Graco 334558B User's Manual
Contents
1. LL cl bo A Danger and Warning labels are available at no cost 37 Parts GH 130 200 230 300 Standard Series A Torque to 70 80 ft Ibs 94 9 108 5 N m ti25127a 38 334558B Parts List Ref Part 63 243814 86 193031 193394 89 15D000 92 155141 197443 103 288732 110 241920 111 24B748 24W995 24W997 114 288251 288252 115 208259 289669 120 116551 122 196178 124 114958 188 155494 198 189920 334558B Description HOSE coupled NUT retaining GH130 NUT retaining GH200 230 300 CLIP drain line PIN pump GH130 PIN pump GH200 230 300 KIT drain hose DEFLECTOR threaded PUMP kit displacement GH130 PUMP kit displacement GH200 PUMP kit displacement GH230 amp 300 HOSE suction 5 gallon GH130 HOSE suction 5 gallon GH200 230 amp 300 Hose suction 30 55 gal lon GH130 not shown HOSE suction 30 55 gal lon GH200 230 300 not shown RING retaining ADAPTER nipple STRAP tie UNION swivel 90 INLET filter 8 mesh bh 39 Parts Parts GH 130 200 230 300 Standard Series Sprayers OEM Kits A 267 C 9 129 F A Torque to 145 155 ft Ibs a 196 6 210 2 N m orde to 12 18 ft Ibs 16 3 24 4 N m A Torque to 140 160 in Ibs 15 8 18 1 N m 40 334558B Parts List Ref Part 12940 15B063 1434 239 242 24310 24410 24510 24610 25310 Y 2545 OV 256L OY 26302. tib390a 2 Install hose to spray gun and tighten securely ti22698a 3 Engage gun trigger lock ti22700a 4 Remove Tip Guard 334558B 5 ProContractor Series Install inlet strainer into bottom of suction tube place inlet nut over end and hand tighten securely Standard Series Screw inlet strainer to bottom of suction hose and hand tighten securely C ti9126a ti8714a 6 When spraying texture remove inlet strainer and filter bowl screen ti9127a 15 7 Fill throat packing nut with TSL to 10 Check hydraulic oil level Add Graco prevent premature packing wear Do this Hydraulic Oil ISO Grade 46 169236 5 each time you spray gallon 18 9 liter or 207428 1 gallon 3 8 liter Hydraulic tank capacity is 1 25 gallon 4 75 liters A Approximate Fill Level L ti5240a 7 8 Check engine oil level 15243 Safe Range cold 11 Attach sprayer grounding clamp to earth ground cold 9 Fill fuel tank tib244a g ti5242a 16 334558B Startup 4 If using electric motor plug cord into outlet and turn switch to ON amp o 1 Place suction tube and drain tube in ti4296b grounded metal pail partially filled with flushing fluid Attach ground wire to pail l ESEDSISSIEILERDINE and to earth ground a Move fuel valve to open ti5248a b Move choke to closed ti5245a FLUSH 2
3. 3 Move pump valve to OFF and turn pressure control knob fully counterclockwise to lowest setting 4 Disengage trigger lock Hold metal part of gun firmly to side of grounded metal pail and trigger gun to relieve pressure Engage gun trigger lock Turn prime valve down to DRAIN position Leave prime valve down until ready to spray again 7 If you suspect the spray tip or hose is clogged or that pressure has not been fully relieved a VERY SLOWLY loosen tip guard retaining nut orhose end coupling to relieve pressure gradually b Loosen nut or coupling completely C Clear hose or tip obstruction 13 Setup Change Engine or Motor 3 Tilt engine motor Install engine motor Install belt Lower belt guard H vv A e Turn motor OFF and unplug or turn engine switch OFF Loosen belt guard knob and motor clamp Perform Pressure Relief Procedure page 13 gt 4 Swivel motor clamp Tighten motor 2 gt clamp and belt guard knob LT ti4296b ti5405a YT ron EE 37 n T 3 M pr AL 3 R E m o 4 ud I A 4 z LLA ti5387a ti5389a tib384a tib382a X J S E 2 Lift belt guard Remove belt Tilt engine motor and remove engine motor 14 334558B Complete Setup 1 All sprayers except ProContractor Connect appropriate Graco high pressure hose to sprayer w
4. Perform Pressure Relief Procedure page 13 steps 1 7 Remove Guard and SwitchTip ti8687a Remove siphon tube set from paint and place in flushing fluid Use water for water based paint and mineral spirits for oil based paint cu L ES FLUSH tib269a Turn engine ON and start engine or plug motor in and turn ON Turn hydraulic pump valve ON Turn prime valve to SPRAY position amp tib270a tib271b O Hold gun against pail Disengage trigger lock Turn pressure control up until motor begins to drive pump Trigger gun until flushing fluid appears tib272a Move gun to waste pail hold gun against pail trigger gun to thoroughly flush system Release trigger and engage trigger lock NS ELA ti5273a While continuing to trigger gun turn prime valve down Then release gun trigger Allow flushing fluid to circulate until fluid comes out of drain tube clear tib266b 334558B 8 Raise siphon tube above flushing fluid and run sprayer for 15 to 30 seconds to drain fluid Turn hydraulic valve OFF Turn engine OFF or turn electric motor OFF and unplug tib275b 9 Engagetrigger lock Remove filters from gun and sprayer if installed Clean and inspect Reinstall filters ti8692a ti15018a 334558B 10 Depending on model either remove nut and inlet strainer screen from bottom of suction tube or unscrew and remove inlet strainer Clean and replace strainer screen if necess
5. amp 300 LABEL warning LABEL warning multi languages SLEEVE cart LABEL warning LABEL warning ISO LABEL warning multi languages HOSE drain HANDLE cart FRAME cart GH130 amp 200 CART frame GH230 4 300 SCREW mach pnh VALVE drain GH200 230 300 SEAL valve SEAT valve GASKET Qty N lt N NN N Ref Part 150d 150e 114708 150f 15G563 1509 116424 174 110838 180 116038 182 101354 108068 199 867539 200 100527 213 119426 215 198841 216 100084 217 116967 227 246173 228 15E599 2291 15G331 230a 196178 2311 244067 2321 15C766 233 117285 234 15C765 235 196177 196178 236 102814 237 243683 Description VALVE assembly SPRING compression HANDLE valve NUT cap hex hd NUT hex WASHER wave spring PIN spring straight GH130 amp 200 PIN spring straight GH230 amp 300 SCREW flat head WASHER SCREW RETAINER BALL metallic SPRING compression FILTER oil spin on HOUSING PLUG pipe ADAPTER 3 8 npsm m hose connection FILTER fluid TUBE diffusion PACKING o ring CAP filter ADAPTER GH130 200 ADAPTER GH230 300 GAUGE press fluid SWIVEL Qty N N N N A A N ae A Danger and Warning labels are available at no cost Included in Drain Valve Replacement Kit 235014 Included in Drain Valve Replacement Kit 245103 Included in Filter Rep
6. drain FITTING elbow with O rings SCREW PACKING o rings LABEL hydraulic fluid GH FITTING LABEL made in USA MAGNET LABEL ProContractor series LABEL ground warning English LABEL ground warning Chinese Qty h o ee eee N A Q0 aa lt m n n A A Danger and Warning labels are available at no cost 49 Parts GH 200 230 300 ProContractor Series A Torque to 90 110 in lbs 10 2 12 4 Nem 124 4 1 I Ent w ti25132a 50 334558B Parts List Ref 63 111 114 115 179 186 187 188 189 190 193 194 195 196 197 198 247 279 280 290 291 Part 243814 24W996 24W998 288252 289669 277377 107505 154413 120583 159410 155699 15H957 156698 119566 288472 289131 288480 117559 288344 105510 101550 288741 154417 Description HOSE coupled PUMP kit displacement GH200 PUMP kit displacement GH230 amp 300 HOSE suction 5 gallon GH200 230 amp 300 HOSE suction 30 55 gal Ion GH200 230 300 not shown COUPLER PACKING o ring FITTING pump QD NUT hand GH200 230 300 FITTING QD FITTING elbow street sprayer COVER coupler PACKING o ring WASHER garden hose INLET FILTER 10 mesh INLET FILTER 16 mesh NUT strainer inlet O RING CLAMP pump GH 200 230 300 WASHER lock spring hi collar GH200 GH230 GH300 SCREW cap s
7. Assembly 1 Perform Pressure Relief Procedure page 13 2 Engage gun trigger lock Insert Switch Tip Insert seat and OneSeal ti13023a 3 Insert Switch Tip and face forward ti13024a 4 Screw assembly onto gun Tighten ti2710a 20 Spray 1 Spray test pattern Increase pressure to eliminate heavy edges Use smaller tip size if pressure adjustment can not eliminate heavy edges ti13030a Hold gun perpendicular 10 12 in 25 30 cm from surface Spray back and forth Overlap by 5096 Trigger gun after moving and release before stopping ti13025a 334558B Clear Tip Clog 1 ds sure hose is routed through hose 1 Release trigger engage trigger lock Rotate Switch Tip Disengage trigger lock Trigger gun to clear clog ti25149a m Lift and turn pivot lock 90 to unlock hose reel Pull on hose to remove it from hose reel ti13033a 2 Engagetriggerlock Return Switch Tip to original position Disengage trigger lock and continue spraying N IEA ti22744a 3 Pullreelhandle down and turn clockwise to reel in hose ti22745a gt gt VANO PO LAN 2i ASS EN ud US LE ti13034a A7 Hose Reel NLS A NOTE The hose reel can be locked into two ProContractor Series only positions Usage and Storage To avoid injury keep your head clear of hose reel while winding up hose 334558B 21 1 2 22
8. Honda GH230 803900 ENGINE gasoline 270 cc Honda GH300 126 117632 KEY square 3 16 X 1 25 GH130 200 amp 230 119484 KEY parallel square GH300 133 100002 SCREW set sch 153 15E888 DAMPENER motor mount GH130 200 230 195515 DAMPENER motor mount GH300 154 108851 WASHER plain 160 15E764 SPACER GH300 161 15E973 SHIELD GH300 162 C20010 SCREW GH300 Engine Repair Kits 288678 120 cc 4 0 HP 248943 160 cc 5 5 HP 248944 200 cc 6 5 HP 248945 270 cc 9 0 HP Qty BD oL A A Danger and Warning labels are available at no cost 35 Parts Fan Belt GH 130 200 230 300 Standard Series A Torque to 120 130 in Ibs 13 6 14 7 N m A Loctite 242 ENET to 58 62 in Ibs 6 6 7 0 N m A Torque to 90 110 in Ibs 10 2 12 4 N m A Loctite 277 A Torque to 110 120 in lbs 12 4 13 6 N m a 144 e un 296 e m 2 186 A 36 334558B Parts List Ref Part 2 101754 44 119433 119432 48 867539 51 117284 55 17D813 56 154594 96 15E410 101 17D031 17D032 17D034 17D036 115 288261 288393 117 288734 248973 139A 16M768 144 15K440 148 115477 170 102040 172 119434 173 116969 176 120087 184 260212 186 120655 200 100527 201 154513 202 101754 334558B Description PLUG BELT GH130 200 230 BELT GH300 SCREW hex head GRILL fan guard NUT hand O RING PULLEY fan LABEL GH130 LABEL GH200 LABEL GH230 LABEL GH300 RAIL belt guard assembly GH13
9. Turn prime valve down to DRAIN position Turn pressure control counterclockwise to lowest pressure IL Cc Setthrottle to fast EI No ti5246b 3 Sethydraulic pump valve OFF tib250a IIl e ti8689a 334558B 17 d Setengine switch to ON h Sethydraulic pump valve ON hydraulic motor is now active GU tib262a a ti9687a 6 Increase pressure enough to start hydraulic motor stroking and allow fluid to circulate for 15 seconds turn pressure down turn prime valve horizontal e Pull starter rope f After engine starts move choke to open ti22818a 8 Hold gun against grounded metal flushing pail Trigger gun and increase fluid pressure slowly until pump runs smoothly Release trigger and allow g Set throttle to desired setting no build ec Engage trigger lock Ba IIl e tib254a FLUSH 18 334558B High pressure spray is able to injecttoxins into the body and cause serious bodily injury Do not stop leaks with hand or rag 9 Inspect for leaks If leaks occur turn sprayer OFF immediately Perform Pressure Relief Procedure page 13 Tighten leaky fittings Repeat Startup procedure steps 2 8 If no leaks continue to trigger gun until system is thoroughly flushed 10 Place siphon tube in paint pail 11 Trigger gun again into flushing fluid pail until paint appears tib256a 334558B 19 Switch Tip and Guard
10. clogged clean Hydraulic fluid too low Shut off sprayer Add fluid See page 16 Belt worn or broken or off Replace Hydraulic pump worn or Bring sprayer to Graco damaged distributor for repair Dried paint seized paint pump Service pump See manual rod 334654 Hydraulic motor not shifting Set pump valve OFF Turn pressure down Turn engine OFF Pry rod up or down until hydraulic motor shifts Displacement pump operates Piston ball check not seating Service piston ball check See but output is low on upstroke properly manual 334654 Piston packings worn or Replace packings See manual damaged 334654 334558B 25 Troubleshootina Displacement pump operates but output is low on down stroke and or on both strokes Paintleaks and runs over side of wet cup Piston packings worn or Tighten packing nut or replace damaged packings See manual 334654 Intake valve ball check not Service intake valve ball check seating properly See manual 334654 Suction tube air leak Hydraulic oil filter is dirty Replace filter Loose wet cup Tighten wet cup enough to stop leakage Throat packings worn or Replace packings See manual damaged 334654 Excessive leakage around Piston rod seal worn or Replace these parts See hydraulic motor piston rod wiper damaged manual 334654 Fluid delivery is low The sprayer overheats Spitting from gun Pressure setting too low Increase pressure page 18 Displacement pump outlet filter Cle
11. cord with an undamaged ground contact If an extension cord is necessary use a 3 wire 12 AWG 2 5 mme minimum NOTE Smaller gauge or longer extension cords may reduce sprayer performance 334558B Pressure Relief Procedure Grounding of Pails Solvent pails used when flushing Follow local code Use only conductive metal pails placed on a grounded surface Do not place the pail on a non conductive surface such as paper or cardboard which interrupts grounding continuity Always ground a metal pail connect a ground wire to the pail Clamp one end to the pail and the other end to a true earth ground such as a water pipe To maintain ground continuity when sprayer is flushed or pressure is relieved hold metal part of spray gun firmly to the side of a grounded metal pail then trigger the gun ti24585a 334558B Pressure Relief Procedure Follow the Pressure Relief 2 Procedure whenever you see this symbol MPabarPSl TS 2 a MPa bar PEl This equipment stays pressurized until pressure is manually relieved To help prevent serious injury from pressurized fluid such as skin injection splashingfluid and moving parts follow the Pressure Relief Procedure when you stop spraying and before cleaning checking or servicing the equipment 1 Engage trigger lock 2 Turn gas engine or electric motor ON OFF switch to OFF Unplug power cord to electric motor
12. have the proper outlet installed by a qualified electrician This product is for use on a nominal 120V or 230V circuit and has a grounding plug similar to the plugs illustrated in the figure below 120V US 230V E e Only connect the product to an outlet having the same configuration as the plug Do not use an adapter with this product Extension Cords Use only a 3 wire extension cord that has a grounding plug and a grounding receptacle that accepts the plug on the product Make sure your extension cord is not damaged If an extension cord is necessary use 12 AWG 2 5 mm minimum to carry the current that the product draws An undersized cord results in a drop in line voltage and loss of power and overheating 4 334558B Warnings FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Do not spray flammable or combustible materials near an open flame or sources of ignition such as cigarettes motors and electrical equipment Paint or solvent flowing through the equipment is able to result in static electricity Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes All parts of the spray system including the pump hose assembly spray gun and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks Use Graco conduct
13. hl DS as aya a dod 58 GHTM230 Standard Series css sse ew eae doe a 59 GH 900 Standard Series Auen error A eb Rm d 60 GH M200 ProContractor Series ellen 61 OEM Kitz eannan de dolos k o EI EE a a scd d dis mw dese de alos 61 GH 230 ProContractor Series aha ee RR TR REX Rx te Mu ae RA 62 OBEN scudo dod dax bo HERB a dent OR ida 62 GHTM300 ProContractor Series llle nnn 63 OEM AIG I Arn 63 Technical Data hEs Er REESE NE Et EU SES EC E eu is e 64 Graco Standard Warranty enn 65 2 334558B Models ass Model Standard 120V Motor Kit Non CSA Model Standard ProContractor 120V Motor Kit Non CSA Model Standard ProContractor 120V Motor Kit 120V ETL CSA UL Non CSA Motor Kit 24W929 NAAA ee 24W928 AAA en pe A 4 24W933 24W934 TE 24W936 Electric Motor Kit Options Kit Number Description 288474 120VAC 60Hz 20A ETL CSA UL Approved 288473 120VAC 60Hz 15A 248950 120VAC 60Hz 20A ETL CSA UL Approved 248949 120 VAC 60Hz 15A 24M668 240VAC 50Hz 15A Performance is limited when using electric motor vs gas engine OEM Kits Kit Number OEM Model Description 24W297 GH130 OEM 3300 psi 22 8 MPa 228 bar Maximum Working Pressure psi 24W298 GH200 OEM 3300 psi 22 8 MPa 228 bar Maximum Working Pressure psi 24W299 GH230 300 OEM 3330 psi 22 8 MPa 228 bar Maximum Working Pressure psi 334558B 3 Warnings Warnings The follow
14. 0 172 119434 173 116969 176 120087 184 260212 186 120655 200 100527 201 154513 202 101754 334558B Description PLUG BELT GH200 230 BELT GH300 SCREW hex head GRILL fan guard NUT hand O RING PULLEY fan LABEL GH200 LABEL GH230 LABEL GH300 RAIL belt guard assembly GH200 RAIL belt guard assembly GH230 amp 300 GUARD belt assembly painted GH200 GUARD belt assembly painted GH230 amp 300 LABEL safety warning LABEL GH EH cooling system SCREW mach torx pan hd NUT lock hex SCREW shoulder socket head NUT lock SCREW set 1 4 X 1 2 SCREW hex washer hd thd form SCREW mach hex washer head WASHER TANK reservoir PLUG pipe Qty A bh NV KIO a Ref 203 204 206 207 208 209 211 212 214 219 220 221 222 223 224 225 226 277 278 284 287 294 296 297 299 Part 120604 15E476 116919 15E587 154594 15J363 156401 119426 120726 237686 246178 249003 110792 15B438 117560 15A464 246167 116829 117471 107188 16P142 120184 16D576 116618 17D033 290079 16Y633 Description GASKET reservoir BRACKET retainer motor FILTER TUBE suction PACKING o ring COVER reservoir PACKING o ring SCREW CAP breather filler WIRE ground with clamp PUMP hydraulic GH200 PUMP hydraulic 230 300 FITTING elbow male 90 KNOB pressure SCREW set socket head LABEL control TUBE hydraulic case
15. 0 amp 200 RAIL belt guard assembly GH230 amp 300 GUARD belt assembly painted GH130 amp 200 GUARD belt assembly painted GH230 amp 300 LABEL warning LABEL GH EH cooling system SCREW mach torx pan hd NUT lock hex SCREW shoulder socket head NUT lock SCREW set 1 4 X 1 2 SCREW hex washer hd thd form SCREW mach hex washer head WASHER TANK reservoir PLUG pipe Qty A DD NV as Ref 203 204 206 207 208 209 211 212 214 219 220 221 222 223 224 225 226 277 278 284 287 294 295 296 299 Part 120604 15E476 116919 15E587 154594 154363 156401 119426 120726 237686 288733 246178 249003 110792 15B438 117560 154464 246167 116829 117471 107188 16P142 120184 16D576 16X983 116618 290079 16Y633 Description GASKET reservoir BRACKET retainer motor FILTER TUBE suction PACKING o ring COVER reservoir PACKING o ring SCREW CAP breather filler WIRE ground with clamp PUMP hydraulic GH130 PUMP hydraulic GH200 PUMP hydraulic 230 300 FITTING elbow male 90 KNOB pressure SCREW set socket head LABEL control TUBE hydraulic case drain FITTING elbow with o rings SCREW PACKING o rings LABEL hydraulic fluid GH FITTING LABEL made in USA LABEL standard series MAGNET LABEL ground warning English LABEL ground warning Chinese Qty b mb ub bh A CO o
16. 0 l min Max hydraulic pressure 1855 psi Hydraulic flow required in free flow Unit Output Max fluid Pressure 6 60 gpm 22 8 MPa 228 bar 11 4 l min 3300 psi Max flow 3 0 gpm Weight 35 Ib 15 9 kg Width 8 94 in 227 mm Depth 5 38 in 137 mm Height 334558B 61 Technical Data GH 300 ProContractor Series E TEL LEO 1 25 gallons 4 75 liters 1855 psi 12 8 MPa 128 bar 270 cc 9 0 HP 0 057 3 0 gpm 11 4 l min 3 8 npsm m 96 dBa 1 5 16 12 UN ZA 3 8 npt f Weight 100 7 kg Width 64 3 cm Length 113 8 cm Height Hose Reel Up 97 8 cm Pump Height Hose Reel Sideways 83 8 cm Paint Hydraulic pressure ratio Max cycle rate User Supplied Input Max hydraulic pressure 1855 psi 6 60 gpm 12 8 MPa 128 bar 25 0 l min Hydraulic flow required in free flow Unit Output Max fluid Pressure 3300 psi 3 0 gpm 22 8 MPa 228 bar 11 4 l min Max flow Weight 35 Ib 15 9 kg Width 8 94 in 227 mm Depth 5 38 in 137 mm Height Basic Sprayer Wetted Parts Zinc and nickel plated carbon steel stainless steel PTFE acetal chrome plating leather V Maxt UHMWPE stainless steel tungsten carbide ceramic nylon aluminum 62 334558B Technical Data GH130 OEM Hydraulic Ret a Hydraulic En e Inlet 37 flare 3 4 16 UNF 2A a EIS UNTAR Hydraulic Return 37 flare Mounting Screws 4 3 4 16 UNF 2A Socket Cap Screw 1 in 3 8 16 U
17. 264 265 266 26 268 269 27040 271 334558B 17D050 17D051 17D053 17D055 15H953 15A728 15E243 15B564 117739 112342 112561 117283 108014 178226 178207 246176 248991 15A726 288735 288754 288755 117607 106276 155685 178179 100139 198629 Description LABEL warning hot surface LABEL GH130 LABEL GH200 LABEL GH230 LABEL GH300 MANIFOLD GH130 MANIFOLD GH200 MANIFOLD GH230 amp 300 SCREW cap socket WIPER rod BEARING rod PACKING block PACKING o ring PACKING o ring SEAL piston BEARING piston SLEEVE hydraulic cylinder kit GH130 4 200 SLEEVE hydraulic cylinder kit GH230 4 300 NUT jam KIT repair trip rod piston GH130 only KIT repair trip rod piston GH 200 only KIT repair trip rod piston GH 230 300 only FITTING elbow std thd SCREW cap hex head PACKING o ring WASHER sealing PLUG pipe TUBE hydraulic supply GH130 amp 200 Qty ee ee ee bh gt N x gt R bh mb Ll Ref Part Description Qty 15E596 TUBE hydraulic 1 supply GH230 amp 300 272 117609 FITTING tee branch 1 str thd 273 117328 FITTING nipple 1 straight 274 117441 VALVE ball 1 275 116813 FITTING nipple 1 hydraulic 276 15J819 TUBE hydraulic 1 supply GH130 17D268 TUBE hydraulic 1 supply GH200 17D270 TUBE hydraulic 1 supply GH230 GH300 282 15B804 LABEL Graco logo 1 28344 15H108 LABEL warni
18. 4 4 1 4 4 4 1 4 4 1 1 1 1 A Torque to 120 130 in Ibs 13 6 14 7 N m A Torque to 25 35 ft Ibs 33 9 47 5 N m A Torque to 130 150 in Ibs 14 7 16 9 N m A Loctite 277 55 Technical Data Technical Data GH 130 Standard Series Me 7 1 25 gallons 4 75 liters 1510 psi 10 4 MPa 104 bar 120 cc 4 0 HP 0 037 1 30 gpm 5 9 l min 1 4 npsm m Noise dBa 88 dBa Weight 70 3 kg Width 61 cm Length 104 1 cm Height Handle extended 100 3 cm Height Handle retracted 77 0 cm Paint Hydraulic pressure ratio Max cycle rate User Supplied Input 10 4 MPa 104 bar Hydraulic flow required in free flow 4 01 gpm 15 2 l min Lm m Max hydraulic pressure 1510 psi 56 334558B Technical Data GH 200 Standard Series ss 1 25 gallons 4 75 liters 1855 psi 12 8 MPa 128 bar 160 cc 5 5 HP 0 047 2 15 gpm 9 8 l min 1 4 npsm m 96 dBa 3 8 npt f NAAA EE I RN MN cR ERA IE TO een Height Handle extended Pin am 334558B 57 Technical Data GH 230 Standard Series ss 1 25 gallons 4 75 liters 1855 psi 12 8 MPa 128 bar 200 cc 6 5 HP 0 053 2 35 gpm 10 7 l min 3 8 npsm m 96 dBa 1 5 16 12 UN ZA 3 8 npt f nee NNUS NN gt ZH Height Handle extended Height Handle retracted Do 5 E CC 58 334558B Technical Data GH 300 Standard Series Ae 1 25 gallons 4 75 liters 1855 psi 12 8 MPa 128 bar 270 cc 9 0 HP 0 0
19. 57 3 0 gpm 11 4 l min 3 8 npsm m 96 dBa 1 5 16 12 UN ZA 3 8 npt f pum CT 87 8 ks Height Handle extended Height Handle retracted o 5 O CC Basic Sprayer Wetted Parts Zinc and nickel plated carbon steel stainless steel PTFE acetal chrome plating leather V Maxt UHMWPE stainless steel tungsten carbide ceramic nylon aluminum 334558B 59 Technical Data GH 200 ProContractor Series TELLE 1 25 gallons 4 75 liters 1855 psi 12 8 MPa 128 bar 160 cc 5 5 HP 0 047 2 15 gpm 9 8 l min 1 4 npsm m 96 dBa 1 5 16 12 UN ZA 3 8 npt f Weight Width Length Height Hose Reel Up Pump Height Hose Reel Sideways Paint Hydraulic pressure ratio Max cycle rate User Supplied Input 12 8 MPa 128 bar 19 4 l min Max hydraulic pressure 1855 psi Hydraulic flow required in free flow Unit Output Max fluid Pressure 5 13 gpm 22 8 MPa 228 bar 8 14 l min 3300 psi Max flow 2 15 gpm Weight 32 5 Ib 14 7 kg Width 5 39 in 137 mm Depth 5 39 in 137 mm Height 60 334558B Technical Data GH 230 ProContractor Series TS BEE 1 25 gallons 4 75 liters 1855 psi 12 8 MPa 128 bar 200 cc 6 5 HP 0 053 2 35 gpm 10 7 l min 3 8 npsm m 96 dBa 1 5 16 12 UN ZA 3 8 npt f Weight Width Length Height Hose Reel Up Pump Height Hose Reel Sideways Paint Hydraulic pressure ratio Max cycle rate User Supplied Input 12 8 MPa 128 bar 25
20. FN N 1 _ lf needed place pump rod in adjustment V JJ casting and pull pump to extend rod a hal I j i E Ge it Ur M 4 tiss31a NOTE Support pump with your hand before p c opening t handle V N ti8834a 2 Reverse removal steps to reassemble pump 334558B 29 Notes Notes 334558B 30 Parts GH 130 200 230 300 Standard Series ti25097a 31 334558B Parts GH 130 200 230 300 Standard Series A Torque to 120 130 in Ibs 13 6 14 7 N m ZA inflate tires to 25 35 psi 40 1 44 6 N m 1 7 2 4 bar y A Torque to 110 120 in Ibs eA 234 12 4 13 6 N m A Torque to 355 395 in Ibs 4 N 233 Dei to 15 25 in lbs 1 7 2 8 Nm Loctite 242 ZA Torque to 35 45 ft Ibs 47 5 61 0 N m Parts List Ref Part 35 112827 39 119420 119509 54 156306 57 15C780 58 15C972 59 224807 60 235014 610 15E022 620 277364 63 243814 70 120211 75 15J645 183350 794A 189246 17D947 81 192027 914 194317 16N948 17D947 103 288732 112 24M397 116 288169 248815 132 109032 150 245103 150a 193710 150b 193709 150cx 114797 334558B Description BUTTON snap WHEEL pneumatic GH130 amp 200 WHEEL pneumatic GH230 amp 300 WASHER flat HANDLE GH130 PIN grooved GH130 BASE valve GH130 VALVE replacement kit GH130 SEAT valve GH130 GASKET seat valve GH130 HOSE CLIP retaining WASHER GH130 amp 200 WASHER GH230
21. LY Remove any debris or media from hydraulic rod 24 AFTER EACH 100 HOURS OF OPERATION Change engine oil Reference Honda Engines Owner s Manual for correct oil viscosity SEMI ANNUALLY Check belt wear Replace if necessary YEARLY OR 2000 HOURS Replace hydraulic oil and filter with Graco hydraulic oil 169236 5 gallon 20 liter or 207428 1 gallon 3 8 liter and filter 116909 Replace belt SPARK PLUG Use only BPR6ES NGK or W2OEPR U NIPPONDENSO plug Gap plug to 0 028 to 0 031 in 0 7 to 0 8 mm use spark plug wrench when installing and removing plug 334558B Troubleshooting Troubleshooting AMOS MA wien eae Totton Gas engine pulls hard won t Hydraulic pressure is too high Turn hydraulic pressure knob start counterclockwise to lowest setting Gas engine does not start Switch OFF low oil no gasoline Consult engine manual Fuel shut off valve closed Open fuel shut off valve Gas engine does not work Faulty engine Consult engine manual properly Elevation Refer to Engine Repair Kit 4 0 hp 288678 5 5 hp 248943 6 5 hp 248944 9 0 hp 248945 Gas engine operates but Hydraulic pump valve is OFF displacement pump does not operate Pressure setting too low Set hydraulic pump valve ON Increase pressure page 18 Displacement pump outlet filter Clean the filter if used is dirty or clogged Tip or tip filter if used is Remove tip and or filter and
22. NC 2 25 in 57 15 mm 1 813 in 46 05 mm Paint Outlet 90 swivel 3 8 18 NPT Male 3 4 14 NPT Male Paint Suction Fitting Mounting Screw 4 1 11 1 2 NPT Male Socket Cap Screw 1in 3 8 16 UNC Paint Suction Fitting 1 312 121 2 UN 2A 334558B GH230 300 OEM GH200 OEM Hydraulic Hydraulic Inlet 37 flare Return _ LES 3 4 16 UNF 2A 37 flare 3 4 16 UNF 2A Hydraulic Inlet 37 flare 3 4 16 UNF 2A 2 25 i 1 1 813 in F 46 05 mm i amp Mounting Screw 4 Socket Cap Screw Tin 3 8 16 UNC Quick Connect Paint Outlet 3 8 18 NPT Male 1 813 in 46 05 mm Paint Suction Fitting 2 25 in 1 312 12 UN 2A Male 57 15 mm TERM Ue Quick Connect Paint Outlet 3 8 18 NPT Male uw ti24313b 63 Graco Standard Warrant Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accord
23. Operation Parts Xx 334558B GH 130 200 230 300 Hydraulic Sprayers EN For professional use only Not approved for use in explosive atmosphere or hazardous locations For portable airless spraying of architectural paints and coatings 3300 psi 22 8 MPa 228 bar Maximum Working Pressure See page 3 for model information including maximum working pressure and approvals e Important Safety Instructions Read all warnings and instructions in this manual and in related manuals Be familiar with the controls and the proper usage of the equipment Save these instructions Related Manuals 311861 GH130 200 Gun 334654 Pump 311254 GH230 300 Gun 310812 Electric Motor ti25097a ti25104a Standard Series ProContractor Series Use only genuine Graco replacement parts The use of non Graco replacement parts may void warranty PROVEN QUALITY LEADING TECHNOLOGY Table of Contents Models A A ck ed 3 Electric Motor Kit Options Cea aan PP a i aac 3 eq ccm 3 Warnings es uzdeihe pes tated ote ae saab dams Settori De toss te pee 4 Electric Motor Warnings cacuweRX ERE Este tse X ch eT ed EN ERE 4 Gas Engine Warnings seci sus gata dase euis P Pac ewe NU RA PRA a 6 Electric Motor Gas Engine Warnings llli 7 Component Identification a EE a an r 10 Standard Models GH130 GH200 GH230 GH300 o o ooooooooooo 10 Component Identification vv 11 ProContractor Mo
24. ZARD Exhaust contains poisonous carbon monoxide which is colorless and odorless Breathing carbon monoxide can cause death e Do not operate in an enclosed area BURN HAZARD ii Equipment surfaces and fluid that is heated can become very hot during operation To avoid severe burns e Do not touch hot fluid or equipment 6 334558B Warnings Electric Motor Gas Engine Warnings SKIN INJECTION HAZARD High pressure spray is able to inject toxins into the body and cause serious bodily injury In the event that injection occurs get immediate surgical treatment Do not aim the gun at or spray any person or animal Keep hands and other body parts away from the discharge For example do not try to stop leaks with any part of the body Always use the nozzle tip guard Do not spray without nozzle tip guard in place Use Graco nozzle tips Use caution when cleaning and changing nozzle tips In the case where the nozzle tip clogs while spraying follow the Pressure Relief Procedure for turning off the unit and relieving the pressure before removing the nozzle tip to clean Equipment maintains pressure after power is shut off Do not leave the equipment energized or under pressure while unattended Follow the Pressure Relief Procedure when the equipmentis unattended ornotin use and before servicing cleaning orremoving parts Check hoses and parts for signs of damage Replace any damaged hoses or parts This syste
25. aged Tighten jam nut as specified 1 Screw jam nut to bottom of pump threads Screw pump completely into manifold Unscrew pump from manifold until pump outlet aligns with hose Hand tighten jam nut then tap 1 8 to 1 4 turn 4 Push retaining ring up push out pin with hammer ge h y ti2272b ti2272d 334558B 27 ProContractor Series Pump ProContractor Series Pump If pin is loose parts could break off and Removal projectthrough the air resulting in serious D MPabarPSl e injury or property damage Make sure pin is properly installed 2 Slowly pull engine starter rope until pump rod pin hole is aligned with See pump manual 334654 for pump repair hydraulic rod hole Push pin into hole Push retaining ring into groove 1 Flush pump 2 Perform Pressure Relief Procedure M page 13 3 Remove suction hose ti2272e 3 Fill packing nut with Graco TSL i 1 ti8827a U N 4 Remove painthose fitting and paint hose UK from pump fitting ti2272f T po ti8828a 28 334558B ProContractor Series Pump 5 Slide coupler cover up to fully expose rod 8 Open clamp couplers 1 as 1 1 E F a f M a AJ hai Ti A Y o 3 i k la ti8829a ti8833a 6 Remove rod couplers 9 Remove pump from unit RA E NS a R m f Sy 3 e v al E I 7 T1 tiss30a ti8832a 7 Remove pin Installation
26. an or replace if used is dirty or clogged Contractor gun filter if used i Clean or replace dirty or clogged Intake line to pump inlet is not Tighten tight Hydraulic motor is worn or Bring sprayer to Graco damaged distributor for repair Large pressure drop in fluid Reduce length or increase hose diameter Paint buildup on hydraulic Clean components Oil level is low Fill with oil See page 16 Air in fluid pump or hose Check for loose connections on siphon assembly tighten then reprime pump O Loose intake suction Tighten AN Fluid supply is low or empty Refill supply container Pump noise Low hydraulic fluid level Turn sprayer OFF Add fluid See page 16 Electric motor does not operate Power switch is not ON Turn Turn power switthON switch Turn power switthON Tripped circuit breaker Check circuit breaker at power source Reset motor switch Check hydraulic fluid level often Do no allow it to become too low Use only Graco hydraulic fluid page 16 26 334558B Standard Series Pump Standard Series Pump Removal 5 Loosen jam nut Unscrew pump Mea See pump manual 334654 for pump repair 1 Flush pump 2 Perform Pressure Relief Procedure page 13 3 Remove suction tube and paint hose ti2272c remove at swivel end Installation NOTICE If pump jam nut loosens during operation the threads of the bearing housing and drive train will be dam
27. ance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole rem
28. arties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es 64 334558B Graco Information For the latest information about Graco products visit www graco com For patent information see www graco com patents TO PLACE AN ORDER contact your Graco distributor or call 1 800 690 2894 to identify the nearest distributor All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original instructions This manual contains English MM 334558 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2014 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revision B February 2015
29. ary Reassemble ti9127a 11 If flushing with water flush again with mineral spirits or Pump Armor to leave a protective coating to prevent freezing or corrosion 12 Wipe sprayer hose and gun with a rag soaked in water or mineral spirits ti2 76a 23 Maintenance Maintenance f 1 h A H Mc 2 NOTE For detailed engine maintenance and specifications refer to separate Honda Engines Owner s Manual supplied DAILY Check engine oil level and fill as necessary DAILY Check hydraulic oil level and fill as necessary DAILY Check hose for wear and damage DAILY Check gun trigger lock for proper operation DAILY Check prime drain valve for proper operation DAILY Check and fill the gas tank DAILY Check that displacement pump is tight DAILY Check level of Throat Seal Liquid TSL in displacement pump packing nut Fill nut if necessary Keep TSL in nut to help prevent fluid buildup on piston rod and premature wear of packings and pump corrosion AFTER THE FIRST 20 HOURS OF OPERATION Drain engine oil and refill with clean oil Reference Honda Engines Owner s Manual for correct oil grade WEEKLY Remove engine air filter cover and clean element Replace element if necessary If operating in an unusually dusty environment check filter daily and replace if necessary Replacement elements can be purchased from your local HONDA dealer WEEKLY DAI
30. ch KIT repair pin spacer GH 200 230 300 BOLT adjustment GH 200 230 300 Qty A N 23 NY a oo N Included in Accessory Kit 288481 10 mesh or Accessory Kit 289132 16 mesh 334558B Parts GH 200 230 300 ProContractor Series Sprayers OEM Kits A Torque to 145 155 ft Ibs 196 6 210 2 N m A Torie to 12 18 ft Ibs 16 3 24 4 N m A Torque to 140 160 in Ibs 15 8 18 1 N m 52 334558B Parts List Ref Part Description Qty Ref Part Description Qty 1294 15B063 LABEL warning hot 1 271 198629 TUBE hydraulic 1 surface supply GH200 143A 17D051 LABEL GH200 1 15E596 TUBE hydraulic 1 17D053 LABEL GH230 1 supply GH230 8 300 239 15J278 MANIFOLD GH200 1 bL MN 15J279 MANIFOLD GH230 amp 1 2 3 117928 PATTING pple 300 straight 2420 15B564 SCREW cap socket 4 274 117441 VALVE ball 4 24310 117739 WIPER rod 1 275 116813 FITTING nipple 2441 112342 BEARING rod rn Ei ey Em 24510 112561 PACKING block 1 a pe ri 2 me 17 PAN a T onde 1 ung supply GH230 GH300 Con 18222 SEAL piston 2824 158804 LABEL Graco logo 1 25610Y 178207 BEARING piston j 28340 15H108 LABEL warning 2 209 2280176 TD 288 15845 TUBE hydraulic 1 cylinder kit 90 4 return GH200 N en M 15J863 TUBE hydraulic 1 300 S return GH230 amp 300 289 15J503 SHIELD rod 1 1 es nn an BERN 4 2920 15F584 LABEL ProConnect 1 en 293 120184 FITTING straight 1 piston GH 200 onl
31. d See 311254 for parts 202d 159841 3 8 x 1 4 bushing 1 ti5413b 42 334558B Parts GH 200 230 300 ProContractor Series OEM Kits ti25104a 43 334558B Parts GH 200 230 300 ProContractor Series A Torque to 120 130 in Ibs 13 6 14 7 N m ZA inflate tires to 25 35 psi 1 7 2 4 bar eode to 110 120 in lbs 12 4 13 6 N m Aia to 355 395 in Ibs 40 1 44 6 N m ZB Parque to 15 25 in Ins 1 7 2 8 N m A Loctite 242 150e 150b en 1500 N Y 1251318 44 334558B Parts List Ref Part Description Qty Ref Part Description Qty 39 119509 WHEEL pneumatic 2 213 119426 SCREW 3 54 156306 WASHER flat 2 215 198841 RETAINER 1 63 243814 HOSE 1 216 100084 BALL metallic 1 70 120211 CLIP retaining 2 217 116967 SPRING compression 1 79A 189246 LABEL warning 1 227 246173 FILTER oil spin on 1 17D947 LABEL warning 1 2281 15E599 HOUSING 1 multi languages 2291 15G331 PLUG pipe 1 914 194317 LABEL warning 1 230a 196178 ADAPTER 3 8 npsm m 1 16N948 LABEL warning ISO 1 hose connection 17D947 LABEL warning 1 231t 244067 FILTER fluid 1 multi languages 232t 15C766 TUBE diffusion 1 116 17D106 FRAME cart 1 233t 117285 PACKING o ring 1 150 245103 VALVE drain 234t 150765 CAP filter 1 150a 193710 SEAL valve 1 237 243683 SWIVEL union 1 150b 193709 SEAT valve 1 238 196179 FITTING elbow street 1 1500k 114797 GASKET 1 2 on nn sei en 972 198847 HOSE coupl
32. dels GH200 GH230 GH300 0 eee eee 11 Grounding Procedure for Gas Engine 1112sss snakkar 12 Grounding Procedure for Electric Motor 22222 eee eee eee eee 12 Power Requirements lt i vas ews a Gwe bab sen 12 Extension ORS rue te utat il AA scar ia ee 12 GrOUNAINA of Falls zur acres sd nat ar Bees ar 13 Pressure Relief Procedure ae 13 Sel A 14 Change Engine OP MOLOE usaran ata ae 14 Complete Setup ara SE AA ES 15 Startup A O 17 Switch Tip and Guard Assembly 0 00 nennen 20 Spray arrancada a ai qu ES EX CACHER ORDEI 20 Clear TID O aR Hey eee eve Se 21 HOSE MACE hy a bid arte a a e de Bate dais dut iniu ae ad Meech SOS wa oe Aa aban 21 Clean Up sia da eee ee 22 Maintenance eT S 24 Troubleshooting srest corer nee eee os eons SE Oe eee ee te teeter ide 25 Standard Series PUMP 3 2 Aussee eat 27 Removal ee ne een 27 NMSstallatl ni it A iS ica dd 27 ProContractor Series PUMP 0000 a a eee eee eee 28 Removal 25 399 23 ici ei el 28 Installation EE 29 Notes PEE 30 xc c r 32 GHTM130 200 230 300 Standard Series 0 nenn 32 erc 43 PIS os o UBI uei un eerie et Met da aa 44 GH 200 230 300 ProContractor Series OEM Kits 44 Technical Dalai 2224 2222224 2 28 aan 57 Gin 180 Standard Series un etude els u etie Bela 57 OEM Kit variar eeu EIER EROR reiht 57 GH 200 Standard Series ses umo the ai ers doge enin rte
33. ds both ends 3300 psi 227 bar 22 7 MPa Silver Spray Gun 1 Includes 517 RAC X SwitchTip and HandTite Guard See 311254 for parts 1 4 x 1 4 adapter 1 3 8 x 1 4 adapter 1 334558B GH 300 ProContractor Series Spray Gun and Hoses Assembled on Hose Reel Ref 302 303 304 307 308 309 Part No 240797 241735 246240 162485 159841 239663 Description HOSE grounded nylon 3 8 in ID cpld 3 8 18 npsm 50 foot 15 m spring guards both ends 3300 psi 227 bar 22 7 MPa HOSE grounded nylon 1 4 in ID cpld 1 4 npt m x 1 4 npsmff 3 foot 0 9 m spring guards both ends 3300 psi 227 bar 22 7 MPa Silver Spray Gun Includes 517 RAC X SwitchTip and HandTite Guard See 311254 for parts 3 8 x 3 8 nipple 3 8 x 1 4 bushing SWIVEL Qty 4 Hose Reel ProContractor Series Ref 6 8 9 201 203 204 205 206 208 209 210 211 212 213 214 215 216 221 334558B Part Description 161889 FITTING connector 260212 SCREW hex washer hd 16C975 PLATE pivot mount 24E016 SEAL fitting flared 122607 WASHER flat 122534 SPRING wave 24B691 REEL hose 122524 RING retaining external 24B248 CAP swivel complete 122347 RING retaining external 122787 CAP 24E400 PIN pop lock out 278085 HANDLE swivel 122518 SCREW shoulder sch 122542 SPRING die 122669 WASHER flat 15X618 NUT swivel handle 164672 ADAPTER GH200 196178 ADAPTER GH230 300 Qty 1 2 4 4 2 4
34. ed 1 150e 114708 SPRING compression 1 150f 15G563 HANDLE valve 1 1509 116424 NUT cap hex hd 1 174 110838 NUT hex 2 A Danger and Warning labels are available at no 180 116038 WASHER wave spring 2 A 199 867539 SCREW flat head 2 Included in Drain Valve Replacement Kit 200 100527 WASHER 4 245103 t Included in Filter Replacement Kit 24W753 334558B 45 Parts Engines GH 200 230 ProContractor Series A Torque to 120 130 in lbs 13 6 14 7 N m Acts to 58 62 in Ibs 6 6 7 0 N m A Loctite 242 GH 300 ProContractor Series 90 hs ya a A 7 119 A on Torque to 120 130 in Ibs l 13 6 14 7 N m Im A Loctite 242 ZO norme to 58 62 in Ibs 6 6 7 0 N m 126 LA 23133 106 Er 162 A A nn 11254918 46 334558B Parts List Ref Part 7 100023 100132 23 113664 106212 24 110838 101566 30 108842 116645 34 112717 119438 43 116908 119401 88A 194126 16Y631 90A 16Y720 99 15F157 15E583 106 15B314 334558B Description WASHER flat GH200 amp 230 WASHER flat GH300 SCREW cap hex hd GH200 amp 230 SCHREW cap hex hd GH300 NUT lock GH200 amp 230 NUT lock GH300 SCREW cap hex hd GH200 amp 230 SCREW cap hex hd GH300 WASHER GH200 4 230 WASHER GH300 PULLEY 5 50 in GH200 4 230 PULLEY GH300 LABEL warning LABEL warning Chinese LABEL warning ISO engine BRACKET mounting engine GH200 amp 230 BRACKET mounting engine GH300 SLEEVE mot
35. edy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les p
36. g Procedure for Electric Motor Grounding Procedure for Gas Engine The equipment must be grounded to reduce the risk of static sparking Static sparking can cause fumes to ignite or explode Grounding provides an escape wire for the electric current tib244a To ground sprayer Attach sprayer grounding clamp to earth ground Air and fluid hoses Use only electrically conductive hoses with a maximum of 500ft 150 m combined hose length to ensure grounding continuity Check electrical resistance of hoses If total resistance to ground exceeds 29 megaohms replace hose immediately Spray gun Ground through connection to a properly grounded fluid hose and pump 12 The equipment must be grounded to reduce the risk of static sparking and electric shock An electric or static spark can cause fumes to ignite or explode An improper ground can cause electric shock A good ground provides an escape wire for the electric current If using the electric motor plug must be plugged into an actual outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it does not fit the outlet have the proper outlet installed by a qualified electrician Power Requirements e 110 120V units require 100 120 VAC 50 60 Hz 15A 1 phase e 230V units require 230 VAC 50 60 Hz 16A 1 phase Extension Cords Use an extension
37. ing warnings are for the setup use grounding maintenance and repair of this equipment The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure specific risks When these symbols appear in the body of this manual or on warning labels refer back to these Warnings Product specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable Electric Motor Warnings GROUNDING This product must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cord having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances Improper installation of the grounding plug is able to result in a risk of electric shock When repair or replacement of the cord or plug is required do not connect the grounding wire to either flat blade terminal The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire Check with a qualified electrician or serviceman when the grounding instructions are not completely understood or when in doubt as to whether the product is properly grounded Do not modify the plug provided if it does not fit the outlet
38. ive or grounded high pressure airless paint sprayer hoses Verify that all containers and collection systems are grounded to prevent static discharge Do not use pail liners unless they are antistatic or conductive Connect to a grounded outlet and use grounded extensions cords Do not use a 3 to 2 adapter Do not use a paint or a solvent containing halogenated hydrocarbons Do not spray flammable or combustible liquids in a confined area Keep spray area well ventilated Keep a good supply of fresh air moving through the area Sprayer generates sparks Keep pump assembly in a well ventilated area at least 20 feet 6 1 m from the spray areawhen spraying flushing cleaning or servicing Do not spray pump assembly Do not smoke in the spray area or spray where sparks or flame is present Do not operate light switches engines or similar spark producing products in the spray area Keep area clean and free of paint or solvent containers rags and other flammable materials Know the contents of the paints and solvents being sprayed Read all Material Safety Data Sheets MSDS and container labels provided with the paints and solvents Follow the paint and solvents manufacturer s safety instructions Fire extinguisher equipment shall be present and working ELECTRIC SHOCK HAZARD This equipment must be grounded Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power cord bef
39. lacement Kit 24W753 33 Parts Engines GH 130 200 230 Standard Series A Torque to 120 130 in lbs 13 6 14 7 N m Peeve to 58 62 in lbs 6 6 7 0 N m A Loctite 242 GH 300 Standard Series N 88 90 Pl u A Torque to 120 130 in Ibs Ae 13 6 14 7 N m A Loctite 242 orale to 58 62 in Ibs 6 6 7 0 N m 161 26 TN 106 NS Si E a q m S XD AN e ti25491a 34 334558B Parts List Ref 7 23 24 30 34 43 884 904 99 106 Part 100023 100132 113664 106212 110838 101566 108842 116645 112717 119438 116908 119401 194126 16Y631 16Y720 15F157 15E583 15B314 15E586 334558B Description WASHER flat GH130 200 amp 230 WASHER flat GH300 SCREW cap hex hd GH130 200 amp 230 SCHREW cap hex hd GH300 NUT lock GH130 200 amp 230 NUT lock GH300 SCREW cap hex hd GH130 200 amp 230 SCREW cap hex hd GH300 WASHER GH130 200 amp 230 WASHER GH300 PULLEY 5 50 in GH130 200 amp 230 PULLEY GH300 LABEL warning LABEL warning Chinese LABEL warning ISO engine BRACKET mounting engine GH130 200 amp 230 BRACKET mounting engine GH300 SLEEVE motor shaft GH130 200 amp 230 SLEEVE motor shaft GH300 Qty 4 h ub Il Ref Part Description 119 120590 ENGINE gasoline 120 cc Honda GH130 802264 ENGINE gasoline 160 cc GH200 116298 ENGINE gasoline 200 cc
40. m is capable of producing 3300 psi 22 8 MPa 228 bar Use Graco replacement parts or accessories that are rated a minimum of 3300 psi 22 8 MPa 228 bar Always engage the trigger lock when not spraying Verify the trigger lock is functioning properly Verify that all connections are secure before operating the unit Know how to stop the unit and bleed pressure quickly Be thoroughly familiar with the controls 334558B 7 Warnings EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury Always wear appropriate gloves eye protection and a respirator or mask when painting Do not operate or spray near children Keep children away from equipment at all times Do not overreach or stand on an unstable support Keep effective footing and balance at all times Stay alert and watch what you are doing Do not operate the unit when fatigued or under the influence of drugs or alcohol Do not kink or over bend the hose Do not expose the hose to temperatures or to pressures in excess of those specified by Graco Do not use the hose as a strength member to pull or lift the equipment Do not spray with a hose shorter than 25 feet Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipment is rated and approved for the environment in which you are using it PRESSURIZED ALUMINUM PARTS HAZARD Use of fluids that are incompatible with alu
41. minum in pressurized equipment can cause serious chemical reaction and equipment rupture Failure to follow this warning can result in death serious injury or property damage e Do not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents e Do not use chlorine bleach e Many other fluids may contain chemicals that can react with aluminum Contact your material supplier for compatibility MOVING PARTS HAZARD Moving parts can pinch cut or amputate fingers and other body parts Keep clear of moving parts Do not operate equipment with protective guards or covers removed Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure and disconnect all power sources 334558B Warnings ENTANGLEMENT HAZARD Rotating parts can cause serious injury Keep clear of moving parts Do not operate equipment with protective guards or covers removed Do not wear loose clothing jewelry or long hair while operating equipment Equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure and disconnect all power sources TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDSs to know the specific hazards of the fluids you are using e Store haza
42. ng finger 2 pinch 288 15824 TUBE hydraulic 1 return GH130 17D267 TUBE hydraulic 1 return GH200 17D269 TUBE hydraulic 1 return GH230 amp 300 289 24X473 SHIELD rod 1 GH130 200 24X474 SHIELD rod 1 GH230 300 293 120184 FITTING straight 1 OEM kits only A Danger and Warning labels are available at no cost Included in Hydraulic Motor Repair Kit 288758 GH130 248021 GH200 248977 GH230 amp 300 Y Included in Trip Rod Piston Kit 288735 GH130 288754 GH200 288755 GH230 amp 300 Included in Seal Kit 246174 41 Parts GH 130 200 Standard Series w Spray Gun and Hose Ref Part No Description Qty 202 240794 HOSE grounded nylon 1 4in 1 ID cpld 1 4 18 npsm 50 foot 15 m spring guards both ends 3300 psi 227 bar 22 7 MPa 203 288420 Contractor Spray Gun 1 Includes 517 RAC X SwitchTip and HandTite Guard See 311861 for parts ti25435a 202 GH 230 300 Standard Series w Spray Gun and Hoses Ref Part No Description Qty 202 287042 KIT gun Silver 3300 psi 227 1 bar 22 7 MPa Includes 202a 202d 202a 240797 HOSE grounded nylon 3 8 in 1 ID cpld 3 8 18 npsm 50 foot f 202b 15 m spring guards both ends 3300 psi 227 bar 22 7 MPa 202b 241735 HOSE grounded nylon 1 4 in ID 1 cpld 1 4 npt m x 1 4 npsmff 202 3 foot 0 9 m spring guards both ends 3300 psi 227 bar 22 7 MPa 202c 246240 Silver Spray Gun 1 Includes 517 RAC X SwitchTip and HandTite Guar
43. or shaft GH200 amp 230 Qty 4 h ub mb Il Ref Part Description 15E586 SLEEVE motor shaft GH300 119 802264 ENGINE gasoline 160 cc GH200 116298 ENGINE gasoline 200 cc Honda GH230 803900 ENGINE gasoline 270 cc Honda GH300 126 117632 KEY square 3 16 X 1 25 GH130 200 230 119484 KEY parallel square GH300 133 100002 SCREW set sch 153 15E888 DAMPENER motor mount GH200 amp 230 195515 DAMPENER motor mount GH300 154 108851 WASHER plain 160 15E764 SPACER GH300 161 15E973 SHIELD GH300 162 C20010 SCREW GH300 Engine Repair Kits 248943 160 cc 5 5 HP 248944 _ 200 cc 6 5 HP 248945 270 cc 9 0 HP Qty 1 oo A Danger and Warning labels are available at no cost 47 Parts Fan Belt GH 200 230 300 ProContractor Series A Torque to 120 130 in Ibs 13 6 14 7 N m A Loctite 242 orde to 58 62 in Ibs 6 6 7 0 N m A Torgu to 90 110 in Ibs 10 2 12 4 N m 44 Ay Loctite 277 6 A A176 i 294 A Torque to 110 120 in Ibs 12 4 13 6 N m 48 ew m tig a a E N 224 p 225 A 223 a w i 222 5 221 JE prc 56 a AN Be a E Pr 7 h dco Fi 144 334558B Parts List Ref Part 2 101754 44 119433 119432 48 867539 51 117284 55 17D813 56 154594 96 15E410 101 17D032 17D034 17D036 115 288261 288393 117 288734 248973 139A 16M768 144 15K440 148 115477 170 10204
44. ore servicing equipment Connect only to grounded electrical outlets Use only 3 wire extension cords Ensure ground prongs are intact on power and extension cords Do not expose to rain Store indoors Wait five minutes after disconnecting power cord before servicing large capacitor units 334558B 5 Warnings Gas Engine Warnings FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Do not fill fuel tank while engine is running or hot shut off engine and let it cool Fuel is flammable and can ignite or explode if spilled on hot surface Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do nat plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail Do not use pail liners unless they are antistatic or conductive Stop operation immediately if static sparking occurs or you feel a shock Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area CARBON MONOXIDE HA
45. rdous fluid in approved containers and dispose of it according to applicable guidelines RECOIL HAZARD Gun may recoil when triggered If you are not standing securely you could fall and be seriously injured PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns Protective equipment includes but is not limited to e Protective eyewear and hearing protection e Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer CALIFORNIA PROPOSITION 65 The engine exhaust from this product contains a chemical known to the State of California to cause cancer birth defects or other reproductive harm This product contains a chemical known to the State of California to cause cancer birth defects or other reproductive harm Wash hands after handling 334558B 9 Component Identification Component Identification Standard Models GH130 GH200 GH230 GH300 ti25105a s Displacement Pump 9 Serial Number Tag G places __ _ 8 _ Hydraulo Pump Valve 7 10 334558B Component Identification ProContractor Models GH200 GH230 GH300 9 Inlet Strainer 1 Engine Controls Displacement Pump A MENNNEAEM Hydraulic Oil Filter ESL OO MM Engine On Off Switch 334558B 11 Component Identification Groundin
46. y Yn OEM kits only 288737 KIT repair trip rod 1 gt GH 230 300 A Danger and Warning labels are available at no cost 2060 117607 FITTING elbow std thd 2 Included in Hydraulic Motor Repair Kit 288759 267 04 106276 SCREW cap hex 1 GH200 288760 GH230 amp 300 head Y Included in Trip Rod Piston Kit 288736 268 155685 PACKING o ring 1 GH200 288737 GH230 amp 300 269 40 178179 WASHER sealing 1 t Included in Seal Kit 246174 270 100139 PLUG pipe 1 334558B 53 Parts GH 200 ProContractor Series Spray Gun and Hoses Assembled on Hose Reel Ref 202 203 204 Part No 240794 288420 162453 Description Qty HOSE grounded nylon 1 4 in 2 ID cpld 1 4 18 npsm 50 foot 15 m spring guards both ends 3300 psi 227 bar 22 7 MPa Contractor Spray Gun 1 Includes 517 RAC X _ SwitchTip and HandTite Guard See 311861 for parts Hasen ADAPTER 1 GH 230 ProContractor Series Spray Gun and Hoses Assembled on Hose Reel Ref 301 302 303 304 305 306 54 Part No 240794 240797 241735 246240 162453 164672 Description Qty HOSE grounded nylon 1 4in 2 ID cpld 1 4 18 npsm 50 foot 15 m spring guards both ends 3300 psi 227 bar 22 7 MPa HOSE grounded nylon 3 8 in 1 ID cpld 3 8 18 npsm 50 foot 15 m spring guards both ends 3300 psi 227 bar 22 7 MPa HOSE grounded nylon 1 4 in ID 1 cpld 1 4 npt m x 1 4 npsmff 3 foot 0 9 m spring guar
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