Five Star 150 User's Manual
Contents
1. Forced Air Cooled 4 Stroke Engine capacity 150cc Bore x Stroke 57mm x 57 8mm Displacement 149 6cc Corrected Compression ratio 9 2 1 Carburetor Mis O OS Keihin VE49A Output Power 9 2 hp 7500 RPM Maximum Torque 8 0 nm 4000 4500 Starting Electric Ignition 2222 one nnn nnn nn nn nnn nnn nnn nnn C D I Lubrication Pressure amp Splash Transmission Automatic C V T system Spark plug C7HSA NGK Plug gap 0 6 0 7mm Fuel2. Swing Arm Double Oil Damped Shock Restraint System Dual 4 point Harness Final Drive Chain KMC O Ring Chain TIRE PRESSURE Front 2 5 psi Rear ere EE EE 3 0 psi WEIGHT Net Weight 528 Ibs 10 OPERATION CONTROLS Operation Controls WARNING Do not attempt to start or operate the engine until completely familiar with the location and use of each control necessary to operate this vehicle and the operator is seated properly in the vehicle The operator must know how to stop this vehicle before operation A Throttle The right foot pedal is the throttle that controls the Kart speed As the engine speed is increased above idle the clutch automatically engages and moves the vehicle forward To disengage the clutch at any time allow the throttle to return to the idle position See Fig 1 Prior to starting the engine check the throttle assembly to ensure that when the pedal is pushed all the way forward the assembly is working smoothly and returns to idle when released Do not operate if pedal or engine throttle linkage fail to return to idle If you are unable to correc
3. w ol Air Filter More Frequently is dusty areas rive Chain Engine OM park Arrester if applicable uel Line oo Tol lt i Maintenance Record Service Performed by Name and Address Type of Service Maintenance Interval Date Of Service 48 Months 54 Months 30 TROUBLESHOOTING The following information is provided to help you identify probable question you may have out the operation of your go kart See your authorized service center with any additional questions you may have ENGINE TURNS OVER BUT FAILS TO START ON OFF Flip Switch is in Engine Compression No Fuel Off Position Water in Fuel Spark Plug 155 Ibs r SEN No Spark to Replenish Fuel Drain System Spark Plug No Compression a L EEN Clogged Fuel Contact Your Contact Your Filter Dealer Dealer ENGINE STOPS OR LOSES POWER 6 e No Fuel Spark Plug Fouled Engine Overheated T Replenish Fuel Air Filter Clogged Clean Radiator Screen EET 1 pe Fuel Vent Line Kinked or Plugged Exhaust Clogged Clean Engine Exterior Water in Fuel Contact Your Dealer Contact Your Dealer Drain System 31 uonng VRIS end yomg eyeig O OO O 10188 100 uoNUb bi SJYBIT WS i Joues NO Ami i
4. A helmet should fit your head comfortably and securely An open face helmet offers some protection but a full face helmet offers more Regardless of the style look for a DOT Department of Transportation sticker on any helmet you buy Always wear a face shield or goggles to protect your eyes and help your vision A WARNING Operating this vehicle without wearing an approved motorcycle helmet eye protec tion and protective clothing could increase your chances of head and or eye injury and the possibility of death in the event of a severe accident Always wear an approved motorcycle helmet that fits properly and wear eye protection goggles or face s held gloves boots long s leaved shirt or jacket long pants and closed toe shoes or boots 16 BEFORE YOU START THE ENGINE Additional Driving Gear In addition to a helmet and eye protection we also recommend Sturdy off road motorcycle boots to help protect your feet ankles and lower legs Off road motorcycle gloves to help protect your hands Driving pants with knee and hip pads a driving jersey with padded elbows and a chest shoulder protector Driver Training Developing your driving skills is an on going process Even if you have driven other off road vehicles take time to become familiar with how this vehicle works and handles Practice driving in a safe area to build your skills Do not drive in rough terrain until you get accustomed to the controls and feel comf
5. ALLEY To do so would be in violation of local law This vehicle may be operated only on private property and upon areas approved by local law Avoid operating this vehicle in any area with stationary objects that the vehicle could travel under Do not ride in areas where other recreational vehicles are being operated Be respectful of landowners and the environment 2 This vehicle should NEVER be operated indoors The exhaust from the engine contains carbon monoxide which is a tasteless odorless and poisonous gas 3 Unless otherwise specified in this manual all screws nuts and bolts must be kept tight to ensure that the vehicle is in safe operating condition The engine must be kept free of all dirt and other accumulations paying particular attention to throttle linkage area 1 SAFETY Prevailing Torque type locknuts lose their locking capability with repeated use and require replacement Ensure locknuts are functioning properly The tire pressure should be checked prior to each use The recommended inflation pressure is the maximum tire pressure as printed on the tire s sidewall IMPROPER TIRE PRESSURE MAY CAUSE INSTABILITY AND MAY PREVENT PROPER BRAKING OR STEERING Modification of this vehicle or removal of any original equipment or safety decal may render the vehicle unsafe or illegal NEVER REMOVE ANY PROTECTIVE GUARDS BELT GUARD These covers are for operator passenger s protection If any guards are removed for maine nan
6. DO NOT smoke around batteries and keep away from open flame 25 PERIODIC MAINTENANCE Changing the Oil The engine oil must be changed the first 5 hours of operation of your new vehicle engine The engine oil should then be changed every 10 hours of use thereafter ENGINE OIL API Classification SF SG SAE 10W 40 Checking the Engine Oil Place unit on flat surface e Remove dipstick and wipe off with a clean cloth Put dipstick in hole without screwing it in Check oil level to see if it is between min and max indicators Add oil as necessary to reach required level Changing the Engine Oil FF Run unit for at least 5 minutes or until warm shut off YA e Place suitable container for draining oil beneath engine E ei Container should be capable of holding at least 1 gallon Remove the engine drain plug oil filter cap spring and oil filter screen Drain the oil completely e Check condition of O ring and filter screen for foreign material before installing e Install the drain plug and torque to 12 ft lbs e Fill with 25 to 31 oz of API classification SF SG SAE 10W 40 oil e Start engine and check for leaks e Shut off engine and check the oil level with dipstick do NOT screw the dipstick in when making this check Add oil if necessary to reach safe amount PERIODIG MAINTENANGE Cleaning the Air Filter It is very important that the air filter be cleane
7. a place where pedestrians or children can not touch it A WARNING Touching the exhaust system during or after operation could result in sever burns 17 DRIVING TIPS Off Road Use Only Your vehicle and its tires are designed and manufactured for off road use only not for pavement Driving on pavement can affect handling and control You should not drive your vehicle on pavement When driving off road also remember to always obey local off road driving laws and regulations Obtain permission to drive on private property Avoid posted areas and obey no trespassing signs You should never drive your vehicle on public streets roads or highways even if they are not paved Drivers of motor vehicles may have difficulty seeing and avoiding you which could lead to a collision It is illegal to operate off road vehicles on public streets roads or highways Operating this vehicle on paved surfaces may seriously affect handling and control of the vehicle and may cause the vehicle to go out of control Never operate the vehi cle on any paved surfaces including sidewalks driveways parking lots and streets In addition operating this vehicle on public streets roads or highways could cause a Collision with another vehicle Never operate this vehicle on any public streets roads or highways weather it be dirt gravel or pavement Keep Hands and Feet on Controls When driving your vehicle always keep both hands
8. ail A ow i GC Asayeg SCH Aejay aT i O eC Mes T jA Y A ef Joysisay Md SOU 194109 ao Joyenb y suyo f 0 T0 M SWYO g0 LO A SWYO 8p Ar NTE SWYO 20S 4 14 weibeig Bum 101615 SonjeA Soueysisoy 2 lt lt O lt a z 32 GALIFORNIA EMISSIONS WARRANTY CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and Baja Motorsports hereinafter Baja Mspt are pleased to explain the emission control system warranty on your small off road engine In California new small off road engines must be designed built and equipped to meet the State s stringent anti smog standards Baja Mspt must warrant the emission control system on your small off road engine for the period of time listed below provided there has been no abuse neglect or improper maintenance of your small off road engine Your emission control system may include parts such as the carburetor the ignition system exhaust system Also included may be hoses belts connec tors and other emission related assemblies Where a warrantable condition exists Baja Mspt will repair your small off road engine at no cost to you including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE The 1995 and later small off road engines are warranted for two years as specified b
9. before draining final gear oil SPARK PLUG NGK C7HSA Clean up the carbon around the spark plug to prevent the carbon from dropping into the cylinder when removing the spark plug Remove the spark plug Clean up carbon accumulation on the spark plug with a steel brush or a blade Inspect the spark plug gap in general it should be about Spark plug gap 024 in 028 in 0 6 0 7mm Note If the carbon accumulation and wear on the spark plug appear to be excessive replace it with a spark plug of the same specification BRAKE PERFORMANCE Always check that there is plenty of brake fluid in the brake fluid reservoir Ensure that the rear brake pads are in good condition Check the brake rotor for abnormal wear DOT 3 4 brake fluid 28 PERIODIG MAINTENANGE Chain Adjustment Leave 3 8 3 4 in deflection in chain Tighten jam nuts to 40ft Ibs Turn adjustment nut clockwise Loosen the jam nuts to remove deflection in chain Jam Nuts Mg Adjustment of Front and Rear Shocks There are five adjustable positions on each shock The default position is in the middle set by manufacture Use a round nut wrench as you adjust the shock the tension of shock spring will increase as you screw to left decrease as you screw to the right Adjust according to the weight of the riders amp LEFT ROTATE STORAGE In the event your vehicle is not to be operated for a period in excess
10. by the use of such an unapproved add on or modified part ECS Warranty Parts List Carburetor Air Cleaner Element Intake Manifold Spark Plug Champion Ignition coil and magneto assembly Hose connectors and Assemblies 33 Motorsports Baja Motorsports a division of The Godfrey Group LLC 2910 South Hardy Drive Suite 103 Tempe AZ 85282 Phone 888 863 BAJA 2252 Fax 866 316 4602 Copyright 2004 The Godfrey Group LLC Oct 2004
11. maintenance information The manual provides information about special techniques and skills necessary to ride your machine Read it carefully BEFORE YOU OR ANYONE ELSE USES THIS PRODUCT Failure to follow the warnings contained in this manual can result in SEVERE INJURY OR DEATH Be sure to follow the recommended maintenance schedule and service your Baja Motorsports product accordingly Preventive maintenance is extremely important its longevity It is important that this manual remain with the product when you sell it as the next owner will need this manual If you should lose or damage this Owner s Manual please call 888 863 2252 for a replace ment SAFETY MESSAGE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING YOUR MACHINE MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS PAY CLOSE ATTENTION TO ALL THE LABELS ON THE MACHINE IT 1S NOT RECOMMENDED THAT THIS PRODUCT BE RIDDEN BY ANYONE UNDER 16 YEARS OF AGE Assumption of Risk The Owner Operator and any passengers assume all risks or incidents arising from the use of this product Failure to follow and comply with all warnings may cause SERIOUS INJ URY OR DEATH CONTENTS Safety Page 1 4 Safety Labels Page 5 Vechicle Assembly Page 6 8 Specifications Page 9 10 Operation Controls Page 11 13 Pre Operation Inspection Page 14 15 Before You Start the Engine Page 16 17 Driving Tips Page 18 19 Slope Guide Page 20 Periodic Maintenance Page 21 30 Tou
12. of 30 days and at the end of riding season prepare for storage as follows WARNIN G Do not drain fuel while engine is hot Be sure to move vehicle outside before draining fuel 1 Drain fuel tank and remove all fuel remaining in the tank by using a suction device or by soaking up the fuel with a clean rag or towel Remove all fuel remaining in the carburetor by allowing engine to run out of fuel Do not perform any fuel removal procedure while smoking or near an open flame Dispose of any rags or towels proper ly 2 Lubricate engine cylinder by removing the spark plug and pouring an ounce of lean lubricating oil through the spark plug hole into the cylinder Crank the engine slowly to spread oil and replace spark plug 3 Do not save or store gasoline over winter Using old gasoline that has deteriorated from storage will cause hard starting and affect engine performance 4 When the vehicle is removed from storage re read the owner s manual perform any assembly reguired and perform a pre ride inspection See Pre Ride Inspection section of this manual 29 PERIODIG MAINTENANGE Maintenance Chart The maintenance intervals in the following table are based upon average riding conditions Operation in unusually dusty areas require more frequent servicing A Adjust C Clean l Inspect L Lubricate R Replace tems Inifal Service Monthly Guareny Tir Pressure f r e Fl DD Tightness of Fasteners I oy wa i SE
13. on the steering wheel and both feet on the foot controls It is important to maintain your balance and to control the vehicle Removing hands or feet away from the controls can reduce your ability to react and control the vehicle WARNING Removing your hands from the steering wheel or feet from foot controls during oper ation can reduce your ability to control the vehicle Always keep both hands on the steering wheel and both feet on the foot controls dur ing operation 18 DRIVING TIPS Control Speed Driving at excessive speed increases the chance of an accident In choosing a proper speed you need to consider the capability of your vehicle the terrain visibility and other operating conditions plus your own skills and experience Roll Over This or any other off road vehicle could overturn during high speed turns on uneven terrain or during sliding stops This possibility increases on paved or hard surfaces Take extra precautions to slow down during turns In addition never perform sliding stops Keep hands and feet inside the vehicle at all Operating this vehicle at excessive speeds increases your chances of losing control of the vehicle which can result in roll over or another type of accident Always drive at a speed that is proper for your vehicle the terrain visibility and other operating conditions and your experience Use Care on Unfamiliar or Rough Terrain Before driving in a new ar
14. the six filler holes of the battery see figure 21 Push the container down strongly enough to break the silver seals see figure 22 As electrolyte starts flowing into battery air bubbles will come up from the mouths of the plastic electrolyte bottles Leave bottles upside down in battery holes until electrolyte is completely drained Never leave children unattended around battery e H air bubbles cease to float to the top of the electrolyte bottles tap lightly on top DO NOT remove container from battery while it is draining e Never cut or pierce electrolyte container e After all the electrolyte has drained from the bottles into the bat tery pull plastic electrolyte bottles gently out of the battery Discard empty electrolyte bottles in a waste area that is inaccessi ble to children and animals e After filling let battery stand for at least 30 minutes before charg d e i Sealed Lead Aci ing This allows the electrolyte to penetrate plates for optimum re Keep oe BAM performance and ensures longer battery life Jl 12V 6 5Ah 10HR oo e After 30 minutes the battery is ready for its initial charge Place cap strip loosely over the filling holes as shown in the picture see figure 23 23 PERIODIG MAINTENANGE How to Initially Charge the battery 1 Connect the red positive cable to the red positive pole of the battery see figure 24 2 Connect the black negative cable to
15. Mojjo4 SHJAn3NVW HO SNUYNL NIGANS GIOAV pue soun jje JE 3489 ouenxe esp soaiBep 91 UBU 1047946 ei ey edojs e epu jou op pue apin6 en een eins jeJejduonv NOILLNVO iA yOu eue no ji JO eyes j99j JOU op no U 9 A9v0H umop pue dn apu oi eyes Ayjessueb si adojs sauBap G y odojs ey Jo oj ue eut euiuue3ep 0 ebed an sn ues NOA seeuBop GL ueu 4012046 edojs e apy jou op Mey o5 noA Buneuedo uayM 043 LSOd SONA V HO 310d ALMILN V SHnLODHLS V JO HJNHOO JHL 33HL TVOLLH3A V HLIM 13437 AGING SIHL GTOH GNV LHDIS AGIND AdOT1S SJ43HOSZd GL mg 20 PERIODIG MAINTENANGE Model Identification ENGINE NUMBER The engine number is located on the lower front left side of the engine cases Fuel and Oil Recommendations In order to ensure proper operation of the kart only the specified fuel and oil should be used Fuel Gasoline should be 85 to 93 octane or higher e Only use unleaded gasoline A WARNING To avoid serious burn or injury always take caution when working with gasoline DO NOT refuel when engine is hot Always refuel with the engine stopped and outdoors or in a well ventilated area Be sure to tighten fuel cap after refueling Avoid all spilling If you get gasoline on your skin or clothing immediately wash it off with soap and water and change clothing DO NOT smoke around gas container or go kart and keep away from open flame Follow all gasoline
16. N O T E when the reverse in engaged see mg When reverse lever is in the drive position there need to be 1 2 inch of play in the reverse level If the adjustment is not correct then loosen the lock nut 2 then adjust lock nut 1 to the proper amount of play F Parking Brake See Fig 1 on page for the location of the parking brake The to engage the parking brake pull back on the lever THE PARKING BRAKE SHOULD ONLY BE USED WHEN THE VEHICLE IS NOT MOVING Insure the parking brake is not engaged when the vehicle is in operation Operating the vehicle with the parking brake engaged will wear the brake pads guickly and brak ing power could be lost G Passengers The vehicle allows for two riders only Combine maximum weight of driver and the passenger should not exceed 180kg or 400Ibs 12 OPERATION CONTROLS H Seat Adjustment The seat must always be securely fastened in the i position which best affords the operator control of J the foot pedals steering wheel and the remote stop button a Pull seat adjustment handle upward to disengage seat slide b Move seat to desired position c Be sure seat adjustment handle snaps back into gh place and that seat is locked into position so in Before attempting to adjust the seat ensure that the vehicle engine is stopped Never operate this vehicle when the seat is not securely fastened To do so could result in the possibility of severe personal injury or lo
17. OUS TO YOUR SELF AND OR OTHERS Always slow down when turning High speed turning may cause loss of control possible turnover of the vehicle and or possible injury to operator or passenger When turning knobby tires may increase the risk of loss of control ALWAYS SLOW DOWN A collision or rollover can occur quickly even during routine maneuvers such as turning and riding on hill or over obstacles if you fail to take proper precautions DO NOT RACE JUMP PERFORM STUNT RIDING OR SPINOUTS WHEN OPERATING THIS VEHICLE THIS VEHICLE IS NOT DESIGNED OR INTENDED FOR SUCH OPERATION This manual along with the other supplements provided with your vehicle provide guidelines for the assembly maintenance and operation of this vehicle and is not intended as a service manu al Assembly maintenance and or repair of this vehicle should only be performed by persons of sufficient mechanical skill experience and judgment such as outdoor equipment dealers motor cycle dealer shops or small engine dealers so that no unsafe condition or modification is made Always use extreme caution when starting the engine Avoid touching the engine muffler or drive components These areas could cause burns on contact The battery if applicable contains sulfuric acid and must not come in contact with skin eyes or clothing since this will cause severe burns possibly causing disfigurement Also battery may generate explosive gases and must not be expo
18. TE THIS GO KART ON PUBLIC ROADS It is intended for off road use only ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eya protection and protective clothing ALL HAIR MUST BE TIED UP AND SECURED AT OR ABOVE SHOULDER NEVER OPERATE THIS GO KART AT EXCESSIVE LENGTH SPEEDS You increase your risk of losing control If ALL LOOSE CLOTHING MUST BE jade SECURED ALL NECKLACES AND oe Lae 2 SCARVES MUST BE eng SECURED STREETS ROADS OR HIGHWAYS WARNING Loss of control collision or getting caught in moving parts can result in serious injuries Adult supervison for under 16 years old Wear a D O T approved motorcycle helmet Secure long hair and loose clothing Wear protective eye wear and clothing Keep arms legs and feet inside kart Do not use alcohol or drugs A WARNING CAUTION Seat Belt Must Be Worn At All Times The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other A WARNING reproductive harm VEHICLE ASSEMBLY Step 1 Installing the Rear and Front Wheels Place a common automobile jack under the rear axle Using the automobile jack raise the rear axle off the ground approximately 12 Slide one of the 22 rear wheels over the splined rear axle Make sure the air stem valve is facing outward Note the grooves in the rear wheel hub must match the grooves in the a
19. Type ne Unleaded Lubricate Oil SAE 10W 40 CAPACITIES Maximum Load Double Seats 400lbs Fuel tank 1 85 Gal Engine Oil 30 Oz a 5 sec Dattem A Y O 12V 10Ah Head Light 12V 15W Tail Light 12V 10W 5W FUSE RR 10A SPECIFICATIONS Brake Track lt 7 m 20miles h Top speed 36 MPH Est SPEGIFIGATIONS CHASSIS Front Brakes Dual Hydraulic Disc Left Foot Control Front tire 19 x 7 8 Rear tire 22 x 10 10 Front Suspension Independent Dual A Arm Rear Suspension
20. WN MANUAL DUNE 150 Mot ae db Paws pt mr EE w Retommended K Operator Age d 6 THIS VEHICLE IS SOLD FOR OFF ROAD USE ONLY BEFORE OPERATING THIS VEHICLE t READ ALL THE INSTRUCTIONS FOR SAFE ASSEMBLY AND OPERATION AS WELL AS ALL INSTRUCTION GOVERNING THE ENGINE AND OTHER PORTIONS OF THE VEHICLE LIMITED WARRANTY This Limited Warranty applies to those cases where the new product is unloaded from its shipping con tainer set up as described in this manual and under normal use and service is found to have defects in parts or workmanship under the following terms and conditions This Limited Warranty covers the frame suspension steering brakes engine and engine related com ponents for a period of 90 days from the date of purchase on the sales receipt This Limited Warranty DOES NOT cover wear items like tires batteries belts brake pads chains spark plugs fuses clutch plates sprockets light bulbs and other normal wear items This Limited Warranty DOES NOT apply to any part which in the opinion of the seller was defective because of improper maintenance improper assembly alterations abuse negligence or accident What is not covered under this Limited Warranty This Limited Warranty does not cover any product which has been subjected to 1 Installation of non original replacement parts 2 Rental Use 3 Disassembly adjusting or repairing of the product in any was so as to adversely affect its safe
21. aintenance section of this manual for instructions on cleaning the air filter Leaks Loose Parts Walk around your Kart and look for anything that appears unusual such as a leak or loose cable Lights Make sure the headlight brake light and taillight are working properly Throttle Check the freeplay and adjust if needed Press the throttle to make sure it moves smoothly without stick ing and snaps back automatically when it is released Brakes Press the rear brake pedal several times check for proper brake pedal freeplay Make sure there is no brake fluid leakage Check operation of the pedal It should move smoothly and there should be a firm feeling when the brake is applied PERFORM A BRAKE TEST Have the operator sit in the seat then push the vehicle from behind Once the vehicle is rolling have the operator apply the brake pedal The vehicle should come to a stop Test the brakes at slow speed after starting out to make sure they are working properly If the brakes do not provide proper braking performance inspect the brakes for wear Engine Stop Button While engine is running press and hold the Engine Stop Button for two seconds Make sure engine stops Steering Wheel Check that the wheels turn properly as you turn the steering wheel Cables Check all cable housings for wear Check the fittings for looseness Replace or tighten as needed 15 BEFORE YOU START THE ENGINE Before operating your vehicle you
22. attery gets hot to the touch discontinue charging and allow battery to cool down Do not use fast charging unless it is an emergency At the beginning or end of charging turn off the charger first in order to prevent electric spark and explosion Charge in a well ventilated area DO NOT smoke around batteries and keep away from open flame BATTERY REPLACEMENT Remove old battery Mark which cable is connected to the positive terminal and which cable is connected to the negative terminal Clean cable connectors with wire brush or sandpaper to remove oxidation After charging install new battery Put dielectric grease on the battery terminals to avoid corrosion Connect cables to the proper terminals Positive cable to positive terminal and negative cable to negative terminal y Positive cable is red and larger in diameter Negative y cable is black and smaller of the two in diameter CONNECT NEGATIVE CABLE LAST Torque terminal bolts to 40 in Ibs Place rubber pad in bottom of battery tray Securely fasten battery to the vehicle using cover and strap To avoid possibility of explosion always connect battery cable in the order specified RED first BLACK last An exploding battery can cause serious injury or death Batteries contain sulfuric acid Always shield eyes with protective eyewear when working around battery acid Battery acid is poisonous and can cause severe burns
23. ble Shooting Page 31 Wiring Diagram Page 32 California Emissions Warranty Page 33 SAFETY This off road product IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE This product handles differently from other vehicles including ATV s and motorcycles A collision or rollover can occur quickly even during routine maneuvers such as turning and riding on hills or over obstacles To help you make informed decisions about safety you will find provided in this manual operating proce dures and other safety procedures which must be followed In addition to the safety information in this manual you will find safety labels on the product FOLLOW ALL WARNINGS BOTH IN THIS MANUAL AND ON THE PRODUCT Information which is particularly important is distinguished in this manual by the following notations FAILURE TO FOLLOW WARNING INSTRUCTIONS COULD RESULT WARNING IN SEVERE INJ URY OR DEATH TO THE OPERATOR OR PASSENGER IF DOUBLE SEAT PRODUCT A BYSTANDER OR A PERSON INSPECTING OR REPAIRING THE PRODUCT CAUTION INSTRUCTIONS ARE PROCEDURES TO PREVENT DAM he CAUTION AGE TO THE VEHICLE OR INJ URY TO THE OPERATOR OR PASSENGER IF DOUBLE SEAT PRODUCT A BYSTANDER OR A PERSON INSPECT ING OR REPAIRING THE PRODUCT N 0 T E A NOTE provides key information to make procedures easier or clearer IMPORTANT RULES FOR SAFE OPERATION 1 This vehicle is not licensable IT IS NOT TO BE OPERATED ON ANY PUBLIC ROAD STREET HIGHWAY PARKING LOT SIDEWALK OR
24. ce or servicing of the vehicle ensure that they are secured in place prior to operating the vehicle THE VEHICLE SHOULD NEVER BE STARTED WITHOUT FIRST CHECKING TO SEE THAT THE THROTTLE IS IN IDLE POSITION Do not start engine without verifying proper function of the throttle Never attempt to start this vehicle without having the operator seated in the proper position When starting with the operator in the seat the operator should have their left foot on the brake This vehicle is not designed or intended for racing any form of competition or use on rental tracks The operator s ability to operate this off road vehicle safely is largely dependent upon the opera tor s ability to exercise proper judgment An operator also must not be too small or too large for controlled operation The operator must be of sufficient age understanding mental capacity and physical capability to safely operate this vehicle This vehicle should only be operated after mature supervised instruction and sufficient practice in decongested areas Safe operation includes responsibility for the safety of a passenger if any A DOUBLE SEAT VEHICLE IS DESIGNED FOR ONE OPERATOR AND ONE PASSENGER No one should ever attempt to ride on this vehicle without being seated with the seat belt prop erly secured For double seat vehicles ridden without a passenger the passenger seat belt must be secure to prevent it from getting caught up in operating components Any passenger m
25. d on a regular basis The air filter should be cleaned every 10 20 hours or more often if the vehicle is driven in extremely dusty conditions If the air filter is clogged with dust performance will be adversely affected and if left unserviced engine damage can occur Check and clean in the following manner Remove the 5 screws on air filter and remove the cover Remove the 3 screws of the air filter and remove element Clean the air filter cover with mild sudsy water Rinse and allow to dry e Install a new air filter element and reattach cover Tighten screws P N 05681 Before and during service inspect the element for rips A torn element must be replaced Make sure that the element is seated properly and no foreign material can pass by it 27 PERIODIG MAINTENANGE Inspecting and Changing the Final Gear Oil Inspect final gear oil level monthly and change final gear oil every 3 months Note To check level remove api Service Standard GL 5 GL 4 level screw on the left GL 3 SAE 80W 90 gear oil is rear engine case If gear recommended in the final drive case oil does not come out of However in extreme cold weather hole add until it does conditions it is then advised to use lighter viscosity oil such as 75 wt Level screw Final drive capacity 80cc 3 oz To drain gear oil remove the drain plug at the rear bottom of the engine case It is recommended to warm the engine for 10 minutes or more
26. d properly could result in the operator or passenger if applicable being ejected from the vehicle and coming in contact with the ground or the custom bar cage in case of collisions or rollover This could result in severe injury or death Pre drive Inspection Check the following items before you operate the vehicle Engine Oil Check the level and add oil if needed Check for leaks Refer to the Periodic Maintenance section of this manual for the proper amount of oil Fuel Check the level and add fuel if needed Also make sure the fuel fill cap is securely fastened Check for leaks Refer to item number 17 in the Safety section of this manual for proper instructions on filling the gas tank Tires Use a gauge to check the air pressure Adjust if needed Also look for signs of damages or excessive wear Refer to the Specifications section of this manual for proper pressure measurements for each tire Nuts amp Bolts Check the wheels to see that the axle nuts are tight Use a wrench to make sure all accessible nuts bolts and fasteners are tight Underbody amp Exhaust System Check for and remove any dirt vegetation or other debris that could be a fire hazard or interfere with the proper operation of the vehicle 14 PRE OPERATION INSPEGTION Air Cleaner Housing Drain Tube Check for deposits in the drain tube If necessary clean the tube and check the air cleaner housing Refer to the Periodic M
27. e warranted for the remainder of the period prior to the first scheduled replacement point for the part 4 Repair or replacement of any warranted emissions related part under this ECS Warranty shall be performed at no charge to the owner at a Baja Mspt Authorized Service Center 5 The owner shall not be charged for diagnostic labor which leads to the determination that a part covered by the ECS Warranty is in fact defective provided that such diagnostic work is performed at a Baja Mspt Authorized Service Center 6 Baja Mspt shall be liable for damages to other original engine components or approved modifications proximately caused by failure under warranty of an emission related part covered by the ECS warranty 7 Throughout the ECS Warranty period Baja Mspt shall maintain a supply of warranted emission related parts sufficient to meet the expect ed demand for such emission related parts 8 Any Baja Mspt authorized and approved emission related replacement part may be used in the performance of any ECS Warranty mainte nance or repair and will be proved without charge to the owner Such use shall not reduce Baja Mspt ECS warranty obligations 9 Unapproved add on or modified parts may not be used to modify or repair a Baja Mspt engine Such use voids this ECS Warranty and shall be sufficient grounds for disallowing and ECS Warranty claim Baja Mspt shall not be liable hereunder for failures of any warranted parts of a Baja Mspt engine caused
28. ea always check the terrain thoroughly Don t drive fast on unfamiliar terrain or when visibility is limited it s sometimes difficult to see obstructions like hidden rocks bumps or holes in time to react Never drive past the limit of visibility Maintain a safe distance between your vehicle and other off road vehicles Always exercise caution and use extra care on rough slippery and loose terrain Failure to use extra care when Operating this vehicle on unfamiliar terrain could result in the vehicle overturning or going out of control Go slowly and be extra careful when operating on unfamiliar rough slippery or loose terrain Always be alert to changing terrain conditions when operating the vehicle Do Not Perform Stunts You should always operate your vehicle in a safe and reasonable manner When driving always keep all four wheels on the ground A WARNING Attempting wheelies jumps and other stunts increases the chance of an accident including a rollover Never attempt stunts such as wheelies or jumps 19 Tr D LU N O md Se 199J OL Ul 199 Z Ajoyeuxoidde ye suonon43sgo pue sedojs JESU 10 uo Bunesado uoyM eueo 146194 ui seseeuoui yeu UU e si edojs oau69p OL Y ejxe esn sedojs JO 898 oy ssoi2e Jo eu sedoJs UMOP 1934 OL Ul 189 ez Aleieuixoudde je Jo dn Mueyj 05 e jesado sedojs uo Bumpu ui Ajejes 40y 146194 ui seseeuoui yeu Uu e si odojs oeu6op SL Y jenueu si uj suononsul 4eujo
29. full throttle at any time 3 After break in Avoid prolonged full throttle operation Vary speeds occasionally Battery Installation INITIAL SERVICE AND INSTALLATION OF BATTERY The following procedure is very dangerous and should be performed with utmost care and attention Wear protective eyewear rubber gloves and have water available should electrolyte come in contact with skin or eyes KEEP ALL CHILDREN AWAY FROM THE AREA WHILE THIS PROCEDURE IS BEING PERFORMED POISON CAUSES SEVERE BURNS Contains sulfuric acid Avoid contact with skin eyes or clothing TO prevent accidents rinse empty container with water ANTIDOTE External flush with water Internal Call physician immediately Drink large quantities of water or milk Follow with milk of magnesia beaten eggs or vegetable Eyes Flush with water for 15 minutes and get prompt medical attention KEEP OUT OF THE REACH OF CHILDREN 22 PERIODIG MAINTENANGE Battery Installation cont Note The following page is for vehicles with battery s containing separate electrolyte pack Most battery s will come with the electrolyte already sealed into the bat tery Preparing the battery Place battery on level surface Remove sealing tape from top see figure 20 Take the electrolyte container out of the plastic bag Place electrolyte container upside down with the sealed silver mouths of the electrolyte bottles in line with
30. ich do not involve adjustments to the engine the spark plug wire must be disconnected and kept away from the spark plug to prevent accidental starting When working on or around or when restarting engine use extreme caution to avoid contact with the muffler cylinder head or any other potentially hot area on or around the engine Always perform a Pre Ride Inspection before starting the engine See Pre Ride Inspection sec tion in this manual The Bar Cage assembly provided with this vehicle is not designed as a roll bar Do not operate this vehicle without the cage properly installed Vehicles with light kits are for decorative purposes and to assist others in seeing you Only operate this vehicle during daylight 3 SAFETY 22 23 24 25 26 27 28 29 30 31 32 33 When storing the vehicle it must be kept in a place where gasoline fumes will not reach an open flame or spark For long period of storage such as for winter the fuel tank should be drained in an open cool area The engine must be allowed to cool before storage in any enclosure Read and keep all printed material supplied with this vehicle Timely and specific instructions and a Operator s Manual revisions are included in supplements If any printed material included is unclear contact the manufacturer NEVER OPERATE THIS VEHICLE WHILE UNDER THE INFLUENCE OF ALCOHOL DRUGS OR MEDICATION OF ANY KIND SUCH OPERATION COULD BE DANGER
31. need to make sure you and your vehicle are both ready for opera tion To help get you prepared this section discusses how to evaluate your driving readiness You should also complete a Pre Operation inspection as described previously in this manual Before you drive your Kart for the first time we urge you to Read this owner s manual and the labels on your vehicle carefully Make sure you understand all the safety messages Know how to operate all the controls Have adult present if under 18 years old Before each drive be sure You wear your seat belt at all times while driving your kart or as a passenger You feel well and are in good physical and mental condition You are wearing an approved motorcycle helmet with chin strap tightened securely eye protection and other protective clothing You don t have any alcohol or drugs in your system Protective Apparel For your safety we strongly recommend that you always wear an approved motorcycle helmet eye pro tection boots gloves long pants long sleeved shirt or jacket and closed toe shoes or boots whenev er you drive Although complete protection is not possible wearing proper gear can reduce the chance of injury when you operate the vehicle The following suggestions will help you choose the proper driving gear Helmet and Eye Protection Your helmet is your most important piece of driving gear because it offers the best protection against head injuries
32. od shall begin on the date the new engine or equipment is delivered to its original end use purchaser and shall continue for 24 consecutive months thereafter 1 Any warranted emission related parts which are not scheduled for replacement as required maintenance in the Owner s manual shall be warranted for the ECS warranty period If any such part fails during the ECS period of warranty coverage it shall be repaired or replaced by Baja Mspt according to Subsection 4 below Any such part repaired or replaced under the ECS Warranty shall be warranted for any remainder of the ECS Warranty Period 2 Any warranted emission related parts that are scheduled only for regular inspection as required maintenance in the Owner s manual shall be warranted for the ECS Warranty period A statement in the written instructions to the effect of repair or replace as necessary will not reduce the period of ECS Warranty coverage Any such part repaired or replaced under the ECS Warranty must be warranted for the remaining ECS warranty period 3 Any warranted emission related part which is scheduled for replacement as required maintenance in the Owner s manual shall be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replace ment the part shall be repaired or replaced by Baja Mspt according to Subsection 4 below Any such emission related part repaired or replaced shall b
33. ort able with the vehicle s size and weight Age Recommendation It is strongly recommended that no one under the age of 16 be permitted to operate this Go Kart without adult supervision A WARNING Allowing a person under the age of 16 to operate this vehicle or to become a passen ger could be hazardous and could result in sever injury or death Operating or becoming a passenger in this vehicle or any other vehicle which is not recommend ed for his her age could result in loss of control and could result in severe injury or death A minor under 18 should have adult supervision when operating this vehicle No Alcohol or Drugs Alcohol drugs and off road vehicles don t mix Even a small amount of alcohol can impair your ability to operate an off road vehicle safely Likewise drugs even if prescribed by a physician can be danger ous while operating an off road vehicle Consult your doctor to be sure it is safe to operate a vehicle after taking medication A WARNING Operating this vehicle after consuming alcohol or drugs can seriously impair your judgement cause you to react more slowly affect your balance and perception and could result in serious injury or death Never consume alcohol or drugs before or while operating this vehicle The Exhaust System The exhaust system on this vehicle is very hot during and following operation To prevent burns avoid touching the exhaust system Always park the vehicle in
34. ough or steep terrain is potentially dangerous and may result in injury if proper caution is not observed Slow speeds are required to safely operate this vehicle under those con ditions The operator must use mature judgment skill and experience to choose a speed suit able for the terrain and riding conditions The governor settings for this vehicle s engine must not be tampered with altered or changed The governor is set by the engine manufacturer and limits the maximum speed of the engine and vehicle and protects the engine from damage Excessive speeds are potentially dangerous to the operator passenger and the engine Each time before using this vehicle the fuel supply should be checked The fuel tank should never be filled while the engine is running or while the engine is hot Do not fill tank in a closed area such as a garage while smoking or in the vicinity of an open flame Do not overfill the tank There should not be any fuel in the filler neck Replace cap tightly to prevent spillage of fuel and potential fire hazard After filling tank move the vehicle at least 15 feet away from spot of filling before starting If the vehicle should start making unusual noise or vibrating abnormally the engine should be stopped and the spark plug wire disconnected The vehicle should then be checked for damage Excessive noise or vibration is generally a warning of loose or worn parts When making repairs or adjustments to the vehicle wh
35. producer directions Engine Oil API Classification SF SG SAE 10W 40 motor oil should be used Gear Oil e API Classification GL 5 GL 4 GL 3 SAE 80W 90 gear oil should be used Note SAE is an oil weight viscosity classification standard 21 PERIODIC MAINTENANCE ENGINE BREAK IN The most critical time in your engine s life is the first 20 hours For this reason we ask that you careful ly read the following material Because the engine is brand new you must not put an excessive load on it for the first several hours of running During the first 20 hours the various parts in the engine wear and polish themselves to the correct operating clearance In the first 20 hours of the engine s operation it is critical to avoid excessive engine heating However momentary 2 3 seconds maximum full throt tle operation under load does not harm the engine Each full throttle acceleration sequence should be followed with a substantial rest period for the engine by cruising at lower rpm revolutions per minute so the engine can rid itself of the temporary build up of heat 1 0 10 hours Avoid continuous operation above half throttle Allow a cooling off period of five to ten minutes after every hour of operation Vary the speed of the machine from time to time Do not operate it at one set throttle position 2 10 20 hours Avoid prolonged operating above throttle Rev the machine freely but do not use
36. provided See Fig 6 Tighten the nuts after the bar cage is seated Attach the light as shown See Fig 7 Attach the foam padding as shown Figure 6 VEHICLE ASSEMBLY Step 3 Attach the Front Bumper Attach the front bumper as shown using the bolts provided Note there are four attaching points Two on the top and two on the bottom Fig 8 Attaching Points Step 4 Connect the Wiring for the Lights Attach the wires from the Ignition to the wires found on the right side of the bar cage Attach wires with cor responding colors Fig 9 Insert the headrest as shown Fig 10 pp Figure 10 Wu Refer to the Periodic Maintenance Section of this Manual for Information on Fuel Oil Battery Service and other vital information 8 SPEGIFIGATIONS DIMENSIONS Overall Length 86 in 2184mm Overall Width 54 in 1371mm Overall Height 55 in 1397mm Wheelbase 71 in 1803mm Ground Clearance Front 6 5 in 165mm Ground Clearance Rear 10 in 254mm ENGINE Type
37. sed to sparks flame cigarettes or anything flammable or an explosion may result causing severe injury Protective gloves and face protec tion must be worn when servicing the battery ANY OPERATOR OR PASSENGER UNDER 18 YEARS OF AGE MUST ALWAYS BE APPRO PRIATELY SUPERVISED BY AN ADULT AT ALL TIMES WHILE OPERATING THE VEHICLE Operating this vehicle requires skills acquired through practice over a period of time Take the time to learn the basic techniques well before attempting to operate the vehicle Operate only on safe and familiar terrain Avoid loose gravel and rocks Be careful on wet sur faces and allow for extra braking distance 4 SAFETY LABELS Read and understand all of the labels on your vehicle The labels con A WARNING tain important information for safe and proper operation The labels should be considered as permanent parts of the vehicle If a label comes off or becomes hard to read contact the manufacturer for replacement labels Moving parts can crush and 3031112 cut Keep hands L clear Do not operate with guard removed A WARNING THIS GO KART CAN BE HAZARDOUS TO OPERATE if driven carelessly INJURIES can result if you do not follow these Instructions READ OWNER S MANUAL AND ALL LABELS BEFORE YOU OPERATE THIS GO KART NEVER OPERATE THIS GO KART WITHOUT PROPER INSTRUCTIONS Beginners require adult supervision AA WARNING NEVER OPERA
38. ss of life Before attempting to adjust the seat ensure the vehicle s engine is stopped I Seat Belts This Vehicle is equipped with a seat belt for the operator and a seat belt for the passenger of a double seat vehicle if applicable No one should _ ever attempt to ride the Vehicle without being seated with the seat belt 4 properly secured After being seated in the vehicle place your arms through the shoulder straps Next buckle the lap belt and adjust the tightness of the lap belt by pulling the loose ends outward The shoulder harness should then be adjusted by pulling down on the loose ends Operating the vehicle without the seat belt fastened properly could result in the operator or passenger if applicable being ejected from the vehicle and coming in contact with the ground or the custom bar cage in case of collisions or rollover This could result in severe injury or death 13 PRE OPERATION INSPEGTION Before each drive it is important to inspect your Kart and make sure any problems you find are corrected A pre drive inspection is a must not only for safety but because having a breakdown or even a flat tire can be a major inconvenience If your Kart has overturned or has been involved in a collision do not drive it until your Kart has been inspected by an authorized service center There may be damages or other problems you cannot see Operating the vehicle without the seat belt fastene
39. t the problem through lubrication adjustment or replace ment of worn parts contact the manufacturer for assistance B Brake The brake is located on the left side of the kart See Fig 1 Applying pressure to the brake pedal draws the brake caliper around the brake discs and slows or stops the vehicle B Start engine Position then engine stop button in the run position Insert the key into key switch depress the brake pedal turn the key clockwise release the key when the engine starts The engine will warm up within 5 minutes and the engine choke will close automatically and operate at the normal RPM Warning Don t actuate starter more than 5 seconds at one time NOTE THE BRAKE PEDAL MUST BE DEPRESSED WHEN STARTING THE ENGINE THE ENGINE WILL NOT START WITHOUT THE BRAKE BEING DEPRESSED 4 4 Throttle Pedal D Engine stop button Important stop button test Before driving this vehicle test the Engine Stop Button to assure that it is operating properly With the engine running position the Engine Stop Button to the off position The engine should stop 11 OPERATION CONTROLS E Reverse Operation When the forward reverse lever is in the D position the vehicle will move forward when the throttle is pressed When the forward reverse level is pulled back to R the vehicle will move backward when the throttle is pressed See Fig 4 REVERSE CABLE Note Push the throttle slowly REVERSE GABLE OM
40. the black negative pole of the battery see figure 25 Note The red positive cable has a larger diameter than the black negative y cable 3 Charging rate Charge battery 0 7 Amps for 5 10 hours e After charging is complete press down firmly with both hands to seat the caps Do not pound or hammer The battery is now sealed see figure 26 and 27 NEVER REMOVE THE STRIP OF CAPS NOR ADD ANY WATER OR ELECTROLYTE fed Lead Acid Battery 1 6 MMA 6 5 _ 12V 6 5AW 10HR ts MADE IN CHINA Sealed Lead Acid Battery 1 5 lt q Install battery into battery tray making sure that the rubber mat is in place The warning label on the battery should be facing the warning label on the gray tray see figure 28 Once battery is firmly seated in gray tray with rubber mat under it attach the red positive wire to the red positive terminal on the battery see figure 29 Seed Lead Acid Battery Wer Gu A dn DN a EU WO PERIODIG MAINTENANGE Then attach the black negative wire to the black negative terminal on the battery see figure 30 Place grey plastic battery cover on top of the battery and thread wires through the cover cuts outs Finally secure the battery with the wide black rubber strap using the hooks on both ends see figure 31 and 32 DO NOT open sealed caps to add water to battery Always wear safety glasses and charge in a ventilated area If b
41. ty and reliability 4 Competition or racing This Limited Warranty does not cover loss of use of the product loss of time inconvenience or other consequential damage which includes but is not limited to loss or damage to persons or property or any expense of returning any damaged defective product to the manufacturer How do I get Replacement Parts and Service Please DO NOT TAKE THIS PRODUCT BACK TO THE RETAILER For parts or service center loca tions please call 888 863 2252 Many problems are easily repaired by the consumer Our expert cus tomer service representatives can lead you through most problems with ease We also have a nation wide network of Authorized Service Centers to assist with any repair or problem RECORD THE MODEL NUMBER AND SERIAL NUMBER OF YOUR PRODUCT IN THE SPACES PROVIDED BELOW FOR REFERENCE WHEN ORDERING REPLACEMENT PARTS IT IS ALSO RECOMMENDED TO ATTACH YOU SALES RECEIPT TO THIS PAGE Model No Color Serial No Located on the left rear frame member near the seat belt mount Engine No Located on top of engine FOREWORD Congratulations on your purchase of a Baja Motorsports Off Road Machine It represents more than 20 years of the pursuit of excellence in the off road recreation industry With the purchase of this product you will experience the thrill of off road recreation like thousand of other consumers This Owner s Manual contains important assembly operational safety and
42. ust be of sufficient age understanding mental capacity and physical capability to act to protect him self herself ALWAYS FOLLOW THE RECOMMENDED AGE RESTRICTION OF 16 YEARS FOR OPERATORS AND PASSENGERS The engine should be stopped when the vehicle is not in use The operator and passenger if any of this vehicle should always wear a helmet approved by agencies such as the Department of Transportation DOT Safety Helmet Council of America SHCA or Snell Memorial Foundation SNELL Most off road vehicle accident fatalities are due to head injuries The operator should also wear face shields or goggles boots or closed toe shoes gloves and other appropriate protective clothing 2 SAFETY 20 21 LOOSE CLOTHING LONG HAIR OR ARTICLES WORN BY ANY OPERATOR OR PASSEN GER MUST BE FULLY CONTAINED OR COVERED TO PREVENT THEM FROM POSSIBLY BEING CAUGHT IN ROTATING PARTS OF THE VEHICLE OR THE SURROUNDING ENVI RONMENT WHILE RIDING FAILURE TO OBEY COULD ENDANGER THE PERSONAL SAFE TY OF THE OPERATOR OR PASSENGER DO NOT PLAGE HANDS FEET OR ANY OTHER PART OF THE BODY OR ANY CLOTHING NEAR THE ENGINE MUFFLER WHEELS CHAIN AND OTHER ROTATING PARTS OF THE VEHICLE WHILE RIDING OR RUNNING THE ENGINE Caution must be used in performing required maintenance on or near an operating engine Special caution should be taken after the engine has been running since the engine and other drive components may be extremely hot Wet slippery r
43. xle and wheel must seat properly Assemble the large wash er smaller washer axle nut and tighten the axle nut using a socket or adjustable wrench See fig 1 THE NEXT STEP IS VERY IMPORTANT INSERT THE COTTER PIN THROUGH THE GROOVES IN THE NUT THE THEN THROUGH THE REAR AXLE BEND THE OPEN END OF THE COTTER PIN TO ENSURE THE REAR AXLE NUT DOES NOT LOOSEN DURING OPERATION Use the automobile jack to raise the front of the go kart off the ground Remove the nuts which are placed on the front wheel hubs Install one of the front wheels by lining up the bolts on the front wheel hub with the holes in the front wheel rim NOTE THE VALVE STEM AIR FILL TUBE MUST BE TO THE OUTSIDE to ensure the wheel has been installed properly Place the nuts on the bolts Using socket wrench evenly tighten the nuts in diagonal pattern Put the rubber covers over the front hubs See fig 2 Figure 1 Ge Figure 2 Step 2 Attaching the Gas Tank Next attached the gas tank to the rack as shown in Fig 3 Follow the bolt spacer and washer order to insure the tank is securely fastened See fig 4 Attach the gas line to the gas on off valve on the gas tank as shown in Fig 5 Turn the gas on off value to either on or res In the res position half of the gas in the tank will be used dur ing operation Turn the value to res to use the remaining gas be VEHICLE ASSEMBLY Step 2 Attaching the Bar Cage Attach the Bar cage using the bolts and nuts
44. y this California Emission Control Warranty Statement If any emis sion related part on your engine is defective the part will be repaired or replaced by Baja Mspt OWNER S WARRANTY RESPONSIBILITIES As the small off road engine owner you are responsible for the performance of the required maintenance listed in your owner s manual Baja Mspt rec ommends that you retain all receipts covering maintenance on your small off road engine but Baja Mspt cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As a small off road engine owner you should however be aware that Baja Mspt may deny you warranty coverage if your small off road engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your small off road engine to a Baja Mspt distribution center or service center as soon as a problem exists The war ranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact Baja Mspt 2910 South Hardy Drive Suite 103 Tempe AZ 85282 Phone 888 863 2252 EMISSION CONTROL SYSTEM ECS WARRANTY This warranty shall apply to 1995 and later model year California small off road engines for other states 1997 and later model year engines The Emission Control System ECS Warranty Peri
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