Harbor Freight Tools 1_1/2 HP Heavy Duty Variable Speed Plunge Router Product manual
Contents
1. Ensure the Trigger is in the off position before connecting to power source picking up or carrying the tool Carrying power tools with your finger on the Trigger or energizing power tools that have the Trigger on invites accidents Power tool use and care 1 Do not force the power tool Use the 3 correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed 2 Do not use the power tool if the Trigger does not turn it on and off 4 Any power tool that cannot be controlled with the Trigger is dangerous and must be repaired Item 67119 gt For technical questions please call 1 800 444 3353 Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock gt LLI LL lt Y If operating a power tool in a damp location is unavoidable use a Ground Fault Circuit Interrupter GFCI protected supply Use of a GFCI reduces the risk of electric shock Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal inj2. power cord to appropriate outlet CHICAGOG ELECTRIC For technical questions please call 1 800 444 3353 POWER TOOLS Page gt LLI LL lt v Specifications Electrical Input 120 V 60Hz 10A Functions Depth Adjusting Of Cut Knob 26 Scale _ Speed Adjuster 4 Pointer 28 ares 2 Pen E j Depth Laan Stop Bar Be i Lock 30 Eza me Button Depth Stop a Th efo gt Spindle Turret gt JESN Collet Nut 50 67 Chip Shield 70 Thumb Screw 81 93MA LISTED E194601 Setup Before Use Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Note For additional information regarding the parts listed in the following pages refer to Parts List and Diagram on page 14 Trigger Switch Lock on Button 60 art see k DTA E r _ Plunge Lock 4 Lever 32 Thum Screw Dust Extraction Ad apter Base Plate Figure 1 Page 8 For technical questions please call 1 800 444 3353 Item 67119 Operating Instructions Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Tool Set Up AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Make sure tha
3. Owner s Manual amp Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference CHICAGO lt ELECTRIC POWER TOOLS 1 1 2 HORSEPOWER PLUNGE ROUTER TOENE AA E AO OEIT A EEA A r EE EIIE LELEN EIO EORI EROTEL EDOR OOOO POSSIO ETE a z Se ey Pn Pe Se gt lt ma f E r x pra titgPower Tools TPP PLUNGE Visit our website at http www harborfreight co Email our technical support at tech harborfreight com When unpacking make sure that the product is intact and undamaged If any parts are missing or broken AWARNING please call 1 800 444 3353 as soon as possible Copyright 2009 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in Read this material before using this product any shape or form without the express written consent of Harbor Freight Tools Failure to do so can result in serious injury Diagrams within this manual may not be drawn proportionally Due to continuing SAVE THIS MANUAL improvements actual product may differ slightly from the product described herein Tools required for assembly and serv
4. cal shock e Properly ground power cord Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained electrical shock 2 WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Vibration Safety This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury 1 Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any symptoms related to vibration Such as tingling numbness and white or blue fingers seek medical advice as soon as possible Item 67119 28 29 For technical questions please call 1 800 444 3353 e Lead from lead based paints e Crystalline silica from bricks and cement or other masonry products e Arsenic and chromium from chemically treated lumber Your risk from thes
5. d to make up the total length make sure each cord contains at least the minimum wire size required See Table A If you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Table A If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use Symbology Double Insulated Q amp SP Canadian Standards Association Underwriters Laboratories Inc a Alternating Current OA fren Item 67119 Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it Protect the extension cords from sharp objects excessive heat and damp or wet areas TABLE A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT NAMEPLATE EXTENSION CORD AMPERES LENGTH at full load Based on limiting the line voltage drop to five volts at 150 of the rated amperes WARNING marking concerning Risk of Eye Injury Wear ANSI approved safety goggles with side shields No Load Revolutions per Minute RPM Read the manual before set up and or use WARNING marking concerning Risk of Fire Do not cover ventilation ducts Keep flammable objects away WARNING marking concerning Risk of Electric Shock Properly connect
6. d unplug the tool from its electrical outlet before performing any procedure in this section TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general 3 Do not use any abrasive or solvent based cleaners condition of the tool Check for 4 Regularly clean all ventilation openings by periodically brushing with a soft brush and e misalignment or binding of moving parts or blowing clear with compressed air e loose hardware gamaged COTU GIRCMICANWINNO 5 For blade changing instructions e cracked or broken parts and see Tool Set Up on page 9 e any other condition that may l a e e pa 6 A WARNING If the supply cord of this power tool is damaged it must be replaced 2 AFTER USE wipe external surfaces only by a qualified service technician of the tool with clean cloth Page 12 For technical questions please call 1 800 444 3353 Item 67119 Troubleshooting Possible Causes Likely Solutions Tool will not start 1 Cord not connected 2 No power at outlet Tool s thermal reset breaker tripped if equipped Internal damage or wear 1 Check that cord is plugged in 2 Check power at outlet If outlet is unpowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capaci
7. e exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq gt LLI LL lt Y WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Wear suitable gloves to reduce the vibration effects on the user Use tools with the lowest vibration when there Is a choice Include vibration free periods each day of work Grip tool as lightly as possible while still keeping safe control of it Let the tool do the work To reduce vibration maintain the tool as explained in this manual If any abnormal vibration occurs st
8. h Be aware that the router will continue to operate while the locking mechanism is engaged Do not lay the router down or hand it to another person while the locking mechanism is engaged Before Routing run the tool for about 10 seconds to ensure that all moving parts are running smoothly and there are no loose parts rattles or sparking that would indicate damage Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool Do not lay the tool down until it has come to a complete stop Moving parts can grab the surface and pull the tool out of your control When using a handheld power tool maintain a firm grip on the tool with both hands to resist starting torque Item 67119 24 Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving 25 This product is not a toy Keep it out of reach of children 26 People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pacemakers should e Avoid operating alone e Do not use with Trigger locked on e Properly maintain and inspect to avoid electri
9. h Stop Bar C Plunge Lock Lever Slotted Set Screw Nut Left Handle Cover Nut ju 43 Nut o OA J J Speed Adjuster Plunge Lock Lever __ ring r For technical questions please call 1 800 444 3353 60 Swith o 1 67 70 71 2 7 7 75 76 77 78 79 81 Spring Pin O ee N N Item 67119 Assembly Diagram Record Product s Serial Number Here LLI Q lt LLI j lt Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Item 67119 For technical questions please call 1 800 444 3353 Page 15 Limited 90 Day Warranty Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some
10. he Router too quickly or trying to remove too much material in a single pass creates a rough cut and can overload the motor 1 Set the desired speed by turning the Speed Adjuster 4 Use lower settings for large diameter bits and higher settings for small diameter bits 2 Place the Router directly above the point you plan to cut Verify that there are no obstructions in the cutting path 3 Verify that the Plunge Lock Lever 32 is loose 4 Make sure that the Trigger is in the off position then plug in the tool 5 Turn on the Router The Router can be powered with or without the Lock on Button engaged Item 67119 10 10 11 For technical questions please call 1 800 444 3353 Always hold the Router from the front ensuring that the Chip Shield 70 is between you and the bit Keep hands away from rotating bit Unplug the tool and wait until the bit stops rotating completely before making adjustments Do not touch the bit right after cutting It becomes very hot Before cutting material turn the Router on Watch and feel for vibration which could indicate an improperly installed bit Turn the Router off when not actually cutting Do not leave running To power the Router so that the power is on only while the Trigger Switch is depressed depress and hold in the Trigger Switch 60 To stop the Router from this setting release the Trigger Switch To power the Router continuously without holding i
11. he exact desired depth of cut Use the Pointer 28 along with the increment guide to help make the adjustment 10 Loosen the Plunge Lock Lever and allow the router to return to its original position To attach the Edge Guide when making straight cuts a Loosen the Thumb Screws 81 b Slide the bars on the Edge Guide into the slots on the Base of the Router with the fence facing the workpiece O U Note The Edge Guide can be inserted into u either side of the tool to make cuts along gt the left or right side of the material Edge Guide oe c Adjust the distance between the router bit and the S Figure 5 fence of the Edge Guide to the desired setting d Tighten the Thumb Screws 81 Dust Extraction Adapter 1 If desired attach a vacuum cleaner hose 3 Turn on the vacuum before turning on the Router to the Dust Extraction Adapter 62 4 Empty the vacuum cleaner as needed 2 Be sure the hose vacuum cleaner and power only after turning off and unplugging both cord are out of the way and properly secured so the vacuum cleaner and the Router they will not tip over or interfere with the Router or workpiece If they cannot be positioned safely they should not be used with the Router Page 10 For technical questions please call 1 800 444 3353 Item 67119 Workpiece and Work Area Set Up 1 Designate a work area that is clean and well lit The work area must not allow access by children or pets to preve
12. he tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock See 3 Prong Plug and Outlet Double Insulated Tools Tools with Two Double Insulated Tools Tools with Two Prong Plugs gt gt Plugs Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code 2 Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration Outlets for 2 Prong Plug See Outlets for 2 Prong Plug Page 6 For technical questions please call 1 800 444 3353 Item 67119 Extension Cords 1 Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire Causes a serious drop in voltage resulting in loss of power and possible tool damage See Table A The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A When using more than one extension cor
13. ice may not be included Table of Contents E TE AE E N A E E TN 2 Maintenance xaiuatiens cccaiindanunadennceamvessuennemee 12 E E E 8 Parts List and Diagram ccceeeeeee 14 A E AAA 8 Warranty scccienortsacccwusdtoqadtenddemauisenpiitiousaeeseamess 16 PA S E EEE E EE E 9 U gt TI m _ lt CHICAGOGELECTRIC POWER TOOLS WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol Itis used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANG ER Indicates a hazardous situation which if not avoided will result in death or serious injury AWARN NG Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided ACAUTION could result in minor or moderate injury NOTICE CAUTION Addresses practices not related to personal injury IMPORTANT SAFETY INFORMATION General Power Tool Safety Warnings AWARNING Read all safety warnings and all instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool Work area safety 1 Keep work area clean and well lit 3 Keep children and bystanders Cluttered or dark areas inv
14. ite accidents away while operating a power tool Distractions can cause you to lose control 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Page 2 For technical questions please call 1 800 444 3353 Item 67119 Electrical safety 1 Power tool plugs must match the outlet 4 Never modify the plug in any way Do not use any adapter plugs with grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock 2 Avoid body contact with grounded surfaces 5 such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded 3 Do not expose power tools to rain or wet 6 conditions Water entering a power tool will increase the risk of electric shock Personal safety 1 Stay alert watch what you are doing 4 and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power 9 tools may result in serious personal injury 2 Use personal protective equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries 3 Prevent unintentional starting r
15. l repaired before use Many accidents are caused by poorly maintained power tools Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Service rg Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Router and Trimmer Safety Warnings 1 Page 4 Hold power tool by insulated gripping surfaces because the cutter may contact its own cord Cutting a live wire may make exposed metal parts of the power tool live and shock the operator Use clamps or another practical way to secure and support the workpiece to a stable platform Holding the work by hand or against your body leaves it unstable and may lead to loss of control Use only accessories rated at least equal to maximum speed marked on Router Only use router bits with a shank diameter equal to the size of the tool s collet The collet size is 1 4 Make sure the collet nut is securely tightened before use to prevent the router bit from slipping during use Do not use with base removed Ho
16. ld router with both hands Keep hands away from the cutting area Do not place hands beneath the workpiece for any reason Keep the base of the router in firm contact with the workpiece while cutting Keep Handles dry clean and free of oil or grease This will permit better control of the tool Do not use damaged bits Do not lay the Router down until it has stopped rotating completely Hold the Router firmly when starting as startup rotation creates significant torque Hold the Router firmly while cutting The action of the bit against the workpiece can cause it to kick out jumping rapidly away from the workpiece This can be caused by an improper type of bit or a dull bit 14 20 21 22 Zo For technical questions please call 1 800 444 3353 Do not handle the Router bit immediately after cutting It may be very hot potentially causing burns or injury Avoid overloading the tool If the speed drops abnormally decrease the pressure on the bit immediately Do not apply excessive pressure to the router while cutting Always use sharpened bits If the bit stops abruptly or the bit becomes blocked remove the Router from the workpiece and shut it off Do not start the Router while the bit is in contact with the workpiece Allow the tool to reach its normal operating speed before applying the bit to the workpiece Use caution when setting the Locking Trigger Switc
17. n any buttons or switches depress and hold in the Trigger Switch 60 then push the Lock on Button Release the Trigger Switch then the Lock on Button To stop the Router from this setting press and release the Trigger Switch Allow the bit to come to full speed slowly engage material DO NOT force the Router down into the material When the tool reaches its pre set depth tighten the Plunge Lock Lever 32 Z O H lt q x LLI A O Once you have finished the cut loosen the Plunge Lock Lever and allow the spring to lift the Router directly out of the workpiece When finished raise the Router so the bit is clear of the material then release the Trigger Switch or press and release the Trigger Switch if the Lock on Button was set Do not set the Router down until the bit has come to a complete stop When making more than one pass to achieve the desired cutting depth turn the Depth Stop Turret to the next lower level and repeat the cut Repeat again as needed until the cut is the desired depth To prevent accidents disconnect the power supply after use Clean then store the tool indoors out of children s reach Page 11 2 m gt 2 EL Maintenance and Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician AWARNING TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Make sure that the Trigger is in the off position an
18. nt distraction and injury 2 Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to allow free movement while working 3 Secure loose workpieces using a vise or clamps not included to prevent movement while working 4 Make sure there are no metal objects in the wood which might make contact with the router bit 5 Hold Router handles firmly with both hands General Operating Instructions Note Use two or more passes for deep cuts especially in the case of hardwood Do not attempt to cut deeper than 5 8 in a single pass Turn the Depth Stop Turret 67 so that the first pass will be less than 5 8 deep then rotate the Turret one step for each progressive pass until the final depth is achieved CAUTION When first turning on the Router grip the Handles firmly as the tool may try to twist from the strong initial torque Note The Router bit should always be fed into the stock from left to right so as to match the clockwise rotation of the router When cutting outside edges rotate the router counterclockwise Rotate it clockwise when cutting inside edges Note Make practice cuts at different speeds in scrap material until you are able to produce a smooth cut with no burnishing or burn marks Burn marks are caused by moving too slowly through the wood Feeding t
19. ol Disconnect power supply before service Lu Q lt LLI j lt Item 67119 For technical questions please call 1 800 444 3353 Page 13 6 e o T 33 am 34 35 mE e ram 37 gt s ram 39 om ao uE 7 as Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List Part Description Qty 1 Screw S S 8 1 _____Description _ 2 Spindle Lock Spindle Lock Button Screw S 49 50 51 52 5 5 55 56 O O lt D Slo 8 5 m O O x lt UJ O Q Q Brush Holder Carbon Brush Spring S op Q Q U gt Bearing Page 14 Depth Indicator Depth Adjusting Bolt Fan Baffle Dept
20. op use immediately A SAVE THESE INSTRUCTIONS Page 5 U gt TI m _ lt AWARNING TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Grounded Tools Tools with Three Grounded Tools Tools with Three Prong Plugs gt gt gt Plugs The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live QS terminal See 3 Prong Plug and Outlet The tool must be plugged into an appropriate outlet properly installed and grounded in accordance 3 Prong Plug and Outlet with all codes and ordinances The plug and outlet should look like those in the preceding illustration 1 Tools marked with Grounding Required have See 3 Prong Plug and Outlet a three wire cord and three prong grounding plug The plug must be connected to a properly grounded outlet If t
21. pth Stop Bar 30 can slide freely Rotate the Adjusting Knob 26 until the Depth Adjusting Bolt 29 protrudes about 1 4 from the Depth Stop Bar Rotate the Depth Stop Bar to the left so that the indexing mark along the top of the Bar is visible from under the Pointer 28 Hold the Bar and rotate the Adjusting Knob until the Zero mark along the base of the adjusting Knob aligns with the indexing line Rotate the Depth Stop Turret 67 to the lowest setting Page 9 6 Loosen the Plunge Lock Lever 32 e Position the Depth Adjusting Bolt 29 so that it is touching the Depth Stop Turret 67 Slide the 7 Lower the Router body until the bit Pointer 28 to zero on the Increment Guide then just touches the workpiece raise the Depth Stop Bar to the desired height using the Pointer and the Increment Guide Tighten 8 Tighten the Plunge Lock Lever the Thumb Screw to hold the Stop Bar in place 9 Use one of the following two ways to adjust the router depth e Or using a piece of wood the thickness of the desired cut place the piece of wood on Increment Guide the Lowest level of the Depth Stop Turret 67 2inipo Adjust the Depth Stop Bar 29 so that the Depth Stop Bolt 29 rests on the piece of wood and tighten in place with the Thumb Screw Note For marginal depth adjustments raise the Depth Adjusting Bolt 29 located inside the Depth Stop Bar in fine increments by turning the Adjusting Knob 26 to set t
22. states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state CHICAGOG ELECTRIC POWER TOOLS 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353
23. t the Trigger is in the off position and unplug the tool from its electrical outlet before performing any procedure in this section Installing Bits ai nea Button 46 Spindle whe oe gt zee a P A k Collet Nut 50 p Figure 2 1 Unthread the Screw 85 holding the Chip Shield 70 in place and remove the Chip Shield Cutting Depth s a Depth Stop Bar 30 Depth qj E Adjusting N Bolt 29 Depth Stop Turret 67 Mire Figure 3 Item 67119 N m For technical questions please call 1 800 444 3353 Lock the Plunge Lock Lever 32 in place to keep the shaft stationary Depress the Spindle Lock Button 46 and rotate the Spindle until it locks in place Keep the Spindle Lock Button depressed through step 6 Use the Spanner Wrench 51 to loosen the Collet Nut 50 Insert the bit all the way into the Collet CAUTION Bits are sharp Handle with care securely tighten Collet Nut Release the Spindle Lock Button Pull up the Lock Lever to free the shaft Replace the Chip Shield The depth of cut is equal to the distance between the lower end of the Depth Adjusting Bolt 29 and the section of the Depth Stop Turret 67 directly below the Depth Stop Bar 30 First install the bit you will use for the cut then adjust the Router as follows to set up the desired cutting depth Z O H lt aa LLI ou O Loosen the Thumb Screw so that the De
24. ty for tool and circuit has no other loads Turn off tool and allow to cool Press reset button on tool Have technician service tool Carbon brushes or Trigger for example Tool operates slowly 1 Forcing tool to work too fast Extension cord too long or cord diameter too small Allow tool to work at its own rate Eliminate use of extension cord If an extension cord is needed use one with the proper diameter for its length and load See Extension Cords in Grounding section on page 6 Carbon brushes worn Have qualified technician replace brushes or damaged Performance decreases over time 2 Blade dull or damaged 2 Keep blades sharp Replace as needed Excessive noise Internal damage or wear Carbon _ Have technician service tool or rattling brushes or bearings for aren Overheating 1 Forcing tool to work too fast 1 Allow tool to work at its own rate Blade dull or damaged 2 Keep blades sharp Replace as needed Blocked motor housing vents 3 Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of motor using compressed air Eliminate use of extension cord If an extension cord is needed use one with the proper diameter for its length and load See Extension Cords in Grounding section on page 6 Motor being strained by long or small diameter extension cord Follow all safety precautions whenever diagnosing or servicing the to
25. ury Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection must be NIOSH approved for the specific hazards in the work area Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Page 3 U gt TI m lt Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power too
Download Pdf Manuals
Related Search