose from the Punch Head Close the Release Valve press down the 1 BEFORE EACH USE inspect the core rod in the Hose Coupler general condition of the Hydraulic 3 Punch Driver Kit Check for loose attachments binding of moving parts cracked or broken attachments Pump the Pump Handle Release the Hose Coupler until oil flows out of the Hose and any other condition that may 4 Attach the Hose to the Punch Head affect
5. its safe operation If any 5 Open Release Valve and Pump Handle abnormality is found have the several times in rapid succession problem corrected before further use Repeat this procedure until the Punch Do not use damaged equipment Driver Kit is working properly Troubleshooting PROBLEM POSSIBLE CAUSES PROBABLE SOLUTIONS Handle stroke only Air in pump chamber Follow the Bleeding partly effective Instructions above Handle raises on its own Sticking or leaking Remove and clean Release Valve the Release Valve Handle snaps back Sticking Delivery Valve Open Release Valve Pump rapidly several times Close Valve Page 4 For technical questions please call 1 800 444 3353 SKU 96718 Punch Sizes Pipe Conduit Metal Tubing Outside Diameter Specifications Chart Intermediate Tubing O D Pipe Tube SKU 96718 For technical questions please call 1 800 444 3353 Page 5 Parts List Pan ay Hydraulic Pump with Pressure Hose Punch 1 115 for 3 4 Pipe Punch 1 362 for 1 Pipe 4 Punch 1 11 16 1 for 1 1 4 Pipe 5 Punch 1 15 16 1 for 1 1 2 Pipe Punch 2 3 8 for 2 Pipe w e ie tor 1 262 Punch 1 Record Serial Number Here o Die tor 15116 Pune 1 Pie fae Part Description Jay o Bie fort Note If product has no serial number record month and year of purchase instead PLEASE READ THE FOLLOWING CAREFULLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY R
6. low the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state PITTSBURGH 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
7. on used for appropriate conditions 13 WARNING Some dust created by will reduce personal injuries power sanding sawing grinding drilling and other construction 5 Dress properly Do not wear loose ere lothi Iv K hai activities contains chemicals COUN Or JEWETY ee known to the State of California to clothing and gloves away from moving A cause cancer birth defects or other parts Loose clothes jewelry or long Fence haircan becaudhtinm vin is reproductive harm California Health al caug Oving pars amp Safety Code 25249 5 et seq 6 Do not force the Hydraulic Punch Page 2 Driver Kit Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it was designed For technical questions please call 1 800 444 3353 SKU 96718 14 The warnings precautions and 3 Practice with a scrap work piece instructions discussed in this instruction before using the actual work piece manual cannot cover all possible Working with a scrap work piece conditions and situations that may will help you familiarize yourself occur It must be understood by the with the Punch Driver Kit operator that common sense and 4 Select the size of the Threaded Stud caution are factors which cannot A 7 be built into this product but must 13 14 t6 be Used Eifer 314 eerie be supplied by the operator 5 Select the size of the Punch and Die to be used see Parts List on page 6
8. work area clean and well lit Cluttered or dark areas invite accidents or binding of moving parts breakage of parts and any other condition that may affect the Hydraulic Punch Driver Kit s operation If damaged have the Hydraulic Punch Driver Kit repaired before use Many accidents are caused by poorly maintained power tools 2 Keep children and bystanders 9 Keep cutting tools sharp and clean away while operating the Punch Properly maintained cutting tools with Driver Kit Distractions can sharp cutting edges are less likely cause you to lose control to bind and are easier to control 3 Stay alert watch what you are 10 Have Hydraulic Punch Driver Kit doing and use common sense serviced by qualified service technician when operating the Punch Driver using only identical replacement parts Kit Do not use the Punch Driver This will ensure the safety of Hydraulic Kit while you are tired or under Punch Driver Kit is maintained the influence of drugs alcohol or 11 Maintain product labels and medication A moment of inattention nameplates These carry important while operating hydraulic tools may safety information If unreadable result in serious personal injury or missing contact Harbor Freight 4 Use safety equipment Always wear Tools for a replacement eye protection Safety equipment 12 This product is not a toy such as dust mask non skid safety i Keep it out of reach of children shoes hard hat or hearing protecti

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