Emerson NetSure 722 Bulk Output Power System Brochures and Data Sheets
Contents
1. Common Equipment Ship Loose System 58212710021 Expansion Rectifier Module Mounting Shelf to Expansion Rectifier Module Mounting Shelf Interface Components Rectifier Shelf 58870500051 58870500052 58870500053 58870500061 58870500062 Main Rectifier Shelf 58870500063 Expansion Rectifier Shelf 1R483500E Rectifier Module 1M820DNA ACU Controller Relay Racks 7 0 0 4 7 2 543159 2 543151 5 Relay Rack 543152 6 Relay Rack 2 4 6 3 43 Relay Rack Relay Rack Relay Rack Relay Rack 103 Relay Rack Relay Rack Relay Rack 2 2 2 543153 Relay Rack 543154 Relay Rack Page 24 of 26 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide S AG582127100 spec No 582127100 Model 722NBBB Issue AA May 7 2013 Home List Number or pei Description Part Number j 547862 Relay Rack 543163 Relay Rack 543164 Relay Rack RELATED DOCUMENTATION System Installation and User Instructions UM582127100 ACU Controller Instructions UM1M820BNA Rectifier Module Mounting Shelf Power Data Sheet PD588705000 Rectifier Instructions UM1R483500E Main Schematic Diagrams S2. List 20 Main Rectifier Module Mounting Shelf to Expansion Rectifier Module Mounting Shelf Interface Components Provides mounting angles and DC output lug landing busbar assemblies which span between a main rectifier module mounting shelf and an expansion rectifier module mounting shelf Rectifier Module 1R483500E see UM1R483500E List 21 Expansion Rectifier Module Mounting Shelf to Expansion Rectifier Module Mounting Shelf Interface Components Provides mounting angles and DC output lug landing busbar assemblies which span between an expansion rectifier module mounting shelf and another expansion rectifier module mounting shelf and busbar interconnecting links See Also System Overview Table of Contents List Descriptions Accessory Descriptions Specifications Physical Size Information Related Documentation Page 3 of 26 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited S AG582127100 System Application Guide Issue AA May 7 2013 Spec No 582127100 Model 722NBBB TABLE OF CONTENTS System picture List Accessor Specifications Physical Size Related Overview Descriptions Descriptions 2Peciic
3. SAG582127100 X System Application Guide EMERSON Spec No 582127100 Model 722NBBB Issue AA May 7 2013 SYSTEM OVERVIEW Home Description 48V DC up to 2000 Amperes Bulk Output Power System The NetSure 722NBBB Bulk Output Power System is intended for use to expand or replace legacy 48V DC rectifiers while retaining the distribution power board It can be used with any 48V DC power system regardless of vendor or plant type The 722NBBB Is an integrated power system containing rectifiers intelligent control metering and monitoring This power system is designed to power a load while charging a positive grounded battery This power system is capable of operating in a batteryless installation or off battery for maintenance purposes The power system is designed for operation with the positive output grounded This system consists of the following components e Main Rectifier Module Mounting Shelf The system contains a main rectifier module mounting shelf This shelf houses up to five 5 rectifier modules the controller a controller interface board and a system interface board Refer to Power Data Sheet PD588705000 for more information ACU Advanced Control Unit Plus Controller The controller provides power system control including low voltage battery disconnect LVBD and low voltage load disconnect LVLD control rectifier control including a charge control function metering functions monitoring function
4. the ACU reads each temperature probe from each SM Temp Concentrator Restrictions Requires ACU version 3 02 or later when SM Temp is connected into the ACU CAN bus Ordering Notes 1 Order SM Temp Temperature Concentrator P N 547490 as required 2 Order up to 8 temperature probes for each concentrator See Optional Temperature Probes on page 8 Rectifiers Rectifier Module P N 1R483500E Features Provides one 1 Model R48 3500e Spec No 1R483500E 3500 watt 48 volt rectifier module Refer to the Rectifier Instructions UM1R483500E for more information Restrictions i 2 For use in Spec No 588705000 rectifier module mounting shelf ii J Ordering Notes IE 1 1 Order by P N 1R483500E as required The main rectifier module mounting ai il shelf holds up to five 5 rectifier modules Each expansion rectifier module T f mounting shelf holds up to six 6 rectifier modules Rectifier Module Mounting Position Blank Cover Panel P N 21140440 Features Covers one 1 unused rectifier module mounting position Restrictions For use in Spec No 588705000 rectifier module mounting shelf Ordering Notes 1 Order by P N 21140440 as required Order a rectifier module mounting position blank cover panel for each empty rectifi
5. 500ms 1000ms pulse rating IB2 ACU Interface Board Ratings 1 4 1 1 4 2 Digital Input Ratings A Maximum Voltage Rating 60V DC B Active High gt 19V DC C Active Low lt 1V DC Relay Ratings A 1A Steady State 30V DC B 3A Peak 30V DC Page 23 of 26 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited S AG582127100 System Application Guide Issue AA May 7 2013 Spec No 582127100 Model 722NBBB PHYSICAL SIZE INFORMATION Home Overall Dimensions Refer to PD588705000 for rectifier module mounting shelf dimensions Refer to Table 1 for relay rack dimensions Weights Weights List Number or Part Number Net Weight Ibs each Description Common Equipment Dependant on options Common Equipment Relay Rack or Rail Mounted System ordered Dependant 58212710002 on options ordered 58212710001 58212710010 Main Rectifier Module Mounting Shelf Interface Components 58212710011 a a Expansion Rectifier Module Mounting Shelf Interface Components 58212710020 Main Rectifier Module Mounting Shelf to Expansion Rectifier Module Mounting Shelf Interface Component
6. Application Guide S AG582127100 spec No 582127100 Model 722NBBB Issue AA May 7 2013 Home RS 485 System External Interface Circuit Card System Internal Interface Circuit Card TB Signet T5 Signet TBS 485 2 OPT System Internal Interface Circuit Card Load Fuse Alarm 4 B5 not avaliable not available not avaliable not avaliable not avaliable STD gt ee ee ee O O1 amp LVD2 Drive SPD not available System Internal Interface Circuit Card ive Drive Signal OO SPD not available Battery 1 Shunt not available LVD2 Sense LVD1 Drive BA LVD1 Drive not available System Internal Interface Circuit Card Battery 1 Shunt Battery Fuse Alarm 1 LVD1 Sense not available Battery Fuse Alarm 2 Battery Fuse Alarm 3 not available Battery Fuse Alarm 4 not available Table 6 System Interface Circuit Cards Signals Available on TB5 O Page 19 of 26 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited S AG582127100 System Application Guide Issue AA May 7 2013 Spec No 582127100 Model 722NBBB DC Output Connections Home DC output leads are c
7. Emerson Network Power Energy Systems North America Inc is strictly prohibited S AG582127100 System Application Guide Issue AA May 7 2013 Spec No 582127100 Model 722NBBB ACCESSORY DESCRIPTIONS ACU Advanced Control Unit Plus Controller P N 1M820DNA Features Provides one 1 Model M820DNA Spec No 1M820DNA system controller Factory programmed with the configuration file required for the system configuration ordered Note For custom ACU configurations contact Emerson Restrictions Only one 1 controller per power system is required Mounts in the main rectifier mounting shelf Ordering Notes 1 Order one 1 ACU Controller P N 1M820DNA per power system to be installed in a main rectifier module mounting shelf 2 Order up to four 4 optional temperature probes for ambient and battery temperature monitoring as required The temperature probe s may also be used for the battery charge temperature compensation feature and BTRM Battery Thermal Runaway Management Refer to Optional Temperature Probes on page 8 for additional information 3 Order optional supervisory modules as desired shipped loose e SM TEMP Supervisory Module for Temperature Probes Note A system can have up to 8 SM Temp modules for a total of sixty eight 68 temperature probes that can be used in the power system for ambient and battery monitoring Optional Temperature Probes Features Up
8. North America Inc is strictly prohibited
9. fourth expansion rectifier module mounting shelf List 2 Common Equipment Ship Loose System Features Provides common equipment for one bulk output bay rated for up to 2000 amperes to be mounted in a customer rack Ordering Notes 1 Order interface components for the main rectifier module mounting shelf per List 10 2 Order interface components for one 1 to four 4 expansion rectifier module mounting shelf s as required per List 11 List 10 Main Rectifier Module Mounting Shelf Interface Components Features Provides DC output lug landing busbar assemblies for the main rectifier module mounting shelf Provides shelf rack mounting hardware The main rectifier module mounting shelf must be ordered separately Refer to Power Data Sheet PD588705000 The main rectifier module mounting shelf provides a mounting slot for the ACU controller Also provided in the main rectifier module mounting shelf is the system interface board which provides customer connections for two 2 external battery fuse alarm inputs four 4 external load fuse alarm inputs one 1 load shunt input one 1 battery shunt input one 1 LVD driver output one 1 LVD sense input and RS 485 port Two temperature inputs are provided directly to the internal system interface board Also provided in the main rectifier module mounting shelf is the IB2 ACU interface board which provides eight 8 programmable form C relay outputs eight 8 programma
10. interface components for a two shelf expansion shelves arrangement to eliminate the linking busbars between the two shelves One set of outout busbars one busbar per polarity is provided for the two shelf arrangement Ordering Notes 1 Fora relay rack or rail mounted system consisting at the minimum of one 1 main rectifier module mounting shelf and three 3 expansion rectifier module mounting shelves order one 1 List 21 per system In systems using List 20 and List 21 interface components if a fourth expansion rectifier module mounting shelf is required also order a List 11 for the fourth expansion rectifier module mounting shelf 2 Order expansion rectifier module mounting shelves per PD588705000 choices are 58870500051 558870500052 or 58870500053 3 Order up to six 6 rectifier modules per expansion rectifier module mounting shelf P N 1R483500E 4 Order a rectifier module mounting position blank cover panel P N 21140440 for each empty rectifier module mounting position in the system as desired 5 Order output lugs and lug hardware kits as required per Standard Crimp Lugs and Lug Hardware Kits on page 13 See also Table 7 Page 7 of 26 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of
11. 1R483500E Order up to six 6 rectifier modules for the expansion rectifier module mounting shelf P N 1R483500E Order a rectifier module mounting position blank cover panel P N 21140440 for each empty rectifier module mounting position in the system as desired Page 6 of 26 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide S AG582127100 spec No 582127100 Model 722NBBB Issue AA May 7 2013 6 Order one 1 ACU controller P N 1M820DNA Home 7 Order output lugs and lug hardware kits as required per Standard Crimp Lugs and Lug Hardware Kits on page 13 See also Table 7 List 21 Expansion Rectifier Module Mounting Shelf to Expansion Rectifier Module Mounting Shelf Interface Components Features Provides mounting angles and DC output lug landing busbar assemblies which span between an expansion rectifier module mounting shelf and another expansion rectifier module mounting shelf and busbar interconnecting links Provides shelf rack mounting hardware The expansion rectifier module mounting shelves must be ordered separately Refer to Power Data Sheet PD588705000 Note List 21 provides the
12. 5 of 26 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited 0 of 5 a Z O C N On vo 2 O O Q o gt To EO LA op aN DN a CO LO oO Z O D Q V mM i O N oN N N Z N lt oa O L qn N L Top cover can be removed from ACU section to facilitate circuit card access Main Rectifier Module Mounting Shelf Customer Connection System Interface Terminal Block Circuit Cards sol ka S O amp Ogo fee a OS MED ACU Controller ACU Controller Front 10 100M Ethernet Figure 1 External Alarm Reference Monitoring and Control Connections Locations Page 16 of 26 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide S AG582127100 spec No 582127100 Model 722NBBB Issue AA May 7 2013 Home IB2 ACU Interface Bo
13. D582127100 System SD588705000 Module Mounting Shelf Main Wiring Diagrams 1582127100 System 1588705000 Module Mounting Shelf Load and Battery 031110100 Lug Detail Drawings 031110200 031110300 Page 25 of 26 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited S AG582127100 System Application Guide Issue AA May 7 2013 Spec No 582127100 Model 722NBBB Description of Change Approved LP218430 9510712013 John Jasko David Pfeifer REVISION RECORD May 10 2013 Mike Smith May 10 2013 Emerson Network Power Energy Systems North America Inc 4350 Weaver Parkway Warrenville IL 60555 Toll Free 800 800 1280 USA and Canada l Telephone 440 246 6999 Fax 440 246 4876 Web EmersonNetworkPower com EnergySystems EMERSON EnergyNet Secure EmersonNetworkPower com Network Power Page 26 of 26 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems
14. aneaaslencnensneesasemenu eedenecurieeeerubsesneeens 10 Rectifier Module P N 1R483500E o oo cceccceecneceeeeeeeeeneeceeceeceeceeeeeceeeeeseeseesnesneeaeeneeneeseeseeseeseeseeseeseesaesaees 10 Rectifier Module Mounting Position Blank Cover Panel P N 21140440 0 tcccccssssseeseeeseeeeeenseeseenseeseeenees 10 Relay Racks and Shipping Brackets wsccssssvesescacecsesdecencesnscwareserccececeaenadetsenwcsuetmuasancucwassansinseusdanvecsunsrennewcessessune 11 Transition Plates to Mount Relay Rack on Top of GNB Absolyte IIP Batteries ccccssssseesseeseeseeenees 12 Standard Crimp Lugs and Lug Hardware Kits ccccccsssssseeeseceesseeeeeeenseeeeeeoenseeeeeeeeaseeeeeoesseeeseoesseeeesooeess 13 Standard Crimp LUG TOSS erreien En cece gece e ARERR EE EAE I A EEE NAER TERE EE ESER TARRA AE ERRE 13 3 8 16 Lug Hardware Kit P N 556277 weceess ccteataceontsnanctuaiancee aenn n KAS AAEE SE RTEA REKA EARO NiE AEAEE REEE 13 CUStOME C IDICS oar E E 14 CAN Bus Input Cable P N 556480 esiseina ai a diii 14 CAN Bus Output Cable P N 556238 vcccccesctcccrssaedceseseroccetaciicesenenscdtasend adaconaccntsenieste dnecddesard i iie 14 Replacement ASSCMDINCS sinisa a aa aE 14 Wiring INUSIFATIONS and NOTES crisissen aaa 15 Relay Rack Frame Grounding Requirements cccccccccsssssseecceeeeeeeeeeseecceeeeeeeaeesueceeeesesueaseeceeeeessuaaaeeeeeeees 15 AC Input Branch Circuit Protection and Wire Size Selection ccccccecseccecceeeeece
15. ard IB2 TEMP PROBE 2 IB2 TEMP PROBRE 1 IB2 Board Top View 2Q AS 2Q Switch settings must be in this position to interface with the ACU Controller Output Terminal Blocks J9 T The ACU relay assigned to Critical Summary alarm relay 1 by default will operate in the Fail Safe Mode Fail Safe Mode means Relay 1 is de energized during an alarm condition opening the contacts between the C and NO terminals and closing the contacts between the C and NC terminals The ACU s remaining seven 7 relays energize during an alarm condition closing the contacts between the C and NO terminals and opening the contacts between the C and NC terminals Not all I O points are available for customer connection some are used for factory system connections Wire Size Capacity 16 26 AWG Recommended Torque 2 2 in lbs Figure 2 IB2 ACU Interface Board Connections Page 17 of 26 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited S AG582127100 Issue AA May 7 2013 System Application Guide Spec No 582127100 Model 722NBBB Home The end of the ACU CAN Bus is routed fro
16. atlons Information Documentation OSTEN OVERVIEW ronnan E 1 TABLE OF C ONTENTS ccnn E 4 LIST DESCRIPTIONS aso arcsec E E E 5 LISE UTA SUS arinei E S 5 List 1 Common Equipment Relay Rack or Rail Mounted System cccccccseeeeeeseeeeesseeeeeeseseeessaeeeeensaeees 5 List 2 Common Equipment Ship Loose System ccccccceecesssseeeecseeeeceeeeeeeeceeeeeeaeeeeeseeaeeeeesseaeeeeeessaeeeees 5 List 10 Main Rectifier Module Mounting Shelf Interface Component cccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaeeeees 5 List 11 Expansion Rectifier Module Mounting Shelf Interface COMPONENTS cccceeseeeeeeeeeeeseeeeeeeaaaeeeess 6 List 20 Main Rectifier Module Mounting Shelf to Expansion Rectifier Module Mounting Shelf ATS TAC CONDONE ennai AE EEEE edie s EEE E E EE E 6 List 21 Expansion Rectifier Module Mounting Shelf to Expansion Rectifier Module Mounting Shelf WATS ACS ON OCIS ss pcre cesses nee ase se atzecias cece ceca acon cemaee saat E E E EEEE 7 ACCESSORY DESCRIPTIONS oct ace Ea a cece a SE A a S 8 ACU Advanced Control Unit Plus Controller P N 1M820DNA cccssssseeeeecessseeeeeeeenseeeeecenseeeeeeoenneees 8 Optional Temperature PEC CS icici ite cassis este cise a aa aaa E esenee a aaa 8 Optional SM Temp Temperature Concentrator P N 547490 cccccssssssssseeeeeeeeceeesnseeeeeseecoesseeeeeeseeeoeenes 10 RS UTS acacia ee sek ie cicero neem ee wepeniteen ce aaah eaenieve noe aeieawaaceepwenecene c
17. ble binary inputs and two 2 temperature inputs Ordering Notes 1 Fora shipped loose system order one 1 List 10 per system 2 Order the main rectifier module mounting shelf per PD588705000 choices are 58870500061 558870500062 or 58870500063 3 Order up to five 5 rectifier modules for the main rectifier module mounting shelf P N 1R483500E 4 Order a rectifier module mounting position blank cover panel P N 21140440 for each empty rectifier module mounting position in the system as desired Page 5 of 26 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited S AG582127100 System Application Guide Issue AA May 7 2013 Spec No 582127100 Model 722NBBB 5 Order one 1 ACU controller P N 1M820DNA Home 6 Order output lugs and lug hardware kits as required per Standard Crimp Lugs and Lug Hardware Kits on page 13 See also Table 7 List 11 Expansion Rectifier Module Mounting Shelf Interface Components Features Provides DC output lug landing busbar assemblies for one expansion rectifier module mounting shelf and busbar interconnecting links Provides shelf rack mounting hardware The expansion re
18. by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide S AG582127100 spec No 582127100 Model 722NBBB Issue AA May 7 2013 LIST DESCRIPTIONS Home List Numbers List 1 Common Equipment Relay Rack or Rail Mounted System Features Provides common equipment for one bulk output bay rated for up to 2000 amperes mounted in a relay rack or on shipping brackets Ordering Notes 1 Order a relay rack or shipping brackets per Relay Racks and Shipping Brackets on page 11 If required order relay rack transition plates per Transition Plates to Mount Relay Rack on Top of GNB Absolyte IIP Batteries on page 12 2 Order interface components for the main rectifier module mounting shelf as required per List 10 or interface components for the main rectifier module mounting shelf and one 1 expansion rectifier module mounting shelf per List 20 3 Order interface components for one 1 to four 4 expansion rectifier module mounting shelf s as required per List 11 or interface components for an expansion rectifier module mounting shelf to an expansion rectifier module mounting shelf per List 21 In systems using List 20 and List 21 interface components if a fourth expansion rectifier module mounting shelf is required also order a List 11 for the
19. ctifier module mounting shelf s must be ordered separately Refer to Power Data Sheet PD588705000 Ordering Notes For a shipped loose system order one 1 to four 4 List 11 per system In systems using List 20 and List 21 interface components if a fourth expansion rectifier module mounting shelf is required also order a List 11 for the fourth expansion rectifier module mounting shelf Order one 1 to four 4 expansion rectifier module mounting shelf s per PD588705000 choices are 58870500051 558870500052 or 58870500053 Order up to six 6 rectifier modules per expansion rectifier module mounting shelf P N 1R483500E Order a rectifier module mounting position blank cover panel P N 21140440 for each empty rectifier module mounting position in the system as desired Order output lugs and lug hardware kits as required per Standard Crimp Lugs and Lug Hardware Kits on page 13 See also Table 7 List 20 Main Rectifier Module Mounting Shelf to Expansion Rectifier Module Mounting Shelf Interface Components Features Provides mounting angles and DC output lug landing busbar assemblies which span between the main rectifier module mounting shelf and one 1 expansion rectifier module mounting shelf Provides shelf rack mounting hardware The main and expansion rectifier module mounting shelf must be ordered separately Refer to Power Data Sheet PD588705000 Note List 20 provides the interface components for a two shelf main a
20. eeeaeeeeeeeesaeeseeeeeseaeeeeeessaaees 15 External Alarm Reference Monitoring and Control CONNECTIONS cccceeccccceeeeeceeeeeeeceeeeeeseeeeeeeseeeeeeeaaes 15 DG OUTPUT CONMECHONG sc sicciet lt chs seicsanssddccttssoscsanetacccbsaGaissdentedssbesisdatatssetedbanienscstsielecbeaiodetalece2stesadansesiateleuestae 20 SPECIFICATION seers secre cece seer eee eee E E E ve qadeoseect E eeadoececkavinieaesuaccans 22 1 1 Environmental Fel S vatecteecees egetacedecaeescetmcaeaceecueupectsveuscsearonesstssntasseweooscatiwarsceuecsssentuessalaeacscsmetecareconaesaeae 22 T2 GOMDMNANGCE MONNA ORD ccc cc cedne daeee os cease E E A 22 1 3 System Interiace Board aun S sssini Ea A AA 23 1 4 IB2 ACU Interiace Board Ratings icccsesesscticscctensececsctedacuestuesuseeutesdeteussseanccvenuncsusnunsceiaraudeuseneuseuteawaeavauss 23 PHY SIGAL SZE INFORMA HION iorsin rina tire a a A R E aa ai 24 Overall DIMENSIONS irri E ER E E a a 24 VY CNC Sa cece cies cries etre ceca ce epee emis ce gee tm ec seed ee eet ete ee canes seen deucmeceene ees oxeuccesm anes tenes eedenesuerecteustanen sees 24 RELATED OC IVE INT FON cote tote ceteapeeetintesg toezeeen cn tem eet esieeen eb eee sree oaioetioueeuciaee eontebateuesenecuetiobntaeeeeueescatebeedarennt 25 REVISION RECORD rites eee a po ceneend emcees tetera cusses 26 Page 4 of 26 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned
21. emain compliant during a fan failure condition the backup battery connection must be utilized to provide sufficient power to the loads for up to eight 8 hours when the system is operated at greater than 50 output power If no backup battery connection is used the system must operate with a redundant module installed Page 22 of 26 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide S AG582127100 spec No 582127100 Model 722NBBB Issue AA May 7 2013 1 3 System Interface Board Ratings Home 1 4 1 3 1 1 3 2 1 3 3 1 3 4 1 3 5 Battery Fuse Alarm Input Rating A The default is 400mV Anything greater than 400mV causes alarm to be raised Load Fuse Alarm Input Signal A Anything greater than 19V causes alarm to be raised Battery and Load Shunt Input Rating A 1mV 150mV LVD Sense Input Rating A Normal state is at 60V or less A RIN signal indicates the contactor is open LVD Driver Output Rating A Mono stable normal state is 60V or less at 1A continuous rating Normally closed contactors are used for mono stable option B Bi Stable normal state less than 60V and 2A at
22. er module mounting position in the system as desired Page 10 of 26 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide S AG582127100 spec No 582127100 Model 722NBBB Issue AA May 7 2013 Relay Racks and Shipping Brackets Home Features The system is factory mounted to the relay rack or shipping brackets specified when ordered e Relay racks except P N 541340 are 23 standard mounting with 3 deep uprights P N 541340 is 23 standard mounting with 6 deep upright When ordered with shipping brackets the system is mounted on shipping brackets bolted to a shipping skid The shipping brackets can mount a system up to 22RU high Note If the system is shipped on shipping brackets rectifier module mounting shelves are installed in groups of two or less Space has been provided for pallet forks to fit between the sets of rectifier module mounting shelves to allow transferring the shelves from the shipping brackets to the customer rack Ordering Notes 1 Order from relay racks and shipping brackets listed in Table 1 Part Available Mounting Number Positions 1RU 1 3 4 509638 a Sei
23. fier Instructions UM1R483500E For ACU Controller specifications refer to the ACU Controller Instructions UM1M820BNA For ACU Controller factory settings refer to the ACU Controller Configuration Drawing C drawing 1 1 Environmental Ratings 1 1 1 Operating Ambient Temperature Range 40 C to 65 C 40 F to 149 F 1 1 2 Storage Ambient Temperature Range 40 C to 85 C 40 F to 185 F 1 1 3 Humidity This Power System is capable of operating in an ambient relative humidity range of 0 to 95 non condensing 1 1 4 Altitude Capable of operating in an altitude range of 200 feet to 10 000 feet The maximum operating ambient temperature should be de rated by 3 C per 1000 feet above 5000 feet 1 1 5 Mounting This product is intended only for installation in a restricted access location on or above a non combustible surface This product must be located in a controlled environment with access to crafts persons only This product is intended for installation in network telecommunication facilities CO vault hut or other environmentally controlled electronic equipment enclosure This product is intended to be connected to the common bonding network in a network telecommunication facility CO vault hut or other environmentally controlled electronic equipment enclosure The DC return connection to this system can remain isolated from system frame and chassis DC l This system is suitable for installation as part of
24. h shelf 1 31 for three 3 lugs per polarity List 10 and 11 1 78 for two 2 lugs per polarity 3 Make connections to every A RL two 2 shelves List 20 and 21 0 437 THRU 7 PLCS GND RTN Output Busbars Busbars 1 connection per single shelf PACAF v FIAT Output Rear GND RTN Busbars Busbars 1 connection per two shelves top 1 connection per single shelf bottom 5 Shelf System Output Rear GND RTN Busbars Busbars 1 connection per two shelves Rear GNDRTN Output 5 Busbars Busbars utput 1 connection per Rear pone iil Busbars two shelves top 1 connection per 1 connection per two shelves top two shelves middle 1 connection per 1 connection per two shelves bottom single shelf bottom Figure 4 DC Output Connections Page 21 of 26 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited S AG582127100 System Application Guide Issue AA May 7 2013 Spec No 582127100 Model 722NBBB SPECIFICATIONS Home Note For rectifier module mounting shelf specifications refer to PD588705000 For rectifier specifications refer to Recti
25. ica Inc is strictly prohibited System Application Guide S AG582127100 spec No 582127100 Model 722NBBB Issue AA May 7 2013 582127100 Home System Interface Board and Controller Interface Board behind panel COMMON EQUIPMENT List 1 Relay Rack or Rail Mounted System List 2 Ship Loose System ACU Controller Main Rectifier Module Mounting Shelf 1M820DNA 98 o o0 e oo oo oo 00 00 o0 60 o Ho veil Ne liji ie ti i List 10 Main Rectifier Main Rectifier Module l Oi i O Module Mounting Shelf Mounting Shelf sa E Interface Components 58870500061 fii m ii T i i a iii il i aici i A Provides DC output lug 58870500062 or il i re ea Mw bout i Atl will landing busbar assemblies 58870500063 sy a SL me for the main rectifier module see PD588705000 mounting shelf List 11 Expansion Rectifier E FT eE Module Mounting Shelf fi i itp i fi ill ly it i it TN i i iI Al i Hi il All H i fl Uy il Interface Components puti ii i uh i 2 a it eal i Mi Provides DC output lug Expansion Rectifier Module Mounting Shelf s 58870500051 58870500052 or rarae landing busbar assemblies i jijiji for an expansion rectifier 58870500053 AHI ii fi Mah Hoi ne io p module mounting shelf and busbar interconnecting links see PD588705000 Lal ula Hi li l i Q oO o oO e IF e o i mo o o eee eee oO e o o o oO Q o Co l o
26. m the bottom most rectifier shelf into the top most rectifier shelf via cable P N 556430 Use cable P N 556238 to connect external devices to the end of the ACU CAN bus Access the connector the shelf A CAN termination plug must be installed ifan a external device or system is not connected here O O O by removing the top cover from the ACU section of Wire Size Capacity 8 30 12 AWG z Recommended Torque 8 4 4 to 5 3 in lbs 3 S O 16 See table TB5 on next page Factory Connected to Factory Factory Factory DC Bus and Connected Connected Connected CAN Bus to TB5 to TB5 to TB5 ACU Section of Main Shelf components removed for clarity only External System Interface Circuit Card Factory Connected to TB5 RS 232 Connection Pin 1 DCD232 Pin 2 RXD232 Pin 3 TXD232 Pin 4 DTR232 Pin 5 CGND Pin 7 RTS232 Internal System Interface Circuit Card RS 232 RS 485 RS 485 Connection SYSTEM SYSTEM Pin 1 RS485 Pin 2 RS485 TEMP TEMP PROBE 1 PROBE 2 Figure 3 System Interface Boards Connections Page 18 of 26 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System
27. nd expansion arrangement to eliminate the linking busbars between the first two shelves One set of output busbars one busbar per polarity is provided for the two shelf arrangement The main rectifier module mounting shelf provides a mounting slot for the ACU controller Also provided in the main rectifier module mounting shelf is the system interface board which provides customer connections for two 2 external battery fuse alarm inputs four 4 external load fuse alarm inputs one 1 load shunt input one 1 battery shunt input one 1 LVD driver output one 1 LVD sense input and RS 485 port Two temperature inputs are provided directly to the internal system interface board Also provided in the main rectifier module mounting shelf is the IB2 ACU interface board which provides eight 8 programmable form C relay outputs eight 8 programmable binary inputs and two 2 temperature inputs Ordering Notes For a relay rack or rail mounted system consisting at the minimum of one 1 main rectifier module mounting shelf and one 1 expansion rectifier module mounting shelf order one 1 List 20 per system Order the main rectifier module mounting shelf per PD588705000 choices are 58870500061 558870500062 or 58870500063 Order an expansion rectifier module mounting shelf per PD588705000 choices are 58870500051 558870500052 or 58870500053 Order up to five 5 rectifier modules for the main rectifier module mounting shelf P N
28. onnected to the output busbars located on the back of the rectifier shelves These busbars provide 3 8 clearance holes for installation of customer provided two hole lugs that have 1 inch centers and 3 8 inch bolt clearance holes Customer must order or provide lug mounting hardware You connect DC output leads per a single rectifier shelf in the system or for pairs of rectifier shelves in the system depending on how many shelves are in the system Refer to Figure 4 DC output cables can either enter from the right from the left or from the rear by repositioning the lug landing busbars See UM582127100 for details For recommended wire sizes and lug selection refer to Table 7 For additional lug information refer to Table 3 and drawings 031110100 through 031110300 See also 3 8 16 Lug Hardware Kit P N 556277 on page Individual Rectifier Shelf DC Output Connections 13 Ambient Operating Recm 90 C Wire Size AWG Recommended Temperature Crimp Lug 2 40 245347400 Pair of Rectifier Shelves DC Output Connections One 1 DC Output Connection per Two 2 Rectifier Shelves Recm 90 C Wire Size AWG 3 300 kemil 185 5 245347600 Oo a A Ambient Operating Recommended Temperature Crimp Lug Wire sizes based on recommendations of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC Table 310 16 for cop
29. or a Transition Plate Kit to mount relay rack on top of a Plates GNB 3 100A21 GNB 3 100A25 or GNB 3 100A31 battery Page 12 of 26 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide S AG582127100 spec No 582127100 Model 722NBBB Issue AA May 7 2013 Standard Crimp Lugs and Lug Hardware Kits Home Standard Crimp Lug Tables 14 10 AWG 245342300 8 AWG 245390200 6 AWG 245346700 QO QO 4 AWG 245346800 2 AWG 245346900 Table 2 Crimp Lug Two Hole 1 4 Bolt Clearance Hole 5 8 Centers 600 kcmil 245348000 750 kcmil 245348100 Table 3 Crimp Lug Two Hole 3 8 Bolt Clearance Hole 1 Centers 3 8 16 Lug Hardware Kit P N 556277 Features Provides the following e Fourteen 14 3 8 16 x 1 1 4 bolts e Fourteen 14 3 8 lock washers e Fourteen 14 3 8 flat washers e Seven 7 nut plates 3 8 16 x 1 centers P N 555928 Ordering Notes 1 Order Kit P N 556277 as required Page 13 of 26 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Po
30. or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited S AG582127100 System Application Guide Issue AA May 7 2013 Spec No 582127100 Model 722NBBB Home Family System Spec No System Model System AC Input Voltage System DC Output Voltage system Output Capacity 588705000 Shelf Ratings 1R483500E Rectifier Rating System Agency Approval Framework Type Mounting Width Mounting Depth 588705000 Rectifier Mounting Shelf Access Control Color Environment NetSure 582127100 722NBBB AC input is connected to the individual rectifier shelf s See PD588705000 for ratings 48V DC nominal 2000A maximum See PD588705000 See UM1R483500E UL 60950 Recognized CAN CSA 22 2 No 60950 00 NEBS pending Relay Rack Mounted 23 Inches nominal 18 75 Inches Front for Operation Front and Rear for Installation and Maintenance Microprocessor Module Faceplates Textured Gray Module Mounting Shelf and Module Bodies Bright Zinc Plating 40 C to 65 C 40 F to 149 F Page 2 of 26 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North Amer
31. p Probe Extension Interface Board P N 04119122 10 meter length approx 33 feet optional Temp Probe Extension Cable P N 552823 10 meter length approx 33 feet Temp Probe Controller Side Cable or P N 556154 3 meter length approx 10 feet Temp Probe Controller Side Cable Temp Probe Kits P N 552992 includes P Ns 552822 and 552823 P N 556155 includes P Ns 552822 and 556154 P N 552822 0 3 meter length approx 1 feet Temp Probe with Short Cable Page 9 of 26 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited S AG582127100 System Application Guide Issue AA May 7 2013 Spec No 582127100 Model 722NBBB Optional SM Temp Temperature Concentrator P N 547490 Home Features Allows for multiple temperature probes to be used for ambient temperature monitoring battery temperature monitoring temperature compensation and or BTRM Battery Thermal Runaway Management Provides 8 temperature probe inputs per SM Temp Can cascade up to 8 SM Temp modules connecting up to sixty four 64 temperature probes The SM Temp Concentrator is connected at the end of the ACU CAN bus Via the CAN Bus
32. per wire at 90 C conductor temperature operating in ambient of 40 C was used For other operating ambient temperatures refer to the NEC For operation in countries where the NEC is not recognized follow applicable codes Wire sizes listed are sufficient to restrict voltage drop to 1 0 volt or less for the loop lengths shown Loop length is the sum of the lengths of the positive and negative leads Two hole lug 3 8 bolt clearance hole 1 centers Refer to drawing 031110100 for lug crimping information Single shelf equipped with six 6 rectifiers Two shelves equipped with a total of twelve 12 rectifiers Table 7 Recommended DC Output Wire Sizes and Lugs Page 20 of 26 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide S AG582127100 spec No 582127100 Model 722NBBB Issue AA May 7 2013 48V DC OUTPUT CONNECTIONS DC Output Connection Options Home 3 8 Clearance Holes on 1 Centers 1 Route cables left right or out the back i Customer must order or supply by repositioning the lug landing busbars lug mounting hardware see UM582127100 Maximum Lug Width 2 Make connections to eac
33. s and local remote alarm functions The controller also supports rectifier temperature compensation if the system is equipped with a temperature probe s Temperature probe s may be designated to monitor ambient temperature and or battery temperature The controller also provides data acquisition system alarm management and advanced battery and energy management The controller contains an LCD display and keypad for local access The controller provides Ethernet connection and supports software upgrade via its USB port It also comes with a comprehensive web page and SNMP capability for remote system management Refer to the ACU Controller Instructions UM1M820BNA for more information e Expansion Rectifier Module Mounting Shelf The system contains one or more expansion rectifier module mounting shelves each of which houses up to six 6 rectifier modules Refer to Power Data Sheet PD588705000 for more information e Rectifier Modules The system contains rectifier modules which provide load power battery float current and battery recharge current during normal operating conditions Refer to the Rectifier Instructions UM1R483500E for more information Network Power Page 1 of 26 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use
34. s document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide S AG582127100 spec No 582127100 Model 722NBBB Issue AA May 7 2013 Wiring Illustrations and Notes Home Relay Rack Frame Grounding Requirements For relay rack grounding requirements refer to the current edition of the American National Standards Institute ANSI approved National Fire Protection Association s NFPA National Electrical Code NEC applicable local codes and your specific site requirements A customer s grounding network lead can be attached to the top of each relay rack Provision is made for installing a lead with a two hole lug that has 1 4 bolt clearance holes on 5 8 centers Refer to Table 2 for lug selection AC Input Branch Circuit Protection and Wire Size Selection AC input connections are made to the rear of the rectifier module mounting shelf s Refer to Power Data Sheet PD588705000 for connection details External Alarm Reference Monitoring and Control Connections Recommended wire size is 22 AWG for loop lengths up to 200 ft and 18 20 AWG for loop lengths over 200 ft Refer to Figure 1 Figure 2 Figure 3 and Table 6 Page 1
35. smic Note 1 Note 1 Complies with Bellcore Seismic Zone 4 requirements Table 1 Available Relay Racks and Shipping Brackets Page 11 of 26 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited S AG582127100 System Application Guide Issue AA May 7 2013 Spec No 582127100 Model 722NBBB Transition Plates to Mount Relay Rack on Top of GNB Absolyte IIP Batteries Features Transition Plate Kits can be ordered to mount relay rack P Ns 543151 543152 543153 5438154 543155 or 543156 on top of GNB Absolyte IIP batteries Each kit consists of two transition plates with three hole patterns and hardware 3 8 to mount the plates to the above listed relay racks Customer must supply hardware to mount the transition plates to the battery Restrictions Used with relay rack P Ns 543151 543152 543153 543154 543155 or 543156 only Ordering Notes 1 Order P N 509819 for a Transition Plate Kit to mount relay rack on top of a GNB 3 100A19 GNB 3 100A27 or GNB 3 100A33 battery 2 Order P N 514596 for a Transition Plate Kit to mount relay rack on top of a GNB 6 90A09 battery rr Transition 3 Order P N 514880 f
36. ted on the negative post of a battery cell to sense battery temperature A temperature probe used for battery charge temperature compensation and or BTRM Battery Thermal Runaway Management should also be mounted on the negative post of a battery cell A temperature probe programmed to monitor ambient temperature should be mounted in a convenient location away from direct sources of heat or cold Ordering Notes 1 Order temperature probes as required Note that each temperature probe consists of two pieces which plug together to make a complete probe see the following illustration For a complete temperature Page 8 of 26 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited System Application Guide S AG582127100 spec No 582127100 Model 722NBBB Issue AA May 7 2013 probe order one 1 P N 552992 10 3 meters or one 1 P N 556155 3 3 meters If additional length is required order temperature probe extension cable P N 04119122 10 meters 2 If more probes are desired order one or more SM Temp Temperature Concentrator P N 547490 See Optional SM Temp Temperature Concentrator on page 10 to olen oy to ACU Controller or Tem
37. the Common Bonding Network CBN Rectifier and rectifier mounting shelf ventilating openings must not be blocked and temperature of air entering rectifiers must not exceed the rated operating ambient temperature range Clearance requirements are a Recommended minimum aisle space clearance for the front of each bay is 2 6 b Minimum spacing from the rear of the bay to a wall or other solid surface is that which is specified for proper rectifier module mounting shelf ventilation Refer to the rectifier module mounting shelf Power Data Sheet for ventilation spacing requirements Note Minimum rear spacing specified for ventilation may not permit installation and maintenance of the system Recommended minimum aisle space clearance for the rear of each bay is 2 0 to allow for installation and maintenance 1 2 Compliance Information 1 2 1 Safety Compliance This unit meets the requirements of UL 60950 1 Standard for Information Technology Equipment and is UL Recognized as a power supply for use in Telephone Electronic Data Processing or Information Processing Equipment This unit meets the requirements of CAN CSA 22 2 No 60950 00 and is tested and Certified by UL c UR asa Component Type Power Supply 1 2 2 NEBS Compliance pending Compliance verified by a Nationally Recognized Testing Laboratory NRTL per GR 1089 CORE and GR 63 CORE Contact Emerson Network Power for NEBS compliance reports Rectifier Modules In order to r
38. to two 2 temperature probes can be connected to the IB2 ACU Interface Board Up to two 2 additional temperature probes can be connected to the System Interface Board Any combination of the four 4 temperature probes can be programmed to monitor ambient temperature and or battery temperature A temperature probe set to monitor battery temperature can also be used for the rectifier battery charge temperature compensation feature or the battery charge temperature compensation feature can be programmed to use the average or highest value of all battery temperature probes The battery charge temperature compensation feature allows the controller to automatically increase or decrease the output voltage of the system to maintain battery float current as battery temperature decreases or increases respectively Battery life can be extended when an optimum charge voltage to the battery with respect to temperature is maintained A temperature probe set to monitor battery temperature can also be used for the BTRM Battery Thermal Runaway Management feature The BTRM feature lowers output voltage when a high temperature condition exists to control against battery thermal runaway The temperature sensor end of the probe contains a tab with a 5 16 clearance hole for mounting Temperature probes can also be used with the optional SM Temp Temperature Concentrator Restrictions A temperature probe programmed to monitor battery temperature should be moun
39. wer Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited S AG582127100 System Application Guide Issue AA May 7 2013 Spec No 582127100 Model 722NBBB Customer Cables Home CAN Bus Input Cable P N 556430 Features Provides a 26 ACU CAN Bus cable This cable is used to extend the end of the ACU CAN Bus located in the bottom most rectifier shelf up into the top most rectifier shelf See Table 4 for cable pinouts and wire colors Ordering Notes 1 This cable is factory provided for relay rack or rail mounted systems List 1 For a replacement cable order P N 556430 as required CAN Bus Output Cable P N 556238 Features Provides a 10 ACU CAN Bus cable This cable is used to extend the end of the ACU CAN Bus outside the main rectifier shelf to other equipment See Table 4 for cable pinouts and wire colors Ordering Notes 1 Order P N 556238 as required P N 556430 Int CAN CANL Re omne P N 556238 Ext CAN Wire Color TB5 CAN Pp Red omg Table 4 ACU Controller CAN Bus Cables Replacement Assemblies Ordering Notes 1 Refer to the following table Refer to the separate rectifier descriptions in this section for their part numbers ACU Controller 1M820DNA ACU IB2 Interface Board MA4C5U31 Table 5 Replacement Assemblies Page 14 of 26 Thi
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