Graco 339996EN-D User's Manual
Contents
1. i All ProMix 2KS and 3KS b 5 S Increase Efficiency and Productivity ProMix 2KS offers precise and reliable electronic proportioning for a broad range of solventborne waterborne and acid catalyzed materials L 4uAANZQ B AA d wn ws w Se we From entry level to upgraded applications the ProMix 2KS provides flexibility and increased efficiency including optimized flushing sequences and an optional third purge valve to properly manage waterborne urethanes for manual and automatic operation ProMix 3KS offers precision mixing of three component materials and accurately reduces your material to the correct spray viscosity as conditions change ProMix 2KS Features e Manual and automatic configurations e intrinsically safe fluid panels allow for integration into hazardous areas e Single or multi color and catalysts e Accurate ratio assurance for superior finish quality e Simple programming allows fast set up and efficient process control e Advanced web interface provides consolidated system management and reporting Key Materials e Solventborne epoxies and polyurethanes e Waterborne epoxies and polyurethanes e Acid catalyzed materials Why Electronic Proportioning e Offers the highest degree of ratio assurance e Provides critical process variable feedback e Built in system safeguards e Effective color change solution2. ee ee eee tent n eee eee 0 1 1 to 50 1 Dynamic COSING 1 eee eee een tenet ete 0 1 1 to 30 1 FLUO GIA E EE EEEO up to 1 minimum user selectable Fluids handled nauna uaaa one or two component solvent and waterborne paints polyurethanes epoxies acid catalyzed varnishes moisture sensitive isocyanates UNG ANON 25 aes eayeted gray errr ESERE say yeaa gots ease oa 100 mesh min Flow meters G250 Spur Gear 250 psi 17 2 bar 75 3800 cc min 20 3000 cps G250HR Spur Gear 250 psi 17 2 bar 38 1900 cc min 20 3000 cps G3000 Spur Gear 4000 psi 275 bar 75 3800 cc min 20 3000 cps G3000HR Spur Gear 4000 psi 275 bar 38 1900 cc min 20 3000 cps HG6000 Helical Gear 6000 psi 413 bar 50 7500 cc min 30 100 000 cps 1 4 Coriolis Single Tube 2300 psi 158 bar 20 3800 cc min 0 1 3000 cps 3 8 Coriolis Single Tube 2300 psi 158 bar 50 3800 cc min 0 1 3000 cps 3000 Solvent Meter Spur Gear 3000 psi 206 bar 50 2000 cc min 0 5 1000 cps Ratio and K factor dependent No filled materials Component working pressure Wall fluid panel no meters 0 0 0 ce eee teens 4000 psig 275 bar RoboMix fluid panel G250 meters 0 0 0c cee eee eee 250 psig 17 2 bar Flow control regulator ai sig 0 conn poe coe 5 Roe ae eee ae eRe oe ae ae 200 psig 13 bar Low pressure color change valves 0 0 ccc cee eee eee 300 psig 20 6 bar High pressure color change valveS 0 0 0
3. 1 1AFS LCD Display 1 G3000 A amp B 1 2 Colors LP 1 2 Catalysts LP 2 2AFS 2 G3000HR A amp B 2 4 Colors LP 2 4 Catalysts LP 3 1 AFS with 1 GFB 3 1 4 Coriolis A amp G3000 B 3 7 Colors LP 3 2 Catalysts HP 4 2 AFS with 2 GFB 4 G3000 A amp 1 4 Coriolis B 4 12 Colors LP 5 1 4 Coriolis A amp G3000HR B 5 2 Colors HP 6 G3000HR A amp 1 4 Coriolis B 6 4 Colors HP 7 1 4 Coriolis A amp 1 4 Coriolis B Order additional low pressure valves or other high pressure valve configurations as kits see accessories Manual systems only include dump valves when color and catalyst change are selected A X X X X X t S bob O i Automatic Interface A amp B Color Catalyst Flow Automatic Wall Panel Meter Valves Valves Control A D EasyKey with 0 No Meter 0 No Valves Single Color 0 No Valves Single Catalyst N No LCD Display 1 G3000A amp B 1 2 Colors LP 1 2 Catalysts LP Y Yes 2 G3000HRA amp B 2 4 Colors LP 2 4 Catalysts LP 3 1 4 Coriolis A amp G3000 B 3 7 Colors LP 4 G3000 A amp 1 4 Coriolis B 4 12 Colors LP 5 1 4 Coriolis A amp G3000HR B 6 G3000HR A amp 1 4 Coriolis B 7 1 4 Coriolis A amp 1 4 Coriolis B Order additional low pressure valves or other high pressure valve configurations as kits see accessories Automatic systems with flow control include the integrated fluid regulator module lf an external regulat
4. Expanded Ontions Complete Your System Today s demanding applications require more than just precise and reliable proportioning from a ProMix 2KS Graco offers a variety of flow meter technologies and accessories that will enhance your finishing operation Flow Meters Gun Flush Box e Complete line of spur gear helical gear and non intrusive e Automated flushing system for manual spray guns Coriolis meters e Eliminates manual gun triggering for more accurate e Supports a broad range of material types and flushing and filling and less waste physical characteristics Gun Flush Box G3000 meter Coriolis meter Integrated Flow Control Intrinsically Safe Color and e Eliminates a long pneumatic control line and Catalyst Change Module associated lag with intrinsically safe control module e Produces quick responses and superior process control with on board electronics and control hardware e Provides accurate and consistent flow control for increased material savings e Provides easy and flexible installation without running long pneumatic lines e Accommodates future color and catalyst needs with upgradable module Color Change Module Low Pressure Color Stack Integrated External Fluid Regulator Module Fluid Regulator Module Advanced Web Interface tal Ce e Perform quick and easy system configuration and recipe set up gt Offers convenient process monitoring and streamlines data omni gathering and reporting a a
5. ING cceccceseseseeseeees 1st stage 0 1 1 to 30 1 123273 10 ft Green CAN Cable 2nd stage 0 1 1 to 30 1 123274 25 ft Green CAN Cable Ratio ACCUIACY cccccccsecessessseeessseeeees up to 1 minimum user selectable 123271 50 ft Red Power Cable External Power Supply Requirements 85 250Vac 50 60 Hz 2 amps max draw 123272 100 ft Red Power Cable 15 amp circuit breaker required 8 to 14 AWG power supply wire gauge Miscellaneous Kits Operating Temperature Range 41 to 122 F 5 to 50 C 164732 3K Floor Stand Extension Noise Level Extends 15V950 2KS floor stand for 3KS Sound pressure level below 70 dBA use Sound power level below 85 dBA Wetted Parts cccccecsccessseseeeseeseeeeeeens 303 SST 17 4 SST PTFE perfluoroelastomer tungsten carbide with nickel binder Weight 3KS Wall fluid panel cccceeeeeee 32 6 Ib 14 8 kg Power Barrier ASSY c ccesceeeeeeees 15 2 Ib 6 9 kg Ratio ranges are dependent on flow rate dose size and meter resolution ProMix 2KS Technical Specifications Maximum working air pressure 6 ee teen eee eas 100 psig 7 bar Air supply ccc 75 to 100 psig 5 to 7 bar Air filtration Air logic Graco supplied 0 0 ee eet n eens 5 micron Air purge user supplied 0 0 0 ce eee eens 30 micron clean dry Air for atomizing user Supplied 0 cee eee minimum of 30 micron clean dry Mix ratio range Sequential COSING 0
6. ately 15V267 RoboMix Panel Ratio Check Kit 15V534 Manual Gun Interface Kit Communication Kits 15V825 Discrete 1 0 Integration Board Kit Contains inputs and outputs for controlling automatic integration and special output functionality Included in automatic kits Communication 1 0 Harness Kit Cable and terminal strip for alarm monitoring remote stop input and flow control inputs Included in automatic kits Ethernet IP Gateway Assembly DeviceNet Gateway Assembly Profibus Gateway Assembly Network communication assembly for automatic integration Contains gateway module power supply and enclosure Advanced Web Interface with Eight Port Hub Contains web server module power supply eight port hub and enclosure Eight Port Ethernet Hub Contains eight port hub power supply and enclosure 25 ft CAT V Cable 50 ft CAT V Cable 100 ft CAT V Cable 200 ft CAT V Cable 15W023 15V331 15V963 15V964 15V337 15V336 121998 121999 15V842 15V843 Cables 15V213 15G710 15U977 15U532 15V205 15V206 15V207 15V208 15U533 100 ft Power Cable 100 ft Fiber Optic Cable 40 ft Flow Control Extension Cable 3 ft CAN Cable 6 ft CAN Cable 10 ft CAN Cable 15 ft CAN Cable 25 ft CAN Cable 50 ft CAN Cable ProMix 2K Accessories Miscellaneous Kits 15V826 970123 15V823 151632 15V350 15V256 15X247 949122 15V536 15W034 122193 15V950 197902 15M483 15W600 Gun Flush Box Kit Contains g
7. ce eee tees 3000 psig 206 7 bar External power supply requirements 05 85 250 Vac 50 60 Hz 2 amps maximum draw 15 amp maximum circuit breaker required 8 to 14 AWG power supply wire gauge Operating temperature range 1 2 te eee ees 41 to 122 F 5 to 50 C Noise level sound pressure level 0 eee ee ee eee eee eee eens below 70 dBA Sound power level 1 eee ee eee eee eee eee eee teens below 85 dBA Wetted parts 0 eee 303 SST 17 4 SST PTFE perfluoroelastomer tungsten carbide with nickle binder Weight EasyKey display 2 setae de iaostananecarane anaana 21 75 lb 9 8 kg Remote operator station 0 0 ee eee eee nee eens 0 95 Ib 0 43 kg Wall fluid panel no meters 0 ccc cece eee eee erase een annanes 50 Ib 22 7 kg RoboMix fluid panel G250 meters included 0 c cece eee eee eee 31 6 Ib 14 3 kg Flow control regulator 0 cc eee eee eee eee ee nnaeenannanes 4 b 1 8 kg Approved for hazardous locations 000 eee aeee US and Canada class 1 Div 1 Group D T3 Europe Zone 0 Ex ia IIA T3 ATEX II2G T3 Environmental condition rating indoor use pollution degree 2 installation category Il ProMix 2KS Ordering Information M X X X X X Manual Interface A amp B Color Catalyst Applicator Manual Wall Panel Meter Valves Valves Handling M D EasyKey with 0 No Meter 0 No Valves Single Color 0 No Valves Single Catalyst
8. e Efficient material tracking and reporting All accessories and installations need to meet local state and national codes Three Systems in One Use up to 30 colors and 4 catalysts ProMix 2KS is available in a variety of system level configurations Each one includes an EasyKey display along with a Smart Fluid Panel Color and catalyst change is easily integrated with a plug and play control module and valves Manual systems benefit from an additional Remote Operator Station that allows fingertip control inside the spray booth Optional flow control is cleanly integrated without incorporating a mixed material line meter Pressure and flow loops provide fast step changes with superior closed loop control Automatic Robollix Panel This fluid panel can be easily integrated near the spray gun for a shorter mixed material line faster color changes and less waste Also available with flow control Simple amp Efficient Operation High ratio assurance with easy to use components Large Left Right Up Down Password Enclosure LCD Screen Toggle Screen Protected Access Key Lock Display Toggle System Set Up Remote Operator Station Detachable N Wall Bracket z Recipe and Alarm Code Indicator Alarm Clear Recipe Select Job Complete Enter Mix Standby Purge Independent Keypad Graco s EasyKey user interface offers simple navigation multiple language capabilities and a h
9. igh degree of reliability The large LCD display screen is easy to read and operate during machine set up and process monitoring The independent touch pad keeps contaminants off the screen while the large keys allow for clear data entry The remote operator station can be mounted inside the spray booth or near the operator for quicker response times The station offers easy to use controls for mixing standby purging reading clearing alarms inputting job complete and recipe select functions Unmatched Functionality Wall amp RoboMix Fluid Panel Features Productive Panels Intrinsically safe fluid panels offer increased proportioning and flushing functionality resulting in improved process performance Versatile Dosing Multiple sequential dose sizes allow the system to meet a broad range of applications without sacrificing performance and quality Dynamic dosing provides additional proportioning technology to meet unique applications needs On Ratio Performance Volume based dosing provides exceptional ratio accuracy across varying flow rates or gun triggering conditions On the fly monitoring and compensation enhance performance and finish quality Consistent Mix Quality Optimized mix chamber hardware along with high speed processors and dispense valves generate precise performance and consistent high quality mixed material Fast Color Change with Reduced Waste New fluid manifold design reduces material volume and streamli
10. le integrated fluid regulator Flow Control module external fluid regulator fluid regulator not included Cable flow control Required for 24H989 Included with integrated flow control 249849 when ordered with a ProMix 2KS system 11 GRACO ABOUT GRACO GRACO LOCATIONS SALES DISTRIBUTION SERVICE North America Customer Service 800 328 0211 Fax 877 340 6427 PROVEN QUALITY LEADING TECHNOLOGY Founded in 1926 Graco is a world leader in fluid handling systems and components Graco products move measure control dispense and apply a wide range of fluids and viscous materials used in vehicle lubrication commercial and industrial settings The company s success is based on its unwavering commitment to technical excellence world class manufacturing and unparalleled customer service Working closely with qualified distributors Graco offers systems products and technology that set the quality standard in a wide range of fluid handling solutions Graco provides equipment for spray finishing protective coating paint circulation lubrication and dispensing sealants and adhesives along with power application equipment for the contractor industry Graco s ongoing investment in fluid management and control will continue to provide innovative solutions to a diverse global market MAILING ADDRESS P 0 Box 1441 Minneapolis MN 55440 1441 Tel 612 623 6000 Fax 612 623 6777 AMERICAS MINNESOTA Worldwide Headq
11. nes fluid porting for cleaner flushing Manifold dump valves allow simultaneous purging and loading reducing color change time and providing better waste containment Wall Panel RoboMix e Up to 50 1 mix ratio for a variety of applications e Up to 50 1 mix ratio for a variety of applications e Up to 4000 psi 275 6 bar working pressure for single e Up to 250 psi 17 2 bar working pressure color and catalyst supports all spray technologies e Lightweight compact design allows easier e Supports two manual spray guns and gun flush boxes integration closer to the spray gun e Can be interfaced with manual spray guns E Promix 2ks 5 ProMix 2S Huid Manifold 50 cc Integrator 10 cc Integrator Dynamic Dosing r7 f a 4 Integration Chamber 25 cc shown Accommodate a wide range of hardware to support multiple dose size options Optimizes fluid manifold for particular CEMT application needs Flush mixed material without wasting premixed resin and 3 SIME 5 nT Remove high speed cartridge style valves without disconnecting fluid lines for easier serviceability catalyst Add a third valve to Ensure accurate volume measurements Compact low volume design the resin side for enhanced for meter calibrations and ratio checks with no material dead spots flushing especially with with positive shutoff and provide faster flushing time waterborne materials convenient sampling and less waste
12. olor and 4 Catalyst 7 Color and 2 Catalyst 7 Color and 4 Catalyst 12 Color and 2 Catalyst 12 Color and 4 Catalyst 13 18 Colors 13 24 Colors 13 30 Colors 0 Colors and 2 Catalysts High Pressure Color Change Kits Contains color valves and solenoid control module Order dump valves separately 256596 256597 256598 256599 256600 256601 256602 256603 256604 256605 256606 256607 256608 256609 256610 2 Color 4 Color 7 Color 12 Color 2 Color and 2 Catalyst 4 Color and 2 Catalyst 4 Color and 4 Catalyst 7 Color and 2 Catalyst 7 Color and 4 Catalyst 12 Color and 2 Catalyst 12 Color and 4 Catalyst 13 18 Colors 13 24 Colors 13 30 Colors 0 Colors and 2 Catalysts Valve Kits Contains valve solenoid and hardware 15V821 15V354 15V822 15V202 15V077 15V737 15U932 Wall Panel Dump Valve Wall Panel 3rd Flush Valve RoboMix Panel Dump Valve RoboMix Panel 3rd Flush Valve Stainless Steel Needle High pressure valve Lubrication Cup High and low pressure valve supplies lubrication to the valve needle and seal Carbide Seat High pressure valve Dosing Kits Contains fluid manifold hardware 15V034 10 cc Sequential Dosing 15V033 25 cc Sequential Dosing 15V021 50 cc Sequential Dosing 24B618 100 cc Sequential Dosing 15U955 Occ Dynamic Dosing RoboMix Panel Kits Used to interface up to two air flow switches and two gun flush boxes to a RoboMix Panel Order air flow switch or gun flush box kits separ
13. on e Manages operations more efficiently by networking multiple 2 ae ProMix 2KS systems to a single PC Communication Gateway e Provides network integration for automatic systems e Offers integration flexibility with multiple protocol capabilities e Reduces installation time with quick plug and play set up Advanced Web Interface screen shot Upgrade to ProMix 3K Precision Mixing of Three Component Materials e Manual or automatic operation e Up to 25 colors 4 catalysts and 4 reducers in modular color change system e Intrinsically safe fluid panel for operation in hazardous areas e Optimized flushing sequences including third flush option All accessories and installations need to meet local state and national codes Pee pe e008 bbe ProMix 3KS Example System Step 1 Identify ae 5 P WN I a Specify your base system Step 2 Upgrade Choose the ProMix 3KS Module to fit your system T K X X 0 0 po 4 4 Three Component Meter Color 0 0 Valves Color Valves T IK 0 No Meter 0 No Valves single color 0 0 1 G3000 1 2 Color LP 2 G3000 HR 2 4 Color LP 3 1 4 Coriolis 3 2 Color HP 4 3000 4 4 Color HP ProMix 3KS Technical Specifications ProMix 3KS Accessories Mix Ratio Range Cables Sequential DOSING cccscccececeeeeeees 1st stage 0 1 1 to 50 1 123277 6 ft Yellow Color Change Booth Control 2nd stage 0 1 1 to 50 1 123280 50 ft Yellow Color Change Booth Control Dynamic DOS
14. or module is desired order N No for flow control and order control module cable and fluid regulator separately R X X X X X A Automatic Interface A amp B Color Catalyst Flow Automatic RoboMix Panel RoboMix Meter Valves Valves Control R D EasyKey with 0 No Meter 0 No Valves Single Color 0 No Valves Single Catalyst N No LCD Display 1 G250A amp B 1 2 Colors LP 1 2 Catalysts LP Y Yes 2 G250HRA amp B 2 4 Colors LP 2 4 Catalysts LP 3 7 Colors LP 4 12 Colors LP Order additional low pressure valves as kits see accessories Automatic systems with flow control include the integrated fluid regulator module lf an external regulator module is desired order N No for flow control and order control module cable and fluid regulator separately LP low pressure HP high pressure AFS air flow switch GFB gun flush box 10 Meter Kits Contains one flow meter cable and hardware 15V804 15V827 15V820 24M261 258151 16D329 G3000 Flow Meter G3000HR Flow Meter HG6000 Flow Meter 1 4 Coriolis Flow Meter 3 8 Coriolis Flow Meter 3000 Solvent Flow Meter Low Pressure Color Change Kits Contains color valves and solenoid control module Order dump valves separately 256581 296582 256583 256584 256585 256586 256587 256588 256589 256590 256591 256592 256593 256594 256595 2 Color 4 Color 7 Color 12 Color 2 Color and 2 Catalyst 4 Color and 2 Catalyst 4 C
15. raco reserves the right to make changes at any time without notice All other brand names or marks are used for identification purposes and are trademarks of their respective owners
16. uarters Graco Inc 88 11th Avenue N E Minneapolis MN 55413 EUROPE BELGIUM European Headquarters Graco N V Industrieterrein Oude Bunders Slakweidestraat 31 3630 Maasmechelen Belgium Tel 32 89 770 700 Fax 32 89 770 777 ASIA PACIFIC AUSTRALIA Graco Australia Pty Ltd Suite 17 2 Enterprise Drive Bundoora Victoria 3083 Australia Tel 61 3 9467 8558 Fax 61 3 9467 8559 CHINA Graco Hong Kong Ltd Shanghai Representative Office Room 118 1st Floor No 2 Xin Yuan Building No 509 Cao Bao Road Shanghai 200233 The People s Republic of China Tel 86 21 649 50088 Fax 86 21 649 50077 INDIA Graco Hong Kong Ltd India Liaison Office Room 432 Augusta Point Regus Business Centre 53 Golf Course Road Gurgaon Haryana India 122001 Tel 91 124 435 4208 Fax 91 124 435 4001 JAPAN CEWE S 1 27 12 Hayabuchi Tsuzuki ku Yokohama City Japan 2240025 Tel 81 45 593 7300 Fax 81 45 593 7301 KOREA Graco Korea Inc Shinhan Bank Building 4th Floor 1599 Gwanyang Dong Dongan Ku Anyang si Korea 431 060 Tel 82 31 476 9400 Fax 82 31 476 9801 Call today for product information or to request a demonstration 8 7 84GRACO 1 877 844 7226 or visit us at www graco com Graco Inc is registered to l S EN ISO 9001 2013 2014 Graco Inc 339996 Rev D 02 14 All written and visual data contained in this document are based on the latest product information available at the time of publication G
17. uns flush box and control hardware Gun Flush Box Wall Mount Kit Gun Air Shutoff Kit Used to automatically shut off gun atomizing air during flush and fill sequences without a gun flush box Air Flow Switch Kit Remote Operator Station Kit Manual to Automatic Conversion Kit Auto Dump Kit Used to incorporate an auto dump feature without a gun flush box Contains a dump valve solenoid and hardware Clear Plastic Static Mixer Solvent Flow Switch Used to detect solvent flow during flush sequences Alarm Light for Manual Systems Alarm Light for Automatic Systems Floor Stand Contains provisions for mounting a wall fluid panel EasyKey display and color change module EasyKey Paint Shields Includes 10 disposable clear plastic shields to cover the EasyKey display and shield it from paint overspray Remote Operator Station Paint Shields Includes 10 disposable clear plastic shields to cover the remote operator station display and shield it from paint overspray Wall Panel Fluid Manifold Cover Gun Flush Box Gun Holders 198787 198405 196768 151646 196769 196770 196771 15G093 156346 24N528 24N529 Graco Pro Xs2 Graco Pro Xs3 Pro Xs4 Graco PRO 3500 3500hc 4500 Graco AirPro Air Spray Graco Delta Air Spray Graco Alpha Graco Alpha Plus Alpha Plus RAC Graco G15 Graco G40 G40 RAC Graco Pro Xp60 and Pro Xp80 Graco Pro Xp40 Flow Control Parts amp Accessories 249849 24H989 15U977 Flow Control modu
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