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Garland 2000 User's Manual
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1. Garland INSTALLATION AND OPERATION MANUAL GARLAND 2000 SERIES ELECTRIC BAKE ROAST AND COMBINATION OVENS C US PLEASE READ ALL SECTIONS OF THIS MANUAL FOR YOUR SAFETY AND RETAIN FOR FUTURE REFERENCE DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR THIS PRODUCT HAS BEEN CERTIFIED AS LIQUIDS IN THE VICINITY OF COMMERCIAL COOKING EQUIPMENT AND THIS OR ANY OTHER MUST BE INSTALLED BY PROFESSIONAL APPLIANCE PERSONNEL AS SPECIFIED WARNING INSTALLATION AND ELECTRICAL CONNECTION IMPROPER INSTALLATION ADJUSTMENT MUST COMPLY WITH CURRENT CODES ALTERATION SERVICE OR MAINTENANCE IN CANADA THE CANADIAN ELECTRICAL CAN CAUSE PROPERTY DAMAGE INJURY CODE PART 1 AND OR LOCAL CODES OR DEATH READ THE INSTALLATION IN USA THE NATIONAL ELECTRICAL CODE OPERATING AND MAINTENANCE ANSI NFPA CURRENT EDITION INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR ENSURE ELECTRICAL SUPPLY CONFORMS WITH SERVICING THIS EQUIPMENT ELECTRICAL CHARACTERISTICS SHOWN ON THE RATING PLATE Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent using genuine Garland replacement parts Garland will have no obligation with respect to any product that has been improperly installed adjusted operated or not maintained in accordance with national and local codes or installation instructions provided with the product or any product that has its serial number defaced obliterated or removed
2. or which has been modified or repaired using unauthorized parts or by unauthorized service agents For a list of authorized service agents please refer to the Garland web site at http www garland group com The information contained herein including design and parts specifications may be superseded and is subject to change without notice GARLAND COMMERCIAL INDUSTRIES GARLAND COMMERCIAL RANGES LTD Enodis UK LTD 185 East South Street 1177 Kamato Road Mississauga Ontario LAW 1X4 Swallowfield Way Hayes Middlesex UB3 1DQ ENGLAND Freeland Pennsylvania 18224 CANADA Telephone 081 561 0433 Phone 570 636 1000 Phone 905 624 0260 Fax 081 848 0041 Fax 570 636 3903 Fax 905 624 5669 Part 4520414 01 28 08 2005 Garland Commercial Industries Inc IMPORTANT INFORMATION WARNING This product contains chemicals known to the state of california to cause cancer and or birth defects or other reproductive harm Installation and servicing of this product could expose you to airborne particles of glass wool ceramic fibers Inhalation of airborne particles of glass wool ceramic fibers is known to the state of California to cause cancer Page 2 Part 4520414 01 28 08 TABLE OF CONTENTS IMPORTANT INFORMATION ccc ccc ccc cccceceeccecesceececs 2 SPECIFICATIONS cn na rn 4 Model BI 0 0116 irren ae 4 Loading Tessa ern 4 INTRODUCTION san aaa 5 o o SEEE R EREE SRETNE E RERET TREE
3. 4 When the desired temperature is reached the pilot light will go OFF At this time the top heating unit switch may be turned OFF or set as desired 5 The bottom heating unit switch may be left at HIGH or adjusted as desired Thermostat Calibration All electric ovens are equipped with snap action thermostats Field calibration is seldom necessary and should not be resorted to unless experience with cooking results definitely provides that the control is not maintaining the temperature to which the dial is set To check the oven temperature when calibrating use only a reliable mercury thermometer or preferably an oven pyrometer 1 Place the thermocouple of the test instrument or reliable mercury thermometer in the center of the oven Part 4520414 01 28 08 2 Turn oven temperature control dial to 400 F 204 C In order to allow the oven temperature to stabilize the oven control must be allowed to cycle twice before taking a test reading 3 Check temperature reading control just as it cycles OFF as indicated by the cycling pilot If the temperature doe not read within 15 F 8 C of the dial setting recalibrate as follows 4 Carefully remove the thermostat dial not disturbing the dial setting 5 Hold the dial shaft steady and with a screwdriver turn the calibration screw located inside the dial shaft clockwise to decrease and counter clock wise to increase the temperature LE 1 4 turn 35 F 19 5 C
4. 6 Replace the thermostat dial and repeat steps 1 through 3 to verify that the correct adjustment has been made Cleaning of Core Plates 1 Set the thermostat dial to 550 F 288 C at the end of the cooking day and allow to cycle for one hour 2 When the oven has cooled the residue will have carbonized and can be removed by sweeping with a stiff wire brush 3 Stubborn residue can be loosened with a scraper Page 7 Garland
5. be removed from units On stainless steel units the protective material covering the stainless steel should be removed After uncrating immediately check the equipment for visible signs of shipping damage INSTALLATION Clearances The 2000 E series ovens must be installed with a minimum of zero 0 clearance to the sides and back to walls of combustible material Assembly Instructions 1 Open the bottom section of the crate and the leg crate Proceed with oven assembly as follows a Fasten lefts to base using 1 4 hex head bolts locking washers and nuts provided b Ensure the insulation is evenly spread and in the proper position on the top of the lower unit c Place an 1 x4 x 60 22mm x 100mm x 1525mm long piece of lumber across the rear top of the oven to prevent the stacks from misaligning d Raise the center of top oven section up and on to the lower oven section sliding the oven section forward until the main sides of the section engage behind the oven front Part 4520414 01 28 08 If such damage has occurred do not refuse shipment but contact the shipper and file the appropriate freight claims Rating Plate When corresponding with the factory or your local authorized factory service center regarding service problems or replacement parts be sure to refer to the particular unit by the correct model number including the prefix and suffix letters and numbers and the warranty serial number
6. S 5 Rating Plate sn see een 5 INSTALLATION ss and 5 Crta is 5 Assembly INS pUCIONS cast corso 5 Steam Injection Optional Extra u une 6 Electrical CONMECUONS seen 6 Brealelh Procedure 22 0024 2 54 32 riada ddr 6 OPERATION AND MAINTENANCE evuenuuuneneunnnenennnenenneenene 7 Thermostat Calibration san sekund 7 Cleaning of Core Plate ae 7 Part 4520414 01 28 08 Page 3 SPECIFICATIONS Model Description All models are 55 1 2 wide x 36 deep 1410mm x 914mm Single Deck Bake Oven 66 1676mm Double Deck Bake Oven Triple Deck Bake Oven 51 1295mm Single Deck Roast Oven E2055 67 1702mm E2555 78 1981mm Triple Deck Roast Oven Double Deck Roast Oven 63 1800mm One Bake and One Roast Combination Oven E2115 70 1778mm Two Bake and One Roast Combination Oven E2155 74 1879mm Loading Charts One Bake and Two Roast Combination Oven LOADING CHART Total Kw Nominal Amperes Per Phase Loading 240V amp 208V na 2 e a ml 5 2 3 aa E 3 Page 4 Part 4520414 01 28 08 INTRODUCTION Your new equipment should be given regular care and maintenance Periodic inspections by your dealer ora qualified service agency are recommended This product has been certified as commercial cooking equipment and must be installed by professional personnel as specified Uncrating Carefully remove unit from crate or carton All packing material should
7. The serial plate is attached to the inside of the control panel of the lower oven section contains this information Before attempting the electrical connection the rating pate should be checked to ensure that the unit s electrical characteristics and the supply characteristics agree e Remove the piece of lumber and lower the rear of the oven section into position f Secure the left and right out side front corners of the oven section using No 1 24 x 1 2 flat head bolts supplied g Secure the oven backs using six 10 1 2 truss head sheet metal screws 2 To connect the section feed wires to the main oven terminal block refer to the wiring diagram attached to the main terminal block 3 With the oven s in the desired position use a sprint level and level unit four ways across front and back and down left and right edges 4 When two pizza ovens 2001P are stacked remove the top louvers on the bottom oven Assemble as illustrated in instructions found with the stacking plates Page 5 INSTALLATION Continued DO NOT under any circumstances connect the vent stack of the oven directly to the flue pipe or a vent system If this is done it seriously decreases the efficiency and will cause uneven heating of the section If an outside flue connection must be made a suitable hood placed 12 305mm above the oven flue must be provided to prevent direct suction of the air through the oven sections Steam Injection O
8. fer to the wiring diagram attached to the main terminal block or refer to the rating plate Electrical connection may be made though the knockout at the rear of bottom of the unit to the terminal block located directly behind the switch panel on the main bottom Hinge switch panel open For the supply connection use suitable wire for 60 C Break In Procedure It is strongly recommended that the 2000 Series ovens supplied with core plates be put through a break in period to eliminate possible warpage of the core plates caused by moisture absorption This action need only be carried out once providing the ovens are used daily however if the ovens are left idle for an extended period of time allowing the core plates to absorb moisture the following procedure must be again carried out Turn the top and bottom heat selector switched to HI set the thermostat to 300 F 149 C maximum and allow the oven to operate without any product in the oven for approximately 8 hours Part 4520414 01 28 08 OPERATION AND MAINTENANCE Top and bottom heating units are each operated by a three heat heavy duty reversible switch An oven thermostat with pilot light is also provided The thermostat maintains the temperature and the switches determine the source of the heat 1 Turn the top heating unit to HIGH 2 Turn the bottom heating unit to HIGH 3 Set the oven thermostat to the desired temperature The pilot light will now come ON
9. ptional Extra Steam is often used for baking of hard rolls French bread Vienna bread and other hard crust breads The steam provided inside the oven is a cloud of atmospheric steam or water vapor One quarter broiler h p for each bake deck is required at the steam inlet of the deck It is important that the steam provided to the oven is lower pressure 3 Ibs To 5 lbs per square inch 2100 kg m to 3500 kg m and condensate must be drained from the steam line before it enters the oven The steam will be sufficiently saturated at this pressure to provide the vapor cloud effect that is needed to cover the top of the product When steam is required in the deck it is recommended that the steam valve at the deck is only open a half turn for 3 to 5 seconds The time will be determined by the operator Allowing too much steam to enter the oven will produce a soggy product Page 6 Electrical Connections The installation and connection should comply with current codes In Canada The Canadian Electrical Code Part 1 and or local codes In the U S A The National Electrical Code ASNA NFPA current edition Before attempting the electrical connection the rating plate should be checked to ensure that the unit s electrical characteristics and the supply characteristics agree The unit has been wired as specified on the factory order and the rating plate is stamped with the information If it is necessary to change the phase re
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