England's Stove Works 25-EPI User's Manual
Contents
1. Page 37 REPLACING COMPONENTS Combustion Blower Convection Blower 1 Ae hrie Before beginning any component replacement be certain the unit is unplugged and thoroughly cooled down In order to access the combustion blower the unit will have to be at least partially removed from the fireplace opening or alternatively the surround kit and side panels can be removed to access the blower Detach the convection blower from the wiring harness before loosening the four screws which secure it to the convection shroud of the stove After loosening and remove the four screws which hold the blower to stove remove the blower from the stove Installation of the new blower is performed exhaust in reverse of removal remember to reconnect the new blower to the wiring harness a Page 38 1 Before beginning any component replacement be certain the unit is unplugged and thoroughly cooled down Remove the unit from the fireplace Disconnect the venting system from the exhaust blower and disconnect the exhaust blower from the stove wiring harness Loosen and remove the thermal sensor screw on the top of the exhaust blower outlet using a 5 16 wrench Loosen and remove all five screws which hold the exhaust blower to the exhaust blower tube Once the screws have been removed the blower can be lifted up and out of the stove Reinstallation is the exact opposite of the steps abo2. The minimum fireplace dimensions listed may not apply to your specific installation and are for general reference only Use the unit dimensions along with practical knowledge of how an insert fits into a fireplace and connects to the chimney system to precisely determine if this insert will work in your fireplace Page 5 SPECIFICATIONS Heating Specifications e Heat Output RANGE ca 2sscciusicaccanlecsehssheasdaanneeeste 10 700 BTU hr 25 100 BTU hr e Approximate Pellet Burn Rate os c csccceves asapeeteesstegiensieeeteast 1 6 lb hr 3 9 lb hr Maximum Burn Piet g geio a E ER nas aioe none ae s 40 hours e Approximate Square Footage Heated uee 800 2000 sq ft SHOP Per CAD CO AAEE ae Bees ee eas tease tae ances aug ttaauoade eee dates 45 pounds EPA and Safety Compliance Specifications e EPA Compliance acrssec cstyedonesdenatet en wn lieiieestatzantaculen Mons eea aiei Certified Particulate Emissions nienie a a a E ates aaa aces 1 43 grams hr Eificiency ceii a E date S E eel aes 18 Tested T nrenngisisssisstsi igsi UL 1482 ULC S627 ASTM E 1509 This unit was not tested for efficiency the efficiency shown is a default value normally attained by similar certified pellet burning appliances _ Heat output burn rate and maximum burn time are heavily dependent on the type of pellets burned in the stove as such these numbers may vary _ The maximum heating capacity of this unit can va
3. jumper 4 Insert the two thermostat wires in place of the jumper and retighten the screws 5 Reinstall the back panel and mount the thermostat the control board automatically reads the thermostat and your stove is now ready for thermostat operation s I E ALIKI 5 we Connect thermostat wires here J18 Page 20 THERMOSTAT OPERATION Thermostat Operation Details The 25 EP was designed to operate equally well in both manual and thermostat mode While using the control board for heating control gives the user control over the heat output of the stove the thermostat allows the stove to start up and shutdown independently which will help maintain your house at a more constant temperature and save pellet fuel The 25 EP can be connected to either a wall thermostat Part GU 1E30 914 or wireless remote thermostat Part AC 3001 Although either thermostat will operate the stove properly we highly recommend the wireless thermostat for the convenience of starting your pellet stove from anywhere in the house During thermostatic operation the stove will burn at whatever heat range and blower speed the control board has been set to When the call for heat is gone i e the room is up to temperature the stove will enter the thermostatic shutdown sequence If during the shutdown period the call for heat returns the stove will complete the shutdown cycle before relighting Remember
4. 1 Tighten connection on sensor 2 Lower blower speed 3 Check control board connection Exhaust blower not 1 Loose connection 1 Check control board operating connection 2 Bad blower 2 Replace blower 3 Bad vacuum sensor 3 Replace vacuum sensor Lazy Fire 1 Bad exhaust blower 1 Inspect and replace blower 2 Excessive pellet moisture 2 Keep pellets dry 3 Excessive ash build up 3 Thoroughly clean unit 4 Low quality pellets 3 Use only PFI premium pellets Blown Fuse 1 Power surge 1 Replace fuse use surge 2 Exposed wire 3 Electrical component shorting protector 2 Check for exposed or frayed wire and loose connections 3 Check motors and blowers for obstructions or short circuits High Pellet Consumption 1 Low quality or non uniformly sized pellets 1 Use premium pellets or try another pellet brand Squeaking Noise 1 Obstruction in auger tube 2 Blower Noise 1 Check auger tube for foreign objects 2 Remove and oil blower Pinging or Rattling Noise E 1 Code On Control Board 1 Foreign material in blower 2 Loose exhaust fan set screw 1 Vacuum bypass chip missing 1 Check both blowers for material 2 Check set screw for tightness 1 Contact Technical Support Page 35 Unit Shuts Down in 15 20 minutes with an E 2 code on control board 1 Loose thermal sensor 2 Control board settings 3 Failure
5. England s Stove Works extends no warranty to the log set Some states do not allow the exclusion of limitations of incidental or consequential damages so the above may not apply to you Page 46 Procedure Purchaser must give notice of claim of defect within the warranty period and pay transportation to and from a service center designated by the manufacturer The deal from which the unit was purchases or the factory at our option will perform the warranty service Other Rights This warranty gives you specific legal rights you may also have other rights which may vary from state to state Please Note This warranty is null and void if the attached warranty registration AND a copy of the sales receipt is not returned within thirty 30 days from the date of purchase Warranty is not transferable Page 47 WARRANTY REGISTRATION for England s Stove Works Purchaser Information I Purchased By Name II Address Il City State _ Zip Code __ IV Telephone Number V Email Address Dealer Information VI Purchased From VII Address VIL City State Zip Code Unit Information Refer to the sticker on the back of the manual or box to complete this section IX Model Number Purchase Date __ X Purchase Price XI Serial Number Mfg Date Purchase Questions How did you first hear about our product Please check one Word of Mouth Burn Trailer Demonstration Internet _ Where did
6. Monthly o Important Notes 0 27 o Exhaust Chamber 28 o Venting Pipe 39 e Yearly o Important Notes 30 o Exhaust Blower 31 32 o Convection Blower 33 o Hopper Fines 33 o Checking Gaskets 34 Trouble Shooting Guide e Troubleshooting 35 36 Replacing Components Auger Motonn22 52 3 45 ee 37 e Convection Blower 000 38 e Combustion Blowert 0 38 e Vacuum SWitch cece 39 ASME asics canesansen Ei 39 COE Gr 1c lt lt 40 FAS tects sashes ERR 40 Glas Sn a a 40 Control Board ccceceeeee 41 Wiring Diagram 0 eee 42 Log S ticcinu ast eendeni nie 43 Illustrated Parts Detail e Exploded Parts Diagram 44 Parts List cciigehunnnueeduee 45 Warranty e Warranty Details 46 47 e Warranty Reg Form 48 49 Page 3 INTRODUCTION Thank you for purchasing this fine product from England s Stove Works England s Stove Works was started and is still owned by a family that believes strongly in a Do It Yourself spirit that s one reason you found this product at your favorite Do It Yourself stove We intentionally design and build our stoves so that any homeowner can maintain their unit with basic tools and we re always more than happy to show you how to do the job as easily and as inexpensively as possible However while remai
7. another side Perform this test around the entire perimeter of the door hopper lid and ash pan If any area fails the test the entire gasket should be replaced The part number appropriate to the gasket being replaced can be found in the Illustrated Parts section of this manual Gaskets should only be replaced with equivalent fiberglass gaskets purchased from England s Stove Works specifically for this unit Instructions for gasket removal and replacement will accompany the gasket kit ordered and can also be found in the instructional DVD accompanying this manual in the stove Page 34 Trouble Shooting Guide WARNING To avoid ELECTRICAL SHOCK always disconnect the unit from the power source BEFORE attemping any repair If this guide does not correct the problem call your local dealer or Technical Problem Support at 1 800 245 6489 Cause Solution Auger not turning 1 Bad auger motor 2 Foreign matter jamming auger 3 Vacuum sensor 1 Replace auger motor 2 Remove pellets and object 3 Check exhaust blower Smoke smell or dust in house 1 Improper exhaust connection 1 Check exhaust connections for leaks especially the exhaust blower connect Seal leaks with silicone aluminum tape or a hose clamp Room blower not operating 1 Loose thermal sensor 2 Blower speed set higher than heat range causing stove to cool and blower to cycle 3 Loose connection
8. different brands of paint so we highly recommend using our proprietary High Temperature Spray Paint Glass This unit has a three piece ceramic glass set Part No AC G40 Center Glass amp Part No AC G41 Side Glass in the viewing door Self adhesive window gasket is always included with replacement windows purchased directly from England s Stove Works Surface scratches are acceptable but if this glass becomes cracked in any area the unit should be shut down and the window replaced with ceramic glass bought from England s Stove Works Never replace ceramic glass with tempered or any other type of glass Page 40 REPLACING COMPONENTS Control Board The Control Board Part EP CB08 is a digital read out board This board offers a wide variety of settings to operate the unit This part can be removed from the unit by loosening the two outside screws and pulling the board back to the inside of the stove The rear access panel should be removed prior to removing the control board A 6 amp quick blow fuse is used on this Control Board NOTE The bottom three control buttons are preset at the factory and are not user adjustable See the Daily Operation section on pages 14 18 of the manual for more instructions on Control Board settings Recommended Heat Ranges Low Burn Heat Range setting 1 Room Air Blower setting Medium Low Heat Range setting 2 3 Room Air Blower setting Medium High Heat Range setting 4 8 R
9. from the top of the hopper e In order to access the combustion blower the unit will have to be at least partially removed from the fireplace opening or alternatively the surround kit and side panels can be removed to access the blower e Using a 3 16 allen wrench loosen the set screw on either side of the auger mounting collar e With a utility vacuum in hand let the auger assembly slide out of the auger tube just enough so that the vacuum can be used to remove any fines from this area e Reinstall the auger assembly and tighten the two set screws reinstall the back panel and the two side panels being certain to tighten the six 6 retaining screws on the rear of the stove Page 33 EARLY MAINTENANCE Checking Gaskets An airtight seal at the door openings and hopper lid opening is crucial to proper stove performance Any air leaks at this areas can not only cause a dirty inefficient burn but can also pose a serious safety threat Because of this gaskets should always be maintained in good condition Gasket tightness can be checked using the dollar bill method Place a dollar bill between the gasket and the stove body Tighten the latching mechanism down and attempt to pull the dollar bill out If the dollar bill slides out easily the gasket needs to be replaced This test should be repeated around the entire gasket perimeter as gaskets will sometimes seal tightly on one side but be worn and seal poorly on
10. keep the stove operating at its peak Pellets contain varying amounts of impurities and fusible material that will accumulate in the burnpot over time Some pellets will contain much higher amounts of these fusible impurities and extra vigilance may be required to maintain a clean burnpot Allowing impurities to build up in the burnpot can restrict the air flow to the fire resulting in a dirty inefficient burn Instructions Always allow the stove to finish the shut down cycle and cool completely before performing any maintenance inside the firebox Open the main door of the stove and remove the burnpot by lifting the front edge first and then simultaneously lifting up and out on the rear of the burnpot WARNING The burnpot can remain HOT long after the fire has gone out so wear protective gloves whenever handling a potentially hot burnpot Once the burnpot is out of the stove use a long handled screwdriver or putty knife as previously mentioned the remove any deposits Be certain all air orifices are clear and unrestricted by fusible ash matter a fine tipped screwdriver or scratch awl can be useful in removing stubborn matter from these orifices Remove any ash material from the bottom of the cradle and brush any ash from the top of the cradle into the ash pan below Keeping the top of cradle free of ash is crucial in allowing the burnpot to make a positive air tight seal with the top of the cradle Insert the burnpot back into t
11. manual vacuum the fly ash out of the exhaust chamber A short piece of hose can be attached to the end of the utility vacuum line and can be useful in reaching the ash which accumulates between the clean out ports Once all ash has been removed from the exhaust chamber reinstall the cleanout port covers using the screws previously removed Be certain to tighten the screws down to sufficiently seal the cleanout port covers but do not over tighten them as it possible to damage the screw Page 28 MONTHLY MAINTENANCE Venting Pipe Cleaning Low spots and direction changes in the venting system such as tee s and elbows are areas for potential fly ash accumulation INSPECT these areas diligently to keep the venting system in safe operating condition Depending on the specific type of venting system your stove is connected to it may be possible to remove the clean out tee cover and simply run a pipe brush up the pipe to remove any fly ash accumulation Brushes specifically made for cleaning pellet pipe are available at the retailer where you bought this stove as well as at most hearth product dealers Horizontal runs of pipe such as from the exhaust connection on the stove to transition to vertical will accumulate fly ash and should be inspected carefully and brushed clean Check the termination cap to be certain is not clogged or restricted by any fly ash accumulation After thoroughly cleaning the venting system reseal any d
12. of this stove 3 Next unlatch the two hopper lid latches near the front of the hopper lid Loosen and remove the hopper lid hinge retaining screws on the rear of the unit once these screws have been removed the freestanding hopper lid can be lifted off of the unit and set aside This component will not be used on the insert version of this stove 4 Locate the Rear Hopper Cover Plate Assembly which was included in the insert conversion kit This part comes preassembled with the rear hopper cover plate new hopper lid and hopper lid hinges It also comes predrilled for the required fasteners 5 Lay the Rear Hopper Cover Plate Assembly on the top of the hopper lid be certain the assembly is centered on the stove and that all edges line up Use the predrilled holes as a drilling template Without removing the hopper lid gasket material use a 1 8 drill bit in an electric or battery powered drill to drill a hole at every predrilled location of the rear hopper cover plate Page 7 INSTALLATION Insert Assembly Continued 6 Use the included self drilling sheet metal screws to screw the Rear Hopper Cover Plate to the hopper of the stove while carefully holding the lid in place to be certain in remains centered on the stove A set of clamps or an extra set of hands is very useful at this point of the conversion but not required 7 Using a 5 16 socket or open end wrench remove one of the hopper lid latches from the original hopper l
13. operation Note England s Stove Works does not recommend using a pellet stove as your only source of heat Retain for your files Model Number Date of Purchase Date of Manufacture Serial Number This information can be found on the safety tag attached to the underside of the hopper lid Have this information on hand if the phone the factory or your dealer regarding this product Page 2 TABLE OF CONTENTS Introduction Introduction eee ceeeeececeeeeeee 4 Specifications e Unit Dimensions ee 5 e Heating Specifications 1 0 0 0 6 e EPA Compliance eee 6 Installation e Insert Assembly oseese 7 8 e Clearances to Combustibles 9 e Venting Introduction 10 e Venting Guidelines 10 e Addition Venting Information 11 e Approved Venting Methods o Full Chimney Reline 12 e Outside Air Hook Up 0 13 e Floor Protection 0 0 cesses 14 Daily Operation o Getting Started tic 3 cel occiee caine 15 e Lighting a Fire 15 16 e Control Board Settings 17 Error Codes ccciz bod tainted 18 Power Failure eee 19 e Thermostat Installation 20 e Thermostat Operation 0 0 21 Maintenance e Daily o Important Notes 22 o Daily Ash Removal 23 o Cleaning the Burnpot 24 e Bi Weekly o Important Notes 0 25 o Baffle Removal 26 o Tube Cleaning 26 e
14. removed to access the blower Disconnect the venting system from the exhaust blower just enough that you will be able to remove the exhaust blower from the stove Unplug the two wires which connect the stove wiring harness to the exhaust blower using the quick connect plugs Loosen and remove the 5 16 screw on the top of the exhaust blower output connection which holds the thermal sensor to the exhaust blower Loosen the five 5 5 16 self drilling screws which hold the exhaust blower to the exhaust blower tube The lower screws are most easily accessed through the circular cutouts in the stove body A 12 socket extension will likely be necessary to reach all of the screws Lift the exhaust blower up and out of the stove The gasket which seals the exhaust blower to the exhaust blower tube is fragile so take extra care when removing the blower Even when being careful though it is easy to tear this fragile gasket and since an airtight seal is crucial here it is best to replace this gasket Part Number PU CBG every time the exhaust blower is removed Page 31 e With the exhaust blower removed use a utility vacuum to remove any ash accumulation in the exhaust blower tube e Use a soft paint brush and carefully remove any ash accumulation from the inside of the exhaust blower and from the exhaust blower fan blade e Inspect the exhaust blower motor for dust accumulation and carefully remove it ensuring that all ai
15. rug is NOT an approved substitute for a proper hearth extension pad OW Required Floor Protection Distance From Unit Front A Side B 6 IN 6 IN 152 4 MM 152 4 MM Page 14 DAILY OPERATION Getting Started e Check to see that the hopper is clean and free from foreign materials Be sure to connect this unit to a working outlet we recommend using a surge protector to help protect the electronic components from damage e BEFORE your first fire dry run your unit no pellet fuel in the hopper for twenty minutes pressing the ON button with the unit plugged in will initiate the dry run o Once the ON button is pressed you should immediately hear the exhaust blower start and operate continuously o After about three to five minutes look for the red glow of the igniter in the igniter port of the burn pot to be certain it is operating normally o Hold the hopper lid switch down with your finger and check to see that the auger is turning Release the hopper lid switch and be certain that the auger stops turning DO NOT PUT YOUR FINGERS IN THE HOPPER OR NEAR THE ROTATING AUGER e After about twenty minutes the control board should display E 2 in the two display windows More information on Error Codes can be found in the Error Code section of this manual e At this point the dry run is complete and your pellet heating appliance is ready for normal operation Lighting a
16. the error and restart 3 If you are uncertain about the meaning of an error code or have any questions at all PLEASE contact technical support at 800 245 6489 Page 36 REPLACING COMPONENTS Auger Motor 1 Before beginning any component replacement be certain the unit is unplugged and thoroughly cooled down Also make sure the hopper is empty before attempted to remove or replace the auger motor assembly Remove the insert from the fireplace far enough to grant access to the auger motor at the rear center of the unit Locate the auger motor assembly at the rear of the stove and begin by loosening the two allen set screws on either side of the cast iron auger motor coupler Slide the auger assembly out of the tube enough that the allen set screw which holds the auger to the steel auger coupler can be accessed Loosen this set screw until the auger is free from the auger motor assembly Next remove the four screws which hold the cast iron auger motor coupler to the auger motor using a 5 16 wrench Slide the cast iron auger motor coupler and the steel spacer plate off of the auger motor Loosen the allen set screw which holds the steel auger coupler to the auger motor output shaft and remove the steel auger coupler as well as the rubber vibration dampener Reinstall the parts in reverse order on the new auger motor being careful not to over tighten the bolts which hold the cast iron auger coupler to the auger motor
17. to light pellets 1 Check both sides of thermal sensor connection exhaust blower and control board 2 Start stove on minimum Heat Range 5 to ensure a good fire is started 3 Check igniter for buildup or failure E 3 Code on Control Board Overfire 1 Convection blower failure 2 Partially blocked flue 3 Using fuel other than premium wood pellets 1 Check convection blower for proper function replace if necessary 2 Check flue for obstructions 3 Use ONLY premium wood pellets in this stove E 4 Code on Control Board Proof of flame lost 1 The hopper is empty 2 The hopper lid was left open too long during refueling 3 Component failure 4 Blower speed is set too high cooling firebox too rapidly 1 Refill the hopper with pellets and restart the stove 2 Keep the hopper lid open for the shortest interval possible when refueling The safety switch stops the auger when the hopper lid is open 3 An auger motor failure or combustion motor failure can sometimes results in an E 4 code 4 Operate the stove with the blower speed and heat range at the same value Notes 1 Whenever instructed to check replace the vacuum sensor also check for loose or cracked vacuum hose Also be certain the vacuum measurement port in the firebox is kept clean 2 To restart and clear an error code displayed on the control board push the ON button and the unit should reset
18. you receive information about our product Via Telephone ____ Dealer Name of dealer Internet Page 48 Important Notice This registration information MUST be on file for this warranty to be valid Please mail this information within thirty 30 days from the original date of purchase Use any of these three easy ways to send your warranty information in Mailing Address England s Stove Works Inc Customer Service Department P O Box 206 Monroe Virginia 24574 Fax Number 434 929 4810 Twenty four hours a day Online Registration Visit our warranty registration website at http www englanderstoves com warranty warranty html Page 49
19. CLUDE as much vertical pipe as possible to prevent smoke from the unit from entering your home in the event of a power outage e INSPECT your venting system often to be certain it is clear of fly ash and other restrictions e CLEAN your venting system as detailed in the maintenance section of this manual Page 10 INSTALLATION Additional Venting Information e The installation of a fireplace insert can be challenging and requires knowledge of chimney systems that the average homeowner does not have Due to this England s Stove Works highly recommends having this insert professionally installed e However if this installation is performed by the homeowner follow the guidelines listed below e Do not mix and match components from different pipe manufacturers when assembling your venting system i e Do NOT use venting pipe from one manufacturer and a termination cap from another e A FULL chimney relining is required when installing this stove as an insert o For chimneys 15 ft or shorter 3 in pellet liner may be used o For chimneys 15 ft or taller 4 in pellet liner must be used e For high altitude installations altitudes greater than 4000 ft this insert must be used with 4 pellet liner only Using 3 liner will restrict air flow to the unit at high altitudes and result in poor performance and a dirty burn e Outside combustion air must be connected either by running the outside air duct down through the ash
20. EVOLUTION PELLET INSERT amp INSERT KIT INSTALLATION amp OPERATION MANUAL MODEL NUMBERS 25 EPI 55 SHPEPI 55 TRPEPI NTER TEx h ss c ie fus Hie noc ne NATIONAL FIREPLACE INSTITUTE Rev 8 2008 r r SAFETY NOTICE Failure to follow these instructions can result in property damage bodily injury or even death For your safety and protection follow the installation instructions outlined in this manual Contact your local building or fire officials about restrictions and installation inspection requirements including permits in your area CAUTION Please read this entire manual before installation and use of this pellet fuel burning appliance Keep children furniture fixtures and all combustibles away from any heating appliance SAVE THESE INSTRUCTIONS IMPORTANT IF YOU HAVE A PROBLEM WITH THIS UNIT DO NOT RETURN IT TO THE DEALER CONTACT CUSTOMER SERVICE 1 800 245 6489 Mobile Home Use This freestanding pellet unit is approved for mobile home or doublewide installation with the outside combustion air hook up See the Installation section of this manual for details pertaining to mobile home installations Mobile home installation must be accordance with the Manufactured Home and Safety Standard HUD CFR 3280 Part 24 WARNING e Use of outside combustion air is mandatory with this unit e Do not operate with the hopper open lid must be shut and tightly latched during
21. Fire e In order for this stove to operate the hopper must first be filled with pellet fuel Lift the hopper lid using the flush mount handle and pour the pellet fuel directly into the hopper e We recommend using only pellets manufactured by PFI Certified facilities since pellets bearing the PFI stamp of approval will be low in ash and moisture high in BTU s and uniform in size and quality Page 15 e The 25 EP will perform equally well using softwood and hardwood pellets and although the ash may differ slightly in appearance or texture both types of pellets will burn cleanly and efficiently in this stove e The 25 EP is equipped with an automatic pellet ignition system the only user input required to light the stove is a simple press of the On button e Shortly after pressing the On button the letters S U will appear in the heat range and blower speed windows of the control board This indicates the stove has entered the start up sequence and is operating normally e The fuel feed rate and combustion air during start up is determined by the control board so the stove may be started on any heat range although we recommend starting the stove on Heat Range 5 to help ensure a strong fire is initiated e After approximately fifteen minutes the fire should be burning brightly and the S U should disappear from the control board At this point the stove has begun normal operation and the display windows on
22. SKET MAINTENANCE INCLUDING FAILURE TO REPLACE GASKETS CAN CAUSE AIR LEAKS RESULTING IN SMOKE BACKS Gaskets 1 Door o This unit comes with a rope gasket around the door that should be replaced at least every two years To replace the door gasket Part PU DGK the old gasket must first be removed entirely prior to adding the new adhesive you may have to scrape the old cement from the door channel Once the cement and gasket have been added the door should be closed and latched for twenty four hours to allow the cement to harden 2 Window o If you are replacing the window gasket Part PU GGK the new gasket will already have adhesive on one side Remove the paper on the adhesive side and place the gasket around the outside edge of the glass centered over the edge Fold the gasket edges over on the glass forming a U shape 3 Combustion Blower o The Combustion Blower Gasket Part PU CBG should be inspected whenever you remove or clean the Combustion Blower and replaced if necessary Finish This new unit has been painted with High Temperature Paint that should retain its original look for years If the unit should get wet and rust spots appear the spots can be sanded with fine steel wool and repainted It is crucial that only High Temperature Spray Paint is used Part AC MBSP as others may not adhere to the surface or withstand the high temperatures Similarly some brands of paint will not adhere to
23. Wrap Not Shown Page 45 LIMITED FIVE 5 YEAR WARRANTY From the date of purchase to the original owner The manufacturer extends the following warranties Five Year Period L px Carbon steel and welded seams in the firebox are covered for five 5 years against splitting The steel door and hinges are covered for five 5 years against cracking One Year Period 1 2 Component parts such as the hopper auger burn pot baffle plate auger shaft and fasteners are covered for one 1 year against cracking breakage and welded seam separation Electrical components accessory items glass and the painted surface of the stove are covered for one 1 year from the date of purchase Conditions and Exclusions 1 2 Damage resulting from over firing will void your warranty This warranty does not apply if damage occurs because of an accident improper handling improper installation improper operation abuse or unauthorized repair made or attempted to be made The manufacturer is not liable for indirect incidental or consequential damages in connection with the product including any cost or expense providing substitute equipment or service during periods of malfunction or non use All liability for any consequential damage for breach of any written or implied warranty is disclaimed and excluded Due to the abrasive nature of a pellet fire and the frequency of which the log set must be handled
24. bolts are located on the underside of the unit and can be loosened and removed using a 2 socket on a socket wrench ONCE THESE BOLTS ARE LOOSENED AND REMOVED THE UNIT IS FREE FROM THE PEDESTAL AND CAN FALL CAUSING INJURY BE CAREFUL WHEN REMOVING THESE BOLTS AND HAVE A HELPER WHEN LIFTING THE STOVE FROM THE PEDESTAL Pagel 8 INSTALLATION Clearances to Combustibles Unit Clearances to Combustibles Clearance to Mantle A Side B 16 IN 6 IN 406 4 MM 152 4 MM WARNING INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER HOT Do not touch Severe burns or clothing ignition may result Glass and other surfaces are hot during operation CAUTION Keep children away Supervise children in the same room as this appliance Alert children and adults to the hazards of high temperatures Do NOT operate with protective barriers open or removed Keep clothing furniture draperies and other combustibles away Installation MUST comply with local regional state and national codes and regulations Consult local building fire officials or authorities having jurisdiction about restrictions installation inspection and permits Page 9 INSTALLATION Venting Introduction This pellet stove operates on a negative draft system which pulls combustion air through the burn pot and pushes the exhaust air to the vent pipe and out of the building This unit must be installed in accordance wit
25. clean out of the fireplace OR by running the outside air duct to the top of the chimney More information pertaining to correct outside air installation can be found in the Outside Air section page 13 Page 11 RTV silicone F INSTALLATION Approved Venting Method Full Chimney Relining IN AUAA AAAA LLACA DAU AUER E E Gre S Use a chimney liner system specifically designed for pellet stove use follow the guidelines in the previous section regarding appropriate liner diameter Use the tee supplied by the liner manufacturer to connect the exhaust outlet of the stove to the chimney lining system Seal the throat of the fireplace with a sheet metal block off plate screwed to the walls of the fireplace Seal the top of the chimney opening using the Top Plate provided by the liner manufacturer or for abnormal installations fabricate the top plate from sheet metal Use High Temp RTV silicone to seal the top plate and prevent leaks If the liner system is not a Twist Lock design all joints should be secured with three sheet metal screws Seal all joints in the liner using High Temp e Secure the outside air pipe to the stove using a hose clamp or other mechanical fastener The outside air pipe may be run to the top of the chimney system and terminated as shown above or may be run down through the ash dump in the case of a masonry fireplace Please Note Installation diagrams ar
26. d to eliminate the possibility of poor stove performance due to ash accumulation Page 27 MONTHLY MAINTENANCE Exhaust Chamber Cleaning The exhaust chamber of the stove was intentionally designed as an ash accumulation area Allowing ash to accumulate here prevents excess ash build up in the combustion blower and the venting system Similarly the exhaust chamber is easily accessible via the two exhaust chamber clean out ports located in the firebox Instructions Only clean the exhaust chamber AFTER cleaning the firebox shelf and heat exchanger tubes because cleaning them will deposit ash into the exhaust chamber Using a 5 16 socket wrench remove the two screws which hold each of the clean out covers in place The cleanout covers are located on the back wall of the firebox near the bottom Remove the cleanout covers from the firebox and BEFORE vacuuming the chamber out observe the type and quantity of ash build up The ash deposited in the exhaust chamber should be light fluffy grey or white in color and should be no higher than half way up the clean out port o If the ash is dark brown or black it is generally evidence of incompletely pellet combustion o Do NOT allow the ash to accumulate higher than about half way up the cleanout port significant ash accumulation in this area can choke the combustion blower and cause poor stove performance Using a utility type vacuum cleaner as previously mentioned in this
27. e for reference purposes only and are not drawn to scale nor meant to be used as plans for each individual installation Please follow all venting system requirements and maintain the required clearances to combustibles Page 12 OUTSIDE AIR HOOK UP e The use of outside combustion air is mandatory on the 25 EP Insert e The outside air connection pipe protrudes from the lower rear center of the stove use the included outside air kit to attach your stove to outside combustion air Instructions and all the parts needed to make the outside air connection to your pellet stove are included with the outside air kit e Outside air can be drawn from an outside air system which terminates ath the top of the chimney opening or down through the ash dump if your fireplace is so equipped The best choice for outside air connection is the one which uses the shortest distance or outside air pipe e If itis not feasible to use the included outside air hookup kit in your stove installation other materials may be used provided the following rules are followed o The pipe used for outside air hookup must be metal with a minimum thickness of 0209 in 25 gauge mild steel or greater and an inside diameter of approximately 2 0in o All pipe joints and connections should be sealed with pipe clamps or other mechanical means to insure a leak free outside air connection o Long runs of pipe and excessive elbows for outside air should be avoided Du
28. e heat exchange tubes are the primary medium which transfers heat from the fire into the room Keeping them free of fly ash is crucial to high efficiency operation of the unit Because of the open design of the firebox the majority of the ash will already be in the ash pan Open the main door of the stove and use an old paint brush or putty knife to move ash from around the burnpot into the ash pan below Use a long handled screwdriver or putty knife to remove any deposits left in the burnpot being careful to remove them from the burnpot and not allow them to filter down into the cradle area Excessive ash build up in the cradle can cause poor stove performance See Cleaning the Burnpot pg 24 Turn the ash pan latch counterclockwise until it releases and slide the ash pan out of the stove Dump the ashes into a metal container as described above and store them on a non combustible surface to allow any embers to cool before disposal Slide the ash pan back into the stove rotate the latch clockwise making certain it catches the lip above the ash pan opening The stove is now ready to resume normal operation Be certain the ash pan is ALWAYS installed properly in the stove an air tight seal around the ash pan is crucial for proper operation of the stove Page 23 DAILY MAINTENANCE Cleaning the Burnpot Along with removing ashes from the stove cleaning the burnpot is the other essential part of daily maintenance that will
29. e to frictional resistance in pipe any excessive outside air piping can result in poor stove performance o A screen or other protection device must be fitted over the outside air termination point to prevent rain debris and nuisance animals from entering the piping system o Increase the outside air pipe size to 3 0 in diameter pipe if the outside air connection is more than 6ft in length more than two 2 elbows are used or if the stove is installed in a basement e The outside air connection system should be inspected at least annually to be certain it is free from blockage Caution NEVER draw outside combustion air from e Wall floor or ceiling cavity e Enclosed space such as an attic garage or crawl space Page 13 FLOOR PROTECTION e The 25 EP requires a non combustible hearth if the current hearth of the fireplace does not extend the required distance from the front of stove Follow the diagram below to determine if the current fireplace hearth is sufficient e If the current fireplace hearth is not large enough to accommodate this insert a hearth extension pad which is designed and sold specifically for this purpose can be used A hearth extension pad should be U L listed or equivalent and must only be noncombustible Since the majority of the radiant heat from this unit is projected forward the hearth extension pad only serves to keep ashes and sparks from landing on combustible flooring near the unit A hearth
30. ed above The fit of the baffle into the stove is intentionally tight however excessive force is not necessary to replace the baffle If it seems the baffle will not fit without using excessive force remove the baffle from the firebox and line it up again before trying to fit it back into the firebox Page 26 MONTHLY MAINTENANCE Important Notes As with any maintenance concerning this unit be sure the unit is OFF and has completed the Shut Down cycle BEFORE starting Be aware that metal parts in the firebox can remain HOT long after the fire has gone out and EVEN after the Shut Down cycle is complete Always use extreme caution when handling potentially hot stove parts even if you think they should be cold Monthly maintenance should include the steps listed in this section AS WELL AS the steps listed in the Weekly Maintenance and Biweekly Maintenance sections Intervals between monthly cleanings will depend on the duration that stove is burning on a daily basis A stove which is operated continuously will need more frequent monthly cleanings than a stove which is used periodically as supplemental heat A good rule of thumb for monthly maintenance is that it should be done each time an entire ton of pellets is burned OR once per month whichever comes first If excess ash accumulation is found in the exhaust chamber or venting system during monthly maintenance the interval between cleanings should be reduce
31. ely three minutes or less the unit will resume operation when power is restored according to the following table Unit s State Before Power Loss State When Power Returns ON Start Up Start Up Start Up Shut Down Shut Down OFF OFF gt If the power is interrupted for more than approximately three minutes the unit will be OFF when power returns gt IMPORTANT Do NOT open the hopper lid or the door to the unit during power outage Open the closest outside door and a window to reduce the chance of any combustion byproducts entering the home gt Wait for the power to be restored and then press the ON button to restart the unit if necessary Caution Shock Hazard Press the Off button and let the appliance completely cool BEFORE unplugging the appliance and beginning any maintenance or component replacement Risk of shock if appliance is not unplugged before service Page 19 THERMOSTAT OPERATION Thermostat Installation 1 Unplug the unit and remove the back panel of the stove 2 Locate the thermostat connect block labeled J18 on the rear of the control board near the bottom See image below and pg 43 of this manual for a control board diagram It will have a small wire jumper installed in it from the factory This jumper bypasses the thermostat and should be saved 3 Loosen the two screws using a small slotted jewelers screwdriver and remove the
32. h the following detailed descriptions of venting techniques not installing the stove in accordance with the details listed here can result in poor stove performance property damage bodily injury or death England s Stove Works is not responsible for any damage incurred due to a poor or unsafe installation If questions arise pertaining to the safe installation of the stove our customer service line 800 245 6489 is available Contact your local code official to be certain your installation meets local and national fire codes and if you re uncertain about how to safely install the stove we recommend contacting a local NFI certified installer to perform the installation Venting Guidelines e ALWAYS install vent pipe in strict adherence with the instructions and clearances included with your venting system e DO NOT connect this pellet stove to a chimney flue which also serves another appliance e DO NOT install a flue pipe damper or any other restrictive device in the exhaust venting system of this unit e ONLY use chimney liners listed for pellet appliance venting do not use galvanized or B Vent pipe e INSTALL a block off plate in the throat of the fireplace opening e SEAL each joint of pellet vent with high temperature silicone Part AC RTV3 to prevent smoke spillage into the home e AVOID excessive horizontal runs and elbows as both will reduce the draft of the venting system and will result in poor stove performance e IN
33. he cradle using the reverse of the procedure detailed above Page 24 BIWEEKLY MAINTENANCE Important Notes As with any maintenance concerning this unit be sure the unit is OFF and has completed the Shut Down cycle BEFORE starting Be aware that metal parts in the firebox can remain HOT long after the fire has gone out and EVEN after the Shut Down cycle is complete Always use extreme caution when handling potentially hot stove parts even if you think they should be cold Biweekly maintenance should include the steps listed in this section AS WELL AS the steps listed in the previous Weekly Maintenance section Burning some brands of pellets may lead to increased ash build up behind the baffle and in the igniter tube Diligent maintenance in the first year will help you understand the location of ash build up as well as the necessary intervals between cleanings Although not specifically listed in this section the gaskets and latches on both the main door and ash pan should always be inspected to ensure a proper seal is being made As previously mentioned an airtight seal at all stove openings is crucial to proper operation When using a utility type vacuum for ash clean out during biweekly maintenance be certain the vacuum is equipped with a filter capable of preventing fine ash particles from being blown into the room Similarly always be certain the stove is completely cool and that ALL ashes are cool before vacuu
34. hermostat AC 3001 The remote thermostat for the 25 EP takes the convenience of thermostat operation one step further by allowing temperature adjustments from anywhere in the home The remote thermostat allows precise temperature control from wherever you desire and only requires six 6 AA batteries to operate STANDARD ACCESSORIES Ceramic Log Set PU LSEP A unique feature of the 25 EP is the ceramic log set which is included with every stove The ceramic log set dresses up the firebox interior and gives a feeling of a wood fire The log set does not require any maintenance other than the periodic removal of fly ash which can be accomplished with the same utility vacuum used for general cleaning of the unit The log set retains heat long after the fire has gone out so it should always be handled with fire resistance gloves to prevent injury The log set simply rests on top of the cradle so removing the set is accomplished by carefully lifting the log set up and out of the stove The log set is somewhat fragile and care should be taken not to drop it or strike it with any objects however the log set is made from a special ceramic material and should last a long time The abrasive nature of a pellet fire and the frequency of which the log set must be handled make it highly susceptible to damage therefore England s Stove Works extends no warranty applicable to the log set Page 43 gt lt OC lt pd MN l
35. id Install this hopper lid latch on the new hopper lid and check to be certain the hopper lid is closing tightly If not adjust the latch until a proper seal is made 8 Next install the insert side panels these panels install much the same way as the original side panels Do not screw the side panels to the stove using the rear screws at this time 9 Install the surround side panels one side at a time and install the two self tapping sheet metal screws into the pre drilled holes in the stove body These screws should pass through the surround side panel the insert side panel and then into the stove body 10 Next slide the top surround panel onto the pre installed sheet metal screws on the top of the Rear Hopper Cover Plate Install two 1 4 bolts through the pre drilled holes on either side of the surround top panel where it meets the two side panels of the surround 11 Tighten the 1 4 bolts first and then using a 5 16 socket or open end wrench tighten the sheet metal screws on the top of the Rear Hopper Cover Plate 12 Using a 5 16 socket or open end wrench remove the two sheet metal screws which hold the control panel mounting box to the stove body The wires which connect the control board to the stove components have been intentionally long so that the control board can simply be remounted to the right surround panel without any additional wiring 13 Loosen the four bolts that secure the pedestal to the unit These
36. isassembled seams with high temperature silicone Part AC RTV3 if applicable to your venting system Inspect seams that were not disassembled to be certain a smoke tight seal is still being made After prolonged use leaks in the venting system can usually be found by searching for fly ash deposits on the outside of the pipe Carefully check for leaks in the venting system and seal them accordingly Although most pellet venting systems are designed to last a lifetime pellet fly ash can be corrosive under certain conditions When cleaning your venting system examine the pipe carefully for any signs of deterioration and replace sections that show excessive wear It is unlikely that this will ever be a concern but maintaining your venting system in safe operating condition is crucial to safe stove operation Page 29 EARLY MAINTENANCE Important Notes e As with any maintenance concerning this unit be sure the unit is OFF and has completed the Shut Down cycle BEFORE starting e Be aware that metal parts in the firebox can remain HOT long after the fire has gone out and EVEN after the Shut Down cycle is complete Always use extreme caution when handling potentially hot stove parts even if you think they should be cold e Yearly or end of season maintenance should include the steps listed in this section AS WELL AS the steps listed in the Weekly Maintenance and Biweekly Maintenance sections e Yearly maintena
37. ming Clean out tees and other low spots in venting systems are areas prone to fly ash accumulation Be certain these areas are inspected frequently for excessive ash accumulation Page 25 BIWEEKLY MAINTENANCE Baffle Removal Using the integral tube cleaner helps to keep the heat exchanger tubes free from fly ash however fly ash will still accumulate on the baffle shelf and in other non visible areas The firebox baffle is a free floating design which reduces thermal stresses on the baffle and makes it easily removable for cleaning Remove the baffle by o Grasping the baffle lifting tab in the center of the baffle o Tilting the baffle towards the back of the stove o Lifting the baffle up and out of its support holes on the firebox shelf o Allowing the baffle to slide down to the cradle and then tilting it down and pulling it out of the stove through the main loading door As soon as the baffle is out of the stove the area where fly ash accumulates on the firebox shelf will be clear The use of a utility vacuum is high recommended because it will prevent fly ash from falling through the exhaust holes and into the exhaust chamber BEFORE replacing the baffle into the stove inspect the heat exchange tubes for fly ash accumulation and if necessary use a wire brush to remove the ash accumulation After removing all fly ash from behind the baffle reinsert the baffle into the stove using the reverse of the process detail
38. nce should be performed at the end of the burning season Leaving ash and other build up in the stove during the non heating months can lead to premature metal degradation in the stove and venting system Using extra attention to detail and being certain to be very thorough in the end of season cleaning will help increase the operating life of the stove and venting system Caution Shock Hazard Press the Off button and let the appliance completely cool BEFORE unplugging the appliance and beginning any maintenance or component replacement Risk of shock if appliance is not unplugged before service Page 30 EARLY MAINTENANCE Exhaust Blower Cleaning Although the exhaust blower and blower housing were designed to minimize ash build some fly ash will still accumulate there throughout the burning season The amount and type of ash will depend on the type of pellets and venting system but generally this accumulation will be mild If when cleaning the exhaust blower a large accumulation of fly ash is found cleaning the exhaust blower and housing should be performed monthly or bimonthly to prevent this excess buildup Instructions Before beginning the exhaust blower cleaning procedure be certain the unit is unplugged and thoroughly cooled down In order to access the combustion blower the unit will have to be at least partially removed from the fireplace opening or alternatively the surround kit and side panels can be
39. ning simple our stoves are designed to perform extremely efficiently helping deliver more heat from less fuel Please look at our vast Help section on our website and call our Customer Service Department at 800 245 6489 if you need any help with your unit We are nearly always able to help walk you through any installation questions repairs problems or other questions that you may have Wishing you years of efficient quality and comfy heating EVERYONE AT ENGLAND S STOVE WORKS Please Note While information obtained from our web site and through our Customer Service line is always free of charge there will be a service charge incurred with any on site repairs of maintenance that we may arrange Page 4 SPECIFICATIONS Unit Dimensions e Unit Height In Fireplace o 20 00 508mm e Unit Depth In Fireplace o 9 7 16 239 7mm e Unit Width In Fireplace o 21 3 16 538 2mm e Bottom to Flue Collar o 7 1 4 184 2mm e Left Side to Flue Collar o 5 1 2 139 7mm e Unit Width Outside Fireplace o 26 0 660 4mm e Unit Depth Outside Fireplace o 13 0 330 2mm e Surround Height o 29 1 4 742 95mm e Surround Width o 40 0 1016mm Min Fireplace Width Front o 36 00 914 4mm Min Fireplace Width Rear o 22 0 558 8mm Min Fireplace Height o 21 0 533 4mm Min Fireplace Depth o 16 0 406 4mm
40. oom Air Blower setting High Burn Heat Range setting 9 Room Air Blower setting NOTE Blower Speed will automatically be adjusted to the desired Heat Range that you select HEAT BLOWER a aod RANGE SPEED LED READ OUT Room Air Blower CFM i 1 LOW Fue Feed Display to 9 High Adjustment for Adjustment for Increase Fuel Feed Increase Blower CRM Adjustment for Adjustment for Decrease Fuel Feed De crease Blower CR Page 41 IRING DIAGRAM PU CBEP Control Board Diagram COMBUSTION BLOWER HIGH PH VAC HOSE VACUUM SWITCH T FEED MOTOR 2 RPM ROOM AIR BLOWER SIDE OF IGNOR FIRE BOX CAUTION 7 E SEROR p i GREEN GROUND 120 VOLT EXPOSED ON THIS CIRCUIT DISCONNECT FROM POWER SOURCE R MOVING HOT PARTS MAY CAUSE INJURY EXHAUST BLOVVER DO NOT OPERATE WITH PANEL REMOVED WALL THERMOSTAT THE THERMAL SENSOR IS NOT A GROUND 120 VOLT LINE J 18 Caution Shock Hazard Press the Off button and let the appliance completely cool BEFORE unplugging the appliance and beginning any maintenance or component replacement Risk of shock if appliance is not unplugged before service Page 42 OPTIONAL ACCESSORIES Wall Thermostat GU 1E30 914 Installing this wall thermostat allows the 25 EP to operate on the same principle as a furnace The stove will shut down and relight as the call for heat comes and goes This will maintain the house at a more constant temperature while conserving pellets Remote T
41. pot deposits Carefully monitor the ash build up in the stove when first operating the unit as well as whenever a different brand of pellets is burned e While the amount of ash generated by this unit is not excessive compared to a traditional log burning woodstove keeping the unit clean and free of ash is ESSENTIAL for peak performance and maximum efficiency Ash build up hampers airflow reduces efficiency and can cause a smoke back e England s Stove Works is not responsible for any damages incurred due to a poorly maintained and or dirty stove This pellet stove is a highly efficient machine and as such requires sufficient maintenance to keep it operating at its peak Disposal of Ashes Ashes should be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a noncombustible floor or on the ground well away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or other locally dispersed they should be retained in the closed container until all cinders have been thoroughly cooled Page 22 DAILY MAINTENANCE Ash Removal and Disposal Press the Off button and allow the stove to complete the shut down cycle and cool completely Grasp the heat exchange cleaning rod located at the middle of the decorative room air grill and repeatedly pull it in and out until ash stops falling from the tubes into the firebox NOTE Th
42. r cooling holes into the motor are open and free of dust deposits e Install the blower and side panel in the reverse order as described above Remember to check the condition of the exhaust blower gasket AND remember to reconnect the thermal sensor to the top of the exhaust blower outlet before reinstalling the side panel Page 32 EARLY MAINTENANCE Convection Blower Cleaning Since the convection blower does not handle any by products of combustion it does not require serious cleaning like the exhaust blower However dust from the home and other debris in the air can accumulate on the blades of the convection blower The convection blower is located on the side of the opposite the combustion blower and while the insert is pulled out of the fireplace the convection blower should be visually inspected for any dust build up Any dust that has built up on the fan blades can usually be easily removed with a vacuum or a soft paint brush As always be certain the stove is cool and unplugged before servicing any components within the unit Cleaning Pellet Fines from the Hopper and Auger Depending on the type and quality of pellets burned in the stove some accumulation of pellet fines and dust is possible in the hopper The lowest part of the auger near the back of the stove is where most fines will accumulate With the stove off and unplugged use a utility vacuum to remove the fines from the auger tube If the fines cannot be removed
43. ry greatly based on climate construction style insulation and variety of other factors Use this information in conjunction with a BTU loss calculation for your home to determine if this unit will be sufficient for your needs Page 6 WARNING Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Do not overfire If any external part starts to glow you are overfiring Reduce feed rate Overfiring will void your warranty Comply with all minimum clearances to combustibles as specified Failure to comply may result in a house fire Tested and approved for wood pellets only Burning any other fuel will void your warranty INSTALLATION Insert Assembly e Tools Required o Electric or battery operated drill with 1 8 drill bit o Socket wrench with 1 2 5 16 and 1 4 sockets e Parts Included In Insert Conversion Kit o Surround Top Panel Surround Left Panel Surround Right Panel Left Side Panel Right Side Panel Rear Hopper Cover Plate Assembly Instruction 1 Begin the insert conversion by loosening and removing the six sheet metal screws on the rear of the unit which hold the side panels and rear panel to the stove These screws can be loosened using a 5 16 socket or open end wrench 2 Once these screws are removed the side panels and back panel of the unit can be removed and set aside these panels will not be used on the insert version
44. t A E lt DN l Steel Door Assembl Auger Motor Assembl Page 44 REPLACEMENT PARTS LIST Part Number Part Description Diagram Gaskets AC HLG Hopper Lid Gasket 1 AC DGKEP Door Gasket 2 AC GGK Three Piece Window Gasket Kit 3 PU CBG Exhaust Blower Gasket 4 AC GGK Ash Pan Gasket 5 PU CGEP Cradle Mating Gasket 6 Electrical Components PU CHA Igniter Cartridge Heater PU 076002B Exhaust Blower 8 PU 4C442 Room Air Blower 9 AC HLS Hopper Lid Switch 10 CU VS 05 of WC Vacuum Switch 11 CU 047042 2 RPM Auger Motor 12 PU CBEP Control Board 13 Cast Iron CA AMPP Cast Iron Auger Motor Collar 14 Steel CA AC Steel Auger Coupler 15 IP 25EP Firebox Baffle 16 PU ECCEP Exhaust Cleanout Covers 17 PU BPCEP Cradle 18 PU BPEP Burnpot 19 CA 40 Steel Door 20 PU AFEP Steel Auger 21 AC GSEP Glass Support Brackets 22 PU SKEP Insert Surround Kit 23 PU SPSEP Insert Side Panel Set 24 PU ITEP Insert Top and Rear Cover Plate 25 PU APEP Ash Pan 26 Glass AC G40 Three Piece Glass Center 27 AC G41 Three Piece Glass Side 28 Misc CU RG Rubber Auger Motor Bushing 29 AC CFBEP Fiberboard 30 AC LSEP Log Set Not Shown PU VH High Temp Vacuum Hose Not Shown PU 62 40 151 3 Hopper Lid Latch 31 AC SHN Nickel Spring Handle Not Shown AC SH Brass Spring Handle Not Shown PU EDIC Exhaust Tube Insulation
45. the control board will remain empty unless the Heat Range or Blower Speed is adjusted Daily Operation Notes e Variation in the flame height is normal and may be particularly noticeable on lower heat range settings Not all wood fuel is uniform in size which can affect the way pellets are fed into the burnpot e Although the flame height may increase and decrease during operation the temperature of the exhaust gas remains relatively constant Since heat is exchanged from the exhaust gas and into the room there is no loss of efficiency during the periods of high and low flame CAUTION NEVER USE GASOLINE GASOLINE TYPE LANTERN FUEL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR FRESHEN UP A FIRE IN THIS HEATER KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE HEATER WHILE IN USE Page 16 CONTROL BOARD SETTINGS The control board on this stove allows the user to adjust the heat output and convection blower speed turn the unit on and off and test components for function more on diagnostic mode later The lower buttons on the control board Low Fuel Feed Low Burn Air and Air on Temp are not meant to be adjusted during normal operation of the unit These buttons are factory preset and should not be adjusted by the user To energize the unit and initiate a fire press the On button The LED above the button should turn green and the control board should display S U shortly after pressing the b
46. to locate the thermostat near the stove in a central location putting the thermostat in a distant room can cause the stove to overheat the room it s located in because the thermostat will only sense the temperature of the room in which it is installed Although all heat range and blower speed settings are available in thermostat mode the two settings specifically designed for thermostat mode are heat ranges 3 and 8 o Heat range 3 is intended for thermostat operation under normal operating conditions o Heat range 8 is ideal for thermostat operation in large or poorly insulated homes Page 21 DAILY MAINTENANCE Important Notes e As with any maintenance concerning this unit be sure the unit is OFF and has completed the Shut Down cycle BEFORE starting e Be aware that metal parts in the firebox can remain HOT long after the fire has gone out and EVEN after the Shut Down cycle is complete Always use extreme caution when handling potentially hot stove parts even if you think they should be cold e Ashes should only be removed when the stove has been shutdown and been allowed to cool thoroughly Hot embers can remain under ashes long after the fire has gone out so always be extra careful when handling any ashes from this and any stove e Store ashes in a metal container with a tight fitting lid and only place this container on a non combustible surface e Different pellets will generate varying amounts of ash and burn
47. uble Shooting Guide on pages 35 36 for additional information on error codes E 0 gt When this is displayed in the control board windows typically when restarting after an E Code shutdown it means there are currently no errors and the stove will begin normal operating This error code is not used on this stove If it displayed in the control board windows please contact customer service and they will diagnose the cause of the false code When this code is displayed in the control board window it indicates a failure to light Although the stove may have ignited the pellets the control board did not register a high enough temperature to determine the fire was lit If a fire was ignited wait for the unit to cool clean the burnpot and restart the unit This error code indicates the preset maximum allowable exhaust temperature was exceeded Commonly referred to as Over Firing the E 3 code means something in the stove is allowing the fire to get too hot This code is displayed based on a drop in the exhaust temperature This code means the fire or proof of flame has been lost It usually results from the hopper being empty If an error code continues to display if the error code seems unexplainable or if you have any other questions about error codes and what they mean please contact Technical Support at 800 245 6489 Page 18 POWER FAILURE If the power to the unit is interrupted for approximat
48. utton To shut the unit down press the Off button The LED above the button should turn red and the board should display S d shortly after pressing the button This initiates the shut down sequence and the stove will remain in shut down mode until it has cooled down To increase the heat output of the stove press the Up heat range button The number in the heat range display window will increase signifying that the control board is now adjusting the heat output to your desired level The blower speed will increase the same amount as the heat range because the stove is designed to operate with the blower speed greater than or equal to the heat range Pressing the Down arrow will decrease the heat range and blower speed To increase the blower speed without increasing the heat range press the Up arrow until the desired blower speed is shown in the display window Pressing the Down arrow will decrease the blower speed however the control board will not let the blower speed be set lower than the heat range Page 17 ERROR CODES Error codes or E Codes are alphanumeric codes that will appear in the Heat Range and Blower Speed windows of the Control Board if the unit experiences an abnormal condition Error codes are the control board s way of telling the user that something isn t operating correctly within the stove and that the unit should be carefully inspected before reigniting See the Tro
49. ve however be certain to check the condition of the exhaust blower gasket and replace if necessary REPLACING COMPONENTS Vacuum Switch 1 Before beginning any component replacement be certain the unit is unplugged and thoroughly cooled down Remove the right side panel and the back panel as previously detailed Locate the vacuum sensor as shown in the diagram below Igniter 1 Before beginning any component replacement be certain the unit is unplugged and thoroughly cooled down Remove the right side panel and the back panel as previously detailed Locate the igniter as shown in the diagram below 4 Disconnect the stove wiring harness and vacuum hose from the vacuum sensor taking note of where connections were made Remove the two screws which hole the vacuum sensor to the vacuum sensor bracket using a 5 16 wrench Installation is the reverse of removal be absolutely certain the wires and vacuum house are connected according to the wiring diagram in this manual Disconnect the igniter wiring from the control board and use a 5 16 wrench to remove the igniter retaining screw Loosen the allen set and remove the old igniter cartridge Install the new igniter in the igniter tube retighten the set screw and reinstall the assembly into the stove Be certain to reconnect the new igniter wires to the circuit board before reassembly Page 39 REPLACING COMPONENTS IMPROPER GA
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