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GE C11 User's Manual

1. on the shipping documents that came with the replacement parts and ship failed parts to GE Fuji Drives USA Inc Attn Product Service Dept Rm191 1501 Roanoke Boule vard Salem VA 24153 Marked C 7 9 Specifications 9 1 Standard Specifications 1 Three phase 230V input Nominal applied motor Rated output Voltage V phase 200V 50Hz f 230V 60Hz Proportional to input voltage l 3 phase 200V 50Hz 200 220 230V 60 ional to 1 I Rated cen Overload capacity e 150 of rated current for 1 min Rated frequency Hz 50 60Hz Phases Voltage Fre 3 hase 200 to 230V 50 60Hz quency Output ratings leed e Voltage 10 to 15 hit cei y Imbalance rate in power supply voltage 2 or less 7 variations Frequency 5 to 5 apability for voltage When the input voltage drops 165V or more the drive can be operated continuously ip 3 When the input voltage drops below 165V from rated voltage the drive can be operated for 15ms Rang aa wit Required power sup Braking torque 5 DC injection e Starting frequency 3Hz fixed Braking current 0 to 100 Protective structure IEC60529 Closed type IP20 braking Braking current 0 to 30 Cooling method SelF cooling Weight Lb gt gt El gt n 5 z Q a a S 78 2 Single phase 200V input series IB 3 Voltage V e 3 phase 200V 50Hz 200 220 230V 60Hz Proportional to input voltage Raed cane verload cap
2. 7 Memory error Erl CPU error Er3 Abnormal dis Memory error CPU error play or indica Er 1 Er 3 Analog frequency set to tion goes out negative value No Yes Reset analog frequency to Turn power OFF then ON positive value again after CHARGE lamp has gone out Is data displayed on LED No Yes Remedy faulty parts No Yes Drive is normal Continue Provable Taly Pd Contact GE Fuji operation 8 RS485 Communication Error Er8 In case RS485 communication is not used Communication Error Er8 Set 000 to 0 For Er8 measures when using RS485 refer to the instruction manual for optional RS485 No Probable faulty drive Contact GE Fuji communication card 65 9 Input phase failure Lin and imbalance N Connect the input wires correctly Examine the power supply system to satisfy the specification value Probable faulty drive Contact GE Fuji 66 7 2 Other trouble 1 When motor does not rotate Motor does not start Does charge lamp No light Yes Remedy failed function and start after reset ting alarm Alarm displayed on keypad panel i o If no error is de tected continue op Is the operation eration method the keypad panel or input sig nal Keypad panel mM Input signal Does motor run if RUN key is pressed No No Forward or reverse operation command given Does frequency set ting exceed st
3. AWARNING Do not commence inspection work until at least five minutes after the power has been turned off open In addition make sure that the charge lamp has gone off and check that the DC voltage between terminals P and N does not exceed 25V DC Otherwise electric shock could occur Only qualified personnel should perform maintenance and inspection or replacement opera tions Take off all metal objects watch ring etc before starting Use well insulated tools Otherwise electric shock or injury could occur Never modify the product otherwise electric shock or injury could occur Instruction on disposal AACAUTION 1 Since this product contains lead solder it must be treated as industrial waste when it is disposed of Entrust it to a waste processing company when disposing it General instructions 1 The figures in this operation manual may show the drive with covers and safety screens re moved to explain the structure in details Therefore be sure to replace the covers and screens to their original positions and operate the drive according to the instruction manual 7 Preface Thank you for purchasing our AF 300C11 series drive This product is used to drive a 3phase electrical motor at variable speed Incorrect use of this product may result in personal injury and or property damage Read all operating instructions before using this device Since this manual does not cover the use of
4. Probable faulty drive or error be cause of noise etc Contact GE Fuji Replace faulty fre quency setting POT VR or signal converter as ap propriate Change setting to correct acceleration deceleration time for load In the following cases change of motor speed is also restricted 1 Bias frequency F18 setting value is large 2 Signals are input from both control terminals 12 and C1 and there is no significant change in the added value When FO1 is 3 3 Load is excessive and stall prevention function is activated 68 3 When motor stalls during acceleration Motor stalls during accel eration Acceleration time setting Prolong time setting too short Moment of inertia of motor Consult with GE Fuji or load excessive Reduce moment of inertia Use thicker cable for wir of load or increase drive ing between drive and mo capacity tor or shorten wiring length Motor terminal voltage lowered Torque of load excessive Yes Setting of torque boost Increase torque boost Reduce torque of load or amount correct amount increase drive capacity Yes Probable faulty drive or error because of noise etc Contact GE Fuji 4 When motor generates abnormal heat 5 When function change disabled Function change is disabled Motor generates ab normal heat Short circuit between ter Any of E01 E02 E03 set minals X1 X2 X3 corre to 5 sponding to function set to 5
5. The change speed is increased when the XS is pressed at the same time as the DATA or Note Do not turn the power off for five seconds after monitor switching or function setting to prevent Er1 occurrence ao y lo Prades tay Press heles key to set the program mode 6 o o ojlo Press the key to select a function FUNC Press the DATA Key to display data Press the key to change the data FUNG Press the DATA to save the data Changing another Press the to cancel the pro function gram mode The function code display changes as shown below The 0 L0 1 to lolli are displayed only with o o o set to BiG A AlD2hbte eFEae2 002 2808 2 dd gt Jan ebe HAB gt 2 Ha e Poo e cla gt A A A A 2855 Change during operation N impossible Y possible enabled by using ONE Y possible enabled by using V 5 Selecting Function 5 1 Function Selection List Table 5 1 1 Table of Function Selection List F Fundamental functions in Factory hanse Name Setting range Unit Min F dace eee unit Setting i setting operation Data protection 0 Data change enabled N 1 Data iS Frequency command 0 Key operation AV key 1 Voltage input terminal 12 0 to 10Vdc 0 to 5 Vdc 2 Current input terminal C1 4 to 20mAdc 3 Voltage input current input terminals 12 C1 4 Analog VR built in drive Operation method 0 Keypad operation
6. 27 sound tone 1 Level 1 3 Level 3 les 30 Voltage adjust 31 Function 0 Output frequency 1 Output current 2 PID feedback amount 3 DC link circuit voltage in Factory T H DC injection brake Fixed to 3Hz H Change User during setting setting operation F36 30Ry operation mode 0 Excited when tripped N 1 Normally excited 34 Change during operation N impossible Y possible enabled by using Ne Y possible enabled by using V E Ez Extension Terminal Functions Terminal Functions Change Min Factory User Setting range Unit during unit setting operation Setting Use the code values listed below to se lect X1 X2 and X3 terminal func tions Multistep frequency 1 SS1 Multistep frequency 2 SS2 Coast to stop command BX Alarm reset RST External alarm THR Write enable command for keypad WE KP PID control cancel Hz PID Link operation selection LE heaters Change User during setting setting operation C03 3 Hysteresis Multistep frequency waj oo 355 Change during operation N impossible Y possible enabled by using ONE Y possible enabled by using V P Motor Parameters Factory Change Name Setting range Unit Kia y ee User setting setting operation So y y i in Factory Change Name Setting range Unit Min A Ue unit setting setting op
7. 6KC1123001X1 6KC1123002X1 6KC1123003X1 6KC1123005X1 6KC1121F12X1 6KC1121F25X1 6KC1121F50X1 6KC1121001X1 6KC1121002X1 6KC1121003X1 10 Catalog No Dimensions 4 72 x 3 15 x 3 23 4 72 x 3 15 x 3 43 4 72 x 3 15 x 3 82 4 72 x 3 15 x 4 80 5 12 x 4 33 x 5 55 5 12 x 4 33 x 5 55 7 09 x 5 51 x 5 47 4 72 x 3 15 x 3 23 4 72 x 3 15 x 3 43 4 72 x 3 15 x 4 61 4 72 x 3 15 x 5 59 5 12 x 4 33 x 5 94 7 09 x 5 51 x 5 47 Weight los 1 3 1 3 1 5 1 8 3 3 3 3 4 9 1 3 1 3 1 5 2 0 3 5 4 9 1 Before Using This Product 1 1 Receiving Inspections Unpack and check the product as explained below If you have any questions or problems with this product please contact GE FUJI Drives or your local GE distributor 1 Check the ratings name plate to confirm that the delivered product is the ordered one PH 200 240 10 60 IPH 0 SOMP 200 230V 1 120Hz 2 5A Figure1 1 1 Ratings nameplate MODEL Drive Type INPUT Number of input phases rated input voltage rated input current rated input frequency OUTPUT Number of output phases rated output capacity rated output voltage output fre quency range rated output current overload capacity SER No Product number 99 ED Production lot serial number Production month 1 to 9 January to September X October Y November Z December Production year Last one digit of year 9 1999 2 Check for damaged parts
8. STOP ke This key is used to stop op eration This key does not function 2 Up down keys when the data code from the ia Operation mode external signal digital input pera is selected F02 2 or 4 Used to increase and reduce the frequency motor speed In Pro gram mode Used to change a function code and data value Function Data key In Operation mode Switches between frequency display and output current display during stopped and running In Program mode Used to read and write various function codes and func tion data items 30 4 2 Operating Keypad Panel 1 Switching monitor The display can be switched between frequency display and output current display by pressing the in Operation mode 1 Frequency is displayed as a percentage with the FUNC least significant digit in PID control operation PATA function H20 is set to 1 or 2 Yee for 10 6 0 o 1 olfo for 100 FUNG _ 7 Frequency 1 Current 2 2 The reference frequency is displayed when th key is pressed in current indication 2 Stopping operation Operation is started when the is pressed and is stopped when the STOP is pressed while function FJ o 2 is set to IE The rotation direction is Forward rotation with FWD CM ON and reverse rotation with REV CM ON 3 Changing frequency The frequency increases when the Alis pressed and decreases when the Y is pressed while function F ol 1 is set to JL Jlo
9. Change during operation N impossible Y possible enabled by using Ne Y possible enabled by using V Factory Change during setting operation X1 terminal function orto N E03 3 TRE eae feat 3s N X3 terminal function IL Jo Multistep frequency selection 1 SS1 JLL Multistep frequency selection 2 SS2 Output frequency fl Frequency selected with FO1 keypad panel analog freq setting POT f2 Frequency selected with COS f3 Frequency selected with C06 FWD CM F f4 Frequency selected with C07 SS1 CM SS2 CM on OFF input is assumed if SS1 or SS2 is not selected JOE Coast to stop command Drive output is cut when the BX terminal is connected to the CM terminal OFF input is assumed when BX is not selected COB Alarm reset RST The alarm output is released between the RST and CM terminals when power is turned on The trip status is released between the RST and CM terminals when power is turned off Refer to 6 2 Alarm Reset on page 60 AMA External alarm THR Drive trips with OH2 when the THR terminal is disconnected from the CM terminal ON input is assumed when THR is not selected JOE Write enable command for keypad WE KP Function change from the keypad panel is disabled when the WE KP terminal is disconnected from the CM terminal Function change from the keypad panel is enabled when the WE KP terminal is connected to the CM terminal ON input is assumed when WE
10. connectors and screws Check whether the motor is separated from mechanical equipment YS DHS we Set switches to OFF before turning on the power so that the drive will not start or operate abnor mally at power on 6 Check the following after power on a Check for alarms displayed on the keypad panel Always install the surface cover before turning on the power Do not remove the surface cover during conduction AWARNING otherwise electric shock could occur Do not operate a switch with wet hands otherwise electric shock could occur 3 2 Operation Method There are various operation methods Select a method depending on the purpose and operation specifications with reference to Chapters 4 and 5 Table 3 2 1 lists operation methods used generally Table 3 2 1 General operation method Operation method Running command Operation by using Built in frequency setting POT VR keypad panel or RUN STOP key UP DOWN key Contact input switch Terminal FWD CM external signal log current and external POT VR or REV CM Operation by using Setting by using analog voltage ana terminal 28 3 3 Trial Run The motor rotates when a frequency value and running command are input from the keypad panel or external signal terminal Refer to Table 3 3 1 Use a low frequency about 5Hz for trial runs A frequency can be set using the built in frequency setting POT VR and forward stop can be
11. missing parts and dents or other damage on the covers or the main unit upon delivery 11 1 2 Appearance 1 Surface cover 2 Keypad panel 3 Frequency setting POT VR built in POT 4 Ratings nameplate 5 Heat sink 6 Cooling fan 2 HP or more 7 Charge lamp CRG 8 Control terminal block 9 Main circuit terminal block 3 phase230V amp G L1 R L2 S L3 T P1 P Single phase 230V G L1 L L2 N P1 P 10 Main circuit terminal block P N U V W 8G aed arzir SALAS Hever tees i ne 12 1 3 Handling the Product Remove the surface cover as explained below 1 For 1 8 to 1 HP Grasp the upper and lower parts of the cover with both hands and pull it to the front of the drive 2 For 2to 5 HP Expand the lower part of the cover horizontally lift the cover to the front and then remove it 13 1 4 Carrying Always hold the main unit while carrying this product If it is carried by the cover or parts and not the main unit the product may be damaged or dropped Force must not be applied to the drive cover during carrying because it is made of plastic 1 5 Storage and transportation Store and transportation this product under the conditions listed in Table 1 5 1 Table 1 5 1 Storage and transportation environment Item Specifications Storage temperature 25 to 65 C Condensation or formation of ice must not Transportation tem Ch be caused by sudden temperature p
12. 1 Terminal operation STOP key active 2 Terminal operation STOP key inactive 3 Terminal operation STOP key active with GE software 4 Terminal operation STOP key inactive with GE software Maximum output fre 50 to 120Hz N quency Fo4 Base frequency 25to120Hz lt mz 1 60 N pe EE time 0 0 to 60 0s 0 1 gt 01 second is set when 0 0 is specified AN A E CCT A Torque boost 7 1 Variable torque characteristic 2 to 31 Constant torque characteristic 33 Change during operation N impossible Y possible enabled by using ONE Y possible enabled by using V Setting range Electronic thermal 0 Inactive overload relay Select 1 Active for 4 pole standard motor 2 Active for 4 pole forced air motor 20 to 135 of drive rated current Thermal time constant 0 5 to 10 0min Restart after mo 0 Inactive Trip and alarm when mentary power failure power failure occurs 1 Inactive Trip and alarm when power recovers 2 Active Momentarily stops and restarts at setting frequency of before power failure 3 Active Momentarily stops and restarts at starting frequency 15 Frequency limiter 0 to 120Hz High Low 0 to 120Hz Gain for frequency 0 For 0 to 10Vdc setting signal 1 For 0 to 5 Vdc Bias frequency 120 to 120Hz F16 F17 18 F les N Starting freq Braking level Braking time N N N F23 F24 F25 26 Motor sound carrier freq
13. acceleration and deceleration time limiter Hz e 5Vdc or 10Vdc gain can be selected setting signal Bias frequency The bias frequency can be set from 100 to 100 in Hz Specifications Frequency jump Jump frequency 3 points and jump hysteresis width 1 point can be pre control set Restart after S momentary e Drive restarts without causing drive trip when power supply recovers power failure PID control__ PID control function is provided standard A fe IEC 60529 Cooling method e Natural cooling for 1 HP or less Fan cooling for 2 HP or more e Output frequency output current and PID reference value feedback value La stopped The CRG lamp is on when the capacitor is charged Program mode Function code and data code ooo d Tripped Cause of trip by code e OC1 Overcurrent during acceleration e OC2 Overcurrent during deceleration e OC3 Overcurrent while running at constant speed e OU1 Overvoltage during acceleration e OU2 Overvoltage during deceleration e OU3 Overvoltage while running at constant speed e LU Undervoltage e OH Overheating Heat sink e OH2 Overheating External alarm e OL Overload Motor e OLU Overload Drive e Erl Memory error e Er3 CPU error e Er6 Operation error e Er8 RS485 communication error e Lin Input phase failure e Fault history data is stored and indicated for the past four trips Data is retained while power
14. and CM terminal NO FOO set to 0 Motor been continuously Yes Use motor exclusive to Attempt made to change operated at extremely low ES drive an unchangeable function speed during operation NO Function to be changed s Lighten load or increase F00 or H03 NO No motor capacity V f pattern fitted to mo Change the setting tor Set FOO to 0 Change function after stopping drive Press STOP key and UP or DOWN key simultaneously Function to be changed Is the output voltage at F02 FWD or REV ter terminals U V W bal Faulty motor minal connected to CM anced terminal NO Function to be changed FOS Contact GE Fuji 69 Open FWD and REV command Change other functions 8 Maintenance and Inspection Execute the daily inspection and periodic inspection for preventing a fault and ensuring long term reliability Note the following regarding the work 8 1 Daily Inspection During the operation and conduction the visual inspection for abnormal operation is executed from the outside without removing the covers Inspections are usually done to check the following 1 The expected performance satisfying the standard specification is obtained 2 The environment satisfies the standard specification 3 The keypad panel display is normal 4 There are no abnormal sound vibrations or unpleasant odors 5 There are no overheating marks or discoloration 8
15. are not integrated Factory Change during setting operation Trip history i Monitoring only This function memorizes the history of the last four protection operations Each data item can be called using the V key The calling procedure is shown below Display ex No Procedure Remarks mple al can Lao woffa Press the Press the o u 2 The contents history of the latest FUNC DATA key key alarm are displayed Press the key are displayed The contents of the second latest alarm Press the M Press the The contents of the third latest alarm Press the key key are displayed Press the ress the A key are displayed This example is for no V k a history Eroe ll Pepo 1 IV key The contents of a new alarm is stored in the data area for the history of the latest alarm At this time the history of the latest alarm is stored in the data area for the second latest alarm The histories of the second and third latest alarms are moved in this way and the history of the fourth latest alarm is deleted Stored trip histories are not deleted although data initialization is executed with HO3 The contents of the fourth latest alarm 55 Change during operation N impossible Y possible enabled by using ONE Y possible enabled by using V Ear eee Factory Change during Data initialization setting operation 20 EN This function initializes data items set
16. breaker or magnetic con tractor switched to ON Probable faulty control circuit of drive or error because of noise etc Contact GE Fuji Replace faulty parts and fix connection 4 Overheating of heat sink OH1 Heat sink overheat ing OH1 Reset and restart opera tion If F14 is 0 1 Yes Cooling air passage blocked up No Ambient temperature within specified value Yes Probable faulty drive lor error because of noise etc Contact GE Fuji Probable faulty drive Contact GE Fuji 5 External alarm input OH2 Signal from external de vice connected between control circuit terminals THR CM Is the alarm function of the external device operat ing correctly Remove the cause of alarm function activation Connect alarm signal con tact Short circuit between terminals THR CM if no signal is input Probable faulty drive or error because of noise Contact GE Fuji 63 Reduce load Replace cooling fan Arrange peripheral conditions to secure specified value 6 Drive overload OLU or motor overload OL Do characteristics of elec tronic thermal O L relay and those of motor over load match Is electronic thermal O L relay setting correct Reduce load or increase drive capacity Connect thermal O L relay externally Set to correct level Probable faulty drive or error because of noise etc Contact GE Fuji
17. from the motor etc output is shut down an alarm is issued and the drive is tripped However protec oe tion against inadvertent overvoltage loading e g high voltage line might not be provided While running at OU3 constant speed Undervoltage LU If the DC voltage of the main circuit falls below the undervoltage detection level because of a lowered power supply output is shut down to protect the drive If the restart function after momentary power failure is not activated an alarm is issued and the drive is tripped If the restart function is activated the drive restarts automatically with no alarm For further details of the protective function refer to the descriptions of Function F14 OH1 If the temperature of the heat sink used for cooling the rectifier diodes and IGBTs Overheating of heat sink rises because of cooling fan failure etc protective function is activated to stop operation an alarm is issued and the drive is tripped Ext Mea OH2 If the control circuit terminal THR functional change of X1 to X3 terminals is set to OFF an alarm is issued and the drive is tripped OL If the motor current exceeds the operating level set by the electronic thermal O L Motor overload relay output is shut down to protect the motor an alarm is issued and the drive is tripped Dave overload OLU If the output current exceeds the drive rated overload current output is shut down an alarm is issued and the drive is trippe
18. input from PLC Single phase lt _ L_ L1 L 230V input series 200 to 50 60Hz _ 1 L2 N 1 2 3 4 FUSE MCCB 3 phase 230V x___ t _ input series Ea 200 to 230V A 9 50 60H2 UU IO 0 External thermal relay To X2 terminal To CM terminal MCCB FUSE 240V Frequency setting voltage input 013 Ge Analog meter D Analog monitor J22ke Pulse output FM O EE sia E 2500 EXT S11 hs ii a 424 to 27Vdc To ground terminal 7 INT AmO oe E 30A o To 11 terminal eis ae 30B Alarm output for any fault Seas E O eae E 30C J REE 2 v PLC To external thermal T lay 24 V dc PLC power supply Figure 2 3 12 Connection example of PLC terminal when analog signal is input from PLC When the PLC power supply common may be connected to the drive 11 terminal to input analog frequency setting signals from the PLC use this connection and set the SW7 switch 1 to EXT and 2 to PLC to prevent the FWD and REV terminals from turning on due to sneak path current when the PLC power is turned off With this connection the power is supplied from the PLC power supply to the external thermal O L relay So OH2 trip is activated by PLC power off with the drive turned on To prevent drive trip with OH2 when the PLC power being turned off do not select the THR terminal function and use the drive electronic thermal O L relay When the X3 terminal is used a
19. phase 230V series TERMINAL 3 Paho u y w ec HP Dimensions Inches mm i Model No 3 phase 230V 6KC1123005 5 39 137 4 94 125 5 3 51 89 2 2 83 72 Single phase 230V 6KC1121003 5 39 137 4 94 125 5 3 51 89 2 2 83 72 86 10 Options 10 1 Built in Options There is an optional built in card for RS485 RTU serial communication Ask at the distributer for details 102 External Options Table 10 2 1 External Options Molded case circuit The molded case circuit breaker MCCB is connected for protecting the main breaker circuit wiring to the drive and for turning power on and off The rated current or the rated interrupting capacity varies according to the power supply specific a tions For input power factor This is connected in the following cases correcting When the power transformer capacity is more than 500 kVA AC reactor ACR When the imbalance ratio between phases of source voltage exceeds 2 The DC reactor DCR value is equivalent to our conventional allowable value Maximum voltage V Minimum voltage V Imbalance ratio between phases Average voltage among three phases V x 67 To reduce input harmonic current The input power factor is improved to 0 75 to 0 85 ACR The input power factor is improved to 0 9 to 0 95 DCR If there is a thyristor load in the same power supply if the capacitor for power factor correcting is turned on or off or if the surge voltage in th
20. series aaa por u y jes Dimensions Inches mm a 2 SPA Se ei is 22a 6KC1123F12 1 8 3 15 80 2 70 68 5 1 07 27 2 0 39 10 1 7 43 2 3 phase 6KC1123F25 1 4 3 35 85 2 89 73 5 1 27 32 2 0 59 15 1 9 48 2 230V 6KC1123F50 1 2 74 95 3 29 83 5 1 66 42 2 0 98 25 2 29 58 2 3 6KC1123001 4 72 120 4 27 108 5 2 65 67 2 1 97 50 3 28 83 2 3 6KC1121F50 4 53 115 4 07 103 5 1 66 42 2 98025 2 29 58 2 KC1121001 51040 5 06 128 5 2 65 67 2 1 97 50 3 28 83 2 Indicates product revision KC1121F12 1 8 15 80 2 70 68 5 1 07 27 2 0 39 10 1 7 43 2 KC1121F25 1 3 35 85 2 89 73 5 1 27 32 2 0 59 15 1 9 48 2 A 0 Inches mm 4 33 110 D 0 68 17 2 5 12 130 0 42 10 7 4 65 118 3 83 97 2 memi Boal3oe oc Fm xa x2 x3 Froe cm 19 12 13 C4 meae popaesenpeipa ec kemp 3 phase 230V series Single phase 230V series sema 3 Pahou y w lesi id HP Dimensions Inches mm i odel No 6KC1123002 5 47 139 5 02 127 5 3 20 81 2 2 52 64 3 phase 230V 6KC1123003 5 47 139 5 02 127 5 3 20 81 2 2 52 64 Single phase 230V 6KC1121002 5 87 149 5 41 137 5 3 20 81 2 2 52 64 Indicates product revision 85 5 51 140 0 08 2 Terminal 7 09 180 1 56 39 6 Terminal 1 AN S S mem oshmasa pipa ecu _ keps pt 3 phase 230V series Single
21. the setting otherwise injuries could occur Ale Change during operation N impossible Y possible enabled by using UNE Y possible enabled by using V Factory Change during This function sets a base frequency branch point between constant torque characteristic and constant output characteristic Hells The base frequency can be set with a resolution of 1 Hz in a range between to tajo 25 and 120 Hz Set a frequency matching the motor characteristics A value exceeding the maximum frequency can be set but the output voltage is reduced Maximum voltage o gt f Base frequency Change during setting Operation E AAN Data cannot be changed Change during Acceleration time setting operation t no o set in an increment of 0 1 s step in a range between 0 0 and 60 0 s 60 Y The time taken to increase from 0 0 Hz to the maximum output frequency can be 0 01 is set when 0 0 is specified Factory Change during setting operation Deceleration time A 60 Y E to The time taken to increase from the maximum output frequency to 0 0 Hz can be set alo o in a range between 0 1 and 60 0 s In an increment of 0 1 s step 02 Change during operation N impossible Y possible enabled by using ONE Y possible enabled by using V Factory Change during EA Torque boost setting operation This function can choose between 32 types of boost a
22. values depend on the meter types because of harmonic components included in the voltage and current of the main power supply input and the output motor side of the drive Therefore when measuring with a meter for the commercial power frequency use the meters shown in Table 8 3 1 The power factor cannot be measured using the power factor meter available on the market which measures the phase difference between voltage and current When the power factor must be measured measure the power voltage and current on the input side and output side Then calc ulate the power factor using the following formu las Three phase Electric power W Power factor __ _ _ _ _ _ _ _ x 100 J 3 x Voltage V x Current A Single phase Power factor ____Electric power W _ x 100 Voltage V x Current A Table 8 3 1 Meter for measuring the main circuit Input power supply side Output motor side DC circuit 7 Current Voltage Current Voltage ee P N Item waveform waveform waveform waverorm FM 11 Terminal section Ammeter Voltmeter Wattmeter Ammeter Voltmeter Wattmeter DC voltme name ter Auw Vuvw y Moving Rectifier or Rectifier iron type moving iron type 1 Moving coil type type 1 When measuring the output voltage by rectifier type meter an error may occur Use a digital AC power meter for good accuracy 7
23. 0mAdc A C1 Forward operation Reverse operation O REV command 0 XI oO X2 Q X3 CM When power factor correcting Metal Cabinet Ferrite U y mef FO AAA Motor wO Z 3 8 cO In case of motor power cable fix a part of shield by a clamp Analog monito Eva E aaa L Analog meter To 11 terminal 30A Alarm output 30B for any fault 30C Q In case of control wires use shielded wires and fix a part of shield by a clamp Fig 13 3 2 Recommended installation detail inside the enclosure 95 EUSI SUSGuIeIG GE Fuji Drives USA Inc 1501 Roanoke Blvd Suite 435 Salem VA 24153 1 800 543 6196 www GEindustrial com GEH 6640 991213 FERGADV INR Si47 0562 E
24. 2 32 243x85x93 228x59 9 17x4 13x5 35 8 46x3 15 7 09x3 39x1 50 180x86x38 7 09x3 39x1 50 180x86x38 7 48x4 61x1 81 E 190x117x46 1 1 9 45x5 83x1 81 Ferrite Ring Dimensions mm mm 17 2 8 0 71 71 18 0 98 25 61 09 LOAD WIRING TO DRIVE INPUT Fig 13 2 2 Note For detail refer to the instruction manual that comes with the RFI filter Remark To minimize the conducted radio disturbance in the power distribution system the length of motor cable should be as short as possible And it is user s responsibility to confirm that the apparatus which the Drives in stalled in conforms to EMC directive when longer motor cable is used or other installation conditions are differ ent from those described in this manual 93 13 3 Electromagnetic Compatibility EMC Recommended Installation Instructions It is necessary that these instructions must be followed to conformed to EMC Directive Follow the usual safety procedures when working with electrical equipment All electrical connec tions to the filter Drive and motor must be made by a qualified electrical technician Refer to Fig 13 3 1 and Fig 13 3 2 Use the correct filter according to Table 13 2 1 Install the Drive and filter in a electrically shielded metal cabinet The back panel of the wiring cabinet of board should be prepared for the mounting dimensions of the filter Care should be taken to remove any paint etc from the m
25. 2 Periodic Inspection The periodic inspection must be executed after stopping the operation and cutting off the power source and re moving the surface cover After power off time is needed for the smoothing capacitors in the DC section in the main circuit to discharge To prevent electric shock make sure that the voltage falls down to the safety value 25Vdc and below using a multimeter after the charge lamp CRG goes off Start inspection five minutes or more after turning off the power supply Check that the charge lamp CRG goes off and check the voltage is 25V dc or below between terminals P and N There is danger of electric shock Only the designated person can perform the maintenance and replace components Take off any metal objects such as a watch or ring Use insulated tools Never modify the drive There is danger of electric shock or injury 70 Table 8 2 1 Periodic inspection list Environment 1 Check the ambient air tem 1 Measure by visual 1 The specified standard perature humidity vibration inspection and the value must be satisfied atmosphere dust gas oil mist meter 2 No foreign matter or waterdrops 2 With visual in dangerous objects left Are foreign matter or dangerous spection near the drive objects such as tools not left around the equipment Voltage Are the voltages in the main circuit Measure with the mul The specified standard value PONS nine comet cteatnoma mee mithesati
26. 3 Power supply In the case of 3 phase input series In the case of single phase input series Power supply Figure 8 3 1 Diagram for connections of meters 8 4 Insulation Test As much as possible do not test the drive with a megger because an insulation test was done at shipping from the factory If a megger test must be done test as described below If the test method is incorrect there is a pos sibility of damaging the product Incorrect use of test specific ations for the dielectric strength test may damage products like megger test If the dielectric strength test must be conducted contact your local distributor or near est GE Fuji s sales office 1 Megger test for the main circuit 1 Test with a 500V dc megger 2 If the test voltage is connected to the control circuit remove all connection wires to the control circuit 3 Connect the main circuit terminals using common wires as shown in Figure 8 4 1 4 Execute a megger test only between the common wire connected to the main circuit and the ground terminal amp G 5 If the megger indicates 5MQ or more it is normal This is the value measured with a drive only Drive LR L2 S L3 T L1 L None L2 N O PA PG NG U Figure 8 4 1 Megger Test Symbols in parentheses are for the single phase 230V series 74 2 Insulation test in the control circuit The megger test and the dielectric strength test must not be e
27. 40V Single phase 230V Compliance with low voltage directive in EU Applicable to products with T V mark AACAUTION Safe separation for control interface of this drive is provided when this drive is installed in overvoltage category II PELV Protective Extra Low Voltage circuit or SELV Safety Extra Low Voltage circuit from external controller is connected to the interface directly Basic insulation for control interface of this drive is provided when this drive is installed in overvoltage category Ill An isolation transformer has to be installed between power supply mains and this drive when SELV circuit from external controller is connected to this drive directly Otherwise supplementary insulation between control interface of this drive and environment must be provided The ground terminal G should always be connected to the ground Don t use only RCD as the sole method of electric shock protection Dimensions of external PE conductor should be same as dimensions of input phase conductor and capable for possible fault Use MCCB or MC that conforms to EN or IEC standard Where RCD Residual current operated protective device is used for protection in case of direct or indirect contact only RCD of type B is allowed on the supply side of this EE Electric equipment Otherwise another protective measure shall be applied such as separation of the EE from the environment by double or reinforced insulation or isolation of EE and supply s
28. KP is not selected JL lel PID control cancel Hz PID PID control operates when the Hz PID terminal is disconnected from the CM terminal and does not operate when they are connected OFF is assumed when the Hz PID is not selected Hz PID is valid only when function x 2 o is set to Bie or Lb f PID control operation 52 Change during operation N impossible Y possible enabled by using FUNG Y possible enabled by using V Continued from previous page QUE Link operation selection LE Operation setting can be done by commands from RS485 when the LE terminal is connected to the CM terminal A command from RS485 is ignored when the LE terminal is disconnected from the CM terminal ON input is assumed when LE is not selected LE is valid only when function o o o 1s set to JE option operation ote Set function o to a value from JL Jo to ie when using the X3 terminal as a PLC terminal SW7 is set to PLC 53 Change during operation N impossible Y possible enabled by using ONE Y possible enabled by using V Factory Change during setting operation Jump frequency 1 2 3 A These functions jump frequencies to prevent overlap be tween the load mechanical resonance point and drive Output Frequency output frequency Jump Up to three jump points can be set frequency These function do not operate when OHZ is set uimp requency No frequency is jump
29. L in the view of compliance with the CSA standards The effect of products certified for the cCUL standards is equal to that of products certified for the CSA standards 12 2 2 Precautions When using the UL cUL certified product refer to Compliance with UL cUL standards on page 1 For connection refer to Fig 12 1 1 Open Type Equipment indoor use only Suitable for use on a circuit capable or delivering not more than 5 000 rms symmetrical amperes 240V maximum When Protected by Class J Fuses Use 60 75 C CU wire only A Class 2 circuit wired with Class 1 wire Field wiring connection must be made by a UL Listed and CSA Certified closed loop terminal connector sized for the wire gauge involved Connector must be fixed using the crimp tool specified by the connec tor manufacturer Solid state motor overload protection is provided in each model FOR SINGLE PHASE POWER INPUT FUSE See page 1 for rating oT Ps ele THR CM ro no v y w Bo y A A A THRMAL OL RY Fig 12 1 1 Recommended wiring 89 122 Compliance with EMC directive in EU Applicable to products with CE mark 12 2 1 General The CE mark indicated on the AF 300C1 1series concerns with European minister directorate directive 89 336 EEC concerning the environmental electromagnetic compatibility EMC and other directives are not included The CE mark does not prove that the entire machine or system housing our product complies with the EMC dire
30. STOP key on the keypad panel otherwise accidents could occur Z WARNING Note the following when wiring 1 Surge absorber connection When the exciting coil of the magnetic contactor or relay in K the control circuit or drive peripheral circuit is opened or closed a surge voltage noise is generated with a sudden current change Due to this surge voltage the drive control circuit or peripheral equipment may malfunction If so directly connect a surge absorber to both ends of the coil See Fig ure 2 3 4 SK Surge absorber D Diode Figure 2 3 4 Surge absorber connection diagram 2 Control circuit wiring Wires connected to control circuit terminals must be AWG 20 0 5mm shielded wire or twisted vinyl wire Remove the sheath as shown in Figure 2 3 5 and then connect it Keep the wiring of the main circuit external relay se quence circuit and control circuit as far away from each other as possible If they must be adjacent cross Figure 2 3 5 End treatment them at right angles Contact Shielded wire Use a twisted pair shielded wire for long wiring de aa 9 FWD distances E 0 24 0 04 61mm To ground terminal 3 Shielding sheath connection Connect one end of the shielding sheath of a shielded Peatengy or twisted pair shielded wire to the ground terminal as setting POT shown in Figure 2 3 6 Do not connect the other end x Shielded wire E A EE E E AT To ground terminal Figu
31. SUSE AF 300 C11 Users Guide E E S iba xX 1 TABLE OF CONTENTS BEFORE USING THIS PRODUCT 11 1 1 RECEIVING INSPECTIONS ooccocccnccnns 11 1 2 APPEARANCE cocccccnccnccnnocnnocnnocnnccnnss 12 1 3 HANDLING THE PRODUCT 08 13 1 4 CARRYING coccccnoccnnnccnnnconanaccnnnicnninons 14 1 5 STORAGE AND TRANSPORTATION 14 INSTALLATION AND CONNECTIONI5 2 1 OPERATING ENVIRONMENT 000 15 2 2 INSTALLATION METHOD 08 15 2 3 CONNECTION oocccoccccnncononcccnnninnnicons 16 2 3 1 Basic connection ccocccnccnnccnno 16 2 3 2 Connecting the main circuit and ground terminals oo o oonnncnco 17 2 3 3 Connecting the control terminals 18 2 3 4 Connection examples 23 2 4 OTHERS 1 5 Asta Aste tai aes 24 2 4 1 Harmonic component 27 2 4 2 NOISE Sistine ee Sake 27 2 4 3 Leakage current 27 OPERATION ccccocsssccsscccsssccssccceecee 28 3 1 INSPECTION AND PREPARATION BEFORE OPERATION cscccssccsecesscesscescenecs 28 3 2 OPERATION METHOD 0 00ec000s 28 3 3 TRAE RUN dia 29 KEYPAD PANEL cccccscosssscsccecsscees 30 4 1 NAMES AND FUNCTIONS ooccoccnnccnns 30 4 2 OPERATING KEYPADPANEL 31 SELECTING FUNCTION cccssees 33 5 1 FUNCTION SELECTION LIST 33 5 2 DETAILS OF EACH FUNCTION 38 PROTECTIVE FUNCTION 0cce000 59 6 1 LIST OF PROTECTIVE F
32. UNCTIONG 59 6 2 ALARM RESET sccesecesseessceeceeecs 60 TROUBLESHOOTING cccccssseeee 61 7 1 IN CASE OF TRIPPING ococccnccnnccnnccnnss 61 7 2 OTHER TROUBLE ccoccnccnnccnnccnnccniccno 67 8 MAINTENANCE AND INSPECTION 70 8 1 DAILY INSPECTION 0 0eeceeeeeees 70 8 2 PERIODIC INSPECTION ocnocnccnccniocnnos 70 8 3 ELECTRICAL MEASUREMENTS IN THE MAIN CIRCUIT coccoccccnnccnnnocinnninnniconons 73 8 4 INSULATION TEST coccooccnccnnccnnicnninnnons 74 8 5 INQUIRIES ABOUT PRODUCTS AND PRODUCT WARRANTY c00ccceeeceees 75 8 6 WARRANTY SERVICE 76 9 SPECTIFICATIONSG ccccsssccsssccesscoes 78 9 1 STANDARD SPECIFICATIONSG 06 78 9 2 COMMON SPECIFICATIONS occoocccoo 80 9 3 DIMENSIONS cocccoccnoccnoconocnnicnninanons 84 10 OPTIONS ot seis esis icesktie site occedeecstesees 87 10 1 BUILT IN OPTIONS 87 10 2 EXTERNAL OPTIONS oocoocccccnnccnnccnnss 87 11 APPLICABLE DC REACTORS 88 12 COMPLIANCE WITH STANDARDS cccccossccccssccscscccsccees 89 12 1 UL CUL STANDARDS APPLICABLE TO PRODUCTS WITH UL CUL MARK 89 12 17 General cccsccssccvesseapecsedessceceesatessess 89 12 2 2 Precautions siina nae ARa 89 12 2 COMPLIANCE WITH EMC DIRECTIVE IN EU APPLICABLE TO PRODUCTS WITH CE MARK peeraa aiea 90 12 2 1 General ooncnnncccnnncnnnnocnnnccnnnicons 90 12 3 COMPLIANCE WITH LOW VOLTAGE DIRECTIVE IN EU APPLICABLE TO PRODUCTS WITH T V OR CE MARK 90 ME ca
33. a 3mm 2 to less than 9Hz as 9 8m s 9 to less than 20Hz Vibration 2 m s 20 to less than 55Hz 1 mis 55 to less than 200Hz 2 2 Installation Method O Tightly fasten the product in the upright position on a strong structure using four bolts M4 with the characters AF 300C11 facing the front Be sure not to turn the product upside down and nstall it on a horizontal surface Heat is generated while the drive is operating so the gaps shown in Figure 22 1 are necessary for the passage of cooling air The generated heat is AF 300C11 radiated upward by the built in cooling fan so do not install this product below a device that is sensitive to heat The temperature of the heat sink increases to about 90 C while the drive is operating Therefore the surface behind where the product is located must be Figure 2 2 1 Installation direction and able to withstand this temperature increase surrounding space Install this product on a nonflammable material such as metal otherwise fire could occur Z WARNING When installing this product in a control panel carefully consider the ventilation to prevent the am bient temperature of the drive from exceeding the specified value Do not install it in a hermetically sealed box from which heat is not radiated fully 15 If two or more drives need to be installed in the same device or control panel they should be ar ranged horizontally to minimize the influence of he
34. ablished and practiced in terms of the entire system rather than the independent device Otherwise an accident could occur Attach the device to an incombustible material such as metal otherwise fire could occur Do not place the device near inflammables Otherwise fire could occur 1 Do not carry the device by holding just the surface cover Drive may be dropped causing injury Do not allow foreign matter such as lint paper dust small chips of wood or metal and dust to enter the drive or adhere to the heat sink Otherwise a disaster such as burning could occur Do not install or operate damaged drive or a drive with a missing part otherwise injury could occur Do not step on the product otherwise injury could occur When stacking up in tiers do not exceed the number of tiers indicated on the packing carton Otherwise injury could occur Instructions on wiring A WARNING When the drive is connected to power connect it via a line protection molded case circuit breaker or an earth leakage circuit breaker Residual current operated protective device Otherwise fire could occur Be sure to connect the ground wire otherwise electric shock or fire could occur Ensure that a licensed specialist performs the wiring work Check before starting the wiring that the power is off OPEN otherwise electric shock could occur Do not wire up the drive until it has been installed securely otherwise electric shock or injury
35. acity e 150 of rated current for 1 min Rated frequency Hz 50 60Hz Output ratings Phases Voltage Fre Single phase 200 to 240V 50 60Hz quency Voltage frequency varlations apability for voltage When the input voltage drops 165V or more the drive can be operated continuously ip 3 When the input voltage drops below 165V from rated voltage the drive can be operated for 15ms e Voltage 10 to 10 Frequency 5 to 5 Rated input current 6 with DCR without DCR A Ce ee EN ME ply capacity 4 kVA he Braking torque S DC injection e Starting frequency 3Hz fixed Braking current 0 to 100 brakin Braking current 0 to 30 Protective structure IEC60529 Closed type IP20 Cooling method Self cooling Weight Lb 3 a S n tH o 5 Q a gt a c So Ww gt o n Notes A 4pole standard motor is assumed as a nominal applied motor 2 Drive output capacity kVA at 230V 3 When a momentary power failure occurs while rated voltage is applied 85 of load of nominal motor is given 4 When an optional power factor correcting DC reactor is used 5 Average braking torque where an unloaded motor decelerates and stops from 60Hz operation Varies according to the motor efficiency 6 The specification is calculated on assumption that the drive is connected to a 500 kVA equivalent power transformer 7 The inter phase imbalance ratio Max voltage M
36. al calamities and secondary disasters 75 8 6 Warranty Service The purpose of the following section is to provide specific instructions to the user of the AF 300C11 drive regarding warranty administration and how to obtain assistance on both in warranty and out of warranty equipment If assistance is required to determine warranty status call GE Fuji Drives USA Inc Salem VA 1 800 533 5885 24 hours WARRANTY COVERAGE Warranty period is 12 months after installation or 18 months after shipment from the Company whic hever occurs first However the guarantee will not apply in the fol lowing cases even if the guarantee term has not expired 1 Damage was caused by incorrect use or inap propriate repair or modification 2 The product was used in an environment out side the standard specified range 3 Damage was caused by dropping the product after purchase or occurred during transporta tion 4 Damage was caused by an earthquake fire flooding lightning abnormal voltage or other natural calamities and secondary disasters 6 Before calling the number at left to determine warranty status the drive serial number will be required This is located on the drive nameplate If the drive is still under warranty further infor mation will be required per the in Warranty Failure Checklist shown on following page of this instruction Book OUT OF WARRANTY PROCEDURES When the defect has been identified con
37. arting and stop frequency Press UP key and set frequency Yes Does drive start when UP key pressed Execute correct fre Are the frequency limiter High and the frequency setting lower than starting frequency quency setting Drive output termi nals U V W sup Defective motor plied with proper voltage Yes Yes Motor wiring cor No Yes rect Load excessive H Yes Setting of torque boost amount cor rect No Lighten load Also check Raise torque boost amount Note Verify the function settings for the operation com mands and frequency setting values on the keypad panel Are circuit breaker and magnetic contactor on power supply side Investigate cause of failed switching and turn them ON if there is no problem switched ON Yes Check for failures such as low voltage phase failure loose connec tion and poor contact and remedy accord ingly Voltage of main power supply input terminals normal Yes Possibly of faulty In verter Contact GE Fuji External wiring be tween control circuit terminals FWD REV CM connected cor rectly s Replace faulty switch or relay Remedy wiring error Replace faulty fre quency setting POT VR signal converter Setting of built in POT VR and connections of external circuit wir ing between control circuit terminals 13 12 11 C1 or X1 X2 X3 CM correct Yes swi
38. at between them If two or more drives must be installed vertically place a plate between them to prevent the upper drive from being affected by heat from the lower drive 4 Air 7 Air supply Air supply ca a Horizontal arrangement b Vertical arrangement Figure 2 2 2 How to install two or more drives Do not allow foreign matter such as lint paper dust small chips of ZA CAUTION wood or metal and dust to enter the drive or adhere to the heat sink Otherwise a disaster such as burning could occur 2 3 Connection Remove the surface cover to connect the terminal blocks Correctly connect them according to the fol lowing procedures 2 3 1 Basic connection O Always connect the power to the main power supply input terminal of the drive If it is connected to another terminal the drive will be damaged see Figure 2 3 1 Always ground the ground terminal to prevent disasters such as fire and electric shock and to mini mize noise Use a reliable crimp terminal for connection between a terminal and wire O After terminating the connection wiring check the following items a Whether the connection is correct b Whether all necessary connections have been made c Whether there is a short circuit or ground fault between terminals and wires Connection modification after power on The smoothing capacitor in the direct current part of the main circuit cannot be discharged quickly after the power is turned off Use a m
39. ated Keypad panel 1 Is the display hard to read 1 2 Visual 1 2 The display can be PERE a Ar he caracte complere impronta stab Structure such as a 1 Abnormal sound or vibration 1 With Visual 1 2 3 4 5 frame or cover 2 Loose bolts part to be inspection and hearing Not abnormal tightened 2 Tighten more 3 Deformation or damage 3 4 5 With 4 Discoloration by visual inspection overheating 5 Stains and dust 1 Loose and missing bolts 1 Tighten more 1 2 3 2 Deformation cracks damage 2 3 Visual Not abnormal and discoloration by inspection overheating and Note A discolored short deterioration in the circuiting bar does not indi equipment and the insulation cate a problem 3 Stains and dust Conductor 1 Discoloration and distortion 1 2 Visual 1 2 Not abnormal and wire of a conductor by overheating inspection 2 Cracks crazing and discoloration of the wire sheath block Smoothing 1 Electrolyte leakage 1 2 Visual 1 2 Not abnormal capacitor discoloration crazing and inspection 3 The capacitance is swelling of a case 3 Measure using the initial value x 0 85 or 2 Is a safety valve not out and capacitance more are any valves protruding measuring excessively instrument Note 3 Measure the capacitance if necessary Main circuit Alo Check part Resistor 1 Unpleasant smell and crazing 1 Olfactory and 1 Not abnormal of the insulation by visual inspec
40. ccording to the load type and motor characteris tics ie a For square law torque loads to LI E fan pump Output U Lower voltage to Higher Square law torque Output frequency aoa Electronic thermal O L relay Select setting operation E a aa This function is used to select between the following three values o Inactive Active 4 pole standard motor Active ees 4 pole forced air motor i operation Electronic thermal O L relay Level p This function sets the operation level of an electronic thermal O L relay by using an to ampere value according to the motor rated current 20 to 135 of the drive rated current can be set Values less than 9 99A can be set in 0 01A step and values more than 10 0A can be set in 0 1A step Set the value obtained by multiplying the motor rated current by coefficient K in the table below ac cording to the wiring length between the drive and motor Drive HP gt 165 Max 330 0 132 recommended 1 2to5 43 Change during operation N impossible Y possible enabled by using FUNG Y possible enabled by using R Factory Change during Electronic thermal O L relay thermal time constant setting operation This function sets the operating time of the electronic thermal O L relay when the to current that is 150 of the operation level flows 1 0J o 0 5 to 10 0 min can be set in 0 1 mi
41. could occur The drive has to be grounded in accordance with the national and local safety specification otherwise electric shock could occur Check that the number of phases and the rated voltage of this product correspond to the number of phases and voltage of the AC power supply otherwise fire could occur Do not connect the AC power supply to the output terminals U V W otherwise injury could occur Check the output terminals U V W for the phase order and connect them to the motor correctly otherwise fire could occur Do not connect a braking resistor directly to the DC terminals P N otherwise fire could occur Noise is generated from the drive motor and wiring Take care that this noise does not cause malfunctions in peripheral sensors and equipment otherwise accidents could occur Instructions on operation AWARNING 1 Be sure to put on the surface cover before turning the power ON close Never remove the cover while the power is applied to the drive Otherwise electric shock could occur Never operate switches with wet fingers Otherwise electric shock could occur The interior of the drive may remain charged after turning off the power Therefore never attempt to remove the surface cover except for wiring service and periodic maintenance Otherwise electric shock could occur When the retry function is selected the drive may automatically restart after tripping depending on the cause of t
42. ction is used with function bias frequency the gain set with this function is valid and the gained frequency is biased 100 Frequency setting 5 gt 10Vdc 12 gt 20mAdc Factory Change during Bias frequency CE sering operation Y This function outputs a frequency biased for the analog frequency setting Jello to 120 to 120Hz can be set with a resolution of 1Hz o 100 Frequency set ting Bias positive IS 10Vde Bias negative 20mAdc T Change during operation N impossible Y possible enabled by using ONE Y possible enabled by using V ae Factory Change during starting frequency This function sets 3 0Hz fixed as the starting frequency of DC injection brake n tg rca setting operation DC injection brak O tex oa A a Y This function sets a DC brake current level Levels can be set in 1 unit by assuming the level of the drive rated current to be 100 Factory Change during setting operation DC injection brake Braking time Output Freq This function sets the DC injection braking time 0 0 No DC injection braking 0 1 to 30 0 DC injection braking time 0 1 to 30s in 0 1s step CAUTION Output voltage Do not use the drive brake function for 3Hz mechanical holding otherwise injuries could occur DC injection brake Age Change during operation N impossible Y po
43. ctive Therefore indication of the CE mark to the entire machine or system will be done at the responsibil ity of the manufacturer or the machine This is because 1 The CE mark attached on our product supposes operation of the product under certain conditions Satis faction of the conditions is up to the manufacturer of the machine 2 Generally speaking various devices are used in a machine or system as well as our product Therefore consideration for the entire machine or system must be paid by the manufacturer of the machine The EMC directive includes immunity to the incoming noise and emission of outgoing noise The general pur pose drive houses an internal element switching at a high speed which generates electric noise Applicable standards Immunity EN 61800 3 1996 Emission EN 61800 3 1996 Above mentioned certain conditions include installation of a dedicated RFI filter in a metallic control panel Refer to in exclusive Instruction Manual for RFI Filter for details 12 3 Compliance with low voltage directive in EU Applicable to products with T V or CE mark 12 3 1 General The general purpose drive is applicable for the low voltage directive in EU Compliance of the AF 300C1 1series with EN 50178 1997 has been obtained from a testing organization in EU and compliance with the low voltage directive is asserted 12 3 2 Precautions Refer to Compliance with low voltage directive in EU on pages 2 and 3 when using our product as one co
44. d 59 Keypad Alarm Name pem dis Contents of operation play Memory Error Erl If memory error occurs such as a missing or invalid data output is shut down an alarm is issued and the drive is tripped CPU Error Er3 If CPU error occurs because of noise etc output is shut down an alarm is issued and the drive is tripped Er6 Detects drive operating procedure error during drive startup FWD or REV Operating Error connected to terminal CM when Main power is applied to drive F02 setting 3 or 4 Stop key on keypad is pressed in terminal operation F02 setting 1 or 3 RS485 Com Er8 If an error occurs in serial communication via the RS485 output is shut down an aaa alarm is issued and the drive is tripped For further details refer to the instruc Tror tion manual for RS485 communication cards Inp ape Lin If one of the input three phases is lost or the imbalance ratio between phases ex failure only for 3 phase 200V series ceeds 2 output is shut down an alarm is issued and the drive trips 6 2 Alarm Reset To release the trip status enter the reset command by pressing the reset key or from terminal RST after re moving the cause of the trip Since the reset command is an edge operation be sure to input a command string such as OFF gt ON gt OFF as shown in Figure 6 2 1 When releasing the trip status set the operation command to OFF When the operation command is set to ON check that op
45. dback signal This function selects a PID control feedback signal CIC Terminal 120 to 10vac ICO Terminal Cis to 20mAde JEJE Terminal 12 1 to 5Vde Factory Change during PID control P gain mm setting operation This function sets a P gain o Jo 1 to o 10 P gain from 0 01 to 10 0 times 1 to 1000 in increment of 0 01 step Factory Change during PID control T gain on setting operation This function sets an integral time Ilolo No integration Jlo to 9 9 9 Integral time 0 1 to 999s in 0 1s step for 99 9s or less 1s step for 100s or more Change during i settin i PID control D gain A LC y This function sets a derivative time o o o No derivative o JloJ 1 to 1 0 0 Derivative time 0 01 to 10 0s in 0 01s step Factory Change during H25 PID control a seting operation Feedback filter This function sets a filter time constant of PID feedback Ilolo to 6 o 0 Time constants 0 0 to 60 0s in 0 1s step Bg aa Change during operation N impossible Y possible enabled by using ONE Y possible enabled by using MJ PID control In PID control an output frequency is adjusted to a feedback value Use o 1 to set a frequency and to make the feedback value and the refer ence value equal Reference frequency Inverse operation Feedback value sensor AF 300C11 Kp P gain Td Derivative time Ti Int
46. e Retry function can be set for the protective functions OC1 to OC3 and OU1 to OU3 No of times of retry 5 waiting time 0 5s fixed rr strength test ground 10mA or less o al SE SMQ or more 82 Installation e Indoor use only Do not install a dusty location Degree of pollution 2 or expose to direct sunlight corrosive gases flammable gases E Ambient e 10 to 50 C 14 to 122 F Y ee Ambient e 5 to 95 RH No condensation Pee a cg A Vibration 3 mm 2 to less than 9 Hz 9 8m s 9 to less than 20 Hz e 2m s 20 to less than 55 Hz e 1m s 55 to less than 200 Hz 1ronment Env Storage tem e 25 to 65 C perature Storage humid 5 to 95 RH No condensation ee ity Higher e Terminal for connecting power factor correcting DC reactor DCR is pro P1 P terminal harmonics vided as standard current suppression Charging sup e Charging suppression resistor is built in for all drive unit pression resis tor Cooling fan e Cooling fan can be automatically stopped when drive is stopped ON OFF con trol 83 9 3 Dimensions Inches mm 3 15 80 0 26 6 5 4 0 2 x 0 23 4 5x 6 hole 2 64 67 aga F E A a S Detailed diagram for 0 2 x 0 23 hole Up Down or right left symmetry wwa Goagopoc Fm pa pep Fwolpev cm 11 e 133103 wan 2 ecumsarPiPm ssl emere 3 phase 230V series Single phase 230V
47. e instruction manual that came with the optional RS485 RTU serial communication option 37 Change during operation N impossible Y possible enabled by using ONE Y possible enabled by using V 5 2 Details of Each Function Factory Change during Data protection _ A ee Se Set data can be locked to prevent it from being changed by mistake when using the keypad panel o Data can be changed Data is protected Data is changed when the AJ or V key are pressed simultaneously Factory Change during A The following five values can be selected o Key operation A V key JL JE Voltage input terminal 12 0 to 10Vdc Current input terminal C1 4 to 20mA El Voltage input terminal 12 current input terminal C1 J J 4 Analog setting POT built in drive ACAUTION High speed operation can be set by the drive easily Carefully check the limit of the motor and machine before changing the setting otherwise injuries could occur 38 Change during operation N impossible Y possible enabled by using FUNG Y possible enabled by using V i gt setting operation The following four vals can be selected oT N IL Ie Keypad operation RUN STOP key The motor runs when the key is pressed and decelerates to stop when the STOP key is pressed The rotation direction depends on the FWD and REV terminak as follows FWD CM sho
48. e output terminals U V and W if the voltage is supplied to the main power supply input terminal The smoothing capacitor in the drive has been charged when the power is turned off and it is not dis charged immediately Before touching the electric circuit wait until at least five minutes have elapsed after power off and the charge lump is off indicating the voltage is already low After checking normality in the above trial run start operation 29 1 The STOP key is valid only when the function has been set Assign another switch to emergency stops otherwise accidents could occur Operation starts suddenly if alarm reset is done with an running signal input Check that no running signal is input before alarm reset otherwise accidents could occur Do not touch the heat sink otherwise burns could occur 4 Keypad Panel 4 1 Names and Functions x Digital displa In program mode Shows function codes and data codes In Operation mode Shows the output fre quency and output current etc In Trip mode Shows a code indicating the causes of the trip Y RUN key is key is used to start opera tion The LED is on during operation This key does not function when the data code from the external signal digital input is selected 7 Program Reset key FO2 1 4 Switches between Opera tion mode and Program mode In Trip mode Resets the trio status and change to Operation mode
49. e ovncdcs oadetbhelensvencees 90 12 3 2 Precautions ooccoccnnccnoconiccniccnicons 90 13 ELECTROMAGNETIC COMPATIBILITY EMC cc00 91 13 1 GENERAL vorra aeetos pe ie eitera 91 13 2 RELFILTERS occcocccnnnccnnnicnnnninnnicons 91 13 3 ELECTROMAGNETIC COMPATIBILITY EMC RECOMMENDED INSTALLATION INSTRUCTIONS ocnccnccnccnccnccnncnccnnanicns 94 Safety Instructions Read this operation manual carefully and familiarize yourself with the operation of the drive be fore installation connection wiring operation or maintenance and inspection of the device Be familiar with the drive safety information and safety signs before using the drive In this instruction manual safety signs are classified into the following categories Z WARNING Improper operation may result in death of serious injury Z CAUTION Improper operation may result in slight to medium injury or property damage Note More serious situations than those covered by the CAUTION sign can result depending on the circumstances It is important that you always follow the instructions Compliance with UL cUL standards Applicable to products with UL cUL mark A CAUTION WARNING Take care of electric shock Be sure to turn the drive off before starting work CAUTION When the charge lamp is lit the drive is still charged at a dangerous voltage WARNING There are two or more live parts inside the drive The drive is approved as a part used inside a pane
50. e power supply is large ACR only The AC reactor is unnecessary when the DC reactor is used Magnetic contactor The drive can be operated without connecting the magnetic contactor When the MC drive protective function is activated this should be connected to turn off the power for safety Surge absorber This is connected to suppress the surge generated by the exciting coil when switching on or off the magnetic contactor and the control relay Reactor for radio noise This is used for noise suppression when the drive causes excessive noise in a ra suppression dio or electronic equipment around the drive Frequency setting POT This is connected when the frequency is set from the control circuit terminal us VR ing drive power 87 11 Applicable DC reactors Connection method Power supply L1 R LITL L2 S L3 T L2 N Gs Input power factor correcting DC reactor Symbols in parentheses are for single phase 230V series Motor Fig 11 1 1 Connection method of Input power factor correcting DC reactor DCR 88 12 Compliance with standards 12 1 UL CUL standards Applicable to products with UL cUL mark 12 1 1 General The UL standards stand for Underwriters Laboratories Inc and they are safety standards aiming at preven tion of fire and other accidents in the United States thereby providing protection for operators service per sonnel and other persons The cUL standards are established by U
51. ed STOP key inactive with GE start software See following page chart for detail Note This function can be changed only while the FWD and REV terminals are open 39 Change during operation N impossible Y possible enabled by using ONE Y possible enabled by using V GE START SOFTWARE SELECTION DURING TERMINAL OPERATION Inactive Setting 1 or 2 Active Setting 3 or 4 TOET QN poweR OSS S FWD OUTPUT NETWORK LE CM FWD TERMINAL FWD NETWORK OUTPUT ES via OUTPUT ALARM ALARM ER6 ER6 RESET NOTE Safety software does not work at AUTO RESET mode and PRGRAMMING mode STOP KEY MODE SELCTION DURING TURMINAL OPERATION it ell Inactive Setting 2 or 4 Active Seeting 1 or 3 STOP KEY Terminal mode STOP KEY NETWORK NETWORK LE CM LE CM Network mode FWD FWD g e m o o o l o STOP E STOP OUTPUT y ALARM Change during operation N impossible Y possible enabled by using FUNG Y possible enabled by using v Factory Change during Maximum output frequency setting operation 60Hz N This function sets the maximum output frequency Lisl to The maximum output frequency can be set with a resolution of 1 Hz in a range between 50 and 120 Hz o Maximum voltage V i gt f Maximum output frequency Z CAUTION High speed operation can be set by the drive easily Carefully check the limit of the motor and machine before changing
52. ed during acceleration and decel Jump frequency eration If three continuous frequencies are set the total of the three jump widths is set as the jump width Frequency setting Factory Change during setting operation m Y 7 actory Change during setting operation Multistep frequency setting 1 C05 C06 Multistep frequency setting 2 en Multistep frequency setting 3 These functions set a multistep frequency setting from O to 120Hz in 0 1Hz step for 99 9 Hz or less or 1Hz step for 100Hz or more by switching the external contact signal The ON and OFF of terminal function SS1 SS2 see explanation of E01 E02 and E03 switches between the frequencies set by these functions COS C06 and C07 Change during a setting i Poo Motor characteristics A This function removes abnormalities in the output current such as current vibration Lol Current vibration is not suppressed to Hallo Current vibration is minimized 54 Change during operation N impossible Y possible enabled by using UNE Y possible enabled by using V Factory Change during Operation time setting operation 0 Monitoring only This function displays the integration time of power supply applied to the drive 0 to 655 are displayed to indicate 0 to 65500 hours If the integration time exceeds 65500 hours 65500 is displayed continuously While the total of power supply times is less than one hour the times
53. egral time Inverse Operation Deviation is positive and frequency decreases Operation Deviation Output Deviation is positive and frequency frequency increases Output frequency Factory Change during Option selection mum setting operation RS485 RTU communication EA Y L Ifo Option inactive EN Option active Always set Ifo when the optional RS485 RTU serial communication unit is not used If BEN is set Er 8 occurs For explanations of 001 to 011 refer to the instruction manual that comes with the optional RS485 serial communication unit 58 6 Protective Function 6 1 List of protective functions When the protective function is activated drive output is instantly cut off while the motor coasts until it is stopped and an alarm is issued and the details of the alarm are displayed on the keypad panel Table 6 1 1 List of Protective Functions Keypad Alarm Name oc dis Contents of operation play Overcurrent Eog Pea If the drive output current momentarily exceeds the over oca During deceleration current detection level because of an overcurrent in the Es E motor or the short circuit in the output circuit the output is constant speed shut down an alarm is issued and the drive is tripped Overvoltage If the DC voltage of the main circuit exceeds the overvolt During acceleration age detection level because of an increase in the regenerat ing current
54. eration Choi Operation time Operation time accumulation fou 1 o Trip history The contents of the last four alarms are A A I Data initialization 1 Initialized A PO E E E Auto reset 0 Inactive Pr LLL Fan Stop Operation 0 Inactive A 2 Aa H20 PID control 0 Inactive Mode select 1 Active Normal operation 2 Active Inverse operation Feedback signal 0 Terminal 12 0 to 10Vdc Input 1 Terminal C1 4 to 20mAdc Input 2 Terminal 12 1 to 5Vde Input P gain I gain 0 0s Inactive 0 1 to 999s D gain 0 00s Inactive 0 01 to 10 0s Feedback filter A A i 36 FUNC Change during operation N impossible Y possible enabled by using pay Y possible enabled by using V O Optional Functions s Change Min Factory a User Name Setting range Unit during unit setting setting operation 000 RTU Option Inactive 1 Active dE o ys oi Ares __ 1t0247 Mare EA Er8 by 8 times communiction checksum errors Er8 by 8 times communiction checksum errors Er8 with no communication more than timer 003 Retry and keep running s fine to let ft ef U Note Baud rate 1 9600 2 4800 3 2400 Data a length 8 bits tained 1 Lived parity 2 Oda parity e changed by 006 setting 0 No detection time 1 to 60s ie RTU setting is active 1 RTU setting is active 0 1 For details on 001 to oll refer to th
55. eration starts after resetting If the cause of tripping is Erl reset the error and initialize data If the drive is not reset contact GE Fuji 10ms or more Reset command Keypad panel display Normal display Normal display Alarm output Trip If alarm reset is activated with operation signal ON the drive suddenly restarts which may be hazardous Be sure to disable the operating signal when releas ing the trip status otherwise fire could occur 7 Troubleshooting 7 1 In case of tripping In the event the drive tripping diagnose by the help of the alarm display as shown below 1 Overcurrent OC Overcurrent dur Overcurrent during Overcurrent while run ing acceleration deceleration OC2 ning at constant speed OC1 OC3 Are the motor connecting terminal U V W short circuited or grounded 3 7 5 yes a z Remove short circuit or ground yes Load excessive educe load or expand No drive capacity Torque boost amount Deceleration time correct setting too short Faulty drive or error compared with load because of noise Con Has load changed tact GE Fuji Reduce torque Acceleration time suddenly boost amount setting too short compared with load No No Can torque boost yes Can the deceleration yes i i Prolong time setting Prolong time set Can the acceleration time setting be pro ting 2 longed Reduce load or ex Braking method pand drive capac
56. erature changes Relative humidity 5 to 95 1 The product must not be exposed to dust direct sunlight corrosive gas Atmosphere inflammable gas oil mist vapor water drops or vibration There must be no salt in the atmosphere Rirpressure 86 to 106kPa During storage 70 to 106kPa During transportation 1 A large change in temperature within this humidity range may cause condensation or forma tion of ice Do not store this product at a place where such changes occur Storage precautions Do not locate this product directly on a floor place it on a rack or shelf To store the product in a severe atmosphere pack it in vinyl sheet __ If the product must be stored at a place where it may be affected by humidity insert a drying agent such as silica gel and pack it in vinyl sheet 14 2 Installation and Connection 2 1 Operating Environment Install this product at a place satisfying the conditions listed in Table 2 1 1 Table 2 1 1 Operating environment Item Specifications Place Indoor Ambient temperature 10 to 50 C 14 to 122 F Ambient relative 5 to 95 RH No condensation allowed humidity The product must not be exposed to dust direct sunlight corro sive gas inflammable gas oil mist vapor or water drops Atmosphere There must be no salt in the atmosphere Condensation must not be caused by sudden changes in tem perature Altitude 3300 feet 1000m or less Air pressure 86kPa to 106kP
57. et by the Diaital inout 2 X1 to X3 terminal functions tions E01 Digital input 3 X3 SS1 Multistep frequency Up to four steps speed operation can be se SS2 selection lected with SS1 and SS2 ON OFF signals BX Coast to stop com Drive output is cut immediately and the mo mand tor coasts to a stop no alarm output if BX RST Alarm reset The drive releases the status held after stop with an alarm when RST changes from ON to OFF Digital ed THR External alarm input The drive stops with an alarm if THR is set to OFF WE Write enable com Data rewriting for each function with the key KP mand for keypad pad panel is rejected if WE KP is OFF data change Rewriting with keypad panel is allowed if allowed WE KP is ON PID control with Hz PID OFF LE Link operation Operation based on command from RS485 selection with LE ON Drive single operation with LE OFF PLC PLC signal power Malfunctions due to PLC power failure are Switching of X3 input prevented terminal with switch SW7 Common terminal for digital input signal PTA le Classifi cation Contact output Optional Terminal name Analog monitor Alarm output for any fault RS485 RTU commu nication input output Detailed specifications Data selected between the following items is output with DC voltage Output frequency PID feedback value Output current DC link circuit voltage Up to two analog voltmeters input im
58. g add an optional output circuit filter dE ia 3 DC reactor connecting terminal P1 P Use this terminal to connect a input power factor correcting DC reactor optional Remove the jumper connected in the factory before connecting the DC reactor see Figure 2 3 2 Use diagonal cutting pliers to cut the surface cover barriers from P1 P terminals before connection AF 300C11 If no DC reactor is used do not remove the jumper a Connection diagram 4 Drive grounding terminal S G Always ground the drive grounding terminal G for safety and noise reduction Grounding of the TOP OTENE metal frames of electric equipment has to be done in accordance with the national and local safety specifications in force Barrier b Cutting of barrier Figure 2 3 2 Connection of DC reactor Connect a thick and short wire to the grounding terminal of the drive for connection with a ground electrode pre pared exclusively for the drive system Check that the number of phases and the rated voltage of this product correspond to the number of phases and voltage of the AC power supply otherwise fire could occur 2 Do not connect the AC power supply to the output terminals U V W A CAUTION otherwise injury could occur Do not connect a braking resistor directly to the DC terminals P N otherwise fire could occur 2 3 3 Connecting the control terminals Table 2 3 2 lists the functions of the control circuit ter
59. he trip Design the machine to secure personal safety in the event of restart Otherwise accident could occur Operating conditions may occasionally be different from the preset acceleration deceleration time or speed because of activation of the stall prevention function In such a case personal safety must be secured through adequate machine design Otherwise accident could occur The stop key is effective only when a function setting has been established Therefore install an emergency switch independently When operation via the external signal terminal is selected the STOP key on the keypad panel will be disabled There is a risk of accidents Operation starts suddenly if alarm reset is done with a running signal input Check that no running signal is input before alarm reset otherwise accidents could occur Never touch the drive terminals when energized even if it has stopped otherwise electric shock could occur Never touch the keys on the keypad panel with a pointed object such as a needle otherwise electric shock could occur Never touch the heat sink because they become very hot Otherwise burns could occur The drive can set high speed operation easily Carefully check the limit of the motor and ma chine before changing the setting Otherwise injuries could occur Do not use the drive brake function for mechanical holding Otherwise injuries could occur Instruction on maintenance inspection and replacement
60. high speeds to synthesize a near sinusoidal current wave form across the frequency range of output Rapidly changing voltages and currents will generate some degree of electromagnetic emission Emissions will be predominantly conducted through the motor and the mains supply cables although some radiated emissions will be detected in close proximity to the drive system It is essential that precautions are taken both at the design stage and at the time of in stallation to prevent radio frequency interference RFI from the drive system affecting sensitive equipment in close proximity The RFI filters range are designed especially for the AF 300C11 Drive and help to ensure EMC com pliance of machinery an installations using the Drives The Drives single phase series may be mounted on top of the filter using the integral fixing positions the intention being that valuable space inside wiring cabinets may be saved Refer to Table 13 2 2 91 Table 13 2 1 Drive HP Three Phase 1 8 to 1HP Single Phase 1 8 to 1 4HP Single Phase 1 2 to 1HP Single Phase 2HP Lt L2 13 LINE LOAD t L3 Li Fig 13 2 1 RFI filters Dimensions Filter Type Rated Current EFLO75SP2 ka EFL 0 75SP 2 240Vac EFL370SP2 ka EFL 3 7SP 2 EFL020C117 ka EFL 0 2C11 7 240Vac EFL075C117 al EFL 0 75C11 7 EFL150C117 EFL 1 5C11 7 EFL220C117 PE Dimensions Mount Dims LxWxH YxX Ferrite Ring mm mm 9 57x3 35x3 66 8 98x
61. in voltage Average voltage among three phases x 67 79 9 2 Common specifications Output frequency e 50 to 120Hz in 1Hz steps B e 25 to 120Hz in 1Hz steps a frequency 3 Starting fre e 1 to 6Hz in 1Hz steps a quency Carrier fre 0 75 to 15kHz queney Vector distribution PWM control selectable at 7kHz or less When operating at a carrier frequency of 9kHz or above the frequency may automatically drop to 8kHz to protect the drive Accuracy e Analog setting 1 0 of maximum frequency at 25 10 C e Keypad panel setting 0 01 of maximum frequency at 10 to 50 C lution e Keypad panel setting 0 1Hz 99 9Hz or less 1Hz 100Hz or more Characteristic adjustable from 25 to 120Hz setting for variable torque load available Starting torque e 150 or more at 6Hz e Sinusoidal PWM control Control method Ce e e with simplified current vibration suppression e Keypad operation or STOP key Input signal Forward Reverse Stop command Coast to stop command Trip command External alarm Alarm reset Frequency set e Keypad operation Digital setting by A or key ting e Built in potentiometer e Analog input 0 to 5Vdc O to 10Vdc 4 to 20mAdc Multistep e Up to 4 multistep frequencies can be set in 2 bit external signal by terminal function selection Linked opera e Setting by RS485 serial communication Option tion Acceleration e 0 01 to 60 0s deceleration Independently adjustable
62. is off Indication 81 Overload Internal electronic thermal overload relay protects drive overload Overvoltage Detect the excessive DC link circuit voltage to stop drive Overcurrent Detect overcurrent due to overload on drive output side to protect drive e Detect incoming surge voltage between AC power and the earth to protect MA drive Undervoltage e Detect the DC link circuit undervoltage to stop drive P e Detects the cooling fan fault or abnormal temperature rise of drive to pro Overheating ici des ect drive Short circuit e Detect overcurrent due to short circuit on drive output side to protect drive Po e Detects overcorrect due to ground fault on drive output side to protect drive Ground fault Detect at starting Motor protection e Protect general purpose motor with electronic thermal overload E Input phase fail e The drive is protected against phase failure on the input side or over current ure protection due to inter phase imbalance only for 3 phase 200V series Stall prevention e Controls frequency to prevent OC trip in case of the output current exceeds the limit value during acceleration e Lowers the frequency to hold almost constant torque in case of the output S Q E E A current exceeds the limit value during constant speed running e Controls frequency to prevent OU trip in case of the DC link circuit voltage exceeds the limit value during deceleration
63. it wiring HP L1 L L2 N P1 P With Without With Without P DCR reactor DCR reactor gt Baba ea as a 20 0 5 3 phase 230V 6KC1123005X1 30 Lee e Py 12 4 0 60 40 4 0 7 LEEN 14 E Pre ta foe 4 0 gt 60 257 4 0 The applicable frame and series of the molded case circuit breaker MCCB and earth leakage circuit breaker ELCB vary according to the capacity of the transformer of the equipment For details of selection refer to the concerning technical documents The recommended wire size for the main circuit is the case for the low voltage directive at ambient temperature 40 C The power supply impedance without a reactor is considered to be the equivalent of 0 1 of the drive capacity with 10 current imbalance accompanied by the voltage imbalance Crimp terminals up to 0 29 7 4 mm in width including tolerance can be used Crimp terminals up to 0 37 9 5 mm in width including tolerance can be used Use the grounding cable of a size equal to or larger than that of the input power supply cable Single phase 230V Instructions on used AWARNING 1 This drive is designed to drive a three phase induction motor and is not usable for a single phase motor or any other purposes There is a risk of fire This drive may not be used as is for an elevator life support system or other purpose directly affecting the safety of humans Safety precautions should be est
64. ity needs investigation Consult with GE Fuji Suppress load fluctuation or expand drive capacity Hole 2 Overvoltage OU Fix supply voltage to within upper limit of specifications If caused by momen tary voltage surge Overvoltage during Overvoltage during Overvoltage while acceleration deceleration OU2 running at constant OU1 speed OU3 Power supply voltage within specified value from power supply consider installing a Does OU activate when load is removed y Me DEION suddenly Main circuit DC voltage exceeds protection Eliminate sudden change of load Consider increasing Faulty drive or error because of noise arene Contact GE Fuji Yes eo Occurs on completion Prolong decelerating S Can decelerating time be Yes of steep acceleration prolonged time Prolong accelerating Can celerating time be j es time prolonged Yes an the moment of inertia of load be reduced an regenerating load be reduced Reduce moment of in ertia Yes Reduce regenerating load No DC injection brake Consider using DC in used jection brake Review braking method Contact GE Fuji I l 62 3 Undervoltage LU Faulty parts or loose connec tion in power control circuit Power supply voltage within specified value Any load requiring large starting current within the same power distribution group Does LU activate when cir cuit
65. l Install it inside a panel Perform wiring to the input output and control terminals of the drive referring to the table below Use UL certified round crimp terminal to the input and output terminals with insulation cover or covered with reduced tube to obtain the insulation distance Use a crimping tool recommended by the terminal manufacturer when fabricating crimp terminals 6 Install a fuse in the power supply to the drive referring to the table below Tightening torque Applicable wire diameter Recommended fuse Lb Inch N m AWG mm Fuse Voltage Drive type T 3 L1 R L2 S L3 T Control 4 R L2 S L3 T Control A Gould Bussmann 1 U V W section U V W section Company Company m3 KS e me Ks hos 14 2 1 Aas10__ _JKS1O PEA Asis KS15 A4320 JKS20 12 3 3 3 9 1063 0 4 3 phase 230V input 6KC1123003X1 30 A4J30 JKS30 8kc1128003x1 _ Boe L 6KC1123005X1 15 9 1 8 0 5 A4J40 JKS40 6KC1121F12X1 6KC1121F25X1 6KC1121F50X1 10 6 1 2 6 me Ke n 1 Only the L1 L and L2 N phases are provided for the single phase 230V input series 2 Use copper wires of allowable maximum temperature 60 or 75 C 3 Use UL certified fast acting fuse Connect the power supply satisfying the characteristics shown in the table below as an input power supply of the drive Short circuit rating Drivetype Input max volta Input current Phase i 3 ase put C230 5 000 A or less Single phase input AC2
66. m plying with the low voltage directive in EU 90 13 Electromagnetic Compatibility EMC 13 1 General In accordance with the provisions described in the European Commission Guidelines Document on Council Directive 89 336 EEC GE Fuji has chosen to classify the AF 300C11 range of Drives as Com plex Components Classification as a Complex Components allows a product to be treated as an apparatus and thus permits compliance with the essential requirements of the EMC Directive to be demonstrated to both an integrator of AF 300C11 Drives and to his customer or the installer and the user AF 300C11 Drives ae supplied CE marked signifying compliance with EC Directive 89 336 EEC when fitted with specified filter units installed and grounded in accordance with this sheet This Specification requires the following performance criteria to be met EMC product standard EN61800 3 1996 Immunity Second environment Industrial environment Emission First environment Domestic environment Finally it is customer s responsibility to check whether the equipment conforms to EMC directive 13 2 RFI Filters It is strongly recommended that the appropriate AF 300C11 input filter is used as shown in the fol lowings to limit RF current flowing into the main supply circuit Without an input filter a AF 300C11 installation may not meet statutory requirement AF 300 Drives contain high power semi conductor devices which are switched at
67. minals The method of connecting a control circuit terminal de pends on how its function is set Connect the control circuit 24 to 27Vdc terminals according to the set functions FWD or others 1 Digital input terminal 3 Figure 2 3 3 shows the circuit configuration Use a reliable contact AF 300C11 Figure 2 3 3 Digital input terminal 18 2 Run stop command terminal FWD REV FWD terminal is short circuit to CM terminal in the factory Pressing the RUN key on the keypad panel can start forward operation If function F02 is 0 short circuit FWD and CM and press the RUN key for forward operation or short circuit REV and CM for reverse operation If function F02 is 1 then short circuit FWD and CM for forward operation or REV and CM for reverse operation Regardless of whether function F02 is set to 0 or 1 short circuiting both FWD CM and REV CM brings the drive to a deceleration stop Refer to F02 Operation method for details 3 Analog input terminal 13 12 11 C1 Use these terminals to connect external input analog voltage and analog current and frequency setting device POT For connecting a contact to this circuit use a twin contact for fine current sig nal Do not use a contact for terminal 11 The STOP key is valid only when the function has been set Prepare an other switch for emergency stop When the data of F02 is selecte 2 or 4 the operation cannot be stopped using the
68. motor with functions set in the factory Forward rotation is set in the factory 2 Remove the jumper between the P1 and P terminals before connecting the optional power factor correcting DC reactor 3 Connect the surge absorber in parallel to coils such as coils of the magnetic contactor and solenoid near the drive RE 2 External operation E When power factor correcting DC reactor is used 3 phase MCCB 230V input series X 200 to 230V x 50 60Hz A 200 to 240V 50 60Hz Frequency setting POT VR Frequency setting voltage r a 13 Analog meter input 0 to 10Vdc 0 49 pao Pulse output FMO a ext o 3 To ground terminal 240 27Vd0 aie is Frequency setting current input 4 to 20mAdc Y INT 30A L To 11 terminal Er Forward operation E anand Forvard TL eee a N 30B d Alarm output for any fault Reverse operation 30C J command SW7 INT PLC EXT X3 To ground terminal Figure 2 3 10 Wiring diagram of external operation 1 Use this connection to start stop the operation and set the frequency with external signals 0 to 10V dc can be set while function F01 is set to 1 and 4 to 20mA can be set while function F01 is set to 2 Set function F02 to 1 4 2 Remove the jumper between the P1 and P terminals before connecting the optional power factor correcting DC reactor 3 Connect the surge absorber in parallel to coils such as coils of the magnetic contact
69. n step The figure on the right shows the continuous permissible current with F10 electronic thermal O L relay Select 1 The figure at right shows the continuous permissible cur rent with F10 electronic thermal O L relay Select 2 100 of the continuous permissible current is the current value set with func tion F11 electronic thermal O L relay Level permissible Continuous current 120 100 80 60 40 20 Continuous permissible current F10 1 o a Continuous permissible current 0 0 2 0 4 0 6 0 8 1 Output frequency base frequency Continuous permissible current F10 2 l A di poso se fet l Sonat eee E A EER A ARA A l PEE A A A A AE z l A A A E A tenes 4 3 i l or M i i FRA A erent ee SAL l l A E a A A AA Seen 0 0 2 0 4 0 6 0 8 1 Output frequency base frequency Change during operation N impossible Y possible enabled by using FUNG Y possible enabled by using V Continued from previous page Operating time characteristics 1Hz 5Hz 20H 30H Base frequency The graph at right shows the ele c 50Hz 60Hz tronic thermal O L relay operating 20 characteristics Output current val ues for the electronic thermal operat ing levels values set with function erating times for output current are plotted vertically This graph is for F10 1 with the base frequenc
70. ng operation sound tone 0 Y This function adjusts the motor operation sound when a value of 7 or less is set with function F26 o Level 0 to Level 3 Factory Change during FM terminal voltage adjust setting operation 1007 This function regulates the frequency meter voltage level output to the FM terminal in the range from 0 to 200 in 1 step o Full scale about 0Vdc to A o o Full scale about 11Vdc 11V 200 Note Output to the FM terminal is pulse output Output 104l a 100 with constant frequency and variable duty voltage Variable E it EE i iad Approx 13V 50 100 KA Output full scale Fixed to 121 6Hz Factory Change during DES MS This function selects the contents of output to the FM terminal o Output frequency maximum output frequency 100 Output current drive rated current x 2 100 JOE pwn feedback value full scale 100 LILI pc tink circuit voltage 500Vde 100 50 Change during operation N impossible Y possible enabled by using Ne Y possible enabled by using V Factory Change during settin 30Ry operation mode E This function sets the operation mode of alarm output for any fault GORy Normal 0 Excited when tripped 1 Normally excited The status without drive power supply is the same as the status when drive is tripped sic
71. o detect DC current For single phase 230V input is recommended Phase sequence matching is unneces AF 300C11 sary Itis recommended that a magnetic contactor is connected to prevent any failure or accident from becoming serious by disconnecting the drive from the power supply when the drive protective function operates Do nat turn on or off the main power supply to start or stop main circuit and ground termi the drive instead use the control circuit terminal nals FWD REV or the RUN STOP key on the keypad panel If itis unavoidable to turn the main power supply on or off to start or stop the drive it must not exceed once per hour Figure 2 3 1 Arrangement of 2 Drive output terminal U V W O Connect these terminals to the 3 phase motor with the correct phase sequence If a motor rota tion direction does not correspond to the correct rotation direction exchange any two of the U V and W phases Do not connect a phase advance capacitor or surge absorber to the drive output Avery long wiring length between the drive and the motor causes a high frequency current to flow due to floating capacity between cables making the drive trip increasing the leakage current and deteriorating the accuracy in the current display To prevent such trouble the wir ing length to the motor should not exceed 165 feet 50 m When the drive is operated in the low noise mode carrier frequency 8 to 15 kHz and the wir ing length is lon
72. oid If the power supply includes much distortion of the waveform or surge connect an impedance matching AC reactor for coordination of power supply 2 4 3 Leakage current Leakage current flows through the drive I O wiring and motor stray capacitance when the drive transistor is turned on and off Table 2 3 3 lists the countermeasures for the problems caused by the leakage current Table 2 3 3 Countermeasures for leakage current Problem Countermeasures Set the carrier frequency lower Shorten the wiring between the drive and motor on main power supply side Increase the ELCB RCD sensitivity current Trip of earth leakage circuit breaker Replace the ELCB RCD with an ELCB RCD that is de signed for high frequencies Set the carrier frequency lower pesao Oia Increase the thermal O L relay set value Use the drive electronic thermal O L relay 27 3 Operation 3 1 Inspection and Preparation before Operation Check the following before operation 1 Check whether the connection is correct For 3 phase 230V series check whether the power supply is connected correctly to the L1 R L2 S and L3 T terminals For single phase 230V series check whether the power supply is con nected correctly to the L1 L and L2 N terminals Also check whether the drive grounding terminal amp G is securely connected 2 3 4 5 Check for short circuits and ground faults between terminals and between live parts Check for loose terminals
73. option boards etc refer to relevant manuals for option operations These instructions do not purport to cover all details or variations in equipment nor to provide for every pos sible contingency to be met during installation operation and maintenance Should further information be desired or should particular problems arise that are not covered sufficiently for the purchaser s purpose the matter should be referred to GE Fuji Technical Service NOTE The terms inverter controller and drive are sometimes used interchangeably throughout the in dustry We will use the term drive in this document AF 300C11 and XSD are trademarks of the General Electric Company Energy Saver is a registered trademark of the General Electric Company NOTE Always read the complete instructions prior to applying power or troubleshooting the equipment and follow all procedures step by step AF 300C11 Model Numbering System Diagram Description ek ca n N mmm x N x N GE Product Code AF 300 Drive Family Input Voltage 2 230V 50 60 Hz Input Phases 1 Single Phase 3 3 Phase Horsepower F50 1 2 Hp 001 1 Hp Factory Installed Options X Keypad Enclosure Type 1 IP20 Product Revision A Ist Revision B 2nd Revision Minor Product Revision 1 Ist Minor Revision 2 2nd Minor Revision AF 300C11 Indicates product revision AF 300C11 Model No 6KC1123F12X1 6KC1123F25X1 6KC1123F50X1
74. or and solenoid near the drive 4 Use twisted or shielded wire as control signal wire Connect the shield to the ground terminal 24 3 Connection to PLC when external thermal O L relay is used SO 90 MCCB FUSE Hae External thermal O L relay 3 phase 230V _ bun l La pid apns Y input series ZO j JIK mY EY 200 to 2800 Sear TY PM 50 60Hz To X2 To CM terminal S terminal NS MCCBruse ingle phase 230V input series ALDO L L 200 to 240V 50 60Hz x__ 10O L2 N ee Analog meter Analog monito ow did To ground terminal ah To 11 terminal Alarm output for any fault N REE wi PLC te To ground terminal External thermal O L relay 24Vdc PLC power supply Figure 2 3 11 Connection example of PLC terminal using THR function terminal 1 Connect the X3 terminal to the PLC power supply of 24Vdc in common and do not connect the CM and 11 terminals to the PLC common This is to prevent the FWD and REV terminals from turning on due to sneak path current if the PLC power supply is turned off 2 With this connection because the internal power of the drive can be supplied to the external thermal O L relay OH2 trip is not activated by PLC power off with the drive turned on 3 Set SW7 switch 1 to INT and 2 to PLC 4 When the X terminal is used as the PLC terminal no function that can be set with E03 can be used The X3 terminal is dedicated to the PLC 25 4 Connection to PLC when analog signal is
75. ounting holes and face area of the panel This will ensure the best possible grounding of the filter Use a screened cable for the control motor and other main wiring which are connected to the Drive The screens should be securely grounded It is important that all wire lengths are kept as short as possible and that incoming mains and outgoing motor cables are kept well separated In case of a ferrite ring is provided with the filter fit a ferrite ring to the motor cable with the 3 phase conductors only passing twice through the center of the ferrite Metal Cabinet Ferrite Ring Shielding must be Electrically Continuous and grounded at the cabinet and the motor 3PH Power Supply In case of single phase power suppl a cae a In case of single phase power supply mode EINE apa as Subettulee models L1 L and L2 N are substituted for L1 L2 L3 L1 L2 and L3 forL1 R L2 S and L3 T 3 In case of single phase power supply models ferrite ring is unnecessary Fig 13 3 1 Recommended Installation 94 Power supply 1 phase 200 to 240V DC reactor is used 50 60Hz RFI Filter RFI Filter 0O L1 L 1 O_LF 1L1 R Power supply 3 phase 200 to 230V Y 2 L2 O_L L2 s al 9 L3 L 3OQ L_ LEO L3 T 06 a Frequency setting voltage input cc 0 to 10Vdc 13 12 11 Frequency setting current input 4 to 2
76. ped ance 10 kQ can be connected Note Output waveform An AC pulse is out put with consistent frequency and variable duty The average DC voltage is proportional to output frequency and output current fre quency 121 6 Hz If the drive is stopped with an alarm the non voltage contact signal SPDT is output Contact rating 250V ac 0 3 A Power factor 0 3 48V dc 0 5A for Low voltage Directive or 42V dc 0 5A for UL cUL Whether an alarm is generated with an excit ing operation or non exciting operation can be switched Terminal for RS485 communication when option board is installed DX Non inverted signal DX Inverted signal 2952 Remarks Installed on op tional board 2 3 4 Connection examples 1 Keypad panel operation DC reactor is used MCCB Fuse 3 phase Te 230V input series MO 200 to 230V 0 8 50 60Hz a MCCB Fuse Single phase X_141_009 L1 L 230V input series 200 to 240V 50 60Hz x _ T1 LO L2 N Dan er ve RED E INT aa 30A J 4 7kQ y ne e 30B O Alarm output for any fault O REV oF e i y OMT ee CC ate a O X2 wr o ae SW7 xa _ Yo INT PLC O X3 e Pe i B ar PLO Df X3 ara 1 2 Figure 2 3 9 Wiring diagram of keypad panel operation 1 The RUN and STOP keys on the keypad panel can be used to start and stop the operation and the frequency setting POT VR can be used to set a frequency only by connecting the power supply and
77. performed using the keypad panel with the functions set in the factory Table 3 3 1 Running command Operation method Running command Operation by using When built in POT VR is used Operation starts when the keypad panel The frequency increases when the variable resistor is turned clockwise and reduces when it is turned counterclockwise The mo tor accelerates when the variable resistor is turned clockwise during operation and de celerates when it is turned counterclockwise RUN key is pressed The motor decelerates and stops when the STOP key is pressed Operation by using external signal ter minal When the UP DOWN key is used Operation starts when FWD REV terminal is connected arassa The motor decelerates and It reduces when the DOWN key is pressed Pe waon me PARARE terminal is disconnected Operation is not stopped although the STOP key is pressed When the data of F02 is set to 2 or 4 Frequency increases when the UP key is Check the following items a Rotation direction b Whether rotation is smooth whether there is a motor buzzing noise or abnormal vibration c Whether acceleration and deceleration are smooth d Whether the drive cooling fan is rotating 1 5kW or more If no abnormality is detected check the item again by increasing the frequency Even if the output from the drive is stopped you will be get an electric shock when you touch the main circuit terminals such as driv
78. re 2 3 6 Connection of sheath of shielded wire 19 1 Noise is generated from the drive motor and wiring Take care that CAUTION this noise does not cause malfunctions in peripheral sensors and equipment otherwise accidents could occur 4 Control terminal arrangement screw size and tightening torque Figure 2 3 7 shows the control terminal block arrangement Screw size M2 5 Tightening torque 3 5 Ib i nch 0 4 N m Figure 2 3 7 Control terminal block arrangement 5 Remove the plate at the bottom of the surface cover before performing drive control wiring and rein stall it after the wiring as shown in Figure 2 3 8 Figure 2 3 8 How to pull out the control wiring _ 20 Table 2 3 2 Functions of control circuit terminals lassifi k as oe Detailed specifications Remarks cation Power supply for Used as power supply for frequency setting variable resistor device POT 1 to 5 KQ 10Vdc 10mA Frequency setting 0 to 10Vdc 0 to 100 0 to 5Vdc 0 to voltage input 100 i Input impedance 22 kQ C1 4 to 20mAdc 0 to 100 A current input Input impedance 250 Q Analog common Common terminal for analog input signals Forward operation Forward operation with FWD CM ON and Deceleration stop command deceleration stop with FWD CM OFF REV Reverse operation Reverse operation with REV CM ON and stop command deceleration stop with REV CM OFF Digital input 1 The functions listed below can be s
79. rom the fail Active The drive restarts with the starting frequency when 0 5s elapses after recovery from the failure 2 a slovalid upon recovery from the failure with LU being on The table below lists ap proximate LU indication times for a momentary power failure during operation Second 3 phase input faa foo 12 i19 17 os far Single Phase Input o6 12 26 48 30 so Frequency limiter High setting Operation Factory Change during setting Operation Frequency limiter Low This function sets the upper and lower limits of output frequencies Ol DED If the upper limit and lower limit settings are reversed the upper limit is valid and the lower limit is ignored Hence the operation is always performed with the upper limit regardless of the frequency setting 0 to 120Hz can be set with a resolution of 1Hz Change during operation N impossible Y possible enabled by using FUNG Y possible enabled by using V Gain for frequency setting signal Factory Change during setting operation a N This function outputs the frequency obtained by multiplying the reference frequency by a ratio This function selects an analog input signal level with a value from to that is set by function o 1 o The maximum frequency is output at 10Vdc 20mA dc The maximum frequency is output at 5Vdc 12mAdc When this fun
80. rt circuited Forward REV CM short circuited Reverse Operation is impossible when both the FWD and REV terminals or none of them are short circuited with the CM terminal OE extemal signal Digital input FWD REV Forward operation with FWD CM short circuited and deceleration to stop with them open Reverse operation with REV CM short circuited and deceleration to stop with them open No operation with both FWD CM and REV CM short circuited key active See following page chart for detail JL a external signal Digital input FWD REV Forward operation with FWD CM short circuited and deceleration to stop with them open Reverse operation with REV CM short circuited and deceleration to stop with them open No operation with both FWD CM and REV CM short circuited key inactive See following page chart for detail Be External signal Digital input FWD REV Forward operation with FWD CM short circuited and deceleration to stop with them open Reverse operation with REV CM short circuited and deceleration to stop with them open No operation with both FWD CM and REV CM short circuited key active with GE start software See following page chart for detail ANA External signal Digital input FWD REV Forward operation with FWD CM short circuited and deceleration to stop with them open Reverse operation with REV CM short circuited and deceleration to stop with them open No operation with both FWD CM and REV CM short circuit
81. s the PLC terminal no function that can be set with E03 can be used The X3 terminal is dedicated to the PLC 26 2 4 Others 2 4 1 Harmonic component A harmonic component which may influence the phase advance capacitor and generator is included in the drive input current If necessary connect a power factor correcting DC reactor DCR option for the drive 2 4 2 Noise When noise generated from the drive may affect peripheral equipment and noise generated from pe ripheral equipment may malfunction the drive the following basic countermeasures should be taken 1 When noise affects other devices via power and ground wires Separate the ground of the drive and that of the affected device Connect a noise filter to the drive power wire Use an isolation transformer to separate the power supply of the drive and that of the affected device 2 When another device is affected by induction or radiation Separate the main circuit wiring of the drive from the control wiring and wiring of the affected de vice Encase the drive main circuit wiring in a metal tube and ground the metal tube near the drive Encase the drive in a metal rack and ground the rack Connect a noise filter to the drive power wire 3 When noise generated from peripheral equipment affects the drive Use twisted or twisted pair shielded wires for the drive control wiring Ground the shields Connect a surge absorber in parallel to the coil of the magnetic contactor and solen
82. ssible enabled by using UNE Y possible enabled by using MJ Starting frequency Stop frequency These functions set a starting or stop frequency in a range from 1 to 6Hz in 1Hz step HUG 1 ICI oz Output frequency in forward reverse Operation Stop frequency setting Starting frequency setting Starting frequency setting Stop frequency setting FWD S REV l s Dat tb ata cannot be changed Factory Change during F26 Motor sound setting operation carrier freq Factory Change during setting Operation Starting frequency stop frequency Starting frequency setting Stop frequency setting t Starting frequency lt stop frequency Stop frequency setting Starting frequency setting Tf the set frequency is lower than the stop frequency the drive output is OHz Factory Change during setting Operation This function changes the motor tone quality by changing the carrier frequency Act 008 Data code 0 0 75kHz Low carrier 1 1kHz 2 2kHz 15 10kHz High carrier low noise Choose among 16 types according to the usage conditions Note When the drive is operating at 9kHz or higher carrier frequency the carrier frequency for may be reduced to 8kHz automatically to protect the drive 49 Change during operation N impossible Y possible enabled by using Ne Y possible enabled by using V Factory Change during Motor sound setti
83. tact your local Authorized AF 300C11 Distributor to order replacement unit MOTORS Motor repairs on General Electric motors are generally handled by GE Authorized Electric Motor Servicenters a GE Apparatus Service Shops For specific instructions on your motor call the distributor from which it was pur chased and be prepared to furnish complete nameplate data IN WARRANTY FAILURE CHECKLIST To assist with warranty troubleshooting the following information is required This data is needed to evaluate the cause in an effort to eliminate any further failures Model No Serial No Start Up Date Failure Date Status When Failure Occurred check one Power Up___ Running Accel Decel Explanation of Failure Application Information check Yes or No Input Transformer Yes_ __ No _ If Yes KVA ee L1 Volts L2Volts L3 Volts _____ Power Factor Correction Capacitors Yes_______No______ If Yes Microfarrad Other Equipment on Same Power Yes_ No If Yes what Line Reactor on Input Yes _ _ No Input Starter Yes No Output Starter Yes No_____ Motor Overloads Yes_ No Control Terminals Used circle if used Function Code Setting Failure Message see Section 4 Latest Fault Previous Faults No Message AZ ro Aa a t A ee a Date tx Vv 3 After all of the Checklist information is acquired contact the following number for assistance 540 387 5739 When returning failed parts reference the C
84. tch or relay contacts as appropriate Probable faulty drive Contact GE Fuji Remedy wiring error Load is excessive resulting in motor lock that the brake is adequately released if nechanical brake is used 67 The motor does not rotate if the following commands are given 1 An operation command is given while coast to stop command is output to the control terminals 2 Both operation command FWD and REV are input 2 When motor rotates but the speed does not change Motor rotates but speed does not change Maximum frequency tine too low Does speed change when setting too low freq setting POT VR No turned clockwise or counter Upper lower frequency clockwise limiter activating No Does the speed change when UP or Built in POT VR DOWN key de pressed Change the setting Which frequency setting method is in use built in POT VR keypad panel Keypad panel operation analog signal or multistep frequency Analog signal Can the frequency setting signal 0 to 10Vdc 4 to 20mAdc be changed Multistep frequency External wiring con nections between control terminals X1 X2 X3 CM connected correctly External wiring con nections between control terminals 13 12 C1 11 cor rect Frequencies for each multistep selecting fre quency different Change the setting frequency Setting of accelera tion deceleration time excessively long
85. tion 2 Less than about 10 of overheating 2 Visual inspection the indicated 2 No open circuit or use a multimeter resistance value by removing a connection on one side Trans Abnormal buzzing or unpleasant Aural olfactory and Not abnormal former and smell visual inspection reactor Magnetic 1 Rattling when operating 1 Aural 1 2 Not abnormal contactor 2 Roughness of contact 2 Visual inspection and relay Control PC 1 Loose screws or connectors 1 Tighten more 1 2 3 4 board and 2 Unpleasant smell or 2 Olfactory and Not abnormal connector discoloration visual inspection 3 Cracks damage deformation or 3 4 Visual excessive rust inspection 4 Electrolyte leakage or a deformed mark on the capacitor Main circuit B 3 A O 5 B S o Q 1 Abnormal sound or vibration 1 Aural and visual in 1 The fan must rotate 2 Loose of bolts spection Turn with smoothly 3 Discoloration by hand Make sure power 2 3 Not abnormal overheating is off 2 Tighten more 3 Visual inspection Ventilation Clogging up or foreign substance on Visual inspection Not abnormal way heat sink or intake exhaust ports Cooling system Note Use a capacitance measuring instrument available on the market which is easy to use Remark If the equipment is stained wipe it with a cleaning cloth which is chemically neutral Vacuum clean the dust n 8 3 Electrical measurements in the Main Circuit The indicated
86. ultimeter to check that the voltage of the direct current DC is reduced to the safety range 25V dc or less after the charge lamp goes off to avoid danger Check that the voltage is zero before short circuiting a circuit because the residual voltage electric charge may cause sparks Always connect the ground wire otherwise electric shock and fire could occur Ensure that a licensed specialist performs the wiring work Check before starting the wiring that the power is off otherwise electric shock could occur ZAWARNING gt 16 2 3 2 Connecting the main circuit and ground terminals Table 2 3 1 Functions of main circuit and ground terminals Symbol Explanation L1 R L2 S L3 T Connects 3 phase power 3 phase 230V input L1 L L2 N Connects single phase power Single phase 230V input U V W Connects 3 phase motor P1 P Connects input power factor correcting DC reactor reactor optional P N For DC intermediate circuit Connected to DC link circuit terminal Po for DC bus connection SG For drive grounding Ground terminal for drive chassis case 1 Main power supply input terminal 3 phase 230V L1 R L2 S L3 T Single phase 230V L1 L L2 N Connect the main power supply input terminals to the For 3 phase 230V input power supply via a molded case circuit breaker for circuit Glu Lon P1 IPG protection or earth leakage circuit breaker An earth Sopu eNe pe leakage circuit breaker which can als
87. with all functions to values set in the factory LAL JLo Manually set value Bie Initialized factory set value The display is changed from IL Lol to aan when the and keys are pressed simultane ously When the key is pressed under this condition initial data is written and a frequency set by the built in POT VR is displayed automatically Factory Change during Auto Reset setting operation oo ye This function selects a retry operation if the drive is tripped JL Jo Inactive to QUE The auto reset count is fixed to 5 and auto reset starts when 0 5s elapses after tripping Auto reset is attempted only for an overcurrent overvoltage trip that occurs during operation A Factory Change during Fan stop operation setting operation Lo A IL Jo ON OFF No control always on JL JL ON OFF Control The fan is turned off when the drive temperature becomes low after operation is stopped Factory Change during PID control Mode select mm setting operation PG Ih Ne LL To Inactive JE Active Normal Select a PID control operation ne Active Inverse The feedback signal value is displayed by assuming the full scale to be 100 when a PID control operation is selected 56 Change during operation N impossible Y possible enabled by using Ne Y possible enabled by using V Factory Change during m PD control setting operation Fee
88. xecuted in the control circuit because those parts will be damaged and cannot be repaired Use a high resistance multimeter for the control circuit O Remove all external wiring from the control circuit terminals Execute a continuity test between grounds If the result is 1MQ or more it is normal 3 External main circuit and sequence control circuit Remove wiring from all the terminals of the drive in order not to apply the test voltage to the drive 8 5 Inquiries about Products and Product Warranty 1 Inquiries If there is damage a fault in the product or questions concerning the product contact your local distributor or GE Fuji Be prepared to supply the following information a Drive type b Serial No equipment serial number c Purchase date d Inquiry details e g damaged part extent of damage questions status of fault 2 Product Warranty The warranty period is one year after purchase or 18 months from the year and month of manufacture on the nameplate whichever expires first However the guarantee will not apply in the following cases even if the guarantee term has rot expired 1 Damage was caused by incorrect use or inappropriate repair and modification 2 The product was used in an environment outside the standard specified range 3 Damage was caused by dropping the product after purchase or occurred during transportation 4 Damage was caused by an earthquake fire flooding lightning abnormal voltage or other natur
89. y of 60Hz The charac o teristics for output frequencies ex ceeding the base frequency are the Operating time minute PNY same as the characteristics for the base frequency When function F10 is set to 2 the es with characteristics are always the same as those for the base frequency The op erating time with output current of o 50 100 150 200 150 can be adjusted by using func tion F12 electronic thermal O L re Output current set operating level lay thermal time constant 45 Change during operation N impossible Y possible enabled by using FUNG Y possible enabled by using V Change during F14 F14 Restart mode after momentary power failure setting person This function determines whether operation is restarted upon recovery from momentary power failure fa o Inactive Failure while drive is stopped The stop status is continued after recovery from the failure Failure during operation LU indication is held immediately due to undervoltage and the drive trips with alarm output Inactive Failure while drive is stopped The stop status is continued after recovery from the failure Failure during operation LU indication is held upon recovery from the failure and the drive trips with alarm output Active The drive restarts with the frequency at the momentary power failure when 0 5s elapses after recov ery f
90. ystem by the transformer The drive has to be installed in environment of pollution degree 2 If the environment is pollution degree 3 or 4 the drive has to be installed in a cabinet of IP54 or higher Use a prescribed wire according to the EN60204 Appendix C Install the drive AC or DC reactor output filter in an enclosure that meets the following requirement to prevent a human body from touching directly to these equipment 1 When a person can touch easily on each connecting terminal or live parts install the drive AC or DC reactor output filter in an enclosure with minimum degree of protection of IP4X 2 When a person can not touch easily on each connecting terminal or live parts in stall the drive AC or DC reactor output filter in an enclosure with a minimum de gree of protection of IP2X It is necessary to install the drive in appropriate method using an appropriate RFI filter to conform to the EMC directive It is customer s responsibility to check whether the equip ment the drive is installed in conforms to EMC directive as Compliance with low voltage directive in EU Continued A CAUTION Use of wires specified in Appendix C of EN 60204 is recommended Recommended wire size AWG mm Molded case circuit 5 breaker MCCB or Input circuit Nominal earth leakage cir 3 phase 200V applied Drive type cuit breaker ELCB L1 R L2 S L3 T DOR Control motor Rated current A single phase 200V circu

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