Harbor Freight Tools 12Volt Product manual
Contents
1. Properly maintain and inspect to avoid electrical shock 13 WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq The brass components of this product contain lead a chemical known to the State of California to cause birth defects California Health amp Safety Code 25249 5 et seq 14 The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SAVE THESE INSTRUCTIONS Page 3 ird M Specifications Only use with diesel fuel or kerosene Do not use with gasoline alcohol water corrosive chemicals solvents or liquids that have a flash point below 100 F Electrical Input 12VDC 13 5A 25A included 30 Minute Duty Cycle Product Applications Self Priming Volumetric Rotating Vane Pump with Bypass Valve Inlet Outlet 3 4 Female NPT Lift 6 6 Feet Flow Rate 10 GPM 5 4 140 F up to 90 Relative Humidity Hose Size 0 75 IN I D 1 125 IN O D 13 FT Long Thermal Overload Protection Page 4 For technical questions ple2. 1 HOSE CLAMP 10 FIGURE B STRAINER 33 Slide two Hose Clamps 10 onto the inlet Hose 27 Twist one end of the hose over the pump inlet barbed fitting and the other end over the barbed fitting on the strainer Push the hose forward until the hose ends presses firmly over the O rings and against the fitting shoulders 8 Slide the Hose Clamps to within 3 8 of the fitting shoulder and tighten the screws securing the hose onto the fittings Page 5 Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product A Inspect pump before use looking for damaged loose and missing parts If any problems are found do not use pump until repaired Pump Set Up AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Disconnect the Pump from its 12 volt power source before performing any inspection maintenance or cleaning procedures 1 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction or injury 2 Route the Power Cables 16 along a safe route to reach the work area without creating a tripping hazard or exposing the cables to possible damage The cables must reach the work area with enough extra length to allow free movement while working 3 There must not be hazardous objects
3. Cut the supplied hose into two lengths keeping in mind that the suction end should be long enough to reach within one inch of the supply tank bottom and at the same time to be long enough so that the Pump could be located at a point away from the supply tank opening FIGURE A CONNECTOR i m HOSE CLAMP 10 HOSE 27 q ES HOSE HOSE CONNECTOR CLAMP 10 8 2 Apply pipe thread seal tape to the threads of one 3 4 Hose Connector 8 and screw it firmly into the Pump outlet SKU 66784 For technical questions please call 1 800 444 3353 3 Apply pipe thread seal tape to the threads of the 1 Hose Connector 11 and screw it firmly into the Nozzle 12 Note The included Hose 27 can be cut to provide an inlet and outlet hose or another hose of the same size can be purchased as needed Any hose used with this product must be designed for use with the liquid being pumped 4 Slide two Hose Clamps 10 onto the discharge Hose 27 Twist each end of the hose over the two barbed fittings and push forward until the hose ends presses firmly over the O rings and against the fitting shoulder 5 Slide the Hose Clamps to within 3 8 of the fitting shoulder and tighten the screws securing the hose onto the fittings 6 Apply pipe thread seal tape to the threads of one 3 4 Hose Connector 8 and screw it firmly into the Pump inlet 3 4 HOSE CONNECTOR 11 HOSE CLAMP 10 HOSE 27
4. PITTSBURGH Ez 12V Diesel Transfer Pump Item 66784 AWARNING Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL When unpacking sure that the product is intact undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Visit our website at http www harborfreight com Copyright 2009 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Manual Revised 11h Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference Safety Alert Symbol and Signal Words In this manual on the labeling and all other information provided with this product This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all s
5. T HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List Description Qty jScerew M x10 Rotor 00 1 Blade 5 Hande 1 Nozze 1 Power Switch Cables with Clamps and Fuse Holder Record Product s Serial Number Here Note Note and are not available individually as replacement parts Page 8 For technical questions please call 1 800 444 3353 Part Description Qty Terminal Board Screw 4 15 Compression Nut Tapered Ring Nut M5 Terminal 12 VDC Motor Bearing Seal Hose Bypass Spring Base Ke Strainer Spring Collar If product has no serial number record month and year of purchase instead Some parts are listed and shown for illustration purposes only 2 1 1 2 2 1 2 1 1 1 1 1 SKU 66784 Assembly Diagram m 3 ie ANM 24 23 22 13 SKU 66784 For technical questions please call 1 800 444 3353 Page 9 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that i
6. afety messages that follow this symbol to avoid possible injury or death DANGER indicates a hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury ACAUTION CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE is used to address practices not related to personal injury CAUTION CAUTION without the safety alert symbol is used to address practices not related to personal injury IMPORTANT SAFETY INSTRUCTIONS INSTRUCTIONS PERTAINING TOA RISK OF FIRE ELECTRIC SHOCK OR INJURY TO PERSONS WARNING When using pumps basic precautions should always be followed including the following Page 2 For technical questions please call 1 800 444 3353 Work Area a Keep the work area clean and well lighted Cluttered or dark areas increase the risks of electric shock fire and injury to persons b Do not operate pumps in explosive atmospheres such as in the presence of flammable liquids gases or dust Pumps create sparks which may ignite the dust or fumes c Keep bystanders children and visitors away while operating the pump Distractions are able to result in the loss of control of the pump Electrical Safety a Do not expose pumps to rain or wet cond
7. ase call 1 800 444 3353 30 Minute Duty Cycle 30 minutes welding followed by at least 30 minutes of rest Avoid damage to the Pump by not pumping for more than the prescribed duty cycle time The Duty Cycle defines the number of minutes within a one hour period during which a given pump can pump without overheating For example this Pump with a 30 minute duty cycle must be allowed to rest for at least 30 minutes after every 30 minutes of use Failure to carefully observe duty cycle limitations can easily over stress a pump contributing to premature pump failure This pump has an internal thermal protection system to help prevent this sort of over stress When the unit overheats it automatically shuts down then it automatically begins pumping again after cooling off When the pump can be used again use shorter pumping periods and longer rest periods to prevent needless wear SKU 66784 beginning of this manual including TO PREVENT SERIOUS INJURY Assembly Read the ENTIRE IMPORTANT A SAFETY INFORMATION section at the all text under subheadings therein before set up or use of this product FROM ACCIDENTAL OPERATION Disconnect the Pump from its power supply before assembly installation Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Note Pipe thread seal tape mentioned hereafter is not supplied with this pump 1
8. cloth If abnormal noise vibration or leaking air occurs have the problem corrected before further use Troubleshooting Possible Causes Likely Solutions Pump will not start 1 Battery is dead or discharged 1 Check battery power 2 Clamps are not properly connected 2 Make sure clamps are securely connected 3 Fuse burned out 3 Replace with new fuse Pump will not operate Clamps are connected in wrong polarity Reverse clamps or pumps fuel in Red clamp on positive terminal wrong direction Black clamp on negative terminal Poor fuel transfer 1 Intake hose is not submerged in fuel Check intake hose and supply tank or supply tank is low or empty Clogged Strainer Wash replace Strainer Kinked hoses Straighten Hose Hoses are leaking Check hoses for leaks and repair or replace Hoses or handle is clogged Check and clean hoses and handle Follow all safety precautions whenever diagnosing or servicing the pump Disconnect air supply before service SKU 66784 For technical questions please call 1 800 444 3353 Page 7 Parts List and Assembly Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THA
9. destination tank and place in a secure location Remove the Hose 27 with its Strainer 33 from the fuel supply tank allowing fuel to drain out of the Hose before removing it Cap both supply and the destination tanks to prevent fuel spills Clean and dry all exterior parts of the Pump Body 6 Hose 27 Nozzle 12 and Cables with Clamps 16 Store the Pump indoors and out of reach of children and other unauthorized persons SKU 66784 1 BEFORE EACH USE inspect the general condition User Maintenance Instructions of the Pump Check for loose screws misalignment or binding of moving parts cracked or broken parts damaged electrical wiring hoses and any Procedures hotapeciically explained other condition that may affect its safe operation in this manual must be performed only by a qualified technician 2 TO REPLACE THE FUSE a Disconnect the Cables from AWARNING the 12V power source TO PREVENT SERIOUS INJURY b Open the Fuse Holder on the Cable 16 FROM ACCIDENTAL OPERATION Disconnect the Pump from its 12 volt power source before performing any inspection maintenance or cleaning procedures c Remove the Fuse 13 by pulling it straight out of the Fuse Holder Then press in a new Fuse of the same type size and rating 25A d Close the Fuse Holder on the Cable 16 TO PREVENT SERIOUS INJURY FROM PUMP FAILURE 3 AFTER USE clean external surfaces Do not use damaged equipment of the pump with clean
10. ed for use with diesel fuel or kerosene only Not for use with fluids that have a flash point below 100 F i e gasoline alcohol 2 Maintain labels and nameplates on the Pump These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement 3 Never smoke near the Pump or use the Pump near an open flame SKU 66784 For technical questions please call 1 800 444 3353 4 Donot use for fluid transfer into or from aircraft 5 This product is not designed for use with medical products water or fluids for human consumption 6 Anchor the barrel or tank not included to prevent tipping Do not use while on a motorized vehicle while the engine is running 8 Avoid unintentional starting Prepare to begin work before turning on the Pump 9 When using a handheld pump maintain a firm grip on the pump with both hands to resist starting torque 10 Do not leave the Pump unattended when it is connected to a power supply Turn off the pump and disconnect it from its power supply before leaving 11 This product is not a toy Keep it out of reach of children 12 People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pacemakers should Avoid operating alone Do not use with power switch locked on
11. ithin the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state Page 10 For technical questions please call 1 800 444 3353 SKU 66784 SKU 66784 For technical questions please call 1 800 444 3353 Page 11 PITTSBURGH 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
12. itions Water entering a pump will increase the risk of electric shock b Do not abuse the Power Cables Never use the cables for carrying or pulling the pump Keep cables away from heat oil sharp edges or moving parts Damaged or entangled cables increase the risk of electric shock Personal Safety a Stay alert watch what you are doing and use common sense when operating a pump Do not use a pump while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating pumps may result in serious personal injury b Prevent unintentional starting Ensure the switch is in the off position before connecting to the power supply c Do notoverreach Keep proper footing and balance at all times Proper footing and balance enables better control of the pump in unexpected situations d Use safety equipment A dust mask non skid safety shoes and a hard hat must be used for the applicable conditions e Wear ANSI approved safety goggles during setup and use f Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Pump Use and Care a Do not force the pump Use the correct pump for your application The correct pump will do the job better and safer at the rate for which it was designed SKU 66784 b Do not use the pump if the switch does not turn it o
13. n and off Any pump that cannot be controlled with the switch is dangerous and must be repaired c Disconnect the Cables from the power supply before making any adjustments changing accessories or storing pumps Such preventive safety measures reduce the risk of starting the pump accidentally d Store idle pumps out of the reach of children and do not allow persons unfamiliar with the pump or these instructions to operate the pump Pumps are dangerous in the hands of untrained users e Maintain pumps Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the pump s operation If damaged have the pump repaired before use Many accidents are caused by poorly maintained pumps f Usethe pump accessories and pump bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the pump for operations different from those intended could result in a hazardous situation Battery Precautions a Underabusive conditions liquid may be ejected from the battery Avoid contact If contact accidentally occurs flush with water If liquid contacts eyes additionally seek medical help Liquid ejected from the battery may cause irritation or burns Service a Pump service must be performed only by qualified repair personnel using only identical replacement parts Specific Safety Instructions 1 This Pump is design
14. such as utility lines or foreign objects nearby that will present a hazard while working 4 Have rags nearby to clean up any fuel spills 5 Have multiple fully charged ABC fire extinguishers nearby in case of fire Page 6 General Operating Instructions 1 10 11 12 13 For technical questions please call 1 800 444 3353 Connect the Cables with Clamps 16 to a 12 volt power supply such as a battery not included Connect the RED Clamp to the Positive terminal and the BLACK Clamp to the Negative terminal Insert the Nozzle 12 into the destination tank Insert the Hose 27 with its Strainer 33 into the fuel supply tank Immerse the Strainer in the fuel fully Press the Power Switch 15 to start the Pump Squeeze trigger of the Nozzle 12 to discharge fuel into the destination tank Hold the Nozzle firmly during the fuel transfer To reduce hand fatigue during extended pumping lock the Trigger in one of the two positions by lifting and positioning the spring loaded trigger lock into one of the two recessed steps under the trigger Ease back on trigger to lock it in place To stop pumping pull slightly on the trigger to release the lock When the fuel has been transferred release pressure on the Nozzle 12 Trigger When fuel stops flowing turn off the Pump Disconnect the Cables with Clamps 16 black first then red from the 12 volt power supply Remove the Nozzle from the
15. ts products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not w
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