Graco 309116D User's Manual
Contents
1. areas sharp edges moving parts and hot surfaces Do not expose hoses to temperatures above 180 F 82 C or below 40 F 40 C Do not lift pressurized equipment Comply with all applicable local state and national fire electrical and safety regulations Do not use 1 1 1 trichloroethane Methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment Such use could result in a chemical reaction with the possibility of explosion 2 309116 44 WARNING TOXIC FLUID HAZARD Hazardous fluids or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin swallowed or inhaled When flushing the air motor or pump keep your face away from the exhaust port Know the specific hazards of the fluid you are using Do not lift a pump under pressure If dropped the fluid section may rupture Always follow the Pressure Relief Procedure in the pump manual before lifting the pump Store hazardous fluid in an approved container Dispose of hazardous fluid according to all local state and national guidelines Always wear protective eyewear gloves clothing and respirator as recommended by the fluid and solvent manufacturer Pipe and dispose of exhaust air safely away from people animals and food handling areas If the diaphragm fails the fluid is exhausted along with the air Read Exhaust Air Ventilation in instruc tion manual 3082. 09116
3. 981 Never use an acetal pump to pump acids Take precautions to avoid acid or acid fumes from contacting the pump housing exterior Stainless steel parts will be damaged by exposure to acid spills and fumes FIRE AND EXPLOSION HAZARD Improper grounding poor ventilation open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury e Ground all equipment and the equipment being dispensed to Refer to Grounding in instruction manual 308981 Never use a polypropylene pump with non conductive flammable fluids as specified by your local fire protection code Refer to Grounding in instruction manual 308981 for more information Con sult your fluid supplier to determine the conductivity or resistivity of your fluid If you are dispensing non conductive flammable fluids you must use the unit with the acetal pump which is conductive If there is any static sparking or if you feel an electric shock while using this equipment stop pumping immediately Do not use the equipment until you identify and correct the problem Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid being dispensed Pipe and dispose of exhaust air safely away from all sources of ignition If the diaphragm fails the fluid is exhausted along with the air Read Air Exhaust Ventilation in instruction manual 308981 Keep the work area free of debris including solvent rags and gaso
4. Instructions Parts List Husky 515 Husky 716 Drum Pump Kits and Packages 309116D Important Safety Instructions Read all warnings and instructions in this manual Save these instructions See page 2 for Table of Contents 233045 Accessory kit for pump Model No 241565 233046 Accessory kit for pump Model Nos 241564 233305 243306 243307 233047 Accessory kit for pump Model No 241564 233048 Accessory kit for pump Model No D54311 233051 Drum pump package including Kit No 233045 and pump Model No 241565 E 233052 Drum pump package including Kit No 233047 and pump Model No 241564 233053 Drum pump package including Kit No 233046 and pump Model No 241564 233054 Drum pump package including Kit No 233046 and pump Model No 243305 b T10108 T10108 233055 Drum pump package including Kit No 233046 and pump Model No 243306 233056 Drum pump package including Kit No 233046 and pump Model No 243307 233057 Drum pump package including Kit No 233048 PROVEN QUALITY LEADING TECHNOLOGY and pump Model No D54311 GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 CE GI Copyright 2000 Graco Inc is registered to I S EN ISO 9001 Table of Contents Symbols Warning Symbol ee ee Dl A WARNING Technical Data 6 DIMENSIONS d aaa a eee iaa e This symbol alerts you to the possibility of serious injury EE 7 or death if you do not follow the instructions Parts Cau
5. NG BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within six years of the date of sale Graco makes no warranty and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories equipment materials or components sold but not manufactured by Graco These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The parties acknowledge that they have required that the present document as well as all documents notices and
6. bung 1 1 1 1 3 112553 PACKING O ring 1 1 1 1 4 115814 WASHER flat SST 4 4 4 8 1 1 1 1 1 1 1 233047 233048 LO o Y Y Oo Oo baal baal oO ise N N 5 178575 ADAPTOR bung 6 178576 RETAINER O ring 1 q96003 PLATE mounting 1 41 74 196097 ADAPTOR bung polypropylene 1 a 196098 ADAPTOR bung acetal 111 196099 ADAPTOR bung stainless steel 41 9 196103 GASKET aaa 10 111183 RIVET pop SE HSC 11 290045 PLATE designation 1 1 1 1 mb 12 115813 FITTING street elbow 13 101324 NUT hex jam 14 102025 NUT full hex regular 196094 TUBE suction stainless steel 1 101 196095 TUBE suction aluminum EEE A P 8 309116 Parts Drawing Offset mounting plate and street elbow for use with stainless steel pump model D54311 00 e ACCO D OS E 3 ae TO L d T10116B Uy T10116B 309116 9 Pump Package Matrix Pump Bung Base Tube ul Lu lt x 2 W W Package ert G i Me EE ee Description Lu i parto P ot Mr EA E E o N 00 Y LO CO o O 1 D 1 AE oO a H SIE OS MR NIE Auch Baal Ia Aal AZ Aa AZ AZ AN NA AL AL RM RNA 233051 Polypropylene PTFE j d ge with polypropylene tube 233052 Acetal PTFE with stain te a y less steel tube 233053 Acetal PTFE with alumi gt y ya num tube Aluminum Santoprene 233054 with aluminum tube g E g Y De Y 233055 Aluminum buna N Aluminum PTFE with aluminum tube dl a e Stainl
7. ess steel Stainless 233056 233057 steel with stainless steel tube See the Parts Drawing on page 9 10 309116 Technical Data Husky 515 716 Maximum fluid working pressure 100 psi 0 7 MPa 7 bar Air pressure operating range 05 30 100 psi 0 2 0 7 MPa 2 1 7 bar Weight EE 4 0 Ib 1 8 kg DIA chsh et wets Mateus aa 4 5 Ib 2 0 kg 233047 ctra EE ral ip ota ae ti 6 5 Ib 2 9 kg EE 9 5 lb 4 3 kg Wetted parts See Eege Eet polypropylene ZO SONG aere ed Betas tar wesc bier ac Pec it BEE ge ENEE Ee KEN aluminum ZO OA eis dar e e o bo stainless steel 283048 a er EE wae bee hare ghar EEN ee stainless steel Non wetted parts materials vary depending on kit 000 eee eee eee ees epoxy coated steel stainless steel PTFE nickel plated steel polyethylene polypropylene aluminum zinc plated steel Santoprene is a registered trademark of the Monsanto Company For additional technical data specific to the pump refer to instruction manual 308981 309116 11 Graco Warranties Graco Standard Husky Pump Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of five years from the date of sale repair or replace any part of t
8. gasket 2 engages the drum cover 3 If an air tight seal is required place the white foam gasket 9 in the recess on top of the bung adaptor 8 4 Loosely attach the pump to the mounting plate with the 4 washers 4 and 4 screws 1 provided 5 Apply sealant to the threads of the suction tube 101 6 Insert the threaded end of the suction tube 101 through the bottom of the bung adaptor base as sembly and tighten it into the inlet manifold of the pump 7 Tighten the four screws 1 that attach the pump to the mounting plate 7 8 Insert the assembly into the drum through the bung adaptor 5 installed on the drum A WARNING TIPPING HAZARD When mounting the stainless steel pump D54311 ensure that the offset mounting plate 7 is positioned so that the pump is mounted over the drum to prevent tipping when the fluid level in the drum is low These units should be used only on drums positioned on a flat level surface Uneven or slanted surfaces could cause the drum to tip over Do not relocate a drum with the unit mounted in the bung hole When the unit is mounted the center of gravity is too high for stability when moving the drum 44 CAUTION The bung adaptor 8 has 2 5 in of adjustment to accommodate slight variances in drum size To ensure that the bung adaptor does not come out of the retain er do not allow the bottom of the larger diameter of the bung adaptor to extend more than 2 5 i
9. he equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accor dance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or sub stitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDI
10. legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnais sent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s a la suite de ou en rapport directement ou indirectement avec les procedures concern es Extended Product Warranty Graco warrants all Husky 205 307 515 716 1040 1590 2150 and 3275 air valve center sections to be free from defects in material and workmanship for a period of fifteen years from date installed in service by the original purchaser Normal wear of items such as packings or seals are not considered to be defects in material and workmanship Five years Graco will provide parts and labor Six to Fifteen years Graco will replace defective parts only Graco Information TO PLACE AN ORDER contact your Graco distributor or call one of the following numbers to identify the distributor closest to you 1 800 328 0211 Toll Free 612 623 6921 612 378 3505 Fax All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice MM 309116 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea www graco com PRINTED IN USA 01 2000 Revised 06 2006 12 3
11. line Electrically disconnect all equipment in the work area Extinguish all open flames and pilot lights in the dispensing area Do not smoke in the work area Do not turn on or off any light switch in the work area while operating or if fumes are present Do not operate a gasoline engine in the work area 309116 3 A Representative B Kit with standard C Kit No 233048 package with mounting plate with offset pump mounted mounting plate TIO108 TIO108 TIO106B Pl S d 4 309116 Installation Grounding A WARNING FIRE AND EXPLOSION HAZARD This unit must be grounded Before you operate it ground the system as explained in this section Also read Fire and Explosion Hazard on page 3 For further grounding information read the Grounding section in instruction manual 308981 Proper grounding is an essential part of maintaining a safe system To reduce the risk of static sparking ground the pump and all other equipment used or located in the pumping area Check your local electrical code for detailed grounding instructions for your area and type of equip ment Installation NOTE Numbers in parentheses refer to parts as de fined on the parts list on page 8 and the parts drawing on page 9 1 Remove the knurled bung adaptor 5 and the bung gasket 2 from the bung adaptor base assembly and install it onto the 55 gallon drum 2 Tighten turn past hand tight to ensure that the bung
12. n from the retainer 6 9 Tighten the retainer 6 Lo turn past hand tight to ensure the PTFE o ring 3 seals against the bung adaptor base assembly 10 Ground the pump and the system Refer to instruc tion manual 308981 TOXIC FLUID HAZARD 3 Read the Toxic Fluid Hazard information on page 3 A 11 Follow the installation procedure in instruction manual 308981 to complete the installation of the air and fluid lines to and from the pump 12 Open the second hole in the drum cover to introduce make up air or inert gas The bung adap tor and bung adaptor base seal against the drum Failure to provide make up air or inert gas could cause the drum to collapse If necessary take applicable steps to ensure the make up air is dry and that dangerous gases do not escape from the drum 13 To operate the pump follow the procedures in instruction manual 308981 309116 5 6 Adjustable from 2 6 in 66 mm to 5 1 in 130 mm T10108 309116 Dimensional Drawing E ES 216 mm Adjustable from 31 5 in 800 mm to 34 0 in 864 mm TIO106B 175 mm Service For service instructions specific to the pump see instruction manual 308981 Parts Kits Pump Accessory Kit 233045 Includes polypropylene bung base 233073 and polypropylene suction tube 196096 Pump Accessory Kit 233046 Includes acetal bung base 233074 and aluminum suction tube 196095 Pump Accessory Kit 233047 Include
13. s acetal bung base 233074 and stainless steel suction tube 196094 Pump Accessory Kit 233048 Includes stainless steel bung base 233076 and stainless steel suction tube 196094 Pumps EP Qty 241564 PUMP Husky 515 Fluid section acetal groundable Guides acetal Balls PTFE Diaphragms PTFE 241565 PUMP Husky 515 Fluid section polypropylene Guides polypropylene Balls PTFE Diaphragms PTFE 243305 PUMP Husky 716 Fluid section aluminum Guides acetal Balls Santoprene Diaphragms Santoprene 243306 PUMP Husky 716 Fluid section aluminum Guides acetal Balls buna N Diaphragms buna N 243307 PUMP Husky 716 Fluid section aluminum Guides acetal Balls PTFE Diaphragms PTFE D54311 PUMP Husky 716 Fluid section stainless steel Guides stainless steel Balls PTFE Diaphragms PTFE Packages Drum Pump Package 233051 Includes pump 241565 and Kit No 233045 Drum Pump Package 233052 Includes pump 241564 and Kit No 233047 Drum Pump Package 233053 Includes pump 241564 and Kit No 233046 Drum Pump Package 233054 Includes pump 243305 and Kit No 233046 Drum Pump Package 233055 Includes pump 243306 and Kit No 233046 Drum Pump Package 233056 Includes pump 243307 and Kit No 233046 Drum Pump Package 233057 Includes pump D54311 and Kit No 233048 309116 7 Parts List and Accessory Kit Matrix Ref No PartNo Description 1 102023 SCREW cap 8 8 8 8 2 106537 GASKET
14. tion Symbol Kits and Package 7 Parts List and Accessory Kit Matrix 8 A CAUTION Parts Drawing 9 Pump Package Mais 10 This symbol alerts you to the possibility of damage to or Graco Standard Warranty 12 destruction of equipment if you do not follow the instruc Graco Information 12 tions 44 WARNING Y EQUIPMENT MISUSE HAZARD o Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury INSTRUCTIONS This equipment is for professional use only Read all instruction manuals tags and labels before operating the equipment Use the equipment only for its intended purpose If you are not sure call your Graco distributor Do nat alter or modify this equipment Use only genuine Graco parts and accessories Check equipment daily Repair or replace worn or damaged parts immediately Do not exceed the maximum working pressure of the lowest rated component in your system Use fluids and solvents that are compatible with the equipment wetted parts Refer to the Techni cal Data section of all equipment manuals Read the fluid and solvent manufacturer s warnings Always wear protective eyewear gloves clothing and respirator as recommended by the fluid and solvent manufacturer Wear hearing protection when operating this equipment Comply with all applicable local state and national fire electrical and safety regulations Route hoses away from traffic
Download Pdf Manuals
Related Search