Harbor Freight Tools 12Volt Product manual
Contents
1. 10 Opar ufo e 6 Warranty en MT RAE 12 o gt Tl m lt PITTSBURGH WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARN NG Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided A CAUTION could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury Page 2 For technical questions please call 1 800 444 3353 Item 61745 IMPORTANT SAFETY INFORMATION General Safety Warnings Failure to follow the warnings and instructions may result in electric shock fire and or serious injury WARNING Read all safety warnings and instructions Save all warnings and instructions for future reference The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator 1 Work area safety a Keep work area clean and well lit Cluttered or dark areas invit2. 10 Continue inflating until the recommended pressure is reached 11 Turn the compressor On Off Switch to the OFF position 12 Remove the Nozzle from the object 13 Verify tire pressure with a tire pressure gauge not included then replace the valve cap where applicable 14 If the tire pressure is low repeat the steps beginning with Step 7 15 When finished remove the Clamps from the power source CAUTION The metal parts of the compressor and hoses will become hot during use Do not touch them 16 Allow the Compressor to cool then wipe down and replace into the included storage bag Return the Nozzles to the small storage bag attached to the Compressor Hose 17 Store in a dry location PITTSBURGH Page 6 For technical questions please call 1 800 444 3353 Item 61745 Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch OFF and disconnect the Battery Clamps before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM COMPRESSOR FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general 7T Lubricate the Shaft and Snap condition of the air c
3. 0 11 12 13 14 15 16 17 19 1 0 1 1 1 22 1 23 4 2 1 2 6 2 For technical questions please call 1 800 444 3353 Parts List and Diagram Parts List Partt Description Screw Mbxld 1 1 1 2 Frame Comp 1 Ornament Ring 1 Cap NutM5 1 4 Q i Carbon Brush Assembly 1 Screw Mbxld 1 1 1 4 Baseboard 1 Baseboard Sheath 4 27 28 29 30 31 32 33 34 35 36 37 38 39 40 1 42 43 44 5 46 47 48 49 50 51 4 Item 61745 EP ER Assembly Diagram Record Products Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts For technical questions please call 1 800 444 3353 Page 11 Item 61745 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be lia
4. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference PITISBURGH ITEM 61745 12V 150 PSI High Volume Air Compressor Visit our website at http www harborfreight com Email our technical support at productsupport harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2013 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included Table of Contents Safely fidence edie a ee ob du 2 Maintenance cett ieee ett ca 7 Specifications coiere a 5 Parts List and Diagram
5. Pull lightly on both hoses to ensure a proper connection 3 Select the desired Nozzle accessory and attach it to the end of the Air Nozzle 4 Turn on the car engine 5 Attach the clamps on the Power Cord onto the 12V automotive battery not included power source a Connect the RED clamp of the Compressor to the positive terminal of the battery o Connect the BLACK terminal of the Compressor to a good ground source on the engine block WARNING Do NOT connect it to the other battery terminal Note Connect to 12VDC power source only 6 Be sure the valve stem of the item to be inflated is clean and free of dirt 7 Turn the Compressor On Off Switch to the ON position Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product 2 Position the Compressor on a flat level surface Route the air hose along a safe route to reach the work area without creating a tripping hazard or exposing the air hose to possible damage The air hose must be long enough to reach the work area and have enough slack to allow free movement while working Note Turn the Compressor on before connecting to the tire valve to prevent blowing the fuse 8 Holding the Air Hose connect the Nozzle accessory to the valve stem of the item to be inflated 9 Monitor the Pressure Gauge carefully to avoid over inflating the item
6. amined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible A SAVE THESE INSTRUCTIONS For technical questions please call 1 800 444 3353 Item 61745 Specifications Electrical Rating 2 VDC 1 150 PSI Air Flow Capacity 1 5 CFM Components and Controls End of Unit Compressor Hose di p On Off Switch on end of unit b Air Nozzle Grip JA Pressure Gauge Nozzles Figure A Item 61745 For technical questions please call 1 800 444 3353 Page 5 o D m o zZ Operating Instructions A Compressor Area Set Up 1 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent injury General Operation 1 Turn the On Off Switch to the OFF position 2 Connect the coiled Air Hose to the Compressor Hose a Pull back on the collar of the Air Hose s coupler b Firmly insert the Compressor Hose connector into the coupler c Release the collar which will snap the connector into place d
7. ble for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state PITTSBURGH 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
8. down battery Recharge battery Blown Fuse Replace Fuse Follow all safety precautions whenever diagnosing or servicing the tool Disconnect from battery before service m Z gt Z ig m Page 8 For technical questions please call 1 800 444 3353 Item 61745 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO PITTSBURGH LLI o Z lt q Z Lu E lt Item 61745 For technical questions please call 1 800 444 3353 Page 9 m Z gt Z ig m Page 10 Description 3 Screw Arbor M5x50 A U QA NJS a m 2 o a 18 Neede 1 1 1 a 1 1 2 1 1 1 1 E61 1 EE 4 zm 7 1
9. e accidents b Do not operate the Compressor in explosive atmospheres such as in the presence of flammable liquids gases or dust Compressor motors produce sparks which may ignite the dust or fumes c Keep children and bystanders away from an operating compressor 2 Electrical safety a Compressor plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with grounded compressors Standard plugs and matching outlets will reduce risk of electric shock b Do not expose compressor to rain or wet conditions Water entering a compressor will increase the risk of electric shock c Do not abuse the cord Never use the cord for unplugging the compressor Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when operating this compressor Do not use this compressor while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating a compressor may result in serious personal injury b Use personal protective equipment Always wear ANSI approved eye protection during setup and use c Prevent unintentional starting Ensure the switch is in the off position before connecting to power source or moving the compressor Item 61745 4 Compressor use and care a Do not use the compressor if the
10. into place with the screws e en Figure B WARNING To prevent fire replace fuse DS on er i only with fuse of same type and rating Do housing with the three recessed grooves in the not replace with any other object filter cover and push the cover snapping it onto the housing Thread the assembly back into the front cover being careful not to cross thread it m O Z lt z m n lt Item 61745 For technical questions please call 1 800 444 3353 Page 7 Troubleshooting Possible Causes Likely Solutions Decreased output 1 Not enough air pressure Check for loose connections and or air flow Blocked air inlet Filter 3 Clean air inlet screen of buildup Air leaking from loose Make sure housing and connections housing or connections are properly assembled and tight Mechanism contaminated Have qualified technician clean and where possible lubricate mechanism Severe air leakage 1 Cross threaded housing Check for incorrect alignment and uneven Slight air leakage components gaps If cross threaded disassemble is normal and replace damaged parts before use Loose housing Tighten housing assembly If housing cannot be tightened properly internal parts may be misaligned Dirty worn or damaged valve Clean or replace valve assembly No output Poor clamp connection Clean clamps and reconnect properly Power Switch in Off Turn Power Switch to On I position O position Run
11. n related injury Page 4 11 12 13 14 15 16 TA 18 19 The use of accessories or attachments not recommended by the manufacturer may result in a risk of injury to persons All air line components including hoses pipe connectors filters etc must be rated for a minimum working pressure of 150 PSI or 150 of the maximum system pressure whichever is greater Industrial applications must follow OSHA guidelines Maintain labels and nameplates on the compressor These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement This product is not a toy Keep it out of reach of children Operate unit on level surface People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure WARNING The brass components of this product contain lead a chemical known to the State of California to cause birth defects or other reproductive harm California Health amp Safety code 25249 5 et seq This Compressor will automatically shut off on overload or under excessive heat Should this occur turn the Power Switch to its OFF position Wait until the Compressor cools Then turn the Power Switch to its ON position to resume work Anyone using vibrating tools regularly or for an extended period should first be ex
12. ned For technical questions please call 1 800 444 3353 Page 3 o gt I m lt Air Compressor Safety Warnings 1 Risk of fire or explosion do not spray flammable liquid in a confined area or towards a hot surface Spray area must be well ventilated Do not smoke while spraying or spray where spark or flame is present Arcing parts keep compressor at least 20 feet away from explosive vapors such as when spraying with a spray gun Risk of bursting do not adjust regulator higher than marked maximum pressure of attachment Risk of injury do not direct air stream at people or animals Do not use to supply breathing air Do not leave compressor unattended for an extended period while plugged in Unplug compressor after working Keep compressor well ventilated Do not cover compressor during use Do not use cigarette lighter adaptor to power this unit If powered with the battery of a vehicle start and run engine during inflation period Do not remove the valve cover or adjust internal components Compressor head gets hot during operation Do not touch it or allow children nearby during or immediately following operation 10 Do not use the air hose to move the compressor Vibration Precautions This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibratio
13. ompressor Check for Rings after using 20 times loose hardware a Remove the four Screws holding the Front Cover in place and slide the Front Cover off See Assembly Diagram misalignment or binding of parts cracked or broken parts i b Put a drop or two of machine oil on the damaged electrical wiring and Shaft and Piston Ring Note Turn the any other condition that may Compressor upside down to allow the oil affect its safe operation to penetrate onto the piston rings c Slide the Front Cover back on and 2 AFTER USE wipe external surfaces of secure in place with the four screws the compressor with a clean cloth 3 Store the Air Compressor in a clean dry safe location out of reach of children and other unauthorized people 4 AFTER EVERY 500 HOURS OF REGULAR USE replace O Rings Please note This work should only be done by a qualified service technician 5 Rotate Filter counterclockwise and remove from the compressor Gently pry the cover from the threaded end Remove the filter wash in warm water and liquid soap no harsh powder soap rinse thoroughly and let dry Figure C 8 If the Fuse needs to be replaced unthread the two screws holding the fuse in place Slide out the Fuse holder replace the old Fuse with a new Fuse included in the inflator nozzle Gr Angen bank bag and slide the Fuse holder back into its into the filter holder Align the slot Fasten back
14. switch gt e m LL lt o does not turn it on and off Any compressor that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessories or storing the compressor Such preventive safety measures reduce the risk of starting the compressor accidentally Store an idle compressor out of the reach of children and do not allow persons unfamiliar with the compressor or these instructions to operate it A compressor is dangerous in the hands of untrained users Maintain the compressor Keep the compressor clean for better and safer performance Follow instructions for lubricating and changing accessories Keep dry clean and free from oil and grease Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the compressor s operation If damaged have the compressor repaired before use Many accidents are caused by a poorly maintained compressor Use the compressor in accordance with these instructions taking into account the working conditions and the work to be performed Use of the compressor for operations different from those intended could result in a hazardous situation 5 Service a Have your compressor serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the compressor is maintai
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