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Emerson 3051S Quick Start Manual

1. 00825 0100 4801 Rev KB December 2010 Rosemount 3051S STEP 4 CONTINUED Conduit Electrical Connector Wiring Option GE or GM For 3051S transmitters with conduit electrical connectors GE or GM refer to the cordset manufacturer s installation instructions for wiring details For FM Intrinsically Safe non incendive or FM FISCO Intrinsically Safe hazardous locations install in accordance with Rosemount drawing 03151 1009 to maintain outdoor rating NEMA 4X and IP66 See Appendix B of the 3051S reference manual Power Supply The dc power supply should provide power with less than two percent ripple The total resistance load is the sum of the resistance of the signal leads and the load resistance of the controller indicator and related pieces Note that the resistance of intrinsic safety barriers if used must be included Figure 11 Load Limitation HART Diagnostics Transmitter option code Standard Transmitter DA1 Maximum Loop Resistance Maximum Loop Resistance 43 5 Power Supply Voltage 10 5 43 5 Power Supply Voltage 12 0 1322 1000 E lt Q Q ae v 8 Operating 8 300 Operating a Region Region 10 5 20 30 Voltage Vdc 42 4 Voltage Vdc 42 4 12 0 20 30 The Field Communicator requires a minimum loop resistance of 2500 for communication Quick Installation Guide 00825 0100 4801 Rev KB Rosemount 3051S December 2010 STEP 5 VERIFY CONFIGURATION U
2. 60 C to 70 C IP66 Table 5 Input Parameters Loop Power Groups U 30 V All l 300 mA All P 1 0 W All C 30 nF SuperModule Platform Ci 11 4 nF HART HART Diagnostics Quick Connect Cc 0 Remote Display Lj 0 All Except Remote Display L 60 pH Remote Display U 5 Vdc l 500 mA P 0 63 W Special conditions for safe use x 1 The 3051S HART 4 20 mA 3051S FOUNDATION fieldbus 3051S Profibus and 3051S FISCO are not capable of withstanding the 500 V test as defined in clause 6 3 12 of IEC 60079 11 This must be taken into account during installation 2 The terminal pins of the Types 3051S T and 3051S C must be protected to IP20 minimum Quick Installation Guide 00825 0100 4801 Rev KB Rosemount 3051S December 2010 N7 IECEx Type n Certificate No IECExBAS04 0018X Ex nC IIC T5 T 40 C to 70 C Ui 45 Vdc MAX IP66 Special conditions for safe use x The apparatus is not capable of withstanding the 500 V insulation test required by Clause 6 8 1 of IEC 60079 15 Combinations of Certifications Stainless steel certification tag is provided when optional approval is specified Once a device labeled with multiple approval types is installed it should not be reinstalled using any other approval types Permanently mark the approval label to distinguish it from unused approval types K1 K2 K5 K6 K7 KA KB KC KD 28 Combination of E1 11 N1 and ND Combination
3. 21 750 3 9 mA 20 8 MA low saturation high saturation Namur Alarm Level 4 Normal Operation gt 3 6 mA 4 mA 20 mA 22 5 2 20 5 mA 3 8 mA low saturation high saturation Custom Alarm Level 4 Normal Operation gt mA 20 2 23 02 20 1 20 5 mA 3 6 3 8 mA 20 mA 3 7 3 9 MA low saturation high saturation 1 Transmitter Failure hardware or software alarm in LO position 2 Transmitter Failure hardware or software alarm in HI position 3 High alarm must be at least 0 1 mA higher than the high saturation value 4 Low alarm must be at least 0 1 mA lower than the low saturation value Setting the alarm values and direction is dependent on whether or not the hardware switch option is installed You can use a HART master or Field Communicator to set the Alarm and Saturation values Switches installed 1 If using a Field Communicator use the fast key sequence to set the Alarm and Saturation values 2 Manually set the direction for the Alarm to HI or LO using the ALARM switch as shown in Figure 5 on page 7 Switches not installed If using a Field Communicator use the fast key sequence to set the Alarm and Saturation values and the Alarm Direction Quick Installation Guide 00825 0100 4801 Rev KB Rosemount 3051S December 2010 Operation and Maintenance Proof Test and Inspection The following proof tests are recommended Proof test results and corrective actions taken must be doc
4. 4 CONNECT WIRING AND POWER UP Use the following steps to wire the transmitter 1 Remove the housing cover labeled Field Terminals 2 Connect the positive lead to the terminal and the negative lead to the terminal NOTE Do not connect the power across the test terminals Power could damage the test diode in the test connection Twisted pairs yield best results For single compartment housing Junction Box housing shielded signal wiring should be used in high EMI RFI environments Use 24 AWG to 14 AWG wire and do not exceed 5 000 feet 1500 meters 3 Plug and seal the unused conduit connection 4 If applicable install wiring with a drip loop Arrange the drip loop so the bottom is lower than the conduit connections and the transmitter housing 5 Replace the housing cover The figures below show the wiring connections necessary to power a 3051S and enable communications with a hand held Field Communicator Figure 6 Transmitter Wiring PlantWeb Housing Wiring Junction Box Housing Wiring RL gt 250 Q RL gt 250 9 Ea Power Supply V Z B lt NOTE Installation of the transient protection terminal block does not provide transient protection unless the 3051S case is properly grounded Quick Installation Guide 00825 0100 4801 Rev KB December 2010 Ros
5. G Bx ia IIC T4 Harmonized Standards EN60079 0 2006 EN60079 1 1 2007 BASOIATEX3304X Type n Certificate Equipment Group Il Category 3 G Ex nL IC Ts Harmonized Standards EN60079 4 2006 EN60079 15 2003 BASOIATEX1374X Dust Certificate Equipment Group 11 Category 1 D Ex tD A20 IP66 TIOS C Harmonized Standards Standards used EN61241 0 2006 EN61241 1 2004 Bascefa04ATEX0181X Mining Certificate Equipment Group I Category M Ex ia D Harmonized Standards EN60079 0 2006 EN60079 1 1 2007 EN50303 2000 Bascefa0SATEX0193U Mining Certificate Component Equipment Group Category M 1 Ex ia I Harmonized Standards EN60079 0 2006 EN60079 1 2007 ENS0303 2000 KEMA00ATEX2143X Flameproof Certificate Equipment Group Il Category 1 2 G Ex d IIC TS or T6 Harmonized Standards EN60079 0 2006 EN60079 1 2007 EN60079 26 2007 File O OTIS CH Marking Page fat L Dinaar ent Settings imatpo aai Seller por dti Vidor Content IMI VALLVISISER_ RMDIDES J dow 32 Quick Installation Guide 00825 0100 4801 Rev KB December 2010 Rosemount 3051S ROSEMOUNT Schedule EC Declaration of Conformity RMD 1044 Rev 1 PED Notified Body 30518 Series Pressure Transmitters Det Norske Veritas DNV Notified Body Number 0575 Veritasveien 1 N 1322 Hovik Norway 3051SF Series Flowmeter Transmitters Plant Safety Limited Plant Safety Limited Notified Body Number 0041 Parklands Wilmslow Road
6. Manchester M20 2RE United Kingdom ATEX Notified Bodies for EC Type Examination Certificate KEMA Notified Body Number 0344 Utrechiseweg 310 6812 AR Ambem P O Box 5185 6802 ED Amhem The Netherlands Postbank 6794687 Bascefa Notified Body Number 1180 Rockhead Business Park Staden Lane Buxton Derbyshire SK17 ORZ United Kingdom ATEX Notified Body for Quality Assurance Baseefa Notified Body Number 1180 Rockhead Business Park Staden Lane Buxton Derbyshire SK17 IRZ United Kingdom Vibe D DOSS CO Matag E Dare se uneg ninr Local Sng mper baere Pih Ce Qtek UMIVATCOW ONIN RADIONI dow 33 Rosemount 3051S Quick Installation Guide 00825 0100 4801 Rev KB December 2010 34
7. device contains a thin wall diaphragm Installation maintenance and use shall take into account the environmental conditions to which the diaphragm will be subjected The manufacturer s instructions for maintenance shall be followed in detail to assure safety during its expected lifetime 3 The 3051S does not comply with the requirements of IEC 60079 1 Clause 5 2 Table 2 for all joints Contact Emerson Process Management for information on the dimensions of flameproof joints Quick Installation Guide 00825 0100 4801 Rev KB December 2010 Rosemount 3051S IECEx Dust Certificate No IECExBAS09 0014X Ex tD A20 T105 C 20 C lt Tamb lt 85 C Vmax 42 4 V A 22mA IP66 Special conditions for safe use x Cable entries must be used which maintain the ingress protection of the enclosure to at least IP66 Unused cable entries must be filled with suitable blanking plugs which maintain the ingress protection of the enclosure to at least IP66 Cable entries and blanking plugs must be suitable for the ambient range of the apparatus and capable of withstanding a 7J impact test The 3051S must be securely screwed in place to maintain the ingress protection of the enclosure The 3051S SuperModule must be properly assembled to the 3051S housing to maintain ingress protection N H R IECEx Intrinsic Safety HART Remote Display Quick Connect HART Diagnostics Certificate No IECExBAS04 0017X Ex ia IIC T4 Ta
8. nationally recognized testing laboratory NRTL as accredited by the Federal Occupational Safety and Health Administration OSHA Hazardous Locations Certifications North American Certifications FM Approvals E5 Explosion proof for Class Division 1 Groups B C and D T5 T 85 C dust ignition proof for Class Il and Class III Division 1 Groups E F and G T5 Ta 85 C hazardous locations enclosure Type 4X conduit seal not required when installed according to Rosemount drawing 03151 1003 I Intrinsically Safe for use in Class I Division 1 Groups A B C and D T4 T 70 C Class II Division 1 Groups E F and G Class III Division 1 Class I Zone 0 AEx ia IIC T4 Ta 70 C when connected in accordance with Rosemount drawing 03151 1006 Non incendive for Class Division 2 Groups A B C and D T4 T 70 C Enclosure Type 4X For entity parameters see control drawing 03151 1006 Canadian Standards Association CSA All CSA hazardous approved transmitters are certified per ANSI ISA 12 27 01 2003 E6 Explosion Proof for Class I Division 1 Groups B C and D Dust Ignition Proof for Class II and Class III Division 1 Groups E F and G suitable for Class I Division 2 Groups A B C and D when installed per Rosemount drawing 03151 1013 CSA Enclosure Type 4X conduit seal not required Dual Seal 16 Intrinsically Safe for Class Division 1 Groups A B C and D when connected in accordance wi
9. that metal contacts metal The loop should be designed so the terminal voltage does not drop below 10 5 Vdc when the transmitter output is 23 0 mA If hardware security switches are installed the security switch should be in the ON position during normal operation See Figure 5 on page 7 If hardware security switches are not installed security should be ON in the software to prevent accidental or deliberate change of configuration data during normal operation Configuration Use any HART compliant master to communicate with and verify configuration of the 3051S Safety Certified Pressure Transmitter see Table 1 on page 15 or Table 2 on page 16 to verify configuration User selected damping will affect the transmitters ability to respond to changes in the applied process The damping value response time should not exceed the loop requirements 18 Quick Installation Guide 00825 0100 4801 Rev KB December 2010 Rosemount 3051S NOTES 1 Transmitter output is not safety rated during the following configuration changes multidrop loop test Alternative means should be used to ensure process safety during transmitter configuration and maintenance activities 2 DCS or safety logic solver should be configured to match transmitter configuration Figure 15 identifies the three alarm levels available and their operation values Figure 15 Alarm Levels Rosemount Alarm Level lt Normal Operation gt 3 75 mA 4mA 20 mA
10. GYJ06364 Certificate No 3051SFx RTC BMMC SMMC GYJ071086 Ex d IIB H T3 T5 DIP A21 Ty T3 T5 IP66 Refer to Appendix B of the 3051S Reference Manual document number 00809 0100 4801 for Special Conditions for Safe Use China Intrinsic Safety Dust Ignition proof Certificate No manufactured in Chanhassen MN GYJ081078 Certificate No manufactured in Beijing China GYJ06367 Certificate No manufactured in Singapore GYJ06365 Certificate No 3051SFx RTC BMMC SMMC GYJ071293 Ex ia IIC T4 DIP A21 Ta T4 IP66 Refer to Appendix B of the 3051S Reference Manual document number 00809 0100 4801 for Special Conditions for Safe Use China Type n Energy Limited NEPSI Certificate No GYJ101112X Ex nL IIC T5 40 C lt Ta lt 70 C IP66 Refer to Appendix B of the 3051S Reference Manual document number 00809 0100 4801 for Special Conditions for Safe Use 25 Quick Installation Guide 00825 0100 4801 Rev KB Rosemount 3051S December 2010 INMETRO Certifications 12 E2 Brazilian Approval INMETRO Approval Intrinsic Safety Certificate number CEPEL EX 0722 05X manufacturing in Chanhassen MN Certificate number CEPEL EX 1414 07X manufacturing in Brazil INMETRO Marking BR Ex ia IIC T4 IP 66W Special conditions for safe use x The apparatus excluding the Types 3051S T and 3051S C In line and Coplanar SuperModule Platforms respectively is not capable of withstanding the 500 V test as defin
11. Junction Box housing with a three position terminal block integrally mounted to a sensor module The remote mount LCD display assembly consists of a dual compartment PlantWeb housing with a seven position terminal block See Figure 8 on page 11 for complete wiring instructions The following is a list of necessary information specific to the Remote Mount Display system Each terminal block is unique for the remote display system A316 SST housing adapter is permanently secured to the remote mount LCD display PlantWeb housing providing an external ground and a means for field mounting with the provided mounting bracket A cable is required for wiring between the transmitter and remote mount LCD display The cable length is limited to 100 ft 50 ft option M8 or 100 ft option M9 cable is provided for wiring between the transmitter and remote mount LCD display Option M7 does not include cable see recommended specifications below Cable type Recommend Belden 3084A DeviceNet cable or Belden 123084A Armored DeviceNet cable Other comparable cable may be used as long as it has independent dual twisted shielded pair wires with an outer shield The Power wires must be 22 AWG minimum and the CAN communication wires must be 24 AWG minimum Cable length Up to 100 feet depending upon cable capacitance Cable capacitance The capacitance from the CAN communications line to the CAN return line as wired must be less than 5000 picofarads total
12. N 61326 2 3 2006 R amp TTE Directive 1999 S EC All Models with Output Code X and Operating Frequency and Protocol Code 1 Harmonized Standards EN 301 489 1 V 1 2 1 2002 EN 301 489 17 V1 4 1 2002 EN 60950 1 2001 EN 300 328 V 1 6 1 2004 11 Restriction 4 si oree valtvio eel eg pr All Models with Output Code X and Operating Frequency and Protocol Code 3 Harmonized Standards EN 301 489 1 V 12 1 2002 EN 301 489 17 V1 4 1 2002 EN 61010 1 2001 Second Edition EN 300 328 V 1 6 1 2004 11 CEO All Models with Output Code X and Operating Frequency and Protocol Code 3 With the Extended Range Antenna option code WM Mracess Mana nesat Pile 1 POTS CT Marking for 2 of tantra cal Seer beret 30 Quick Installation Guide 00825 0100 4801 Rev KB December 2010 Rosemount 3051S ROSEMOU NT Schedule EC Declaration of Conformity RMD 1044 Rev I PED Directive 97 23 EC 3051S series Pressure Transmitters Model 3051S_CA4 3051S_CD2 3 4 5 also with P9 option Pressure Transmitters QS Certificate of Assessment EC Certificate No 59552 2009 CE HOU DNV Module H Conformity Assessment Evaluation standards ANSI ISA 61010 1 2004 EC 60770 1 1999 All other model 3051S Pressure Transmitters Sound Engineering Practice Transmitter Attachments Diaphragm Seal Process Flange Manifold Sound Engineering Pract
13. Quick Installation Guide 00825 0100 4801 Rev KB December 2010 Rosemount 3051S Rosemount 3051S Series Pressure Transmitter with HART Protocol Rosemount 3051SF Series Flowmeter Transmitter with HART Protocol Start Step 1 Mount the Transmitter Step 2 Consider Housing Rotation Step 3 Set Switches and Jumpers Step 4 Connect Wiring and Power Up Step 5 Verify Configuration Step 6 Trim the Transmitter Safety Instrumented Systems Product Certifications LULU VU ROSEMOUNT EMESSGNI www rosemount com Process Management Quick Installation Guide 00825 0100 4801 Rev KB Rosemount 3051S December 2010 2010 Rosemount Inc All rights reserved All marks property of owner Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc Rosemount Inc Emerson Process Management 8200 Market Boulevard GmbH amp Co OHG Chanhassen MN USA 55317 Argelsrieder Feld 3 T US 800 999 9307 82234 Wessling T Intnl 952 906 8888 Germany F 952 949 7001 T 49 8153 9390 F49 8153 939172 Emerson Process Management Beijing Rosemount Far East Instrument Co Asia Pacific Private Limited Limited 1 Pandan Crescent No 6 North Street Hepingli Dong Cheng District Singapore 128461 Beijing 100013 China T 65 6777 8211 T 86 10 6428 2233 F 65 6777 0947 65 6777 0743 F 86 10 6422 8586 IMPORTANT NOTICE This installation guide provides basic guidelines for Rosemount 3051S transmitters re
14. This allows up to 50 picofarads per foot for a 100 foot cable 10 Quick Installation Guide 00825 0100 4801 Rev KB December 2010 Rosemount 3051S STEP 4 CONTINUED Intrinsic Safety Consideration The transmitter assembly with remote display has been approved with Belden 3084A DeviceNet cable Alternate cable may be used as long as the transmitter with remote display and cable is configured according to the installation control drawing or certificate Refer to appropriate approval certificate or control drawing in Appendix B of the 3051S reference manual for remote cable IS requirements Z IMPORTANT Do not apply power to the remote communications terminal Follow wiring instructions carefully to prevent damage to system components Figure 8 Remote Mount Display wiring diagram Junction Box Housing Remote Mount Display blue 24 awe black 22 AWG red 22 AWG ED 4 20 MA 11 Quick Installation Guide 00825 0100 4801 Rev KB Rosemount 3051S December 2010 STEP 4 CONTINUED NOTE Wire colors provided on page 11 are per Belden 3084A DeviceNet cable Wire color may vary depending on cable selected Belden 3084A DeviceNet cable includes a ground shield This shield must be connected to earth ground at either the sensor module or the Remote Display
15. but not both Quick Connect Wiring As standard the 3051S Quick Connect arrives properly assembled to the sensor module and is ready for installation Cordsets and Field Wireable Connectors in shaded area are sold separately Figure 9 Rosemount 3051S Quick Connect Exploded View Right Angle Field Wireable Conect 2G Straight Field Wireable wa Connector G corset Coupling Nut Quick Connect 4 Housing Quick Connect Coupling Nut n bell 1 Order part number 03151 9063 0001 Dr 2 Order part number 03151 9063 0002 1 3 Field wiring supplied by customer Im A 4 Supplied by cordset vendor DI IMPORTANT If Quick Connect is ordered as a 300S spare housing or is removed from the sensor module follow the instructions below for proper assembly prior to field wiring 1 Place the Quick Connect onto the sensor module To ensure proper pin alignment remove coupling nut prior to installing quick connect onto the sensor module 2 Place coupling nut over quick connect and wrench tighten to a maximum of 300 in lb 34 N m 3 Tighten the set screw using a 3 32 in hex wrench 4 Install Cordset Field Wireable Connectors onto the Quick Connect Do not over tighten Figure 10 Quick Connect Housing Pin Out p eO For other wiring details refer to pin out drawing and the cordset manufacturer s installation instructions No Connection 12 Quick Installation Guide
16. cause Beta factor estimates This report is available at http rosemount d1asia ph rosemount safety ReportAFailure_newweb asp 3051S Safety Certified Pressure Transmitter Failure Values Safety accuracy 2 0 Safety response time 1 5 seconds Self diagnostics Test Interval At least once per hour Product Life 50 years based on worst case component wear out mechanisms not based on wear out process wetted materials 1 A 2 variation of the transmitter mA output is allowed before a safety trip Trip values in the DCS or safety logic solver should be derated by 2 21 Quick Installation Guide 00825 0100 4801 Rev KB Rosemount 3051S December 2010 PRODUCT CERTIFICATIONS Approved Manufacturing Locations Rosemount Inc Chanhassen Minnesota USA Fisher Rosemount GmbH amp Co Wessling Germany Emerson Process Management Asia Pacific Private Limited Singapore Beijing Rosemount Far East Instrument Co LTD Beijing China Emerson Process Management LTDA Sorocaba Brazil Emerson Process Management India Pvt Ltd Daman India European Directive Information The EC declaration of conformity can be found on page 29 The most recent revision can be found at www rosemount com Ordinary Location Certification for FM Approvals As standard the transmitter has been examined and tested to determine that the design meets basic electrical mechanical and fire protection requirements by FM Approvals a
17. e Quick Installation Guide 00825 0100 4801 Rev KB Rosemount 3051S December 2010 STEP 1 CONTINUED Figure 2 Torque values for the flange and flange adapter bolts Bolt Material Head Markings Initial Torque Final Torque Ch 300 in Ibs 650 in Ibs y 150 in lbs 300 in lbs B8M 316 O rings with Flange Adapters Carbon Steel CS Stainless Steel SST 316 A WARNING Failure to install proper flange adapter O rings may cause process leaks which can result in death or serious injury The two flange adapters are distinguished by unique O ring grooves Only use the O ring that is designed for its specific flange adapter as shown below Rosemount 3051S 3051 2051 3095 Flange Adapter O ring PTFE Based Elastomer Rosemount 1151 A Whenever the flanges or adapters are removed visually inspect the o rings Replace them if there are any signs of damage such as nicks or cuts If you replace the o rings re torque the flange bolts and alignment screws after installation to compensate for seating of the PTFE o ring Quick Installation Guide 00825 0100 4801 Rev KB December 2010 Rosemount 3051S STEP 1 CONTINUED Inline Gage Transmitter Orientation The low side pressure port atmospheric reference on the inline gage transmitter is located under the sensor module neck label See Figure 3 Keep the vent path free of any obstruction including but not limit
18. ed D A Trim 4 20 mA Output Sensor Temperature Trend 3051S Tag Transfer Function Transmitter Security Write Protect Units Upper Sensor Trim Zero Trim Fast Key Sequence 2 2 1 7 2 2 4 2 2 2 4 3 2A 2 2 1 5 2 2 5 4 2 2 5 5 3 4 2 2 2 7 2 2 2 1 3 1 3 5 1 3 4 1 2 2 2 5 6 2 2 1 3 3 4 2 995 2 2 5 1 2 2 1 4 2 2 7 1 2 2 1 2 3 4 1 1 3 4 1 3 Quick Installation Guide 00825 0100 4801 Rev KB December 2010 Rosemount 3051S STEP 6 TRIM THE TRANSMITTER Transmitters are shipped fully calibrated per request or by the factory default of full scale lower range value zero upper range value upper range limit Zero Trim A zero trim is a single point adjustment used for compensating mounting position and line pressure effects When performing a zero trim ensure that the equalizing valve is open and all wet legs are filled to the correct level If zero offset is less than 3 of true zero follow the Using the Field Communicator instructions below to perform a zero trim If zero offset is greater than 3 of true zero follow the Using the Transmitter Zero Adjustment Button instructions below to rerange If hardware adjustments are not available see the 3051S Reference Manual document number 00809 0100 4801 to perform a rerange using the Field Communicator Using the Field Communicator 1 Equalize or vent the transmitter and connect Field Communicator 2 At the menu input the Fast Key sequence refer
19. ed in Clause 6 3 12 of IEC 60079 11 This must be considered during installation Brazilian Approval INMETRO Approval Flameproof Certificate number CEPEL EX 0722 05X manufacturing in Chanhassen MN Certificate number CEPEL EX 1413 07X manufacturing in Brazil INMETRO Marking BR Ex d IIC T5 T6 Special conditions for safe use x 1 This device contains a thin wall diaphragm Installation maintenance and use shall take into account the environmental conditions to which the diaphragm will be subjected The manufacturer s instructions for installation and maintenance shall be followed in detail to assure safety during its expected lifetime 2 For ambient temperature above 60 C cable wiring must have minimum isolation temperature of 90 C to be in accordance to equipment operation temperature 3 The accessory of cable entries or conduit must be certified as flameproof and needs to be suitable for use conditions 4 Where electrical entry is via conduit the required sealing device must be assembled immediately close to enclosure IECEx Certifications E7 26 IECEx Flameproof and Dust each listed separately IECEx Flameproof Certificate No IECExKEM08 0010X Ex d IIC T6 50 C lt Tamb lt 65 C Ex d IIC T5 50 C lt Tamb lt 80 C Vmax 42 4 V Special conditions for safe use x 1 Appropriate ex d blanking plugs cable glands and wiring needs to be suitable for a temperature of 90 C 2 This
20. ed to paint dust and lubrication by mounting the transmitter so that any contaminants can drain away Figure 3 Inline Gage Transmitter Low side pressure port under neck label STEP 2 CONSIDER HOUSING ROTATION To improve field access to wiring or to better view the Figure 4 Transmitter Housing optional LCD display Set Screw 1 Loosen the housing rotation set screw PlantWeb tion Box 2 First rotate the housing clockwise to the desired location If the desired location cannot be achieved due to thread limit rotate the housing counter clockwise to the desired Housing Rotation Set Screw 3 32 inch location up to 360 from thread limit 3 Retighten the housing rotation set screw STEP 3 SET SWITCHES AND JUMPERS If alarm and security adjustment option is not installed the transmitter will operate normally with the default alarm condition alarm high and the security off Figure 5 Transmitter Switch and Jumper Configuration PlantWeb Junction Box Security l Meter Adjustment Module Slide the security and alarm switches into the Pull the jumpers out and rotate 90 into preferred position by using a small screwdriver desired position to set the security and alarm An LCD display or an adjustment module must be in place to activate the switches Quick Installation Guide 00825 0100 4801 Rev KB Rosemount 3051S December 2010 STEP
21. emount 3051S STEP 4 CONTINUED Signal Wiring Grounding Do not run signal wiring in conduit or open trays with power wiring or near heavy electrical equipment Grounding terminations are provided on the sensor module and inside the Terminal Compartment These grounds are used when transient protect terminal blocks are installed or to fulfill local regulations See Step 2 below for more information on how the cable shield should be grounded 1 Remove the Field Terminals housing cover 2 Connect the wiring pair and ground as indicated in Figure 7 a The cable shield should Be trimmed close and insulated from touching the transmitter housing Continuously connect to the termination point Be connected to a good earth ground at the power supply end Figure 7 Wiring Minimize Distance Trim shield and insulate Ground for Transient Protection Insulate Minimize Shield Distance Connect Shield Back to the Power Supply Ground 3 Replace the housing cover It is recommended that the cover be tightened until there is no gap between the cover and the housing 4 Plug and seal unused conduit connections Quick Installation Guide 00825 0100 4801 Rev KB Rosemount 3051S December 2010 STEP 4 CONTINUED Remote Display Wiring and Power Up The Remote Mount Display and Interface system consists of a local transmitter and a remote mount LCD display assembly The local 3051S transmitter assembly includes a
22. ference manual document number 00809 0100 4801 It also provides the basic electronics guidelines for the 3051SFA reference manual document number 00809 0100 4809 3051SFC reference manual document number 00809 0100 4810 and 3051SFP reference manual document number 00809 0100 4686 It does not provide instructions for diagnostics maintenance service or troubleshooting This document is also available electronically on www rosemount com A WARNING Explosions could result in death or serious injury Installation of this transmitter in an explosive environment must be in accordance with the appropriate local national and international standards codes and practices Please review the approvals section of the 3051S reference manual for any restrictions associated with a safe installation Before connecting a Field Communicator in an explosive atmosphere ensure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices In an Explosion Proof Flameproof installation do not remove the transmitter covers when power is applied to the unit Process leaks may cause harm or result in death Install and tighten process connectors before applying pressure Electrical shock can result in death or serious injury e Avoid contact with the leads and terminals High voltage that may be present on leads can cause electrical shock Conduit Cable Entries e Unless marked the condui
23. hragm will be subjected The manufacturer s instructions for maintenance shall be followed in detail to assure safety during its expected lifetime 3 The 3051S does not comply with the requirements of EN 60079 1 Clause 5 2 Table 2 for all joints Contact Emerson Process Management for information on the dimensions of flameproof joints Quick Installation Guide 00825 0100 4801 Rev KB December 2010 Rosemount 3051S Japanese Certifications E4 TIIS Flameproof Ex d IIC T6 Table 4 TIIS Certificates Certificate Description TC15682 Coplanar w Junction Box Housing TC15683 Coplanar w PlantWeb Housing TC15684 Coplanar w PlantWeb Housing amp LCD Display TC15685 In Line SST w Junction Box Housing TC15686 In Line Alloy C 276 w Junction Box Housing TC15687 In Line SST w PlantWeb Housing TC15688 In Line Alloy C 276 w Plantweb Housing TC15689 In Line SST w Plantweb Housing amp LCD Display TC15690 In Line Alloy C 276 w PlantWeb Housing amp LCD Display TC17102 Remote Display TC17099 3051SFA C P SST Alloy C 276 w PlantWeb Housing amp LCD Display TC17100 3051SFA C P SST Alloy C 276 w PlantWeb Housing amp Remote Display TC17101 3051SFA C P SST Alloy C 276 w Junction Box Housing China NEPSI Certifications E3 N3 China Flameproof Dust Ignition proof Certificate No manufactured in Chanhassen MN GYJ091035 Certificate No manufactured in Beijing China GYJ06366 Certificate No manufactured in Singapore
24. ice 3051SF Series Flowmeters Pressure Transmitters Model 3051SF FlowmeterTransmitters See Table QS Certificate of Assessment CE 41 PED H1 RMT 001 04 USA Module __ Conformity Assessment Evaluation standards PED Category Group 1 Fluid Group 2 Fluid 3051SFA 1500 amp 2500 All Lines Il SEP 3051SFA Sensor Size 2 150 6 to 24 Line I 3051SFA Sensor Size 2 300 6 to 24 Line II 3051SFA Sensor Size 2 600 6 to 16 Line II 3051SFA Sensor Size 2 600 18 to 24 Line II 3051SFA Sensor Size 3 150 12 to 44 Line IL 3051SFA Sensor Size 3 150 46 to 72 Line II 3051SFA Sensor Size 3 300 12 to 72 Line III 3051SFA Sensor Size 3 600 12 to 48 Line II 3051SFA Sensor Size 3 600 60 to 72 Line IV 3051SFP 150 300 600 1 1 2 I 3051SFP 300 amp 600 1 1 2 Il 3051SFP 1 1 2 Threaded amp Welded I Model Randge EMERSON File ID 3051S CE Marking Page 3 of5 K prodappr EUCDOCS 3051 _RMD10441 3 doc 31 Quick Installation Guide 00825 0100 4801 Rev KB Rosemount 3051S December 2010 Schedule EC Declaration of Conformity RMD 1044 Rev I JOSESFP 1 1 2 Threaded amp Welded L i All other model 3051SF Flowmeter Transmitters Sound Engincering Practice ATEX Directive 94 9 EC Model 30518 Pressure Transmitter BASOLATEX1303X Intrinsic Safety Certificate Equipment Group IL Category 1
25. n Off 1 4 3 3 Burst Options 1 4 3 3 J Damping 33 Date 3 4 Descriptor 3 4 Digital To Analog Trim 4 20 mA Output Field Device Information LCD Display Configuration Loop Test Lower Sensor Trim Message Number of Requested Preambles Pressure Alert Configuration Poll Address Poll a Multidropped Transmitter Left Arro Remapping Rerange Keypad Input Saturation Level Configuration Scaled D A Trim 4 20 mA Output Scaled Variable Configuration Self Test Transmitter Sensor Information Sensor Temperature Vava vv R gt RNN gt 0 ANA a AFANAWBAN ANN WHDA HAwWB BNWNNNHA HANA DKW Si ees Sensor Trim 1 2 3 Sensor Trim Points 1 2 3 3 Status 12725015 J Tag 3 Temperature Alert Configuration v Transfer Function Setting Output Type Transmitter Security Write Protect v Units Process Variable Upper Sensor Trim Zero Trim ES ESS SA ANAN E ABAAASN 2 W W Wa gt R VVV 6 www A gt UNA NN Www Rosemount 3051S Quick Installation Guide 00825 0100 4801 Rev KB December 2010 Table 2 Device Dashboard Device Revision 7 and DD Revision 9 Fast Key Sequence 16 Function Alarm and Saturation Levels Burst Mode Control Burst Option Custom Display Configuration Damping Date Descriptor Digital to Analog Trim 4 20 mA Output Disable Zero amp Span Adjustment Rerange with Keypad Loop Test Lower Sensor Trim Message Range Values Scal
26. of E2 and 12 Combination of E5 and 15 Combination of E6 and 16 Combination of E7 17 and N7 Combination of E1 11 E6 and 16 Combination of E5 15 16 and E6 Combination of E5 E1 15 and I1 Combination of E5 15 E6 16 E1 and I1 Quick Installation Guide 00825 0100 4801 Rev KB December 2010 Rosemount 3051S ROSEMOUNT EC Declaration of Conformity No RMD 1044 Rey I Rosemount Ine 8200 Market Boulevard Chanhassen MN 55317 9685 USA declare under our sole responsibility that the product Model 3051S Series Pressure Transmitters Model 3051SF Series Flowmeter Transmitters Model 300S Housings manufactured by Rosemount Inc 12001 Technology Drive amd 8200 Market Boulevard Eden Prairie MN 55344 3695 Chanhassen MN 55317 9687 USA USA to which this declaration relates is in conformity with the provisions of the European Community Directives including the latest amendments as shown in the attached schedule Assumption of conformity is based on the application of the harmonized standards and when applicable or required a European Community notified body certification as shown in the attached schedule Vie President Quality _ function printed 1 Detemse 155 date of issue 29 Quick Installation Guide 00825 0100 4801 Rev KB Rosemount 3051S December 2010 EC Declaration of Conformity RMD 1044 Rev 1 EMC Directive 2004 108 EC All Models Harmonized Standards EN 61326 1 2006 E
27. old by Emerson as spare parts Figure 1 illustrates common transmitter assemblies with the bolt length required for proper transmitter assembly Figure 1 Common Transmitter Assemblies A Transmitter with C Transmitter with Traditional D Transmitter with Coplanar Flange Flange and Optional Flange Coplanar Flange and Adapters Optional Manifold and SA P cate Flange Adapters at SA fe f gt 4 x 1 75 in 44 mm B Transmitter with Coplanar Flange and Optional Flange Adapters a Ne 4 x 1 75 in 44 mm Bolts are typically carbon steel or stainless steel Confirm the material by viewing the markings on the head of the bolt and referencing Figure 2 If bolt material is not shown in Figure 2 contact the local Emerson Process Management representative for more information Use the following bolt installation procedure 1 Carbon steel bolts do not require lubrication and the stainless steel bolts are coated with a lubricant to ease installation However no additional lubricant should be applied when installing either type of bolt 2 Finger tighten the bolts 3 Torque the bolts to the initial torque value using a crossing pattern See Figure 2 for initial torque value 4 Torque the bolts to the final torque value using the same crossing pattern See Figure 2 for final torque value 5 Verify that the flange bolts are protruding through the isolator plate before applying pressur
28. ration equipment NOORONS 1 Perform a minimum two point sensor calibration check using the 4 20 mA range points as the calibration points 2 Check the reference mA meter to verify the mA output corresponds to the pressure input value 3 If necessary use one of the Trim procedures available in the 3051S reference manual to calibrate 4 Document the test results per your requirements NOTE The user determines the proof test requirements for impulse piping Visual Inspection Not required Special Tools Not required Product Repair All failures detected by the transmitter diagnostics or by the proof test must be reported Feedback can be submitted electronically at http rosemount d1asia ph rosemount safety ReportAFailure_newweb asp The 3051S is repairable by major component replacement Follow the instructions in the 3051S reference manual document number 00809 0100 4801 for additional information 20 Quick Installation Guide 00825 0100 4801 Rev KB December 2010 Rosemount 3051S Reference Certification The 3051S Safety Certified Pressure Transmitter was designed developed and audited to be compliant to IEC 61508 safety certified SIL 2 Claim Limit Specifications The 3051S Safety Certified Pressure Transmitter must be operated in accordance to the functional and performance specifications provided in the 3051S reference manual Failure Rate Data The FMEDA report includes failure rates and common
29. se any HART compliant master to communicate with and verify configuration of the 3051S For the HART Diagnostics transmitter option code DA1 DD revision 3051S HDT Dev 1 Rev 1 is required Field Communicator User Interface The Traditional Interface Device Revision 6 or 7 and DD Revision 7 Fast Key Sequence can be found on page 15 Figure 12 Traditional Interface Device Revision 6 or 7 and DD Revision 7 MIE IX 3051 PT 93207 Online 1 Device setup 2 PV 0 00 mbar 3 Analog Output 4 000 MA 4 PV LRV 0 00 mbar 5 PV URV 370 00 mbar SAVE The Device Dashboard Device Revision 7 and DD Revision 9 Fast Key Sequence can be found on page 16 Figure 13 Device Dashboard Device Revision 7 and DD Revision 9 e EX 3051 PT 93207 Online 2 Configure 3 Service Tools SAVE 14 Quick Installation Guide 00825 0100 4801 Rev KB December 2010 Rosemount 3051S A check indicates the basic configuration parameters At a minimum these parameters should be verified as part of the configuration and startup procedure Table 1 Traditional Interface Device Revision 6 or 7 and DD Revision 7 Fast Key Sequence Function Fast Key Sequence Alarm Level Configuration 1 4 2 7 7 Alarm and Saturation Levels AS45227 Analog Output Alarm Direction 1 4 2 7 6 Analog Output Trim i Sy 2 Burst Mode O
30. t cable entries in the transmitter housing use a 1 2 14 NPT thread form Only use plugs adapters glands or conduit with a compatible thread form when closing these entries N Quick Installation Guide 00825 0100 4801 Rev KB December 2010 Rosemount 3051S STEP 1 MOUNT THE TRANSMITTER Liquid Flow Applications 1 Place taps to the side of the line 2 Mount beside or below the taps 3 Mount the transmitter so that the drain vent valves are oriented upward Gas Flow Applications 1 Place taps in the top or side of the line 2 Mount beside or above the taps Steam Flow Applications 1 Place taps to the side of the line 2 Mount beside or below the taps 3 Fill impulse lines with water Quick Installation Guide 00825 0100 4801 Rev KB Rosemount 3051S December 2010 STEP 1 CONTINUED Panel Mount Pipe Mount Coplanar Flange L j Ca Quick Installation Guide 00825 0100 4801 Rev KB December 2010 Rosemount 3051S STEP 1 CONTINUED Bolting Considerations If the transmitter installation requires assembly of the process flanges manifolds or flange adapters follow these assembly guidelines to ensure a tight seal for optimal performance characteristics of the transmitters Use only bolts supplied with the transmitter or s
31. t when installing the apparatus NOTE RTD Assembly is not included with the 3051SFx Type n Approval Quick Installation Guide 00825 0100 4801 Rev KB Rosemount 3051S December 2010 ND ATEX Dust E1 24 Certificate No BASO1ATEX1374X Il 1 D Ex tD A20 T105 C 20 C lt Tamp lt 85 C Vmax 42 4 volts max A 22 mA IP66 ce 1180 Special Conditions for safe use x 1 Cable entries must be used which maintain the ingress protection of the enclosure to at least IP66 2 Unused cable entries must be filled with suitable blanking plugs which maintain the ingress protection of the enclosure to at least IP66 3 Cable entries and blanking plugs must be suitable for the ambient range of the apparatus and capable of withstanding a 7J impact test 4 The 3051S must be securely screwed in place to maintain the ingress protection of the enclosure The 3051S SuperModule must be properly assembled to the 3051S housing to maintain ingress protection ATEX Flameproof Certificate No KEMAOOATEX2143X Il 1 2 G Ex d IIC T6 50 C lt Tamb lt 65 C Ex d IIC T5 50 C lt Tamb lt 80 C Vmax 42 4 V ce 1180 Special conditions for safe use x 1 Appropriate Ex d blanking plugs cable glands and wiring needs to be suitable for a temperature of 90 C 2 This device contains a thin wall diaphragm Installation maintenance and use shall take into account the environmental conditions to which the diap
32. th Rosemount drawings 03151 1016 Dual Seal For entity parameters see control drawing 03151 1016 22 Quick Installation Guide 00825 0100 4801 Rev KB December 2010 Rosemount 3051S European Certifications M N1 ATEX Intrinsic Safety HART Remote Display Quick Connect HART Diagnostics Certificate No BASO1ATEX1303X Il 1 G Ex ia IIC T4 60 C lt Tamb lt 70 C ce 1180 Table 3 Input Parameters Loop Power Groups Uj 30 V All l 300 mA All P 1 0 W All C 30 nF SuperModule Platform C 11 4 nF HART HART Diagnostics Quick Connect Cc 0 Remote Display Lj 0 All Except Remote Display Li 60 pH Remote Display U 5 Vdc l 500 mA P 0 63 W Special Conditions for Safe Use X 1 The apparatus excluding the Types 3051 S T and 3051 S C In line and Coplanar SuperModule Platforms respectively is not capable of withstanding the 500 V test as defined in Clause 6 3 12 of EN 60079 11 This must be considered during installation 2 The terminal pins of the Types 3051 S T and 3051 S C must be protected to IP20 minimum ATEX Type n Certificate No BASO1ATEX3304X Il 3 G Ex nL IIC T5 40 C lt Tamb lt 70 C Ui 45 Vdc max Ci 11 4 nF Li 0 For remote display Ci 0 Li 60 pH IP66 ce Special Conditions for Safe Use x The apparatus is not capable of withstanding the 500 V insulation test required by Clause 6 8 1 of EN 60079 15 This must be taken into accoun
33. to Table 1 or Table 2 3 Follow the commands to perform a zero trim Using the Transmitter Zero Adjustment Button Push and hold the zero adjustment button for at least two seconds but no longer than ten seconds Figure 14 Transmitter Adjustment Buttons PlantWeb Junction Box Quick Installation Guide 00825 0100 4801 Rev KB Rosemount 3051S December 2010 SAFETY INSTRUMENTED SYSTEMS Additional Safety Instrumented Systems information is available in the Rosemount 3051S reference manual document number 00809 0100 4801 The manual is available electronically on www rosemount com or by contacting an Emerson Process Management representative 3051S Safety Certified Identification All 3051S transmitters must be identified as safety certified before installing into SIS systems NOTE There are two versions of safety certified 3051S pressure transmitters For transmitters with a yellow SIS circuit board installed and output code B in the model number please refer to Manual Supplement 00809 0700 4801 To identify a safety certified 3051S 1 Connect a HART host to the transmitter 2 Check the software to verify that the software revision is 7 or higher Revision s Fld Dev Rev 7 Software Rev 7 Hardware Rev 16 Installation No special installation is required in addition to the standard installation practices outlined in this document Always ensure a proper seal by installing the electronics housing covers so
34. umented at http rosemount d1asia ph rosemount safety ReportAFailure_newweb asp in the event that an error is found in the safety functionality Use the fast key sequences in Table 1 on page 15 or Table 2 on page 16 to perform a Loop Test Analog Output Trim or Sensor Trim See the 3051S reference manual for additional information Proof Test 1 Conducting an analog output Loop Test satisfies the proof test requirements and will detect more than 52 of DU failures not detected by the 3051S_C or 3051S_L automatic diagnostics and more than 62 of DU failures not detected by the 3051S_T automatic diagnostics Required tools Field Communicator and mA meter On the Field Communicator enter the Fast Key Sequence for Loop Test At the Choose Analog Output prompt select Other to manually input a value Enter the milliampere value representing a high alarm state Check the reference meter to verify the mA output corresponds to the entered value Enter the milliampere value representing a low alarm state Check the reference meter to verify the mA output corresponds to the entered value Document the test results per your requirements Proof Test 2 This proof test when combined with the Proof Test 1 will detect over 92 of DU failures not detected by the 3051S_C or 3051S_L automatic diagnostics and over 95 of DU failures not detected by the 3051S_T automatic diagnostics Required tools Field Communicator and pressure calib

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