Gear Head Lathe 65044 User's Manual
Contents
1. 06 0532 0574 256 0485 0452 FEEDING _ inch 0023 622 0020 0016 0017 orto 0 0088 0 0082 0 0088 0020 J 0 0073 0 0067 0 0063 FEEDING mm ose Joose oos E ozre 024 0223 0202 5 048 Thread Feed Selector 117A To change either of the Feed Gear Levers 115A 116A you must first unlock the Thread Feed Selector 117A After adjusting the Feed Se lectors lock the Thread Feed Selec tor Stop the Spindle before engag ing this Selector Page 13 65044 Exclusive Controls CAUTION To prevent damage Stop the spindle before adjusting the controls Thread Feed Selector 1552 4 Feed Rate Levers 1 Thread Feed Selector to select threading or feeding Position the Lead Feed Lever 100A to the Left for feeding Center position is neutral Right position is for lead screw 2 Feed Rate Levers control the feed gear box The left Lever has five posi tions which are identified Alphabeti cally The right Lever has eight posi tions which are identified Numerically 3 Different settings of the two levers can provide various feed rates The Feed Rate Chart is mounted on the left side of the Headstock 4 Feed Rate Levers are also used to control the feed rate for various thread pitches Both an SAE and a Metric Thread Pitch chart2. ing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool People with pacemakers should consult their physician s before use Electromagnetic fields in close prox imity to heart pacemaker could cause pacemaker interference or pacemak er failure In addition people with pacemakers should Avoid operating alone Do not use with power switch locked on Properly maintain and inspect to avoid electrical shock Any power cord must be properly grounded Ground Fault Circuit Inter rupter GFCI should also be imple mented it prevents sustained elec trical shock Some dust created by power sand ing sawing grinding drilling and other construction activities contains chemicals known to the State of Cali fornia to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and ce ment or other masonry products Arsenic and chromium from chemi cally treated lumber Your risk from these exposures var ies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic Page 5 particles California Health amp Safety Code 8 25249 5 et seq WA
3. _____ SKU 65044 66164 For technical questions please call 1 800 444 3353 ___ Description 3 Power Cord 17E not shown Page 26 PARTS LIST F SADDLE crew M5 x 10 iper 2 6F 7F 8F 23F Slide Plate 24F Slide Plate Screw M5 x 5 over Screw M5 x 5 Pin 5 x 45 25F Screw 8 x 25 27F Screw 5 x 10 28F Cross Feed Crank 29F Bracket 30F Pin 4 x 20 9F Screw M10 x 30 31F 12F Post Slide 33F 13 34F Rivet 2 x 6 18F Slide Plate 21F Screw M5 x 10 10F 1 35F Bearing 8102 36F 37F Screw M6 30 38F Bearing 8102 39F Screw 40F Gear 1F Screw M6 x 6 43F Screw CD SKU 65044 For technical questions please call 1 800 444 3353 Page 27 66164 ASSEMBLY DIAGRAM F SADDLE SKU 65044 For technical questions please call 1 800 444 3353 Page 28 66164 PARTS LIST AND ASSEMBLY DIAGRAM 6 TOOL POST Description Qty 176 Compound Slide Crank 1 18G Pin 3x16 1 19G Screw M6x25 1 206 Compound Rest 1 33G Nut 345 Shaft 1 5G ToolPost 366 Screw 8 _ 376 Collar 1 Boss 2 396 Clamp Lever 1 40G Pin 1 14G 41G Spring 15G SKU 65044 For technical questions please call 1 800 444 335
4. 403 AoueBueui3 uMous jou VLLL u93I S Page 21 For technical questions please call 1 800 444 3353 SKU 65044 66164 PARTS LIST AND ASSEMBLY DIAGRAM B CHANGE GEAR ___ Description 48 Key 5x8 6B Washer Description Qty Colar 1 10 Quadrant 1 1 128 Gear 1 138 SKU 65044 For technical questions please call 1 800 444 3353 Page 22 66164 PARTS LIST C APRON I D 1 2 3c ic sc sc Ic ic 34C Part ic 20 3C 5C 6c 7C _ 90 120 130 140 15C 170 180 18 1C 19410 19 2C 2 SKU 65044 66164 For technical questions please call 1 800 444 3353 Description Boss 1C 61C 35C 36C 37C 38C 39C 40C N e 63C 64C Screw M6 x 6 67C 68C Limit Block Page 23 ASSEMBLY DIAGRAM APRON 5 5 y 3 3 3 SKU 65044 For technical questions please call 1 800 444 3353 Page 24 66164 PARTS LIST AND ASSEMBLY DIAGRAM D BED Description Description Qty eo fees Cd 2 mem Leo washer 6 Dope SKU 65044 For technical questions please call 1 800 444 3353 Page 25 66164 PARTS LIST AND ASSEMBLY DIAGRAM E BED amp DRIVE
5. Cut off stock until workpiece is Workpiece is unbalanced balanced Speed control lever not in its 1 Turn speed control lever to its lowest lowest speed setting speed setting Electrical outlet not working 2 Plug lathe into a working 220 volt is of wrong voltage grounded electrical outlet Blown fuse or tripped circuit 3 Replace fuse or reset circuit breaker breaker Lathe will not turn off Damaged or faulty power switch Unplug the lathe from its electrical outlet and or internal wiring immediately Do not operate lathe until it is repaired by a qualified service technician PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Record Product s Serial Number Here Note product has no se
6. 80 81 82 83A 84A 85A 86A 87A 88A 89A 90A 91A Shaft Key 5 x 20 Oil Seal 22 x 2 4 Screw M8 x 6 Circlip 20 Bearing 204 Screw M8 x 16 Eccentric Shaft i i i Pin 5 x 40 n 5 4 Screw 8 x 12 Speed Control A B Oil Seal 16 x 2 4 Part 0A 61A 62A 69A 94A 65A 66A 67A 68A 69A 70A TUA 72A 79A 74A 75 76 TTA 78A 79A EA 80A EN 82 89A 85 86A ES 87A ES 88A 89A 90A 91A Part of SKU 66164 only SKU 65044 66164 For technical questions please call 1 800 444 3353 92 93A 94A 95A 96A 97A 98A 99A ft V r a 100A Direction Control 101A Shifter over W 119A 4 Jaw Chuck Part 92A 99A 94A 95 96 98A 99 100 101A 102A 103A 104 108 106A 107A 109A 111A 112A 113A 114A 115A 116A 117A Page 20 ASSEMBLY DIAGRAM HEAD STOCK uMous e ug 051 19409 1 WELL 432nu5 WELL 32nu5 uwous 1467 UMOYS WELL 3ou vzLL
7. D m sa _ Q D oio gt gt 210 32 65044 ONLY ASSEMBLY DIAGRAM J 65044 GEARBOX 61 68 69 64 2 Co 65 66 67 68 69 SKU 65044 For technical questions please call 1 800 444 3353 Page 33 66164 2 66164044 PARTS LIST K 66164 GEARBOX 1 12 13 14 15 16 17 18K 19K 20K 21K 22K 23K 24K 25K 26K 27K 28K 29K 30K 31K Part LK 2k 3k LK 5K 8K TK 8K 9K UK UK 14K 15K 16K UK 18K 9k 20K 21K 22K 29K 24K 25K 26K 27k 28K 29K SK SKU 65044 66164 For technical questions please call 1 800 444 3353 ay 2k 32K 33K 34K 35K 36K 37K 38K 39K CD c a 44 45 46 48 49 50 51 52 53 54 55 56 57 58K 59K Spring Note Some parts need to be ordered us ing the codes shown on the diagram instead of these part numbers Page 34 66164 ONLY ASSEMBLY DIAGRAM K 66164 GEARBOX Iit GR 95 5 5 91xs 51 50185 QN T gms 56078 gt 98 76859 4 4 xt 62 560189 1 2 SKU 65044 For technica
8. Do not smoke during use Nico tine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Wear suitable gloves to reduce the vibration effects on the user Use tools with the lowest vibration when there is a choice between dif ferent processes Include vibration free periods each day of work Grip tool as lightly as possible while still keeping safe control of it Let the tool do the work To reduce vibration maintain the tool as explained in this manual If any abnormal vibration occurs stop use immediately SAVE THESE INSTRUCTIONS GROUNDING INSTRUCTIONS TO PREVENT AWARNING ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION READ AND FOLLOW THESE INSTRUCTIONS Page 6 2 Refer to Wiring Diagrams at end of manual 2 Grounding Pin 250 V 3 Prong Plug and Outlet for up to 250 V and up to 15 A 1 This tool is intended for use on a circuit that has an outlet that looks like the one illustrated above in 250 3 Prong Plug and Outlet The tool has a grounding plug that looks like the plug illustrated above in 250 3 Prong Plug and Outlet Make sure the tool is connected to an outlet having the same configuration as the plug No adapter is available or should be used with this tool If the tool must be reconnected for use on a different type of electric circuit the reconnection should be made by qualified service personnel
9. The Spindle will not turn without speeds from 60 to 1550 RPM Do operating the Starting Handle 111 not change the settings of these In an emergency you can stop the controls when the Motor is run machine by pressing the Emergency ning See Figure B Stop 2 Lead Feed Lever 100A The Lead Inching Switch 113A The Inching Feed Lever is used to change the Switch is used to rotate the Spindle only slightly in small increments 111A UA maa FIGURE Cu 39G 53C 17G G EB 15 5 1 116 1 111745 E 1 Controls for 66164 ONLY 2C 27 SKU 65044 For technical questions please call 1 800 444 3353 Page 10 66164 SKU 65044 Hand Wheel 2C The Hand Wheel is used to manually move the Apron Case 65C along the Lathe Bed 1D Thread Lever 45C The Thread Lever is used to engage the Half Nuts 56C 57C when threading Cross Feed Crank 28F The Cross Feed Crank is used to manually move the Slide Plate 18F in or out Compound Slide Crank 17G The Compound Slide Crank is used to manually move the Tool Post 35 The Compound Slide Crank is fully adjustable to any angle and is also used for threading or machining an angle on the workpiece Feed Lever 27C The Feed Lever is used to engage either the longitu dinal feed or cross feed This Lever has a safety interlock to prevent ac cidental engagement of the Half Nuts 56C 57C when the Lathe is in the feed
10. and after reconnection the tool should comply with all local codes and ordinances 2 The 250 V plug does not come pre installed and will need to be installed by a certified electrician 3 The plug above is for use on a 15A circuit A different 250 plug and outlet combination may be used pro vided it is rated to handle the electri cal requirements of the tool and is installed by a certified electrician 125 V REWIRING 1 Only a qualified electrician should rewire this lathe to operate on 125 power SKU 65044 For technical questions please call 1 800 444 3353 Page 7 66164 SPECIFICATIONS 110 220 60 Hz 17 8 5A Pre Wired to 220 Fast Acting 2 A Left Fast Acting 1 A Right Requirements Fuses athe Type MT 5 B787 L1827 2007 01 0 1235 133 Spindle Taper Drive Method Tool Slide Travel 3 1 2 Tailstock Quill Travel 3 3 4 Tailstock Quill Taper Threading Capacity Metric 29 Metric 22 Tool Post Capacit Headstock 3 8 Diameter Qty 4 Tailstock 3 8 Diameter Qty 2 Note Lathe Stand either sku 65045 or 66165 is designed for use with these Gear Head Gap Bed Lathes both sku 65044 and 66164 For shipping efficiency Rear Panel of the Lathe Stand is packed with this Lathe Rear Panel 7 of the Lathe Stand 65045 66165 SKU 65044 66164 For technical questions please call 1 800 444 3353 66164 ACCESSORIES Descripti
11. are mount ed on the front of the Headstock SKU 65044 For technical questions please call 1 800 444 3353 Page 14 66164 STARTING Before starting the Lathe 1 SKU 65044 Check and adjust Drive Belt 121A tension See Maintenance amp Ser vice section Make sure the lathe is properly lubri cated Make sure the Lathe has sufficient oil During operation if the oil level falls below the red line on the oil gauge immediately stop ma chining and add oil until the level is at the red line Make sure all levers and controls are tight and in the proper position Turn the Emergency Switch 112A clockwise Then press the Power Switch 11A to start the Lathe 66164 For technical questions please call 1 800 444 3353 Page 15 MAINTENANCE AND SERVICE Procedures not specifically explained in this manual must be performed only by a qualified technician TO PREVENT AWARNING SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch 111A of the Lathe to its OFF position and unplug the tool from its electrical outlet before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use 1 BEFORE EACH USE inspect the general condition of the Lathe Check for loose screws misalignment or binding of moving parts c
12. back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference IMPORTANT SAFETY INFORMATION In this manual on the labeling and all other information provid ed with this product This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates 4 DANGER a hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A CAUTION CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury SKU 65044 66164 For technical questions please call 1 800 444 3353 NOTICE is used to NOTICE address practices not related to personal injury CAUTION without CAUTION the safety alert symbol is used to address practices not related to personal injury General Tool Safety Warnings WARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference 1 KEEP GUARDS IN PLACE and in working order 2 R
13. mode There are three posi tions The center or disengaged position The upper position engages the power longitudinal feed The lower position engages the power cross feed Thread Cutting Dial 530 The Thread Cutting Dial is used to en gage the Half Nuts 56C 57C with the leadscrew in the same thread that has been previously cut Use any line of the Dial for even pitches of threads but you must use the same starting line for odd pitches of threads i e when cutting a shaft with 10 T P l engage the Half Nuts 56C 57C at any number on the 66164 For technical questions please call 1 800 444 3353 Thread Cutting Dial When cutting odd pitches if you start the cut using a 1 or a 3 continue using the 1 or the 3 until the thread is finished Clamp Lever 39G The Clamp Lever is used to tighten the Tool Post 35G in place Loosen the Lever and the Tool Post can be rotated counterclockwise to change cutting tools Saddle Lock Screw 13F The Saddle Lock Screw is used to firmly clamp the Saddle 1F to the Lathe Bed 1D Compound Slide Screw 1G The Compound Slide Screw is used to clamp the Compound Slide 3G to the Saddle 1F Hand Wheel 13H The Hand Wheel is used to feed or retract the Quill 3H Turning the Hand Wheel counterclockwise until a full stop is reached will automatically eject the tool being used Tailstock Clamp Lever 19H The Tailstock Clamp Lever locks t
14. need to be located on a stand or workbench capable of bearing the combined weight of the Lathe and intended workpieces The surface must be able to withstand the vibration generated by the Lathe dur ing operation Bolt the stand to the floor before plac ing the Lathe on the stand CENTER OF GRAVITY FIGURE A If you will hoist the Lathe with a single point hoist observe the center of gravity To prevent damage do not place lifting straps across the Slides See Figure A 66164 5 For technical questions please call 1 800 444 3353 Raise the Lathe slightly up from the floor surface making sure the Lathe is properly balanced Then remove the six Screws 5D Washers 9D and Nuts 10D which secure the Lathe to its Chip Pan 8D Set the Chip Pan upon the stand Use the six mounting holes in the Chip Pan as a template to mark the locations where six 3 8 diameter holes will be drilled into the stand Temporarily remove the Chip Pan from the stand Then drill the six 3 8 holes in the stand Check to make sure no obstructions are in the drilling path Set the Chip Pan 8D back onto the stand aligning its six mounting holes with the six previously drilled holes in the stand Lift and lower the Lathe onto the Chip Pan aligning its six mounting holes with the six holes in the Chip Pan and stand Use six 3 8 diameter Screws of appropriate length with Washers and Nuts none included to secure the La
15. 0 444 3353 Page 37 66164
16. 3 Page 29 66164 PARTS LIST AND ASSEMBLY DIAGRAM TAILSTOCK Part Description Qty 2H Key 11 4H Tailstock 1 5H Bae 71 6H SetScrew 2 7H _ Screw 8H Pin4x8 71 9H Bearing 8101 J 1 10H Bracket Index Ring Screw M6 x 20 Hand Wheel Handle SKU 65044 For technical questions please call 1 800 444 3353 Page 30 66164 PARTS LIST AND ASSEMBLY DIAGRAM I CONTROL SWITCH Description Description Qty Starting Handle 1 Bracket 1 Screw M6x20 2 Pin 5x20 d 2 Bracket 1 Circlip 32 1 Screw 8 x 25 __1__ Pin 4 x 20 Switch 10 SKU 65044 For technical questions please call 1 800 444 3353 Page 31 66164 _ 6 ___________ PARTS LIST 65044 GEARBOX Description _ keys 5 6 5 15 8 J J pj _ 1J c 00 T os Washer Boss ash 0 12J 13J 14J 15J 16J 18J 20J 22J 23J 24J 25J 26J 27 28 29 30J 31J 32J 33J 34J 35J 36J 37J 38J 39J SKU 65044 66164 For technical questions please call 1 800 444 3353 ay 40J 41J 42J 44J 45J 46J 47 48 49 50 51 52 53 54 55 56 57 58 59 62 63 64 65 66 67 68 69 Qiojoljo o jojolo 9 9 one 9 o al
17. EMOVE ADJUSTING KEYS AND WRENCHES Form habit of check ing to see that keys and adjusting wrenches are removed from tool before turning it on 3 KEEP WORK AREA CLEAN Clut tered areas and benches invite ac cidents 4 DON T USE DANGEROUS EN VIRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted 5 KEEP CHILDREN AWAY All visitors should be kept safe distance from work area 6 MAKE WORKSHOP KID PROOF with padlocks master switches or by removing starter keys Page 3 7 DON T FORCE TOOL It will do the glasses only have impact resistant job better and safer at the rate for lenses they are NOT safety glasses which it was designed 9 12 SECURE WORK Use clamps a 8 USE RIGHT TOOL Don t force tool vise to hold work when practical It s or attachment to do a job for which it safer than using your hand and it was not designed frees both hands to operate tool RECOMMENDED MINIMUM WIRE 13 DON T OVERREACH Keep proper GAUGE FOR EXTENSION CORDS footing and balance at all times 240 VOLT NAMEPLATE EXTENSION CORD 14 MAINTAIN TOOLS WITH CARE AMPERES LENGTH Keep tools sharp and clean for best at full load 50 100 and safest performance Follow instructions for lubricating and chang ing accessories ee ae 15 DISCONNECT TOOLS before ser 124 16 14 12 Do not use vicing when changing accessories such as blad
18. LCENTRAL MACHINERY GEAR HEAD GAP BED LATHE 65044 66164 SET UP AND OPERATING INSTRUCTIONS Unless noted otherwise SKU 66164 13 x 40 Lathe shown throughout this manual Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2008 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improve ments actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical questions or replacement parts please call 1 800 444 3353 Revised Manual 10a 5 IMPORTANT SAFETY INFORMATION 3 GENERAL TOOL SAFETY WARNINGS s s 3 LATHE SAFETY WARNINGS 5 GROUNDING INSTRUCTIONS 6 125 V REWIRING 7 SPECIFIGATIONS 8 65044 ACCESSORIES 8 66164 ACCESSORIES 8 UNPACKING 2 8 HOISTING amp INSTALLATION 9 PRODUCT FEATURES amp OPERATING GUIDE 10 66164 EXCLUSIVE CONTROLS 13 65044 EXCLUSIVE CONTROLS 14
19. RNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling Califor nia Health amp Safety Code 25249 5 et seq The warnings precautions and in structions discussed in this instruction manual cannot cover all possible con ditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Vibration Safety SKU 65044 This tool vibrates during use Re peated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury Anyone using vibrating tools regu larly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries ner vous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any medical or physical symptoms related to vibra tion such as tingling numbness and 66164 For technical questions please call 1 800 444 3353 white or blue fingers seek medical advice as soon as possible
20. STARTING ass cia ki nbn OD ORO RR 15 MAINTENANCE AND SERVICE 16 TROUBLESHOOTING 18 PARTS LISTS AND DIAGRAMS 19 PARTS LIST A HEAD STOCK 19 ASSEMBLY DIAGRAM A HEAD PARTS LIST AND ASSEMBLY DIAGRAM B CHANGE GEAR 22 SKU 65044 66164 For technical questions please call 1 800 444 3353 PARTS LIST C 23 ASSEMBLY DIAGRAM C APRON 24 PARTS LIST AND ASSEMBLY DIAGRAM D BED 25 PARTS LIST AND ASSEMBLY DIAGRAM E BED amp DRIVE 26 PARTS LIST F SADDLE 27 ASSEMBLY DIAGRAM F SADDLE28 PARTS LIST AND ASSEMBLY DIAGRAM TOOL 29 PARTS LIST AND ASSEMBLY DIAGRAM H TAILSTOCK 30 PARTS LIST AND ASSEMBLY DIAGRAM I CONTROL SWITCH 31 PARTS LIST J 65044 32 ASSEMBLY DIAGRAM J 65044 GEARBOX 33 PARTS LIST 66164 34 ASSEMBLY DIAGRAM 66164 GEARBOX 35 WIRING DIAGRAWMS 36 ELECTRIC PANEL CONNECTION 36 CONNECTION BETWEEN ELECTRIC PANEL amp OUTSIDE COMPONENTS 4244 2 22 36 ELECTRICAL SCHEMATIC 37 LIMITED 1 YEAR 90 DAY WARRANTY 37 2 SAVE THIS MANUAL Keep this manual for the safety warn ings and precautions assembly operat ing inspection maintenance and cleaning procedures Write the product s serial number in the
21. ate by a variety of methods including clamps bolts and screws It is critical that the cen terpoint of the workpiece be exactly aligned with the center of rotation of the Arbor Shaft for accurate turning SKU 65044 For technical questions please call 1 800 444 3353 Page 12 66164 SKU 65044 66164 Exclusive Controls Feed Gear Levers 115A and 116A To change either of the Feed Gear Levers 115A 116A you must first unlock the Thread Feed Selector 117A These Feed Gear Levers are for selecting threading or feed Feed Gear Lever 115A features four posi tions and E positions are to ad just the Feeding Rod F and D are to adjust the Lead Screw Feed Gear Lever 116A features eight positions You can change the position of both Levers to provide various feeding rates and thread ranges Stop the Spindle before engaging either of these Levers See Figures D and E FIGURE D Change Gear Chart For mm Size Combinations Or Gears 2 s Fo 4 5 e e 2 15 20 z2 24 26 o 9 12 32 36 38 40 44 52 66164 2 For technical questions please call 1 800 444 3353 FIGURE E 6 0060 00065 00062 00057 2046 oozr 20282 00240 0 0207 0 0193 S eser oss oss ores
22. es bits cutters and the like 9 USEPROPER EXTENSION CORD 46 REDUCE THE RISK OF UNINTEN Make sure your extension cord is TIONAL STARTING Make sure in good condition When using an switch is in off position before plug extension cord be sure to use one ging in heavy enough to carry the current your product will draw An undersized 17 USE RECOMMENDED ACCESSO cord will cause a drop in line voltage RIES Consult the owner s manual for resulting in loss of power and over recommended accessories The use heating Table A shows the correct of improper accessories may cause size to use depending on cord length risk of injury to persons and nameplate ampere rating If in doubt use the next heavier gage The smaller the gage number the heavier the cord 10 WEAR PROPER APPAREL Do not wear loose clothing gloves neck ties rings bracelets or other jewelry which may get caught in moving parts Nonslip footwear is recom mended Wear protective hair cover ing to contain long hair 18 NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted 19 CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and per form its intended function check for alignment of moving parts binding 11 ALWAYS USE SAFETY GLASSES of moving parts breakage of par
23. gligence or accidents repairs or alterations outside our facilities normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or proper ty or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MER CHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transporta tion charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo 93011 800 444 3353 SKU 65044 For technical questions please call 1 80
24. he Tail stock 4H to the Lathe Bed 1D To lock move the Lever up To release move the Lever down Quill Lock Lever 16H The Quill Lock Lever prevents the Quill 3H from moving Before operating the Hand Wheel 13H release the Lever Feed the Quill to the desired position Then lock the Quill Lock Lever Chucks 118A 119A and Face plate 110 1A Chucks and Face plates are mounted on the Arbor Shaft 49A using a threaded connec tion Page 11 120 and using a suitable wrench hold the Arbor Shaft to prevent it from turning Grip the Chuck or Face plate and rotate it in a counterclock wise direction to unthread it from the Arbor Shaft b When re installing a Chuck or Face plate be sure to put light grease on the threaded end of the Arbor Shaft to ease installation and removal of the Chuck or Faceplate You are provided with a 3 Jaw Chuck 118A and a 4 Jaw Chuck 119A Each may be used to hold workpieces by clamping from the outside or by expanding on the inside of tubes and hollow pieces To tighten the Jaws rotate any of the internal Hex Head Bolts in the side of the Chuck with an appropriate size Hex Wrench Chucks are self centering and will align concentric workpieces with the axis of rotation of the Arbor Shaft d Faceplates 110 1A are used typically to hold larger or non round workpieces Workpieces may be at tached to the Facepl
25. l questions please call 1 800 444 3353 Page 35 66164 WIRING DIAGRAMS ELECTRIC PANEL CONNECTION forwandreverse switch EES POWER Spindle motor push button SKU 65044 For technical questions please call 1 800 444 3353 Page 36 66164 ELECTRICAL SCHEMATIC Spindle motor lamp Transformer Reverse Jogging Forward FU E Power light 5 5 240 soiz PO _ 0 24V T wm wp IE PLI M 502 Ma desd e Le Eu VAL Lij Hu A 583 i p m LE cma Fa Cu CS AE i MI EL 1 LIMITED 1 YEAR 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that for a period of ninety days from date of purchase that the engine motor the belts if so equipped and the blades if so equipped are free of defects in materials and workmanship Harbor Freight Tools also warrants to the original purchaser for a period of one year from date of purchase that all other parts and components of the product are free from defects in materials and workmanship 90 days if used by a professional contractor or if used as rental equipment This warranty does not apply to damage due directly or indirectly to misuse abuse ne
26. on 1 1 10 8 6 5 4 3 2 5 2 and 1 5 mm amp 3 Interior Morse Taper 1 Exterior Clamping Chuck Jaw Adjustable Wrench 25 49 Tooth Gear 71 Tooth Gear UNPACKING When unpacking check to make sure that the item is intact and undamaged any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible The unpainted surfaces of the Lathe are coated with a waxy oil to protect them from corrosion during shipment Remove the coating with a solvent cleaner or citrus based degreaser Avoid chlorine based solvents since they will damage the paint Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagrams near the end of this manual REV 10a Page 8 SKU 65044 HOISTING amp INSTALLATION Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product NOTE This Lathe is about 1 058 Ib Hoisting and installation will require additional personnel and a proper lift ing device Designate a work area that has a clean dry well lit flat and level floor surface capable of supporting the Lathe stand workpieces and any additional tools and equipment The work area must not allow access by children or pets to prevent injury and distraction The Lathe will
27. racked or broken parts damaged electrical wir ing and any other condition that may affect its safe operation 2 DRIVE BELT TENSION The Motor and Drive Belt 121A are installed and adjusted by the manufacturer However check the adjustment before first operating the Lathe and periodically thereafter a Check the Drive Belt tension by pressing in the middle with your finger You should be able to de SKU 65044 66164 For technical questions please call 1 800 444 3353 press the Drive Belt approximately 1 2 inch If the Belt is too tight it will wear the Bearings If it is too loose it will slip on the Pulleys and wear out prematurely b Adjust the Drive Belt tension by ad justing the Bolt and Lock Nut assem bly on the underside of the Motor See Figure F 3 LUBRICATION a Lubricate the Headstock Gears with No 70 HL 7 Gear Compound Check the Gears periodically and apply lubrication whenever they ap pear dry Do not apply excessive grease to avoid getting grease on the Drive Belt 121A See Figure F b Change the oil in the Headstock regularly When the machine is new change the oil after the first 15 days of use Change it again after the next 45 days of use There after change the oil after each 6 months To change the oil open the Drain Plug on the underside of the Headstock After draining replace the Drain Plug and refill with clean Page 16 lubricating oil 30 weight thro
28. rial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not avail able individually as replacement parts SKU 65044 For technical questions please call 1 800 444 3353 Page 18 66164 PARTS LISTS AND DIAGRAMS PARTS LIST A HEAD STOCK Note When ordering parts from the following lists indicate the part name and part num ber with the suffix of the lit it is on Example Screw Part 1A cover ooo o lt Screw x 8 2 Gear 11 12 13A 14A 15A 16A 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A D shat Key 8 x180 M3 x 8 Gear SKU 65044 66164 Shaft 0 For technical questions please call 1 800 444 3353 33A Screw M5 x 6 33 1A Key 5 x 20 r 31A D 39A 40A 41A 42A 43A 44A 45A 46A 47A 48A 49A 50A 51A 52A 53A 54A 55A 56A 57A 58A 59A Oil Seal 0 5mm Pulley i Screw M6 x 12 Key 5 x 30 19 PARTS LIST A HEAD STOCK cont Bearing 104 Screw M6 x 16 Oil Seal 0 5mm ear 60A 61A 62A 63A 64A 65A 66A 67A 68A 69A 72 73A 74 75 76A TTA 78A 79
29. the and Chip Pan 8D to the stand The Lathe must be completely level left to right and front to back or the Lathe will not rotate properly and may become damaged necessary loosen the 3 8 diameter mounting Screws and use angled iron level ers not included to level the Lathe Tighten the Screws Route the Power Cord to reach the work area without creating a tripping hazard or exposing the power cord to possible damage Page 9 PRODUCT amp direction of either the longitudinal or OPERATING GUIDE 3 Starting Handle 111 The Start Note Refer to Figure C for control loca ing Handle Locks in the center loca tions tion move it to the right to unlock it FIGURE B For a clockwise rotation move the Spindle Handle down For a counter clockwise rotation move the Spindle Handle up With the Handle in the middle position the Spindle will not rotate Spindle Speed Chart 4 Power Switch 111A The Power Switch will power the Motor and start the Spindle turning if the Start ing Handle 111 is in the down or up position 1 Shifter Controls 89A The Spindle speed can be controlled by setting 9 Emergency Stop 112A Turn the the two Shifter Controls Refer to the Emergency Stop clockwise and the Chart on the Headstock to determine Indicator Light 114A will illuminate the proper setting for the desired showing that the lathe is powered Spindle rotation speed 18 or 9 step
30. ts Also use face or dust mask if cutting mounting and any other conditions operation is dusty Everyday eye that may affect its operation A guard SKU 65044 For technical questions please call 1 800 444 3353 Page 4 66164 20 21 or other part that is damaged should be properly repaired or replaced DIRECTION OF FEED Feed work 9 into a blade or cutter against the direction of rotation of the blade or cutter only NEVER LEAVE TOOL RUNNING UNATTENDED TURN POWER OFF Don t leave tool until it comes to a complete stop Lathe Safety Warnings For Your Own Safety Read Instruction SKU 65044 Manual Before Operating Lathe Wear eye protection Do not wear gloves necktie or loose clothing Tighten all locks before operating The use of accessories or attach ments not recommended by the 11 manufacturer may result in a risk of injury to persons When servicing use only identical replacement parts Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breath ing protection must be NIOSH ap proved for the specific hazards in the work area Industrial applications must follow OSHA guidelines Maintain labels and nameplates on the tool These carry important safety information If unreadable or miss 66164 For technical questions please call 1 800 444 3353
31. ugh 4 AFTER USE clean external surfaces the Oil Fill Cap until the oil level is at of the tool with a clean cloth the red the Oil Gauge Dis 9 Ted ine On Wie 1 A WARNING If the Power Cord 111A pose of waste oil properly and in gt accordance with local regulations If of this Lathe is damaged it must be replaced only by a qualified service during operation the oil is below i the red line immediately stop ma technician chining and add oil until the level is at the red line See Figure G c Refer to the following illustration for instructions on overall lubrication of the Lathe Check before each use to ensure the machine is properly lubricated See Figure G OIL FILL CAP FIGURE G LUBRICATION POINTS OIL GAUGE SKU 65044 For technical questions please call 1 800 444 3353 Page 17 66164 TROUBLESHOOTING Quality of cut is poor Cutting tool is above workpiece 1 Lower cutting tool to center line of center line workpiece Lathe speed too slow 2 Increase lathe speed Cutting tool is dull 3 Sharpen or replace cutting tool Cutting too aggressively 4 Use a lighter touch Cutting tool is positioned below 1 Raise cutting tool to center line of workpiece center line workpiece Cutting too aggressively 2 Use a lighter touch Headstock and or tailstock 1 Check for proper workpiece centers turning larger workpieces improperly located at ends of or bowls workpiece 2
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