Global Machinery Company Router GMC Router Table User's Manual
Contents
1. GLOBAL MACHINERY COMPANY INSTRUCTION MANUAL Taki F ar F Melbourne Perth Auckland Hong Kong Shanghai Ff POC Taipei New York Verona London Paris 031209 EDS DR Contents Warranty Introduction Description of symbols Specifications General safety instructions Additional safety rules for router tables Assembly Unpacking Know your product Attaching the legs Attaching the switch box Securing the table to a work bench Attaching the fence to the table Attaching the infeed and outfeed fence Attaching the guard to the fence Assembling the mitre gauge Adjusting the mitre gauge Mounting an R1250 router Mounting a router other than the R1250 Attaching a table insert Operation Adjusting the depth of cut Using the starting pin Adjusting the fence Direction of feed Maintenance REPLACEMEN1 j VA Yn A AT Y WO O 1O CIN Oli B wil ku h mR RR in a ka Full 2 Years Home Use Warranty Whilst every effort is made to ensure your complete satisfaction with this tool occasionally due to the mass manufacturing techniques a tool may not live up to our required level of performance and you may need the assistance of our service department This product is warranted for a 2 year period for home domestic use from the date of the original purchase If found to be defective in matenals or workmanship the tool or the offending faulty component w2. dependable service Caution Carefully read through this entire Instruction Manual before using your new GMC Power Tool Take special care to heed the Cautions and Warnings Your GMC power tool has many features that will make your job faster and easier Safety performance and dependability have been given top priority in the development of this tool making it easy to maintain and operate Environmental protection Recycle unwanted materials instead of disposing of them as waste All tools hoses 3 and packaging should be sorted taken to the local recycling centre and disposed of in an environmentally safe way Symbols The rating plate on your tool may show symbols These represent important information about the product or instructions on its use Wear hearing protection Wear eye protection Wear breathing protection Conforms to relevant nago Safety standards Specifications Table size 360mm x 610mm x 30mm Table height 350mm Fence width 360mm Maximum cutter diameter 52mm General safety instructions To use this tool properly you must observe the safety regulations the assembly instructions and the operating instructions to be found in this Manual All persons who use and service the machine have to be acquainted with this Manual and must be informed about its potential hazards Children and infirm people must not use this tool Children should be supervised at all times 1f they are in the ar
3. fence panels to slide the panels left and right Using the starting pin Direction of feed The starting pin 17 is used to pivot a small work piece 1 Feed the work piece from nght to left The starting pin fits into the threaded opening on the top 2 The matenal must be fed against the cutting edge of of the table near the table insert Turn the pin clockwise the router bit to insert it into the table Turn the pin anti clockwise to 3 Ensure that the work piece is tight against the fence remove it from the table 4 Adjust the infeed fence so that it supports the uncut 13 material and adjust the outfeed fence so that it supports the cut material compensating for the removed stock Maintenance Cleaning 1 Keep the tools air vents unclogged and clean at all times 2 Remove dust and dirt regularly Cleaning is best done with a rag 3 Re lubricate all moving parts at regular intervals 4 Never use caustic agents to clean plastic parts Caution Do not use cleaning agents to clean the plastic parts of the router table A mild detergent on a damp cloth is recommended Water must never come into contact with the router table General inspection Regularly check that all the fixing screws are tight They may vibrate loose over time Power cord maintenance If the supply cord needs replacing the task must be carried out by the manufacturer the manufacturer s agent or an authorised service centre in order to avoid a s
4. for camage bolts 7 Lock knobs 3 large 4 small Socket head screws 8 Locking washers 8 Flat washers 8 Nuts 8 Philips screws 2 Router plate screws 4 7 T TT bl Know your product 15 14 10 13 4 17 9 1 Before using the router table familianse yourself with all the operating features and safety requirements 1 Table 2 Left table leg 3 Right table leg 4 Table inserts x3 5 On off switch 6 Switch disabling insert 7 Rear fence 8 Adjustable fence bracket 9 Infeed fence 10 Outfeed fence 11 Fence locking knobs 12 Outfeed fence locking knob 13 Guard 14 Mitre gauge 15 Mitre gauge lock knob 16 Dust extraction port 17 Starting pin Attaching the legs 1 Place the table 1 upside down on a flat surface The hole and slots in the table should be furthest away from you 2 Position the left table leg 2 on the right hand side and secure to the table using 4 screws locking washers flat washers and nuts 3 Position the nght table leg 3 on the left hand side and secure to the table using 4 screws locking washers flat washers and nuts 4 Turn the table over and set it on its legs Attaching the switch box 1 The switch box assembly fits behind the left leg near the top of the table 2 Once the switch box is installed the on off switch will be positioned on the nght hand side of the left leg 3 An electric cord and an electric outlet for the ro
5. identical replacement parts Use an authorised service facility to fit replacement parts WARNING The use of an accessory or attachment other than those recommended in this Instruction Manual may present a risk of personal injury Additional safety rules for router tables e Fully assemble and tighten all fasteners required for this table Do not use the router table until it is fully assembled Check the table and the router to make sure fasteners are still tight before each use e Make sure the router table is secured to a solid flat and level surface and will not tip during use e Make sure the router is not plugged into a power outlet when installing it on the table making adjustments or changing accessories The router could start accidentally e Make sure the router is fully and securely attached to the router table Periodically check connections for tightness The router motor can vibrate loose during use and fall from the table e Do not use the router table without the guard The guard assists in keeping hands away from unintended contact with the rotating bit e Never place your fingers near a spinning bit or under the guard when the router is plugged in Never hold the work piece on the outfeed side of the bit Pressing the work piece against the outfeed side can result in matenal binding and possible kickback e Use the router to cut and shape wood Do not cut or shape metals Make sure each work piece is fre
6. the 5 cross headed screws securing the plastic faceplate to the base of the router 3 Take off the faceplate and carefully store it with the fixing screws for eventual replacement when the router is next used independent of the power tool table 4 Secure the router to the router plate using replacement longer screws It may be necessary to purchase replacement screws from a screw stockist Once the router 1s secured Secure the router plate to Plug the router power to the router plate place it under the table the table by feeding each of the 4 screws through the top of the table and into the router plate Ensure that the front of the router 1s facing the front of the router table Make sure the switch on the front left leg is in the off position cord into the back of the switch box Secure the router power cord so that it will not interfere with the operation of the router Mounting a router other than the R1250 i If there is no combination of screw holes in the router plate that match perfectly the mounting requirements of the router it is necessary to drill extra holes Find the mounting screw holes in your router This may be three or four holes pre drilled for mounting into a power tool table or it could be the base plastic non scratch plate mounting screws Work out the type and depth of screw needed and purchase suitable countersunk headed screws from your local sc
7. 15 Remove adjusting keys and wrenches Check to see that keys and adjusting wrenches are removed from the tool before switching on 16 Avoid unintentional starting Always check that the switch 1s in the OFF position before plugging in the tool to the power supply Do not carry a plugged in tool with your finger on the switch 17 Use outdoor rated extension cords When a tool is used outdoors use only extension cords that are intended for outdoor use and are so marked 18 Stay alert Watch what you are doing Use common sense Do not operate a power tool when you are tired 19 Check for damaged parts Before using a tool check that there are no damaged parts If a part is slightly damaged carefully determine if it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts proper mounting and any other conditions that may affect the operation of the tool A part that is damaged should be properly repaired or replaced by an authorised service facility unless otherwise indicated in this Instruction Manual Defective switches must be replaced by an authorised service facility Do not use a tool 1f the switch does not turn the tool on and off correctly 20 Guard against electric shock Prevent body contact with grounded objects such as water pipes radiators cookers and refrigerator enclosures 21 Use only approved parts When servicing use only
8. 7 2 Align the openings on each side of the guard arm with the openings on the support base on the fence 3 Slide the guard pin through both sides of the guard arm and the support base on the fence Tap gently on the pin if needed to insert it through the support base Assembling the mitre gauge The mitre gauge pivots on the mitre bar and is secured in position by a lock knob that fits into a threaded opening on the bar The small post on the bottom of the mitre gauge fits into an unthreaded opening on the bar 1 Remove the lock knob from the mitre gauge bar 2 Slide the front of the mitre gauge under the pointer on the mitre gauge bar 3 Insert the small post on the mitre gauge into the unthreaded hole on the mitre gauge bar 4 Insert and tighten the mitre gauge lock knob bolt through the mitre gauge and into the threaded hole on the mitre gauge bar 5 Place the assembled mitre gauge bar into the channel that runs the full length of the table The bar should run freely in this channel Adjusting the mitre gauge To change the angle of the mitre gauge 14 loosen the mitre gauge lock knob 15 and move the gauge to the desired angle Tighten the lock knob to set the gauge at the selected angle Mounting an R1250 router The router plate supplied has been designed to suit the GMC R1200 R1250 and R2050 routers 1 Remove the plate from the bottom of the table by loosening the 4 screws 2 Remove
9. afety hazard 14 Carefully read the entire Instruction Manual before using this product Before returning this product for a With continuing product development changes may Warranty Claim or any other reason have occurred which render the product received slightly different to that shown in this instruction Please Call 1300 880 001 Austr alia manual The manufacturer reserves the right to or 0800 445 721 New Zealand change specifications without notice Note Specifications may differ from country to country When you make your call please have the following information at hand e GMC Product Type GMC Product Code _ A 7 DAYS A WEEK 7 AM 7 PM test A GMC Service Engineer will take your call and in most cases will be able to solve your problem over The GMC 777 Helpline operates from 7am to the phone 7pm 7 days a week EST This allows you You are welcome to use this phone in service to to contact GMC directly with any queries and make suggestions or give comments about any technical questions you have regarding GMC product our products GM GLOBAL MACHINERY COMPANY 45 55 South Centre Road Melbourne Airport Victoria Australia 3045 Tel 03 8346 1100 Fax 03 8346 1200 Save this Manual for future reference REPLACEN WARRA
10. e it in the depression Operation Adjusting the fence Once the router is properly installed and connected to the The fence can be adjusted in various ways to router table you can use the safety switch on the router accommodate the size and shape of a particular work table to turn the router on piece 1 Insert the switch disabling insert 6 and ensure the 1 To slide the fence backwards and forwards loosen the switch is in the OFF position two fence locking knobs This will set the infeed fence 2 Make sure the switch on 9 to support the work piece the router is in the OFF position 3 Make sure the router is plugged into the outlet on the router table switch box 4 Plug the router table cord into a power socket 5 Tum the router switch to the ON position and lock the switch on 6 Flip the router table switch to the ON position to tum on and operate the router 7 Push the switch to the OFF position to turn off the router Adjusting the depth of cut The depth of cut affects the rate and quality of cut The 2 Loosen the outfeed fence locking knob 12 to move plunge lock lever on the router holds the router at the the outfeed fence forwar d or backwar d This will help desired height and depth of cut support the work piece after it has been cut Refer to instruction manual that came supplied with your 3 Loosen the 4 lock knobs on the infeed and outfeed router for details on how to adjust the depth of cut
11. e of nails and other obstructions e Install the bit according to the instructions in the router manual Make sure the bit is securely sealed in the collet before making any cuts Do not use bits that have a cutting diameter that exceeds the clearance hole in the table insert e Do not use dull or damaged bits Dull bits may cause the bit to break or the matenal to kickback Damaged bits can snap during use e Never start the tool when the bit is engaged in the matenal The cutting edge may grab the matenal and cause you to lose control of the work piece e Use the router table to cut flat straight and squared matenals Do not cut warped wobbly or otherwise unstable matenal If the matenal is slightly curved but otherwise stable cut the matenal with the concave side against the table or fence Cutting the matenal with the concave side up or away from the table may cause warped material to roll and kickback e Feed the matenal against the rotation of the bit The bit rotates anti clockwise as viewed from the top of the table Feeding the work in the wrong direction will cause the work piece to climb up on the bit pulling the work piece and possibly your hands into the rotating Dit e Guide the work piece by the fence to maintain control Do not place material between the router bit and fence while routing the edge This will cause the material to become wedged making kickback possible e Use push sticks vertical and horizon
12. ea in which the tool is being used It is also imperative that you observe the accident prevention regulations in force in your area The same applies for general rules of occupational health and safety Warning When using power tools basic safety precautions should always be taken to reduce the risk of fire electric shock and personal injury Also please read and heed the advice given in the additional important safety instructions 1 Keep the work area clean and tidy Cluttered work areas and benches invite accidents and injury 2 Consider the environment in which you are working Do not use power tools in damp or wet locations Keep the work area well lit Do not expose power tools to rain Do not use power tools in the presence of flammable liquids or gases 3 Keep visitors away from the work area All visitors and onlookers especially children and infirm persons should be kept well away from where you are working Do not let others in the vicinity make contact with the tool or extension cord 4 Store tools safely When not in use tools should be locked up out of reach 5 Do not force the tool The tool will do the job better and safer working at the rate for which it was designed 6 Use the correct tool for the job Do not force small tools or attachments to do the job best handled by a heavier duty tool Never use a tool for a purpose for which it was not intended 7 Dress correctly Do not wear loose clothing
13. g a large knob 2 Position the router table so you are facing the rear of the table 3 Align the rear fence 7 over the channel openings in the table The large dust extraction port in the fence should face the rear of the table 4 Feed the long carnage bolt from the bottom of the table and insert it through the channel opening in the table and through the hole on the nght side of the fence and through the adjustable fence bracket Secure the bolt with a flat washer and a large lock knob 5 Feed the medium camage bolt through the channel opening on the left side of the table and through the opening on the left side of the fence Secure the bolt with a flat washer and a large lock knob Attaching the infeed and outfeed fence 1 Place one sliding panel along the front side of the fence and align the channel openings on the panel with the holes along the front of the fence 2 Place a small carnage bolt through each of the two openings on the front of the panel and secure each bolt with a flat washer followed by a small lock knob 3 Repeat steps 1 and 2 to secure the second sliding panel to the fence Attaching the guard to the fence The guard 13 protects the operator from the cutting edge of the router bit A pin secures the guard to a support on the fence The guard will move freely when it is attached properly to the fence 1 Place the arm of the guard 13 over the support base on the fence
14. ill be replaced free of charge with another of the same item A small freight charge may apply The warranty replacement unit is only made available by retuming the tool to the place of purchase with a confirmed register receipt Proof of purchase is essential We reserve the right to reject any claim where the purchase cannot be verified This warranty does not include damage or defects to the tool caused by or resulting from abuse accidents alterations or commercial or business use It also does not cover any bonus accessones unless the tool is a GMC Platinum Professional model Please ensure that you store your receipt in a safe place Conditions apply to the above warranty If you need direction of what constitutes a free of charge warranty claim please review the guide given on the rear of the Receipt Holder An indication 1s given as to the types of claim that are permissible and those that are not Dear Customer If you require any help with your product whether it is a Warranty claim spare part or user information please phone our Help Line for an immediate response Phone 1300 880 001 in Australia or 0800 445 721 in New Zealand Introduction Your new GMC power tool will more than satisfy your expectations It has been manufactured under stringent GMC Quality Standards to meet superior performance criteria You will find your new tool easy and safe to operate and with proper care it will give you many years of
15. or Jewellery They can be caught in moving parts Rubber gloves and non slip footwear are recommended when working outdoors If you have long hair wear a protective hair covering Use safety accessories Safety glasses and earmuffs should always be worn A face or dust mask is also required if the drilling operation creates dust Connect dust extraction equipment If devices are provided for the connection of dust extraction and collection facilities ensure that these are connected and properly used 10 Do not abuse the power cord Never pull the cord to disconnect the tool from the power point Keep the cord away from heat oil and sharp edges 11 Secure the work piece Use clamps or a vice to hold the work piece It is safer than using your hand and frees both hands to operate the tool 12 Do not overreach Keep your footing secure and balanced at all times 13 Look after your tools Keep tools sharp and clean for better and safer performance Follow the instructions regarding lubrication and accessory changes Inspect tool cords periodically and if damaged have them repaired by an authorised service facility Inspect extension cords penodically and replace them if damaged Keep tool handles dry clean and free from oil and grease 14 Disconnect idle tools Switch off the power and disconnect the plug from the power point before servicing when changing accessories and when the tool is not in use
16. rew stockist Mark out on a piece of tracing paper the screw positions relative to the centre of the router Turn the router plate upside down and stick the tracing paper upside down onto the plate with its centre coincidental to the centre of the hole in the plate 12 Double check you have the tracing paper the correct way up so that the router when mounted from underneath lines up with the centre of the hole in the router plate and the marked holes you are about to drill through Carefully drill through the router plate at the points marked on your tracing paper Turn the router plate and countersink the holes to suit the screws you purchased Remove the tracing paper and secure the router to the router plate Warning Do not use your router table unless your router is fully secured in place Attaching a table insert Three table inserts 4 each with a different size opening are supplied with the router table Change the table inserts as needed to accommodate the size of the router bit The bit should not make contact with the table insert Warning Do not use bits that have a cutting diameter that exceeds the clearance hole in the table insert 1 Select a table insert that has a clearance hole larger than the diameter of the bit being used 2 Align the table insert with the square depression that surrounds the router opening in the table 3 Press gently and evenly on the table insert to secur
17. tally mounted feather boards and other jigs to hold the work piece Push sticks feather boards and jigs eliminate the need to hold the work piece near the spinning bit e Do not use the table as a work bench or work surface Using it for purposes other than routing may cause damage and make it unsafe to use for routing Do not stand on the table Assembly This router table is shipped disassembled and the parts have to be assembled prior to use Unpacking Due to modern mass production techniques it is unlikely that your GMC Power Tool 1s faulty or that a part is missing If you find anything wrong do not operate the tool until the parts have been replaced or the fault has been rectified Failure to do so could result in serious personal injury 15 Carefully remove all parts from the carton and check the 16 contents against the following list 17 1 Table top 18 2 Router plate 19 3 Left table leg 20 4 Right table leg 21 5 Rear fence 6 Adjustable fence bracket 7 Infeed outfeed fence panels 2 8 On off switch box 9 Guard 10 11 12 13 14 22 2 24 E 26 all soeter 400005202 d bh amp b 00000000 2 OOOOO000 2 OO OOOO000 2 5555555 Mitre gauge Mitre gauge lock knob Mitre gauge bar 32mm table insert 47mm table insert not shown 55mm table insert not shown Guard pin Starting pin Carnage bolts 1 large 1 medium 5 small Flat washers
18. uter are located at the rear of the switch box 4 Place the switch box behind the left leg 5 Align the screw holes on the top of the switch box with the 2 holes at the top of the left leg 6 Secure the switch box to the leg with the 2 Philips head screws 7 Move the switch up and down to make sure it moves freely Note The on off switch features a switch disabling insert for greater safety when the tool is left unattended The switch disabling insert must be in place before using the tool Securing the table to a work bench 1 Both table legs feature openings at the base of the legs for securing the router table to a suitable work bench 2 The work bench should be level and strong enough to support the weight of the table and the router 3 The work bench should be very stable to eliminate vibration when the router is operating 4 Use appropnate fasteners and bolts to secure the router table to the work bench Attaching the fence to the table The rear fence 7 is slideable and attaches to the table through the two channel openings on the table The infeed 9 and outfeed 10 fence attach to the rear fence 1 Using a small carriage bolt washer and large knob attach the adjustable fence bracket 8 to the left hand side of the rear fence 7 Feed the carriage bolt through the bottom of the rear fence and through the slot in the adjustable fence bracket Place a washer over the bolt and secure usin
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