Emerson 3G Technology Guide
Contents
1. hi Medical Filtration ree AA BRANSON NAAR Hi In addition CLT laser energy can be adjusted around the weld profile to optimize weld results CLT units also offer quick change capability that allows for fast exchange of tools for different applications i Automotive ee A i transparent material i absorbent material Laser emitting wave guides conform exactly to the contours of the part surfaces they are to join melting the entire interface at once for fast uniform weld joints CLT can be configured with one laser bank with 125 Watts of power for small parts e g ink cartridges or with up to four laser banks with 500 Watts of power for larger parts e g instrument clusters i Ink Cartridge a Branson offers two standard models 3G Welder Controller 31 Welder Controller of CLT welder controllers The 3G is a compact bench top controller designed to interface with a 2000X actuator and 1 or 2 CLT laser banks capable of delivering up to 250 Watts of laser power The 31 is a free standing controller designed to interface with a 2000X actuator and up to 4 CLT laser banks capable of delivering up to 500 Watts of laser power Both systems allow operators to control and monitor the following functions e Time and distance welding modes e Multiple preset memory both collapse and absolute e Graphing and weld history data e Force measurement e Multiple langu2. BRANSON BRANSON is committed to not only engineering and supplying Specifications CLT equipment to meet your needs but also to providing applications support employee training troubleshooting and Wavelength 980 nm Laser Power 25 Watts per channel 125 Watts total per laser bank Input Power 48V DC 19 Amps 24V DC 1 Amp Cooling Water Dow Frost mix 18 C and 3 LPM ongoing customer service so that your equipment continually operates as expected To learn more about Contoured Laser Technology contact your Branson representative or call the EN Air Clean dry air 420 kPa 2 LPM PEE eerie Size 375 mm H x 508 mm D x 96 mm W Weight Approx 11 kg True Global Support amp Service Input Power 200 240V or 400V AC 12 Amps 50 60 Hz 3 Phase BRANSON Contoured Laser Technology is backed by our Air Clean dry air 420 kPa and 2 LPM per proven commitment to providing superior global technology attached laser bank Size 610 mm H x 760 mm D x 580 mm W support and customer service through a worldwide network Weight 50 kg of 70 offices Branson is part of the Industrial Automation Capacity Up to 2 laser banks division of Emerson a diversified international manufacturing and technology company committed to developing tech Input Power 208 240 or 400 V AC 35 Amps 50 60 Hz 3 Phase nological breakthroughs that enhance the performance Air Clean dry air 420 kPa and 2 LPM per attached of a wide range of prod
3. BRANSON Contoured Laser Technology Simultaneous Precise Plastics Joining for Parts Demanding Particulate free and Aesthetically Clean Weld Joints S EMERSON Industrial Automation BRANSON Contoured Laser Technology CLT e Simultaneous weld joint illumination Branson s patented technology enables the heating and plastification of the entire weld line at once e High volume production capability Contoured Laser Technology s 0 5 to 5 second weld times help deliver lower cost production less energy consumption with no compromise to product quality or performance e High efficiency SmartFiber optic bundles CLT employs SmartFiber optics along with application specific wave guides with reflective coatings to deliver highly efficient laser energy for optimum results e Clean clear weld bead aesthetics The clean welds created with Branson CLT are virtually free of particulates that can complicate downstream manufac turing or compromise aesthetics and product performance Fiber optic bundles transmit laser energy through a wave guide that creates simultaneous uniform laser light output contoured to the shape of the weld joint e Application flexibility Standard CLT systems are suitable for weld lines up to 1000 mm They can be configured to clean weld small applications such as printer ink cartridges or larger applications such as automotive instrument clusters and lighting asse
4. ages e Process limits with alarms Optional In some cases a custom system adapted to special applications can be offered Control Interface Tool Map TOOL MANAGEMENT WELD CHANNEL User friendly interface allows for the control and monitoring of An innovative tool map feature allows for control of discrete tool time and distance of welding modes and pressure measurements ing segments via an on screen graphic representation of the tool Contoured Laser Precise High Volume High Efficiency YENYO Clean Plastic Welding INFRARED As one of Branson s leading edge clean plastics joining technologies which include Clean Vibration Technology and Contoured Infrared Technology CLT meets the growing trend toward applications using performance engineered materials with increasing geometric complexity LASER N U O l O Z T U Laad U O lt z l U CLT allows designers to incorporate visible virtually particulate free weld lines into the product design for superior aesthetics maximum product integrity and enhanced production efficiency Contoured Laser Technology CLT is another Branson clean plastics joining technology ideal for welding 2D and 3D contoured parts It is capable of high volume production of small to medium parts with excellent weld to weld uniformity using rapid weld times of 0 5 to 5 seconds Food Dispenser Medical Fluidic Device Actuator Sensor
5. mblies with complex weld areas Custom applications are virtually limitless Efficient welding of pre assembled parts For applications that require internal components to be held in place during welding CLT allows for parts to be placed into the welder in the same position and orienta tion as the final assembled position demands A broad range of weld materials CLT has successfully welded a broad range of materials including PC PA PS ABS Elastomers TPU TPE PP HDPE LDPE PETG PBT PPS and PMMA Precision meltdown control The CLT 2000X actuator ensures precise part collapse meltdown and is available with manual or automated operation in varying configurations to properly match the application STTIr Welding Branson CLT employs an exclusive process called Simultaneous Through Transmission Infrared STTIr welding Simultaneous welding equates to speed uniform collapse and low localized power density With STTIr laser energy produced by laser diodes passes through one plastic component the transmissive compo nent and then is absorbed at the bond line by the second component the absorptive component This absorption heats and plasticizes the entire welding surface simultaneously while the two parts are held together under precision controlled pressure The result a strong uniform weld with less risk of rejects due to surface imperfections than tradi tional trace laser welding can produce
6. ucts and processes laser bank Size 1752 mm H x 1092 mm D x 635 mm W Weight Approx 150 kg Capacity Up to 4 laser banks Air Clean dry air 690 kPa Americas Europe Asia Branson Ultrasonics Corp Branson Ultraschall Branson Ultrasonics Shanghai Co Ltd 41 Eagle Road Niederlassung der Emerson 758 Rong Le Dong Road Danbury CT 06810 USA Technologies GmbH amp Co OHG Song Jiang Shanghai PRC 201613 T 203 796 0400 Waldstrasse 53 55 T 86 21 3781 0588 F 203 796 0450 63128 Dietzenbach Germany F 86 21 5774 5100 www bransonultrasonics com T 49 6074 497 0 www branson com cn F 49 6074 497 199 www branson eu All specifications subject to change without notice All dimensions are nominal Note All sales shall be subject to the Supplier s terms and conditions of sale as described in Branson s quotations and sales contracts The Emerson logo is a trademark and service mark of Emerson Electric Co CLT Branson Ultrasonics Corporation 2013 Printed in the U S A PJ 0009 13
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