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Emerson FIELDVUEDVC6200 Quick Start Guide

1. HW2 WITH OR WITHOUT I O PACKAGE DVC6200 DVC6200S LOOP TERMINALS Vmax 30 VDC Imax 130 mA Ci 15 nF Li 0 55 mH Pi 1 0W CSA APPROVED BARRIER NOTE 1 3 4 5 6 lt T NOTE7 OUTPUT TERMINALS Vmax 28 VDC Imax 100 mA Ci 15 nF CSA APPROVED BARRIER Li 0 5 mH Pi 1 0W NOTE 1 3 4 5 6 lt T WITH WITHOUT IJO PACKAGE I O PACKAGE T CODE T amb T amb lt 61 lt 74 1 SEE NOTES IN FIGURE 42 GE42818 Sheet 11 Rev C 42 POWER MAY BE APPLIED TO EITHER THE LOOP TERMINALS OR OUTPUT TERMINALS OR TO BOTH SETS OF TERMINALS AT THE SAME TIME UNITS WITHOUT THE I O PACKAGE WILL NOT HAVE OUTPUT TERMINALS AVAILABLE FOR CONNECTION Quick Start Guide D103556X012 DVC6200 Digital Valve Controllers January 2014 Figure 39 CSA Loop Schematics FIELDVUE DVC6205 DVC6205 SIS and DVC6215 CLASS I ZONE 0 GROUP CLASS I DIV 1 GROUPS ABCD CLASS 1 DIV 1 GROUPS EFG CLASS III DVC6215 Vmax 30 VDC Imax 226 mA Ci 50 li 0 55 mH Pi 1 4W NOTE 1 3 lt T TCODE T amb lt 125 C T SEE NOTES IN FIGURE 42 GE42818 Sheet 12 Rev HAZARDOUS LOCATION CLASS I ZONE 0 GROUP IIC CLASS I DIV 1 GROUPS ABCD CLASS 11 DIV 1 GROUPS EFG CLASS 111 HW2 WITH OR WITHOUT I O PACKAGE DVC6205 REMOTE FIELD WIRING TERMINAL BOX Voc 30 VDC Isc 21 2 mA Ca 55 nF La 78 mH
2. gt SEE NOTES IN FIGURE 48 GE42819 sheet 2 Rev D 48 Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 January 2014 Figure 44 FM Loop Schematics FIELDVUE DVC6200 HW2 and DVC6200 SIS HAZARDOUS LOCATION NON HAZARDOUS LOCATION 1 5 CLASS 1 II DIV 1 GROUPS ABCDEFG N I CLASS I DIV 2 GROUPS ABCD 2 WITH OR WITHOUT I O PACKAGE DVC6200 DVC6200S LOOP TERMINALS Nine ANDR APPROVED BARRIER Imax 130 mA sica POWER MAY BE APPLIED TO Li 0 55 mH EITHER THE LOOP TERMINALS OR OUTPUT TERMINALS OR TO BOTH SETS OF TERMINALS AT THE SAME TIME UNITS WITHOUT THE I O PACKAGE WILL NOT HAVE OUTPUT TERMINALS AVAILABLE FOR CONNECTION Pi 1 0W NOTE 1 3 4 5 6 lt T T gt NOTE 7 OUTPUT TERMINALS Vmax 28 VDC Imax 100 mA Ci 15 nF FM APPROVED BARRIER Li 0 5 mH Pi 1 0W NOTE 1 3 4 5 6 lt T WITH WITHOUT PACKAGE TCODE T amb T amb gt SEE NOTES IN FIGURE 48 GE42819 Sheet 11 Rev A 49 DVC6200 Digital Valve Controllers Quick Start Guide January 2014 D103556X012 Figure 45 FM Loop Schematics FIELDVUE DVC6205 DVC6205 SIS and DVC6215 HAZARDOUS LOCATION NON HAZARDOUS LOCATION 1 5 CLASS I Il DIV 1 GROUPS ABCDEFG N I CLASS I DIV 2 GROUPS ABCD HW2 WITH OR WITHOUT I O PACKAGE REMOTE FIELD WIRING FIELD WIRING TERMINAL BOX TERMINAL BOX
3. SIS pending Rated input 30 VDC max 20 mA 52 C lt Ambient lt 80 C 52 C to 125 C for DVC6215 Max inlet pressure 145 psig air or natural gas Intrinsically safe when connected per installation drawing GE42818 as shown in the following figures DVC6200 1 DVC6200 HW2 DVC6200 SIS DVC6205 DVC6205 SIS and DVC6215 Remote Mount DVC6200f and DVC6200p DVC6205f DVC6205p and DVC6215 Remote Mount Figure 37 CSA Loop Schematic FIELDVUE DVC6200 HW1 HAZARDOUS LOCATION CLASS I ZONE 0 GROUP CLASS I DIV 1 GROUPS ABCD CLASS 1 DIV 1 GROUPS EFG CLASS III DVC6200 DVC6200S figure 37 and 42 figure 38 and 42 figure 39 and 42 figure 40 and 42 figure 41 and 42 NON HAZARDOUS LOCATION Vmax 30 VDC Imax 226 mA 5 Li 0 55 mH Pi 1 4W CSA APPROVED BARRIER gt NOTE7 lt 75 C SEE NOTES IN FIGURE 42 GE42818 sheet 2 Rev F gt NOTE 1 3 4 5 6 41 DVC6200 Digital Valve Controllers January 2014 Quick Start Guide D103556X012 Figure 38 CSA Loop Schematics FIELDVUE DVC6200 HW2 and DVC6200 SIS HAZARDOUS LOCATION NON HAZARDOUS LOCATION CLASS I ZONE 0 GROUP IIC CLASS I DIV 1 GROUPS ABCD CLASS II DIV 1 GROUPS CLASS III
4. 1 5 CLASS I II DIV 1 GROUPS ABCDEFG LOOP TERMINALS N I CLASS I DIV 2 GROUPS ABCD Vmax 30 VDC Imax 130mA FM APPROVED BARRIER Ci 15 nF Li 0 55 mH Vmax 30 VDC Voc 30 VDC Pi 1 0W Imax 226 mA Isc 21 2 mA 50 Ca 55 nF I Li 0 55 mH La 78 mH Pi 1 4W 160 mW DVC6215 NOTE 1 3 4 5 6 lt T OUTPUT TERMINALS NOTE 1 3 lt 1 Vmax 28 VDC Imax 100 mA 15 Li 0 5 mH Pi 1 0W FM APPROVED BARRIER TCODE T amb lt 125 C NOTE 1 3 4 5 6 lt T POWER MAY BE APPLIED EITHER THE LOOP TERMINALS OR OUTPUT TERMINALS OR TO BOTH SETS OF WITH WITHOUT TERMINALS AT THE SAME TIME PACKAGE 1 0 PACKAGE UNITS WITHOUT THE I O PACKAGE T CODE T amb T amb WILL HAVE OUTPUT TERMINALS AVAILABLE FOR CONNECTION lt 80 C lt 74 C gt SEE NOTES IN FIGURE 48 GE42819 Sheet 12 Rev A 50 Quick Start Guide D103556X012 DVC6200 Digital Valve Controllers January 2014 Figure 46 FM Loop Schematics FIELDVUE DVC6200f and DVC6200p HAZARDOUS LOCATION TCODE T amb 1 5 CLASS 11 DIV 1 GROUPS ABCDEFG N I CLASS I DIV 2 GROUPS ABCD DVC6200F DVC6200FS DVC6200P DVC6200PS Vmax 24 VDC Imax 380 mA 5 APPROVED Li 0 mH ENTITY DEVICE Pi 1 4W NON HAZARDOUS LOCATION FM APPROVED BARRIER LJ 1 gt NOTE 7 1 GE42819 Sh
5. LOOP TERMINALS Vmax 30 VDC Imax 130 mA Cie 15nF IECEx APPROVED BARRIER POWER MAY BE APPLIED TO Li 0 55 mH EITHER THE LOOP TERMINALS Pi 1 0W OR OUTPUT TERMINALS OR TO BOTH SETS OF TERMINALS AT THE SAME TIME UNITS WITHOUT THE I O PACKAGE WILL NOT HAVE gt NOTES OUTPUT TERMINALS OUTPUT TERMINALS AVAILABLE FOR CONNECTION Vmax 28 VDC Imax 100 mA 15 nF IECEx APPROVED BARRIER Li 0 5 mH Pi 1 0W NOTE 1 3 4 lt T NOTE 1 3 4 lt T WITH WITHOUT PACKAGE 1 0 PACKAGE TCODE T amb T amb 1 gt SEE NOTES IN FIGURE 60 GE42990 Sheet 11 Rev 63 DVC6200 Digital Valve Controllers Quick Start Guide January 2014 D103556X012 Figure 57 IECEx Loop Schematics FIELDVUE DVC6205 DVC6205 SIS and DVC6215 HAZARDOUS LOCATION NON HAZARDOUS LOCATION ZONE 0 Ex ia 2 WITH OR WITHOUT I O PACKAGE REMOTE FIELD WIRING FIELD WIRING TERMINAL BOX TERMINAL BOX LOOP TERMINALS Vmax 30 VDC Imax 130 mA DVC6215 15 Vmax 30 VDC Voc 30 VDC a TM Imax 226 mA Isc 21 2 mA CM 50 nF 55 nF NOTE 1 3 4 lt 1 Li 0 55 mH La 78 mH Pi 1 4W 160 mW ZONE 0 Ex ia ATEX APPROVED BARRIER NOTE 1 3 lt T OUTPUT TERMINALS Vmax 28 VDC Imax 100 mA ATEX APPROVED BARRIER 15 nF Li 0 5 mH Pi 1 0W TCODE T amb 125 C NOTE 1 3 4 lt 1 POWER MAY
6. ENTITY FIELDBUS LOOP HAZARDOUS LOCATION NON HAZARDOUS LOCATION 1 5 CLASS I 1 II DIV 1 GROUPS ABCDEFG 1 5 CLASSI II DIV 1 GROUPS ABCDEFG DVC6215 DVC6205f DVC6205p Vmax e 30 VDC Voc 17 5 VDC Vmax 17 5 VDC B ae cee mA lsc 44mA 380 mA 50 Ca 121nF Ci 5nF APPROVED Li 0 55 mH AN i 5n FISCO DEVICE Pi 1 4W Po 330mW Pi 5 32W NOTE 2 lt 1 FM APPROVED FISCO BARRIER FM APPROVED FISCO TERMINATOR GE42819 Sheet 10 Rev B 1 SEE NOTES IN FIGURE 48 52 Li 0 mH H T gt NOTE 2 3 4 5 6 TC FISCO LOOP Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 January 2014 Figure 48 Notes for FM Loop Schematics THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOT SPECIFICALLY EXAMINED IN SUCH COMBINATION THE CRITERIA FOR INTERCONNECTION IS THAT THE VOLTAGE Vmax OR Ui THE CURRENT Imax OR li AND THE POWER Pmax or Pi OF THE INTRINSICALLY SAFE APPARATUS MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE Voc OR Uo AND THE CURRENT Isc OR lo AND THE POWER Po DEFINED BY THE ASSOCIATED APPARATUS ADDITION THE SUM OF THE MAX UNPROTECTED CAPACITANCE Ci AND MAX UNPROTECTED INDUCTANCE Li INCLUDING THE INTERCONNECTING CABLING CAPACITANCE Ccable
7. 160 mW FIELD WIRING TERMINAL BOX LOOP TERMINALS Vmax 30 VDC Imax 130 mA Ci 15nF Li 0 55 mH Pi 1 0W OUTPUT TERMINALS Vmax 28 VDC Imax 100 mA 15 nF Li 0 5 mH Pi 1 0W WITHOUT IJO PACKAGE PACKAGE Tin NON HAZARDOUS LOCATION CSA APPROVED BARRIER NOTE 1 3 4 5 6 lt T CSA APPROVED BARRIER NOTE 1 3 4 5 6 lt 1 POWER MAY BE APPLIED TO EITHER THE LOOP TERMINALS OR OUTPUT TERMINALS OR TO BOTH SETS OF TERMINALS AT THE SAME TIME UNITS WITHOUT THE I O PACKAGE WILL NOT HAVE OUTPUT TERMINALS AVAILABLE FOR CONNECTION 43 DVC6200 Digital Valve Controllers Quick Start Guide January 2014 D103556X012 Figure 40 CSA Loop Schematics FIELDVUE DVC6200f and DVC6200p HAZARDOUS LOCATION NON HAZARDOUS LOCATION CLASS I ZONE 0 GROUP IIC CLASS I DIV 1 GROUPS ABCD CLASS II DIV 1 GROUPS EFG TCODE T amb CLASS 111 DVC6200F DVC6200FS DVC6200P DVC6200PS Vmax 24 VDC Imax 380 mA Ci 5nF CSA APPROVED Li 0 mH NOTE1 3 lt T H CSA APPROVED BARRIER T NOTE 1 3 4 5 6 NOTE7 l l l ENTITY DEVICE Pi 1 4W l l t GEA2818 Sheet 3 Rev F ENTITY FIELDBUS LOOP NON HAZARDOUS LOCATION TCODE r amb HAZARDOUS LOCATION m eso CLASS I ZONE 0 GROUP IIC 1
8. ALIGNMENT TEMPLATE RETAINING SLOT INDEX MARK W9718 6 Tighten the fasteners and remove the alignment template Note Figure 3 Air to Close Magnet Assembly Alignment ALIGNMENT RETAINING TEMPLATE W9719 Use a flat end hex key to tighten the mounting assembly fasteners to a torque of 2 37 Nem 21 Ibfein for 4 mm screws and 5 08 Nem 45 Ibfein for 5 mm screws While tightening the fasteners using the hex key should be sufficient blue medium thread locker may be used for additional security 7 Mount the digital valve controller to the mounting bracket using the mounting bolts 8 Check for clearance between the magnet assembly and the DVC6200 feedback slot Note Ensure that there is clearance between the magnet assembly and the DVC6200 housing slot throughout the full range of travel 9 For remote mount applications proceed to page 13 for DVC6205 base unit mounting Otherwise proceed to Step 2 Connect the Pneumatic Tubing on page 15 DVC6200 Digital Valve Controllers Quick Start Guide January 2014 D103556X012 Sliding Stem Linear Actuators Over 210 mm 8 25 inches Travel 1 Isolate the control valve from the process line pressure and release pressure from both sides of the valve body Shut off all pressure lines to the pneumatic actuator releasing all pressure from the actuator Use lock out procedures to be sure that the above measures stay in effect while working on the equipm
9. D103409X012 the DVC6200 HW2 instruction manual D103605X012 or the DVC6200 SIS instruction manual D103557X012 or contact your Emerson Process Management sales office 5 Replace and hand tighten the cover on the terminal box 6 For applications that require a Position Transmitter or Discrete Switch page 24 Remote Feedback Mounting page 26 and or THUM Adapter page 28 proceed to the appropriate page For DVC6200 SIS applications proceed to Special Instructions for Safety Instrumented Systems on page 31 Otherwise proceed to Step 4 Configure the Digital Valve Controller on page 29 23 DVC6200 Digital Valve Controllers Quick Start Guide January 2014 D103556X012 Position Transmitter Discrete Switch The DVC6200 HART communicating device has an optional output circuit that be configured as 4 20 mA position transmitter or a discrete switch Configuration of the output circuit requires the proper DIP switch electrical setting on the main electronics board figure 22 and also must be enabled with a user interface tool The DIP switch electrical setting is preconfigured at the factory when ordered properly Figure 22 OUTPUT Connections and Transmitter Switch Settings DIP SWITCH FOR TRANSMITTER SWITCH SELECTION Output Transmitter Switch AUX LOOP OUTPUT X0432 X0430 The position
10. Ex ia ZONE 20 Ex ia IIIC DVC6200 DVC6200S Ui 30 VDC li 226 mA Ci 5nF Li 0 55 mH Pi 1 4W ATEX APPROVED BARRIER NON HAZARDOUS LOCATION T NOTES ZONE 0 Ex ia IIC ZONE 20 Ex ia IIIC MAX SURFACE TCODE TAMB TEMP TAMB 1 SEE NOTES IN FIGURE 54 GE60771 sheet 3 Rev B NOTE 1 3 4 55 DVC6200 Digital Valve Controllers Quick Start Guide January 2014 D103556X012 Figure 50 ATEX Loop Schematics FIELDVUE DVC6200 HW2 and DVC6200 SIS HAZARDOUS LOCATION NON HAZARDOUS LOCATION ZONE 0 Ex ia ZONE 20 Ex ia HW2 WITH OR WITHOUT I O PACKAGE DVC6200 DVC6200S LOOP TERMINALS Ui 30 VDC li 130 mA Ci 15nF ATEX APPROVED BARRIER POWER MAY BE APPLIED TO Li 0 55 mH EITHER THE LOOP TERMINALS Pi 1 0W OR OUTPUT TERMINALS OR TO BOTH SETS OF TERMINALS AT THE SAME TIME UNITS WITHOUT THE I O PACKAGE WILL NOT HAVE OUTPUT TERMINALS OUTPUT TERMINALS AVAILABLE FOR CONNECTION Ui 28 VDC li 100 mA Ci 15 nF ATEX APPROVED BARRIER Li 0 5 mH Pi 1 0W NOTE 1 3 4 lt T NOTE 1 3 4 lt T ZONE 0 Ex ia IIC ZONE 20 Ex ia WITHOUT WITH WITHOUT WITH IJOPACKAGE au PACKAGE 16 TCODE TAMB TCODE TAMB gt SEE NOTES FIGURE 54 GE60771 Sheet 11 Rev B 56 Quick Start Guide DVC6200 D
11. because fine adjustment is required CAUTION Do not install a magnet assembly that is shorter than the physical travel of the actuator Loss of control will result from the magnet assembly moving outside the range of the index mark in the feedback slot of the DVC6200 housing 4 Using the alignment template supplied with the mounting kit position the magnet assembly inside the retaining slot 5 Align the magnet assembly as follows For air to open actuators e g Fisher 667 vertically align the magnet assembly so that the center line of the alignment template is lined up as close as possible with the upper extreme of the valid travel range on the magnet assembly The magnet assembly should be positioned so that the index mark in the feedback slot of the DVC6200 housing is within the valid range on the magnet assembly throughout the range of travel See figure 2 Quick Start Guide D103556X012 DVC6200 Digital Valve Controllers January 2014 For air to close actuators e g Fisher 657 vertically align the magnet assembly so that the center line of the alignment template is lined up as close as possible with the lower extreme of the valid travel range on the magnet assembly The magnet assembly should be positioned so that the index mark in the feedback slot of the DVC6200 housing is within the valid range on the magnet assembly throughout the range of travel See figure 3 Figure 2 Air to Open Magnet Assembly Alignment y
12. e The magnet assembly may be referred to as a magnetic array in user interface tools e Mounting the instrument vertically with the vent at the bottom of the assembly or horizontally with the vent pointing down is recommended to allow drainage of moisture that may be introduced via the instrument air supply For sliding stem linear actuators up to 210 mm 8 25 inches travel proceed to page 4 For sliding stem linear actuators over 210 mm 8 25 inches travel proceed to page 6 For GX actuators proceed to page 7 For Fisher rotary actuators proceed to page 11 For quarter turn rotary actuators proceed to page 12 DVC6200 Digital Valve Controllers Quick Start Guide January 2014 D103556X012 Sliding Stem Linear Actuators Up to 210 mm 8 25 inches Travel 1 Isolate the control valve from the process line pressure and release pressure from both sides of the valve body Shut off all pressure lines to the actuator releasing all pressure from the actuator Use lock out procedures to be sure that the above measures stay in effect while you work on the equipment Figure 1 Mounting Parts for Sliding Stem Actuator with up to 210 mm 8 25 inches Travel ACTUATOR MOUNTING BRACKET FEEDBACK BRACKET AND MAGNET ASSEMBLY DIGITAL VALVE CONTROLLER X0381 1 2 Attach the mounting bracket to the actuator 3 Loosely attach the feedback pieces and magnet assembly to the valve stem connector Do not tighten the fasteners
13. 50 uA FOR EACH CONNECTED DEVICE SEPARATELY POWERED EQUIPMENT NEEDS A GALVANIC ISOLATION TO ASSURE THAT THE INTRINSICALLY SAFE FIELDBUS CIRCUIT REMAINS PASSIVE THE CABLE USED TO CONNECT THE DEVICES NEEDS TO HAVE THE PARAMETERS IN THE FOLLOWING RANGE LOOP RESISTANCE 15 TO 150 ohms km INDUCTANCE PER UNIT LENGTH L 0 4 TO 1 mH km CAPACITANCE PER UNIT LENGTH 80 TO 200 nF km LINE LINE 0 5 LINE SCREEN IF BOTH LINES ARE FLOATING OR C LINE LINE C LINE SCREEN IF THE SCREEN IS CONNECTED TO ONE LINE LENGTH OF SPLICE 1 m T BOX MUST ONLY CONTAIN TERMINAL CONNECTIONS WITH NO ENERGY STORAGE CAPABILITY LENGTH OF SPUR CABLE 30M LENGTH OF TRUNK CABLE 1 km AT EACH END OF THE TRUNK CABLE AN APPROVED INFALLIBLE TERMINATION WITH THE FOLLOWING PARAMETERS IS SUITABLE 90 100 ohms AND 0 TO 2 2 uF NOTE A BUILT IN TERMINATOR IS INCLUDED IN THE FIELD SIDE AND A SELECTABLE TERMINATOR IS AVAILABLE ON THE HOST SIDE THE NUMBER OF PASSIVE DEVICES CONNECTED TO THE BUS SEGMENT IS NOT LIMITED IN THE FISCO CONCEPT FOR INTRINSICALLY SAFE REASONS IF THE ABOVE RULES ARE RESPECTED UP TO A TOTAL LENGTH OF 1000 m SUM OF THE LENGTH OF THE TRUNK CABLE AND ALL SPUR CABLES THE INDUCTANCE AND CAPACITANCE OF THE CABLE WILL NOT IMPAIR THE INTRINSIC SAFETY OF THE INSTALLATION 3 INSTALLATION MUST BE IN ACCORDANCE WITH THE CANADIAN ELECTRICAL CODE CEC AND ANSI ISA RP12 6 4 MAXIMUM SAFE AREA VOLTAGE SHOULD NOT EXCEED 250 Vr
14. DVC6215 HAZARDOUS LOCATION NON HAZARDOUS LOCATION ZONE 0 Ex ia ZONE 0 Ex ia DVC6215 DVC6205f DVC6205p Ui 30 VDC Uo 24VDC Ui 24VDC IECEx li 226 mA OO lo 44mA 1 380 APPROVED 50 Ca 121nF Ci 5nF ENTITY Li 0 55 mH La 30mH li 0mH DEVICE Pi 1 4W Po 0 33W Pi 1 4W NOTE 1 3 lt T NOTE 1 C1 mmt IECEx APPROVED BARRIER NOTE 1 3 4 NOTE5 lt T GE42990 Sheet 9 Rev ENTITY FIELDBUS LOOP HAZARDOUS LOCATION NON HAZARDOUS LOCATION ZONE 0 Ex ia ZONE 0 Ex ia DVC6215 DVC6205f DVC6205p Ui 30 VDC Uo 17 5VDC Ui 17 5 VDC IECEX li 226 mA 00 lo 44 mA li 380 mA Ci 50nF iE APPROVED x ee 121 nF 5 nF FISCO DEVICE 1 0 55 30 mH Li 0 mH Pi 1 4W Po 0 33W Pi 5 32W NOTE2 3 lt T NOTE2 lt 1 IECEx APPROVED FISCO BARRIER T gt NOTE 2 3 4 IECEx APPROVED FISCO TERMINATOR GE42990 Sheet 10 Rev 1 SEE NOTES IN FIGURE 60 FISCO LOOP 66 Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 January 2014 Figure 60 Notes for IECEx Loop Schematics THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOT SPECIFICALLY EXAMINED IN SUCH COMBINATION THE CR
15. OUTPUT A to the actuator cylinder connection farthest from the actuator stem Connect OUTPUT B to the cylinder connection closest to the actuator stem To have the actuator stem retract into the cylinder with increasing input signal connect OUTPUT A to the actuator cylinder connection closest to the actuator stem Connect OUTPUT B to the cylinder connection farthest from the actuator stem WARNING Supply pressure must be clean dry air that meets the requirements of ISA Standard 7 0 01 Alternatively natural gas must be clean dry oil free and noncorrosive H5S content should not exceed 20 ppm Severe personal injury or property damage may occur from an uncontrolled process if the instrument supply medium is not clean dry oil free and noncorrosive While use and regular maintenance of a filter that removes particles larger than 40 micrometers in diameter will suffice in most applications further filtration down to 5 micrometer particle size is recommended Lubricant content is not to exceed 1 ppm weight w w or volume v v basis Condensation in the air supply should be minimized DVC6200 Digital Valve Controllers Quick Start Guide January 2014 D103556X012 Check with an Emerson Process Management field office and industry instrument air quality standards for use with corrosive air or if you are unsure about the amount of air filtration or filter maintenance When using natural gas as the supply medium or for explosion proof applic
16. Remote Mount figure 45 and 48 DVC6200f and DVC6200p figure 46 and 48 DVC6205f DVC6205p and DVC6215 Remote Mount figure 47 and 48 Special Conditions of Safe Use e When product is used with natural gas as the pneumatic medium the maximum working pressure of the natural gas supply shall be limited to 145 psi e When product is used with natural gas as the pneumatic medium the product shall not be permitted in a Class Division 2 Group A B C D location without the proper venting installation per the manufacturer s instruction manual e The apparatus enclosure contains aluminum and is considered to constitute a potential risk of ignition by impact or friction Care must be taken into account during installation and use to prevent impact or friction e Partofthe enclosure is constructed from plastic To prevent the risk of electrostatic sparking the plastic surface should only be cleaned with a damp cloth 47 DVC6200 Digital Valve Controllers Quick Start Guide January 2014 D103556X012 Figure 43 FM Loop Schematic FIELDVUE DVC6200 HW1 HAZARDOUS LOCATION NON HAZARDOUS LOCATION 1 5 CLASS DIV 1 GROUPS ABCDEFG N I CLASS I DIV 2 GROUPS ABCD DVC6200 DVC6200S Vmax 30 VDC Imax 226 mA 5 Li 0 55 mH Pi 1 4W FM APPROVED BARRIER gt NOTE 1 3 4 5 6 TCODE T amb T gt NOTE 7
17. TO THE FIELDBUS MUST BE LESS THAN OR EQUAL TO 5 nF AND 10 uH RESPECTIVELY IN EACH SEGMENT ONLY ONE ACTIVE DEVICE NORMALLY THE ASSOCIATED APPARATUS IS ALLOWED TO PROVIDE THE NECESSARY ENERGY FOR THE FIELDBUS SYSTEM THE VOLTAGE Uo OR Voc OR Vt OF THE ASSOCIATED APPARATUS HAS TO BE LIMITED TO THE RANGE OF 9 V TO 17 5 VDC ALL OTHER EQUIPMENT CONNECTED TO THE BUS CABLE HAS TO BE PASSIVE MEANING THAT THEY ARE NOT ALLOWED TO PROVIDE ENERGY TO THE SYSTEM EXCEPT FOR A LEAKAGE CURRENT OF 50 uA FOR EACH CONNECTED DEVICE SEPARATELY POWERED EQUIPMENT NEEDS A GALVANIC ISOLATION TO ASSURE THAT THE INTRINSICALLY SAFE FIELDBUS CIRCUIT REMAINS PASSIVE THE CABLE USED TO CONNECT THE DEVICES NEEDS TO HAVE THE PARAMETERS IN THE FOLLOWING RANGE LOOP RESISTANCE 15 TO 150 ohms km INDUCTANCE PER UNIT LENGTH L 0 4 TO 1 mH km CAPACITANCE UNIT LENGTH C 80 TO 200 nF km C C LINE LINE 0 5 LINE SCREEN IF BOTH LINES ARE FLOATING OR LINEJLINE C LINE SCREEN IF THE SCREEN IS CONNECTED TO ONE LINE LENGTH OF SPLICE lt 1 m T BOX MUST ONLY CONTAIN TERMINAL CONNECTIONS WITH NO ENERGY STORAGE CAPABILITY LENGTH OF SPUR CABLE 30M LENGTH OF TRUNK CABLE 1 km AT EACH END OF THE TRUNK CABLE AN APPROVED INFALLIBLE TERMINATION WITH THE FOLLOWING PARAMETERS IS SUITABLE R 90 TO 100 ohms AND 0 TO 2 2 uF NOTE A BUILT IN TERMINATOR IS INCLUDED IN THE FIELD SIDE AND A SELECTABLE TERMINATOR IS AVAILABLE ON THE HOST SIDE THE NUMBER OF PASS
18. max 20 mA IP66 DVC6215 Remote Mount Ex nA IIC TA Ta lt 125 C T5 lt 95 C T6 lt 80 30 V max 20 mA IP66 61 DVC6200 Digital Valve Controllers Quick Start Guide January 2014 D103556X012 Intrinsically Safe A WARNING Potential electrostatic charging hazard See warning on page 2 Ex ia IP66 Intrinsically safe when connected per drawing GE42990 as shown in the following figures DVC6200 HWI 2222 24 figure 55 60 DVC6200 HW2 6200 515 figure 56 60 DVC6205 DVC6205 SIS and DVC6215 Remote Mount figure 57 and 60 DVC6200f and 6200 figure 58 and 60 DVC6205f DVC6205p and DVC6215 Remote Mount figure 59 and 60 Figure 55 IECEx Schematic FIELDVUE DVC6200 HW1 HAZARDOUS LOCATION NON HAZARDOUS LOCATION ZONE 0 Ex ia DVC6200 DVC6200S Vmax 30 VDC Imax 226 mA Ci 5nF Li 0 55 mH Pi 1 4W APPROVED BARRIER NOTE 1 3 4 NOTES 1 SEE NOTES IN FIGURE 60 GE42990 Sheet 2 Rev E 62 Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 January 2014 Figure 56 IECEx Loop Schematics FIELDVUE DVC6200 HW2 and DVC6200 SIS HAZARDOUS LOCATION NON HAZARDOUS LOCATION ZONE 0 Ex ia HW2 WITH OR WITHOUT I O PACKAGE DVC6200 DVC6200S
19. mene lo 44mA 1 380 APPROVED 50 nF Ca 121nF Ci 5nF l i i Li 0 55 mH La 30mH Li 0mH Pi 1 4W i DEVICE i 1 Po 0 33W Pi 1 4W 1 4 t NOTES lt T ZONE 0 Ex ia DVC6215 T CODE i adiens ENTITY FIELDBUS LOOP T103 C DVC6205f DVC6205 T100 C P 7716 lt 62 185 lt 62 HAZARDOUS LOCATION NON HAZARDOUS LOCATION ZONE 0 Ex ia 1 1 1 ZONE 0 Ex ia IIC ZONE 20 Ex ia 1 DVC6215 DVC6205f DVC6205p Ui 30 VDC 17 5 VDC Ui 17 5 VDC li 226 mA PLL lo 44mA li 380 mA APPROVED Ci 50 nF QAN Ca 121nF Ci 5nF FISCO DEVICE Li 0 55 mH La 30 mH Li 0 mH Pi 1 4W Po 0 33W 5 32 1 NOTE 2 lt T i l 1 T APPROVED FISCO BARRIER NOTE 2 3 4 ATEX APPROVED FISCO ZONE 0 Ex ia ZONE 0 ExiallC ZONE 20 Ex ia TERMINATOR DVC6215 GE42818 Sheet 10 Rev B TCODE MAX TYPE TCODE T amb SURFACE T amb TEMP DVC6205f T103 C C lt 125 z DVC6205p T100 T85 C 1 SEE NOTES IN FIGURE 54 FISCO LOOP 59 DVC6200 Digital Valve Controllers Quick Start Guide January 2014 D103556X012 Figure 54 Notes for ATEX Loop Schematics THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOT SPECIFI
20. using Detailed Configuration 1 Install the latest version of the communication software on the user interface tool This may include Device Descriptions DD EDD ValveLink software Device Type Manager DTM or GSD Refer to table 1 below Contact your local Emerson Process Management sales office to ensure that you have the latest software version or for information on locating the necessary files Table 1 User Interface Tools and Software Available for Instrument Configuration and Calibration DVC6200 DVC6200 SIS DVC6200f DVC6200p HART HART Founpation fieldbus PROFIBUS PA 475 Field Communicator DD Vi vi AMS Device Manager DD v ValveLink Software Vi ValveLink Mobile Software Vi Field Device Type Frame DTM Vi Vi Siemens SIMATIC Software DD GSD 7 29 DVC6200 Digital Valve Controllers Quick Start Guide January 2014 D103556X012 2 Apply pneumatic supply pressure to the digital valve controller and adjust the supply pressure regulator according to the actuator requirements and limitations 3 Apply electrical power to the digital valve controller 4 Establish communication with the digital valve controller and commission the instrument as described in the host system documentation Note If the TALK terminals on the digital val
21. 00 for further information 0103272 012 Note If the LCP100 is connected to a DVC6200 SIS in a zone 1 explosion proof d environment there must be a conduit seal installed between the DVC6200 SIS and the LCP100 in order to maintain the explosion proof integrity of the DVC6200 SIS The LCP100 cannot be connected to a DVC6200 SIS that is part of a zone 0 or zone 1 intrinsically safe i installation Figure 29 LCP100 Connected to a DVC6200 SIS Instrument X0248 For de energize to trip DVC6200 SIS and de energize to trip solenoid valve proceed to page 33 For de energize to trip DVC6200 SIS no solenoid valve proceed to page 35 For DVC6200 SIS for PST only and de energize to trip solenoid valve proceed to page 37 For solenoid valve health monitoring installations proceed to page 38 Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 January 2014 De Energize to Trip DETT DVC6200 SIS and DETT Solenoid Valve In a typical de energize to trip application with a solenoid valve the logic solver or DCS trip signal de energizes the solenoid valve and also reduces the signal to the digital valve controller to 4 mA or 0 VDC This opens the solenoid valve vent and drives the digital valve controller to the no output pressure condition As a result the safety valve moves to its no air fail safe position Figure 30 FIELDVUE DVC6200 SIS and Solenoid Figure 31 FIELDVUE DVC6200 SIS and Solenoid Valve Powered S
22. 12 Solenoid Valve Health Monitoring If a solenoid valve is installed between the DVC6200 SIS pressure output and the actuator the control valve assembly can be configured to verify the operation of the solenoid valve This applies to single acting actuator applications only The unused output port of the DVC6200 SIS is tubed such that the pressure downstream of the solenoid valve is measured When the solenoid valve is pulsed the DVC6200 SIS senses the momentary pressure drop across the solenoid valve Figure 35 Tubing for Solenoid Valve Health Figure 36 Tubing for Solenoid Valve Health Monitoring De Energize to Trip DVC6200 SIS Monitoring Energize to Trip DVC6200 SIS SINGLE ACTING REVERSE RELAY B 4 mA FULL SUPPLY TO ACTUATOR 1460 E1461 1 For DETT applications figure 35 e Install atleast 10 mm 3 8 inch diameter tubing between output B bottom port of the DVC6200 SIS output and the tubing segment between the solenoid valve and safety valve actuator 2 For ETT DVC6200 SIS applications figure 36 e Install atleast 10 mm 3 8 inch diameter tubing between output A top port of the DVC6200 SIS output and the tubing segment between the solenoid valve and safety valve actuator 3 Proceed to Step 4 Configure the Digital Valve Controller on page 29 38 Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 January 2014 HART SIS 4 my d H a00 Hazardous Are
23. 12 5 Check for clearance between the magnet assembly and the DVC6200 feedback slot 6 For remote mount applications proceed to page 13 for DVC6205 base unit mounting Otherwise proceed to Step 2 Connect the Pneumatic Tubing on page 15 Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 January 2014 DVC6205 Remote Mount Base Unit Mounting For remote mounted digital valve controllers the DVC6205 base unit ships separately from the control valve and does not include tubing fittings or wiring Pipestand Mounting 1 Position a standoff on the back of the base unit 2 Using two 101 6 mm 4 inch 1 4 20 hex head screws loosely attach the base unit to the pipestand with the mounting bracket 3 Position the second standoff then using the remaining 101 6 mm 4 inch hex head screws securely fasten the base unit to the pipe stand 4 Tighten all screws 5 Proceed to Step 2 Connect the Pneumatic Tubing on page 15 Figure 14 FIELDVUE DVC6205 Pipestand Mounting 4 INCH 1 4 20 STANDOFF MOUNTING BRACKET X0437 DVC6200 Digital Valve Controllers Quick Start Guide January 2014 D103556X012 Wall Mounting 1 Install the wall mounting screws by using the mounting bracket as a template 2 Install the mounting bracket to the back of the base unit using the spacers and screws provided in the mounting kit 3 Slide the assembly on the wall mounting screws and tighten 4 Proceed to Ste
24. 250 Vrms 5 RESISTANCE BETWEEN INTRINSICALLY SAFE GROUND AND EARTH GROUND MUST BE LESS THAN ONE OHM 8 LOOPS MUST BE CONNECTED ACCORDING TO THE BARRIER MANUFACTURER S INSTRUCTIONS 7 IF HAND HELD COMMUNICATOR OR MULTIPLEXER IS USED IT MUST BE FM APPROVED WITH ENTITY PARAMETERS AND INSTALLED PER THE MANUFACTURER S CONTROL DRAWINGS WARNING THE APPARATUS ENCLOSURE CONTAINS ALUMINUM AND IS CONSIDERED TO CONSTITUTE A POTENTIAL RISK OF IGNITION BY IMPACT AND FRICTION AVOID IMPACT AND FRICTION DURING INSTALLATION AND USE TO PREVENT RISK OF IGNITION GE42819 Sheet 8 Rev D 53 DVC6200 Digital Valve Controllers January 2014 Flameproof 1126 Quick Start Guide D103556X012 A WARNING Do not open while energized Potential electrostatic charging hazard See warning on page 2 DVC6200 and DVC6205 Series HART HW1 amp HW2 SIS FounDATION FIELDBUS PROFIBUS Ex d IC T5 lt 85 C Ex d IIC T6 lt 80 C Operating ambient temperature Standard construction 40 C to 85 C Extreme temperature construction 52 C to 85 C Typen amp 1 Do not open while energized Potential electrostatic charging hazard See warning on page 2 DVC6200 and DVC6205 Series HART HW1 amp HW2 SIS FouNDATION FIELDBUS PROFIBUS Ex nCIIC T5 Ta lt 80 C Ex nC IIC T6 lt 75 C Operating ambient temperature Standard construction 40 C to 80 C Extreme temperature co
25. 4 lt 807 CLASS I DIV 1 GROUPS ABCD CLASS Il DIV 1 GROUPS CLASS III DVC6200F DVC6200FS DVC6200P DVC6200PS Vmax 17 5 VDC Imax 380 mA CSA APPROVED Ci 5nF FISCO DEVICE Li 0mH Pi 5 32W NOTE 2 3 lt 7 CSA APPROVED FISCO TERMINATOR CSA APPROVED FISCO BARRIER T gt NOTE 2 3 4 5 6 GE42818 Sheet 4 Rev F FISCO LOOP gt SEE NOTES IN FIGURE 42 44 Quick Start Guide D103556X012 DVC6200 Digital Valve Controllers January 2014 Figure 41 CSA Loop Schematics FIELDVUE DVC6205f DVC6205p DVC6215 CLASS I ZONE 0 GROUP IIC CLASS I DIV 1 GROUPS ABCD CLASS 11 DIV 1 GROUPS EFG HAZARDOUS LOCATION NON HAZARDOUS LOCATION CLASS I ZONE 0 GROUP IIC CLASS I DIV 1 GROUPS ABCD CLASS 11 DIV 1 GROUPS EFG CLASS LASS III DVC6215 DVC6205f DVC6205p i Vmax VDC Voc 24VDC Vmax 24VDC CSA 226 MA Isc 17 5mA 380 APPROVED Ci 50 nF Ca 121nF Ci 5nF Li 0 55 mH La 100mH Li 0mH DEVICE Pi 1 4W Po 105mW Pi 1 4W NOTE 1 3 lt T NOTE 1 lt 1 CSA APPROVED t ij LED NOTE7 lt 1 4 TCODE amb TCODE T amb 1 0 1 3 4 5 6 AL GE42818 Sheet 9 Rev D ENTITY FIELDBUS LOOP HAZARDOUS
26. AMB HAZARDOUS LOCATION TEMP T4 lt 80 C T103 C lt 80 C ZONE 0 Ex ia IIC m ZONE 20 Ex ia 5 1100 DVC6200F DVC6200FS 5 NON HAZARDOUS LOCATION Ui 24 VDC APPROVED li 0mH ENTITY DEVICE Pi 1 4W a APPROVED i BARRIER NOTES T 1 3 4 ENTITY FIELDBUS LOOP GE60771 Sheet 4 Rev ZONE 20 Ex ia Ex ia MAX HAZARDOUS LOCATION TCODE TAMB SURFACE TAMB TEME ZONE 0 Ex ia IIC NON HAZARDOUS LOCATION Ui 17 5 VDC li 380 mA ATEX APPROVED I FISCO DEVICE Pi 5 32 W ATEX APPROVED ATEX APPROVED FISCO TERMINATOR FISCO BARRIER GE60771 Sheet 5 Rev B T gt NOTE 2 3 4 FISCO LOOP gt SEE NOTES IN FIGURE 54 58 Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 January 2014 Figure 53 ATEX Loop Schematics FIELDVUE DVC6205f DVC6205p and DVC6215 NOTE1 3 1 NOTE1 3 lt 1 b i ATEX APPROVED BARRIER ZONE 0 Exia IIC ZONE 20 Ex ia gt NOTE 1 3 4 MAX TYPE TCODE T amb SURFACE TEMP HAZARDOUS LOCATION NON HAZARDOUS LOCATION ZONE 0 Ex ia IIC ZONE 0 Ex ia IIC ZONE 20 Ex ia DVC6215 DVC6205f DVC6205p Ui 30 VDC Uo 24VDC Ui 24VDC li 226 mA
27. AND CABLING INDUCTANCE Lcable MUST BE LESS THAN THE ALLOWABLE CAPACITANCE Ca AND INDUCTANCE La DEFINED BY THE ASSOCIATED APPARATUS IF THE ABOVE CRITERIA IS MET THEN THE COMBINATION MAY BE CONNECTED Vmax or Ui gt VocorUo ImaxorlizIscorlo Ci Ccable Ca Li Lcable lt La THE FISCO CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOT SPECIFICALLY EXAMINED IN SUCH COMBINATION THE CRITERIA FOR THE INTERCONNECTION IS THAT THE VOLTAGE Vmax OR Ui CURRENT Imax OR li AND POWER Pmax or Pi WHICH AN INTRINSICALLY SAFE APPARATUS CAN RECEIVE AND REMAIN INTRINSICALLY SAFE CONSIDERING FAULTS MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE Voc OR Uo CURRENT Isc OR lo AND POWER Po LEVELS WHICH CAN BE DELIVERED BY THE ASSOCIATED APPARATUS CONSIDERING FAULTS AND APPLICABLE FACTORS IN ADDITION THE MAXIMUM UNPROTECTED CAPACITANCE Ci AND INDUCTANCE Li OF EACH APPARATUS OTHER THAN THE TERMINATION CONNECTED TO THE FIELDBUS MUST BE LESS THAN OR EQUAL TO 5 nF AND 10 uH RESPECTIVELY IN EACH SEGMENT ONLY ONE ACTIVE DEVICE NORMALLY THE ASSOCIATED APPARATUS IS ALLOWED TO PROVIDE THE NECESSARY ENERGY FOR THE FIELDBUS SYSTEM THE VOLTAGE Uo OR Voc OR Vt OF THE ASSOCIATED APPARATUS HAS TO BE LIMITED TO THE RANGE OF 9 V TO 17 5 VDC ALL OTHER EQUIPMENT CONNECTED TO THE BUS CABLE HAS TO BE PASSIVE MEANING THAT THEY ARE NOT ALLOWED TO PROVIDE ENERGY TO THE SYSTEM EXCEPT FOR A LEAKAGE CURRENT O
28. ASSEMBLY SUB MODULE DE ENERGIZE TO TRIP ENERGIZE TO TRIP SELECTION Output Ed Transmitter E switch 1 erer Hardware Shutdown MULTI DROP SELECTION 0436 Table 2 DIP Switch Configuration Switch Label Operational Mode DIP Switch Position PT PT 4 20 mA Point to Point Loop LEFT Multi 24 VDC Multi Drop Loop RIGHT Hardware Shutdown Enabled LEFT Hardware Shutdown Disabled RIGHT Trip Current Low DETT De energize to trip LEFT Trip Current High ETT Energize to trip RIGHT 1 Refer to figure 28 for switch location Note DVC6200 SIS instruments in PT PT mode require the Hardware Shutdown Switch be Enabled for FMEDA failure rates to be valid for 4 20 mA operation A WARNING When Hardware Shutdown is enabled the instrument will respond to a signal change regardless of instrument mode The valve may move in an unexpected direction when power is applied to the digital valve controller To avoid personal injury and property damage caused by moving parts keep hands tools and other objects away from the valve actuator assembly when applying power to the instrument 31 DVC6200 Digital Valve Controllers Quick Start Guide January 2014 D103556X012 An optional local control panel LCP100 shown in figure 29 can be installed to provide manual operation of the DVC6200 SIS instrument Refer to the instruction manual that comes with the LCP1
29. BE APPLIED TO EITHER THE LOOP TERMINALS OR OUTPUT TERMINALS OR TO BOTH SETS OF TERMINALS AT THE SAME TIME MALE JO PACKACE UNITS WITHOUT THE I O PACKAGE WILL NOT HAVE OUTPUT TERMINALS TCODE T amb T amb AVAILABLE FOR CONNECTION E gt SEE NOTES IN FIGURE 60 GE42990 Sheet 12 Rev 64 Quick Start Guide 0103556 012 DVC6200 Digital Valve Controllers January 2014 Figure 58 IECEx Loop Schematics FIELDVUE DVC6200f and DVC6200p cane L5 IECEx APPROVED ENTITY DEVICE T4 T5 6 HAZARDOUS LOCATION ZONE 0 Ex ia DVC6200F DVC6200FS DVC6200P DVC6200PS Ui 24 VDC li 380 mA Ci 5nF Li 0 mH Pi 1 4W T NOTES GE42990 Sheet 3 Rev IECEx APPROVED FISCO TERMINATOR GE42990 Sheet 4 Rev E 15 SEE NOTES IN FIGURE 60 IECEx APPROVED FISCO DEVICE h NOTE2 3 lt 1 ENTITY FIELDBUS LOOP HAZARDOUS LOCATION ZONE 0 Ex ia DVC6200F DVC6200FS DVC6200P DVC6200PS Ui 17 5 VDC li 380 mA Ci 5nF Li 0 mH Pi 5 32W NON HAZARDOUS LOCATION IECEx APPROVED BARRIER NOTE 1 3 4 NON HAZARDOUS LOCATION FISCO LOOP IECEx APPROVED FISCO BARRIER 1 NOTE 2 3 4 65 DVC6200 Digital Valve Controllers Quick Start Guide January 2014 D103556X012 Figure 59 IECEx Loop Schematics FIELDVUE DVC6205f DVC6205p and
30. CALLY EXAMINED IN SUCH COMBINATION THE CRITERIA FOR INTERCONNECTION IS THAT THE VOLTAGE Vmax or Ui THE CURRENT Imax or li AND THE POWER Pmax or Pi OF THE INTRINSICALLY SAFE APPARATUS MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE Voc or Uo AND THE CURRENT Isc or lo AND THE POWER Po DEFINED BY THE ASSOCIATED APPARATUS IN ADDITION THE SUM OF THE MAX UNPROTECTED CAPACITANCE Ci AND MAX UNPROTECTED INDUCTANCE Li INCLUDING THE INTERCONNECTING CABLING CAPACITANCE Ccable AND CABLING INDUCTANCE Lcable MUST BE LESS THAN THE ALLOWABLE CAPACITANCE Ca AND INDUCTANCE La DEFINED BY THE ASSOCIATED APPARATUS IF THE ABOVE CRITERIA IS MET THEN THE COMBINATION MAY BE CONNECTED Vmax or Ui gt VocorUo ImaxorlizIscorlo PmaxorPizPo lt Li Lcable lt La THE FISCO CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOT SPECIFICALLY EXAMINED IN SUCH COMBINATION THE CRITERIA FOR THE INTERCONNECTION IS THAT THE VOLTAGE Vmax or Ui CURRENT Imax or li AND POWER Pmax or Pi WHICH AN INTRINSICALLY SAFE APPARATUS CAN RECEIVE AND REMAIN INTRINSICALLY SAFE CONSIDERING FAULTS MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE Voc or Uo CURRENT Isc or lo AND POWER Po LEVELS WHICH CAN BE DELIVERED BY THE ASSOCIATED APPARATUS CONSIDERING FAULTS AND APPLICABLE FACTORS IN ADDITION THE MAXIMUM UNPROTECTED CAPACITANCE Ci AND INDUCTANCE Li OF EACH APPARATUS OTHER THAN THE TERMINATION CONNE
31. CTED TO THE FIELDBUS MUST BE LESS THAN OR EQUAL TO 5 nF AND 10 uH RESPECTIVELY IN EACH SEGMENT ONLY ONE ACTIVE DEVICE NORMALLY THE ASSOCIATED APPARATUS IS ALLOWED TO PROVIDE THE NECESSARY ENERGY FOR THE FIELDBUS SYSTEM THE VOLTAGE Uo or Voc or Vt OF THE ASSOCIATED APPARATUS HAS TO BE LIMITED TO THE RANGE OF 9 V TO 17 5 VDC ALL OTHER EQUIPMENT CONNECTED TO THE BUS CABLE HAS TO BE PASSIVE MEANING THAT THEY ARE NOT ALLOWED TO PROVIDE ENERGY TO THE SYSTEM EXCEPT FOR A LEAKAGE CURRENT OF 50 uA FOR EACH CONNECTED DEVICE SEPARATELY POWERED EQUIPMENT NEEDS A GALVANIC ISOLATION TO ASSURE THAT THE INTRINSICALLY SAFE FIELDBUS CIRCUIT REMAINS PASSIVE THE CABLE USED TO CONNECT THE DEVICES NEEDS TO HAVE THE PARAMETERS IN THE FOLLOWING RANGE LOOP RESISTANCE 15 TO 150 ohms km INDUCTANCE PER UNIT LENGTH L 0 4 TO 1 mH km CAPACITANCE PER UNIT LENGTH 80 TO 200 nF km LINEJLINE 0 5 LINE SCREEN IF BOTH LINES ARE FLOATING OR C LINEJLINE LINE SCREEN IF THE SCREEN IS CONNECTED TO ONE LINE LENGTH OF SPLICE 1 m T BOX MUST ONLY CONTAIN TERMINAL CONNECTIONS WITH NO ENERGY STORAGE CAPABILITY LENGTH OF SPUR CABLE 30M LENGTH OF TRUNK CABLE 1 km AT EACH END OF THE TRUNK CABLE AN APPROVED INFALLIBLE TERMINATION WITH THE FOLLOWING PARAMETERS IS SUITABLE 90 100 ohms AND 0 TO 2 2 uF NOTE A BUILT IN TERMINATOR IS INCLUDED IN THE FIELD SIDE AND A SELECTABLE TERMINATOR IS AVAILABLE ON THE HOST SIDE THE NUMBER O
32. F 50 uA FOR EACH CONNECTED DEVICE SEPARATELY POWERED EQUIPMENT NEEDS A GALVANIC ISOLATION TO ASSURE THAT THE INTRINSICALLY SAFE FIELDBUS CIRCUIT REMAINS PASSIVE THE CABLE USED TO CONNECT THE DEVICES NEEDS TO HAVE THE PARAMETERS IN THE FOLLOWING RANGE LOOP RESISTANCE 15 TO 150 ohms km INDUCTANCE PER UNIT LENGTH L 0 4 TO 1 mH km CAPACITANCE PER UNIT LENGTH 80 TO 200 nF km C LINE LINE 0 5 LINE SCREEN IF BOTH LINES ARE FLOATING OR C C LINE LINE C LINE SCREEN IF THE SCREEN IS CONNECTED TO ONE LINE LENGTH OF SPLICE lt 1m T BOX MUST ONLY CONTAIN TERMINAL CONNECTIONS WITH NO ENERGY STORAGE CAPABILITY LENGTH OF SPUR CABLE 30M LENGTH OF TRUNK CABLE 1 km AT EACH END OF THE TRUNK CABLE AN APPROVED INFALLIBLE TERMINATION WITH THE FOLLOWING PARAMETERS IS SUITABLE 90 100 ohms AND C 0 TO 2 2 uF NOTE A BUILT IN TERMINATOR IS INCLUDED IN THE FIELD SIDE AND A SELECTABLE TERMINATOR IS AVAILABLE ON THE HOST SIDE THE NUMBER OF PASSIVE DEVICES CONNECTED TO THE BUS SEGMENT IS NOT LIMITED IN THE FISCO CONCEPT FOR INTRINSICALLY SAFE REASONS IF THE ABOVE RULES ARE RESPECTED UP TO A TOTAL LENGTH OF 1000 m SUM OF THE LENGTH OF THE TRUNK CABLE AND ALL SPUR CABLES THE INDUCTANCE AND CAPACITANCE OF THE CABLE WILL NOT IMPAIR THE INTRINSIC SAFETY OF THE INSTALLATION 3 INSTALLATION MUST BE IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE NEC AND ANSI ISA RP12 6 01 4 MAXIMUM SAFE AREA VOLTAGE SHOULD NOT EXCEED
33. F PASSIVE DEVICES CONNECTED TO THE BUS SEGMENT IS NOT LIMITED IN THE FISCO CONCEPT FOR INTRINSICALLY SAFE REASONS IF THE ABOVE RULES ARE RESPECTED UP TO A TOTAL LENGTH OF 1000 m SUM OF THE LENGTH OF THE TRUNK CABLE AND ALL SPUR CABLES THE INDUCTANCE AND CAPACITANCE OF THE CABLE WILL NOT IMPAIR THE INTRINSIC SAFETY OF THE INSTALLATION INSTALLATION MUST BE IN ACCORDANCE WITH THE NATIONAL WIRING PRACTICES OF THE COUNTRY IN USE 4 LOOPS MUST BE CONNECTED ACCORDING TO THE BARRIER MANUFACTURER S INSTRUCTIONS 5 IF HAND HELD COMMUNICATOR OR MULTIPLEXER IS USED IT MUST BE ATEX APPROVED WITH ENTITY PARAMETERS AND INSTALLED PER THE MANUFACTURER S CONTROL DRAWINGS GE60771 Sheet 2 Rev B 60 Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 January 2014 IECEx Flameproof WARNING Do not open while energized Potential electrostatic charging hazard See warning on page 2 DVC6200 and DVC6205 Series HART HW1 amp HW2 SIS FouNDATION FIELDBUS PROFIBUS Ex d IIC T5 lt 80 C T6 lt 75 C 30 V max 20 mA IP66 DVC6215 Remote Mount Ex d IIC TA lt 125 C T5 Tas 95 C T6 lt 80 C 30 V max 20 mA IP66 Typen WARNING Do not open while energized Potential electrostatic charging hazard See warning on page 2 DVC6200 and DVC6205 Series HART HW1 amp HW2 SIS FouNDATION FIELDBUS PROFIBUS Ex nC IIC T5 Ta lt 80 C T6 lt 75 C 30 V
34. ITERIA FOR INTERCONNECTION IS THAT THE VOLTAGE Vmax OR Ui THE CURRENT Imax OR li AND THE POWER Pmax or Pi OF THE INTRINSICALLY SAFE APPARATUS MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE Voc OR Uo AND THE CURRENT Isc OR AND THE POWER Po DEFINED BY THE ASSOCIATED APPARATUS ADDITION THE SUM OF THE MAX UNPROTECTED CAPACITANCE Ci AND MAX UNPROTECTED INDUCTANCE Li INCLUDING THE INTERCONNECTING CABLING CAPACITANCE Ccable AND CABLING INDUCTANCE Lcable MUST BE LESS THAN THE ALLOWABLE CAPACITANCE Ca AND INDUCTANCE La DEFINED BY THE ASSOCIATED APPARATUS IF THE ABOVE CRITERIA IS MET THEN THE COMBINATION MAY BE CONNECTED Vmax or Ui gt VocorUo gt 5 gt lt Li Lcable lt La THE FISCO CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS SPECIFICALLY EXAMINED IN SUCH COMBINATION THE CRITERIA FOR THE INTERCONNECTION IS THAT THE VOLTAGE Vmax OR Ui CURRENT Imax OR li AND POWER Pmax or Pi WHICH AN INTRINSICALLY SAFE APPARATUS CAN RECEIVE AND REMAIN INTRINSICALLY SAFE CONSIDERING FAULTS MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE Voc OR Uo CURRENT Isc OR lo AND POWER Po LEVELS WHICH CAN BE DELIVERED BY THE ASSOCIATED APPARATUS CONSIDERING FAULTS AND APPLICABLE FACTORS IN ADDITION THE MAXIMUM UNPROTECTED CAPACITANCE Ci AND INDUCTANCE Li OF EACH APPARATUS OTHER THAN THE TERMINATION CONNECTED
35. IVE DEVICES CONNECTED TO THE BUS SEGMENT IS NOT LIMITED IN THE FISCO CONCEPT FOR INTRINSICALLY SAFE REASONS IF THE ABOVE RULES ARE RESPECTED UP TO A TOTAL LENGTH OF 1000 m SUM OF THE LENGTH OF THE TRUNK CABLE AND ALL SPUR CABLES THE INDUCTANCE AND CAPACITANCE OF THE CABLE WILL NOT IMPAIR THE INTRINSIC SAFETY OF THE INSTALLATION 3 INSTALLATION MUST BE IN ACCORDANCE WITH THE NATIONAL WIRING PRACTICES OF THE COUNTRY IN USE 4 LOOPS MUST BE CONNECTED ACCORDING TO THE BARRIER MANUFACTURER S INSTRUCTIONS 5 IF HAND HELD COMMUNICATOR OR MULTIPLEXER IS USED IT MUST BE IECEx APPROVED WITH ENTITY PARAMETERS AND INSTALLED PER THE MANUFACTURER S CONTROL DRAWINGS GE42990 Sheet 8 Rev D 67 DVC6200 Digital Valve Controllers January 2014 Quick Start Guide D103556X012 Scan the appropriate QR code for digital valve controller field support DVC6200 DES DVC6200 SIS DVC6200p DVC6200f Neither Emerson Emerson Process Management nor any of their affiliated entities assumes responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any product remains solely with the purchaser and end user Fisher FIELDVUE ValveLink and THUM are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co Emerson Process Management Emerson and the Emerson logo are trademarks and service marks of Emerson Ele
36. LOCATION NON HAZARDOUS LOCATION CLASS I ZONE 0 GROUP CLASS I ZONE 0 GROUP IIC CLASS I DIV 1 GROUPS ABCD CLASS I DIV 1 GROUPS ABCD CLASS II DIV 1 GROUPS EFG CLASS II DIV 1 GROUPS EFG CLASS Ill CLASS Ill DVC6215 DVC6205f DVC6205p Vmax 30 VDC Voc 17 5 VDC Vmax 17 5 VDC CER Imax 226 mA OO 5 17 5 380 mA Ci 50 nF Ca 121nF Ci 5nF DEVE Li 0 55 mH La 100mH Li 0mH Pi 1 4W Po 105mW Pi 5 32W NOTE2 lt 1 CSA APPROVED FISCO BARRIER CSA APPROVED FISCO TERMINATOR GE42818 Sheet 10 Rev D 1 SEE NOTES IN FIGURE 42 NOTE 2 3 4 5 6 TCODE T amb T4 lt 125 C FISCO LOOP 45 DVC6200 Digital Valve Controllers Quick Start Guide January 2014 D103556X012 Figure 42 Notes for CSA Loop Schematics THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOT SPECIFICALLY EXAMINED IN SUCH COMBINATION THE CRITERIA FOR INTERCONNECTION IS THAT THE VOLTAGE Vmax or Ui THE CURRENT Imax or li AND THE POWER Pmax or Pi OF THE INTRINSICALLY SAFE APPARATUS MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE Voc or Uo AND THE CURRENT Isc or lo AND THE POWER Po DEFINED BY THE ASSOCIATED APPARATUS IN ADDITION THE SUM OF THE MAX UNPROTECTED CAPACITANCE Ci AND MAX UNPROTECTED INDUCTANCE Li INCLUDING THE INTERCONNECTING CABLING CAPACITANCE Ccable A
37. NAMUR guidelines A mounting bracket and associated hardware are required Refer to figure 12 1 Isolate the control valve from the process line pressure and release pressure from both sides of the valve body Shut off all pressure lines to the actuator releasing all pressure from the actuator Use lock out procedures to be sure that the above measures stay in effect while you work on the equipment Figure 12 Mounting on Quarter Turn Actuators wants M6 MOUNTING BOLTS 4 2 Attach the magnet assembly to the actuator shaft At mid travel the flats on the magnet assembly should be approximately parallel to the channel on the back of the DVC6200 housing as shown in figure 13 Figure 13 Magnet Assembly Orientation on Quarter Turn Actuators DVC6200 ORIENTATION AT ONE TRAVEL EXTREME ORIENTATION AT MID TRAVEL FLATS PARALLEL TO DVC6200 CHANNEL lt 1 ORIENTATION AT THE OTHER E m TRAVEL EXTREME W9700 1 gt THIS EXAMPLE SHOWS AN ACTUATOR WITH 90 TRAVEL ON AN ACTUATOR THAT HAS LESS THAN 90 TRAVEL THE MAGNET ASSEMBLY MAY NOT BE PARALLEL AT THE MID TRAVEL POINT TO VERIFY THE MAGNET ASSEMBLY POSITION IS IN WORKING RANGE CONFIRM TRAVEL COUNTS ARE WITHIN THE EXPECTED RANGE OF 175 3800 USING VALVELINK SOFTWARE OR A FIELD COMMUNICATOR 3 Install the mounting bracket on the actuator 4 Attach the digital valve controller to the mounting bracket using the 4 mounting bolts as shown in figure
38. ND CABLING INDUCTANCE Lcable MUST BE LESS THAN THE ALLOWABLE CAPACITANCE Ca AND INDUCTANCE La DEFINED BY THE ASSOCIATED APPARATUS IF THE ABOVE CRITERIA IS MET THEN THE COMBINATION MAY BE CONNECTED Vmax or Ui gt VocorUo ImaxorlizIscorlo PmaxorPizPo lt Li Lcable lt La THE FISCO CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOT SPECIFICALLY EXAMINED IN SUCH COMBINATION THE CRITERIA FOR THE INTERCONNECTION IS THAT THE VOLTAGE Vmax or Ui CURRENT Imax or li AND POWER Pmax or Pi WHICH AN INTRINSICALLY SAFE APPARATUS CAN RECEIVE AND REMAIN INTRINSICALLY SAFE CONSIDERING FAULTS MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE Voc or Uo CURRENT Isc or lo AND POWER Po LEVELS WHICH CAN BE DELIVERED BY THE ASSOCIATED APPARATUS CONSIDERING FAULTS AND APPLICABLE FACTORS IN ADDITION THE MAXIMUM UNPROTECTED CAPACITANCE Ci AND INDUCTANCE Li OF EACH APPARATUS OTHER THAN THE TERMINATION CONNECTED TO THE FIELDBUS MUST BE LESS THAN OR EQUAL TO 5 nF AND 10 uH RESPECTIVELY IN EACH SEGMENT ONLY ONE ACTIVE DEVICE NORMALLY THE ASSOCIATED APPARATUS IS ALLOWED TO PROVIDE THE NECESSARY ENERGY FOR THE FIELDBUS SYSTEM THE VOLTAGE Uo or Voc or Vt OF THE ASSOCIATED APPARATUS HAS TO BE LIMITED TO THE RANGE OF 9 V TO 17 5 VDC ALL OTHER EQUIPMENT CONNECTED TO THE BUS CABLE HAS TO BE PASSIVE MEANING THAT THEY ARE NOT ALLOWED TO PROVIDE ENERGY TO THE SYSTEM EXCEPT FOR A LEAKAGE CURRENT OF
39. Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 January 2014 Fisher FIELDVUE DVC6200 Series Digital Valve Controllers Contents Before You Begin 52 o edo ae OU Do eae eue eed 2 Step 1 Install the DVC6200 the 3 Step 2 Connect the Pneumatic Tubing 15 Step 3 Connect the Electrical Wires 19 Step 4 Configure the DVC6200 29 Special Instructions for Safety Instrumented Systems 31 Hazardous Area Approvals and Special Instructions for Safe Use and Installations in Hazardous Locations 39 FIELDVUE Instruments This quick start guide provides installation and initial setup information for DVC6200 Series digital valve controllers LE Are P JR JOJFI 1 amp EMERSON Process Management www Fisher com DVC6200 Digital Valve Controllers Quick Start Guide January 2014 D103556X012 Before You Begin Do not install operate or maintain a DVC6200 digital valve controller without being fully trained and qualified in valve actuator and accessory installation operation and maintenance To avoid personal injury or property damage it is important to carefully read understand and follow all contents of this quick start guide including all safety cautions and warnings Refer to Hazardous Area Approvals and Special Instructions for Safe Use and Installations in Hazardous Loca
40. X012 available at www FIELDVUE com or from your local Emerson Process Management sales office for additional information The digital valve controller is normally powered over the bus from a power supply Refer to the FouNDATION fieldbus or PROFIBUS site planning guide available from your Emerson Process Management sales office for proper wire types termination length grounding practices etc Note To avoid the valve going to an unknown position when power is applied the unit digital valve controller is shipped from the factory with the transducer block mode Out of Service Wire the digital valve controller as follows refer to figure 19 1 Remove the wiring terminal box cap 2 Bring the field wiring into the terminal box When applicable install conduit using local and national electrical codes which apply to the application 3 The instrument is not polarity sensitive Connect one wire from the controller output to one of the LOOP screw terminals in the terminal box shown in figure 19 Connect the other wire from the controller output to the other LOOP screw terminal in the terminal box Figure 19 Loop Connections Terminal Box EARTH p a vl LOOP LOOP SAFETY GROUND A WARNING Personal injury or property damage can result from the discharge of static electricity Connect 14 AWG 2 08 mm ground strap between the digital valve controller and earth ground when flammable or hazardous gases ar
41. a Approvals and Special Instructions for Safe Use and Installations in Hazardous Locations Certain nameplates may carry more than one approval and each approval may have unique installation wiring requirements and or conditions of safe use These special instructions for safe use are in addition to and may override the standard installation procedures Special instructions are listed by approval type Note This information supplements the nameplate markings affixed to the product Always refer to the nameplate itself to identify the appropriate certification Contact your Emerson Process Management sales office for approval certification information not listed here Approval information is for both aluminum and stainless steel constructions A WARNING Failure to follow these conditions of safe use could result in personal injury or property damage from fire or explosion or area re classification For CSA Approvals proceed to page 40 For FM Approvals proceed to page 47 For ATEX Approvals proceed to page 54 For IECEx Approvals proceed to page 61 DVC6200 Digital Valve Controllers Quick Start Guide January 2014 D103556X012 CSA Ordinary Locations Approval Complies with general electrical safety CAN CSA C22 2 No 61010 1 2004 SELV conduit connected Enclosure Type 4X IP66 Installation Category Pollution Degree 4 DVC6200 Series HART HW1 Founpation fieldbus PROFIBUS Rated Inpu
42. amage from fire or explosion Wiring connections must be in accordance with local regional and national codes for any given hazardous area approval Failure to follow the local regional and national codes could result in personal injury or property damage from fire or explosion To avoid personal injury resulting from electrical shock do not exceed maximum input voltage specified on the product nameplate If the input voltage specified differs do not exceed the lowest specified maximum input voltage Personal injury or property damage caused by fire or explosion may occur if this connection is attempted in a potentially explosive atmosphere or in an area that has been classified as hazardous Confirm that area classification and atmosphere conditions permit the safe removal of the terminal box cover before proceeding The valve may move in an unexpected direction when power is applied to the digital valve controller To avoid personal injury and property damage caused by moving parts keep hands tools and other objects away from the valve actuator assembly when applying power to the instrument For Founpation fieldbus or PROFIBUS PA devices proceed to page 20 For HART devices proceed to page 22 DVC6200 Digital Valve Controllers Quick Start Guide January 2014 D103556X012 FOUNDATION fieldbus or PROFIBUS PA Devices Refer to the DVC6200f instruction manual D103412X012 or the DVC6200p instruction manual D103563
43. ations the following warnings also apply e Remove electrical power before removing the housing cap Personal injury or property damage from fire or explosion may result if power is not disconnected before removing the cap e Remove electrical power before disconnecting any of the pneumatic connections e When disconnecting any of the pneumatic connections or any pressure retaining part natural gas will seep from the unit and any connected equipment into the surrounding atmosphere Personal injury or property damage may result from fire or explosion if natural gas is used as the supply medium and appropriate preventive measures are not taken Preventive measures may include but are not limited to one or more of the following ensuring adequate ventilation and the removal of any ignition sources e Ensure that all caps and covers are correctly installed before putting this unit back into service Failure to do so could result in personal injury or property damage from fire or explosion 2 Connect a filter or filter regulator to the DVC6200 supply input using at least 10 mm 3 8 inch diameter tubing e When using an integral mounted 67CFR filter regulator lubricate an O ring and insert it in the recess around the SUPPLY connection on the digital valve controller Attach the filter regulator to the side of the digital valve controller Thread a 1 4 inch socket head pipe plug into the unused outlet on the filter regulator This is the standard me
44. cation When installing this unit in a hazardous classified location remote venting of the unit be required depending upon the area classification and as specified by the requirements of local regional and national codes rules and regulations Failure to do so when necessary could result in personal injury or property damage from fire or explosion and area re classification In addition to remote venting of the unit ensure that all caps and covers are correctly installed Failure to do so could result in personal injury or property damage from fire or explosion and area re classification 3 If necessary remove the plastic vent on the DVC6200 and install a pipe away vent line using at least 12 7 mm 1 2 inch diameter tubing The vent line must be as short as possible with a minimum number of bends and elbows to prevent back pressure build up 16 Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 January 2014 Figure 17 Vent Connection PLASTIC EXHAUST VENT 3 8 NPT 0429 WARNING To avoid personal injury or property damage resulting from bursting or parts do not exceed maximum supply pressure Personal injury or property damage may result from fire or explosion if natural gas is used as the supply medium and appropriate preventive measures are not taken Preventive measures may include but are not limited to one or more of the following Remote venting of the unit re evaluating the hazard
45. ction is attempted in a potentially explosive atmosphere or in an area that has been classified as hazardous Confirm that area classification and atmosphere conditions permit the safe removal of the terminal box cover before proceeding e The valve may move in an unexpected direction when power is applied to the digital valve controller To avoid personal injury and property damage caused by moving parts keep hands tools and other objects away from the valve actuator assembly when applying power to the instrument e While configuring the digital valve controller the valve may move causing process fluid or pressure to be released To avoid personal injury and property damage caused by the release of process fluid or pressure isolate the valve from the process and equalize pressure on both sides of the valve or bleed off the process fluid e Changes to the instrument setup may cause changes in the output pressure or valve travel Depending on the application these changes may upset process control which may result in personal injury or property damage CAUTION Before proceeding check that all pressure connections fasteners and plugs are installed and tightened For remote mount installations ensure that the Base Unit is wired to the Feedback Unit before providing electrical power Failure to do so may cause the DVC6205 to go into Pressure Control mode if Pressure Fallback is configured The unit can be returned to Travel Control mode
46. ctric Co HART and the HART logo are marks owned by the HART Communication Foundation fieldbus and the Fieldbus logo are marks owned by the Fieldbus Foundation The PROFIBUS logo is a mark owned by PROFIBUS Nutzerorganisation e V All other marks are the property of their respective owners The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability All sales are governed by our terms and conditions which are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice Emerson Process Management Marshalltown lowa 50158 USA Sorocaba 18087 Brazil Chatham Kent 4QZ UK Dubai United Arab Emirates Singapore 128461 Singapore www Fisher com EMERSON 2012 2014 Fisher Controls International LLC All rights reserved Process Management
47. duit between the feedback unit and the base unit following applicable local and national electrical codes Route the 4 conductor shielded cable through the conduit Connect each wire of the 4 conductor shielded cable between the corresponding terminals on the feedback unit and the base unit refer to figure 24 A WARNING The cable shield is typically not insulated It is required that you insulate the cable shield prior to installation A When connecting the cable shield step 5 ensure that any exposed shielding does not contact the DVC6215 housing as shown in figure 25 Failure to do so can result in ground loop issues 5 Connect the cable shield between terminal S on the feedback unit and terminal S on the base unit CAUTION Failure to secure the cable wires in the support clips in step 6 can result in broken wires in applications with high levels of vibration Secure the cable wires using the support clips in the DVC6215 feedback unit as shown in figure 25 to help prevent shifting and movement of the wires Replace and hand tighten all covers Forapplications that require a THUM Adapter proceed to page 28 For DVC6200 SIS applications proceed to Special Instructions for Safety Instrumented Systems on page 31 Otherwise proceed to Step 4 Configure the Digital Valve Controller on page 29 oo Quick Start Guide DVC6200 Digital Valve Controllers 0103556 012 2014 Figur
48. e 24 Terminal Details for Connecting the Base Unit and Feedback Unit for Remote Mounted Digital Valve Controllers FEEDBACK CONNECTIONS TERMINAL BOX X0132 FEEDBACK UNIT GROUND SCREW BASE UNIT TO FEEDBACK UNIT TERMINAL 1 TO FEEDBACK UNIT TERMINAL 2 TO FEEDBACK UNIT TERMINAL 3 TO FEEDBACK UNIT TERMINAL 4 TO FEEDBACK UNIT TERMINALS USING CABLE SHIELD TERMINAL TERMINAL 4 TERMINAL 3 FEEDBACK CONNECTIONS TERMINAL BOX FEEDBACK UNIT TERMINAL 1 TERMINAL 2 Figure 25 Wire Clips EXPOSED CABLE SHIELDING REQUIRES INSULATION e g WITH SHRINK TUBING OR ELECTRICAL TAPE CABLE SHIELD INSULATED WITH CLIP TO ELECTRICAL TAPE SUPPORT THE CLIP TO SUPPORT THE INSULATED SHIELD WIRE 4 CONDUCTOR WIRES X0435 4 CONDUCTOR WIRES WITH SHIELD 27 DVC6200 Digital Valve Controllers Quick Start Guide January 2014 D103556X012 Smart Wireless THUM Adapter Refer to the quick installation guide that comes with the Smart Wireless THUM Adapter 00825 0100 4075 for additional information Note The recommended mounting orientation for the THUM Adapter is vertically up as shown in figure 26 for optimal wireless communication range Figure 26 THUM Adapter Installed On DVC6200 Digital Valve Controller TOP CONDUIT ENTRANCE FIELDVUE Instruments 0433 1 Remove the DVC6200 terminal box plug from the top conduit entrance 2 Thread the THUM Adapter in
49. e present Refer to national and local codes and standards for grounding requirements 20 Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 January 2014 4 Make connections to the ground terminal s following national and local codes and plant standards As shown in figure 19 two ground terminals are available for connecting a safety ground earth ground or drain wire The safety ground terminal is electrically identical to the earth ground 5 Replace and hand tighten the cover on the terminal box 6 Write the valve tag number on the top and bottom of the paper commissioning tag as shown in figure 20 Figure 20 Paper Commissioning Tag COMMISSIONING TAG WRITE THE VALVE TAG NUMBER HERE DEVICE ID OOS100XXXXFisherDVCHHMMS TAG TEAR HERE DO Rev Dev Dev rev Functon Ort Ore Ox O Block FB Loge FB Cm Std Cri Sy Dog F8 Diog Adv Ong 0051000000 isher DV MMS TAG XXXX Device HH Hardware Rev MM MSP S SERIAL NUMBER 18B9406 G 7 Remove the lower half of the paper commissioning tag and deliver it to the control system configurator With the piece of paper the control system configurator will be able to easily change the Device ID placeholder to the actual valve tag number Note Alternatively the valve tag number can be entered at the factory when specified at the time of order entry When the valve tag number i
50. ean the cover with solvents To do so could result in a spark that may cause the flammable gases or dust to explode resulting in personal injury or property damage Clean with a mild detergent and water only For information on installation and usage of DVC6200 Series digital valve controllers visit the Fisher channel on YouTube and search for FIELDVUE http www youtube com user FisherControlValve Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 January 2014 Step 1 Install the DVC6200 on the Valve If ordered as part of a control valve assembly the factory will mount the digital valve controller on the actuator and calibrate the instrument If you purchased the digital valve controller separately you will need a mounting kit The following procedures are general guidelines See the instructions that come with the mounting kit for detailed information on mounting the digital valve controller to a specific actuator model CAUTION The magnet assembly material has been specifically chosen to provide a long term stable magnetic field However as with any magnet care must be taken when handling the magnet assembly Another high powered magnet placed in close proximity less than 25 mm can cause permanent damage Potential sources of damaging equipment include but are not limited to transformers DC motors stacking magnet assemblies General Guidelines for use of High Power Magnets with Positioners Use of hig
51. eck for clearance between the magnet assembly and the DVC6200 feedback slot 12 If not already installed install a vent in the port on the upper diaphragm casing s air supply connection on the actuator yoke leg 13 For remote mount applications proceed to page 13 for DVC6205 base unit mounting Otherwise proceed to Step 2 Connect the Pneumatic Tubing on page 15 For air to close GX actuators Vertically align the magnet assembly so that the center line of the alignment template is lined up as close as possible with the lower extreme of the valid travel range on the magnet assembly The magnet assembly should be positioned so that the index mark on the pole pieces back of the DVC6200 housing is within the valid range on the magnet assembly throughout the range of travel See figure 9 Figure 9 Air to Close Fisher GX Magnet Assembly Alignment ALIGNMENT TEMPLATE RETAINING SLOT INDEX MARK FEEDBACK PIECES VALVE STEM wo219 CONNECTOR 7 Tighten the fasteners and remove the alignment template Note Use a flat end hex key to tighten the mounting assembly fasteners to a torque of 2 37 Nem 21 for 4 mm screws and 5 08 Nem 45 Ibfein for 5 mm screws While tightening the fasteners using the hex key should be sufficient blue medium thread locker may be used for additional security DVC6200 Digital Valve Controllers Quick Start Guide January 2014 D103556X012 8 Using a5 mm hex wrench attach the digital val
52. eet 3 Rev D ENTITY FIELDBUS LOOP HAZARDOUS LOCATION T amb 1 5 CLASS LIII DIV 1 GROUPS ABCDEFG DVC6200F DVC6200FS DVC6200P DVC6200PS Vmax 17 5 VDC Imax 380 mA FM APPROVED FISCO DEVICE Pi 5 32 W FM APPROVED gt NOTE 1 3 4 5 6 NON HAZARDOUS LOCATION FM APPROVED FISCO TERMINATOR GE42819 Sheet 4 Rev D FISCO LOOP 1 gt SEE NOTES IN FIGURE 48 FISCO BARRIER I gt NOTE 2 3 4 5 6 51 DVC6200 Digital Valve Controllers January 2014 Quick Start Guide D103556X012 Figure 47 FM Loop Schematics FIELDVUE DVC6205f DVC6205p and DVC6215 1 5 CLASS I Il DIV 1 GROUPS ABCDEFG N I CLASS I DIV 2 GROUPS ABCD HAZARDOUS LOCATION 1 NON HAZARDOUS LOCATION 1 5 CLASS I Il Ill DIV 1 GROUPS ABCDEFG N I CLASS I DIV 2 GROUPS ABCD DVC6215 DVC6205f DVC6205p Vmax 30 VDC Voc 24VDC Vmax 24VDC FM Imax 226mA fy 44 Imax 380mA APPROVED Ci 50 nF Ca 121nF Ci 5nF Li 0 55mH pm La 30mH Li 0mH DEVICE 1 4 Po 330mW Pi 1 4W 1 3 lt T NOTE 1 lt 1 FM APPROVED NOTE 7 lt T i gt NOTE 1 3 4 5 6 TCODE T amb T CODE T amb Tas GE42819 Sheet 9 Rev
53. ent Figure 4 Mounting on Sliding Stem Linear Actuators over 210 mm 8 25 Inches Travel VALVE STEM CONNECTOR L MOUNTING ADAPTOR LONG STROKE MOUNTING KIT DVC6200 NOT SHOWN CAM W9709 2 Install the cam to the valve stem connector as described in the instructions included with the mounting kit 3 Install the mounting adaptor to the actuator 4 Attach the digital valve controller and mounting kit assembly to the mounting adaptor The roller on the digital valve controller feedback arm will contact the actuator cam as it is being attached Figure 5 Roller Arm Variation used for Sliding Stem Linear Actuators over 210 mm 8 25 Inches Travel CAM CAM ROLLER POSITION MARK ROLLER ARM E1543 ACTUATOR IS FULLY EXTENDED E1229 5 For remote mount applications proceed to page 13 for DVC6205 base unit mounting Otherwise proceed to Step 2 Connect the Pneumatic Tubing on page 15 Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 January 2014 Fisher GX Actuators 1 Isolate the control valve from the process line pressure and release pressure from both sides of the valve body Shut off all pressure lines to the actuator releasing all pressure from the actuator Use lock out procedures to be sure that the above measures stay in effect while you work on the equipment 2 The DVC6200 digital valve controller mounts directly on the GX actuator without the need for a mounting bracket Make sure
54. eparately Valve Powered Together LOGIC SOLVER LOGIC SOLVER 4 20 mA DETT 10 24 VDC DETT 0 24 VDC DETT OR 0 24 VDC DETT 1 LOW POWER SOLENOID VALVE gt AN LC340 LINE CONDITIONER IS REQUIRED FOR 0 24 VDC DETT E1455 E1456 Note When using an ASCO low power solenoid valve model EF8316G303 or EF8316G304 or an equivalent low power solenoid valve a separate external air supply for the pilot is required Ensure that the solenoid valve s selection gasket is in the external position The pilot pressure must be at least 15 psig higher than the solenoid valve line pressure For more information refer to the ASCO catalog or contact your Emerson Process Management sales office 1 Install the solenoid valve on the actuator casing or actuator yoke 2 Install at least 10 mm 3 8 inch diameter tubing such that the solenoid valve is in the pneumatic path between the DVC6200 SIS output and the actuator input 33 DVC6200 Digital Valve Controllers Quick Start Guide January 2014 D103556X012 3 If the DVC6200 SIS and solenoid valve are powered separately e Connect the logic solver output card terminals to the corresponding solenoid valve wires Connect the logic solver or DCS output card terminals to the corresponding DVC6200 SIS LOOP terminals Note For the digital valve controller to operate with a 4 20 mA control signal the DIP switch must be in the point to point loop positio
55. h power magnets in close proximity to any positioner which is operating a process should be avoided Regardless of the positioner model high power magnets can affect the positioner s ability to control the valve Technicians should avoid the use of high power magnets in close proximity with any positioner Use of Magnetic Tools with the DVC6200 e Magnetic Tip Screw Drivers Magnetic tip screw drivers be used to work on the DVC6200 However they should not be brought in close proximity to the magnet assembly located at the back of the instrument during process operations e Calibrator Strap Magnets These are high power magnets used to hold 4 20 mA calibrators Normally these calibrators would not be used while an instrument is controlling the process High power magnets should be kept at least 15 cm 6 inches from the DVC6200 Note e The mounting instructions also apply to the DVC6215 remote mount feedback unit Asageneral rule do not use less than 60 of the magnet assembly travel range for full travel measurement Performance will decrease as the assembly is increasingly subranged e The linear magnet assemblies have a valid travel range indicated by arrows molded into the piece This means that the hall sensor the center point of the channel on the back of the DVC6200 housing has to remain within this range throughout the entire valve travel The linear magnet assemblies are symmetrical Either end may be up
56. ic solver output card terminals to the corresponding DVC6200 SIS LOOP terminals Note For the digital valve controller to operate with a 4 20 mA control signal the DIP switch must be the point to point loop position as shown in table 2 The control mode must be set to analog This is set at the factory when ordered properly 35 DVC6200 Digital Valve Controllers Quick Start Guide January 2014 D103556X012 2 If the DVC6200 SIS and solenoid valve are powered together e Install an LC340 line conditioner to allow HART communication over the segment Refer to the instruction manual that comes with the LC340 D102797X012 for more information e Connect the logic solver output card terminals to the corresponding LC340 SYS terminals e Connect the digital valve controller LOOP terminals to the corresponding LC340 FLD terminals Note For the digital valve controller to operate with a 0 24 VDC voltage control signal the switches must be in the Multi position and the Hardware Shutdown Disabled position as shown in figure 28 and table 2 The control mode must also be set to digital with a user interface tool These are set at the factory when ordered properly 3 Proceed to Step 4 Configure the Digital Valve Controller on page 29 36 Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 January 2014 DVC6200 SIS for PST only and De Energize to Trip DETT Solenoid Valve In th
57. igital Valve Controllers D103556X012 January 2014 Figure 51 ATEX Loop Schematics FIELDVUE DVC6205 DVC6205 SIS and DVC6215 HAZARDOUS LOCATION NON HAZARDOUS LOCATION ZONE 0 Ex ia ZONE 20 Ex ia ZONE 0 Ex ia DVC6215 TCODE TAMB HW2 WITH OR WITHOUT I O PACKAGE DVC6205 REMOTE FIELD WIRING FIELD WIRING TERMINAL BOX TERMINAL BOX LOOP TERMINALS ZONE 0 Ex ia Ui 30 VDC li 130 mA ATEX APPROVED BARRIER DVC6215 sion Ui 30 VDC Vo 30 VDC Li 0 55 mH a lo 21 2mA li 226 mA RE Pi 1 0W Ci 50nF NOTE 1 3 4 lt 1 La 78 mH Li 0 55 mH _ Pi 1 4W 160 mW NOTE 1 3 lt 1 OUTPUT TERMINALS A Ui 28 VDC li 100 mA ATEX APPROVED BARRIER Ci 15nF Li 0 5 mH Pi 1 0W NOTE 1 3 4 lt 1 POWER MAY BE APPLIED TO EITHER ZONE 0 Ex ia ZONE 20 Ex ia THE LOOP TERMINALS OR OUTPUT TERMINALS OR TO BOTH SETS OF WITHOUT WITH WITHOUT WITH TERMINALS AT THE SAME TIME PACKAGE PACKAGE UNITS WITHOUT THE PACKAGE TYPE TCODE TAMB TCODE TAMB WILL NOT HAVE OUTPUT CONNECTION 1 SEE NOTES IN FIGURE 54 GE60771 Sheet 12 Rev 57 DVC6200 Digital Valve Controllers Quick Start Guide January 2014 D103556X012 Figure 52 ATEX Loop Schematics FIELDVUE DVC6200f and DVC6200p ZONE 0 ZONE 20 Ex ia Ex ia MAX TEDE TANE SURFACE T
58. is application the logic solver trip signal de energizes the solenoid valve which opens the solenoid vent valve The DVC6200 SIS is configured as energize to trip ETT and uses a reverse acting relay Relay B to drive the digital valve controller to the no output pressure condition The energize to trip option provides maximum actuator pressure at minimum control signal 4 mA Therefore loss of the control signal will not cause the safety valve to trip The safety valve moves to its no air fail safe position when the logic solver or DCS sets the current to the digital valve controller to 20 mA Partial stroke testing occurs at minimum control signal 4 mA Figure 34 FIELDVUE DVC6200 SIS and Solenoid Valve Powered Separately OR DCS 4 20 mA ETT 0 24 VDC DETT r SINGLE ACTING REVERSE RELAY B 4 mA FULL SUPPLY TO ACTUATOR E1459 1 Install the solenoid valve on the actuator casing or actuator yoke 2 Install at least 10 mm 3 8 inch diameter tubing such that the solenoid valve is in the pneumatic path between the DVC6200 SIS output and the actuator input 3 Connect the logic solver output card terminals to the corresponding solenoid valve wires 4 Connect the logic solver or DCS output card terminals to the corresponding DVC6200 SIS LOOP terminals 5 Proceed to Step 4 Configure the Digital Valve Controller on page 29 37 DVC6200 Digital Valve Controllers Quick Start Guide January 2014 D103556X0
59. l Instructions for Safety Instrumented Systems on page 31 Otherwise proceed to Step 4 Configure the Digital Valve Controller on page 29 24 Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 January 2014 Figure 23 FIELDVUE DVC6200 with Position Transmitter or Discrete Switch Field Wiring Schematic Al 8 30 VDC POWERED POSITION TRANSMITTER MAX 30V DISCRETE SWITCH GE61668 25 DVC6200 Digital Valve Controllers Quick Start Guide January 2014 D103556X012 HART SIS Remote Mount Feedback Unit Ez 20000 The DVC6205 base unit is designed to receive a valve travel signal via the DVC6215 feedback unit A WARNING Do not place feedback wiring in the same conduit as other power or signal wiring Personal injury or property damage caused by wiring failure can result if the feedback wiring connecting the base unit with the remote feedback unit shares a conduit with any other power or signal wiring Note 4 conductor shielded cable 18 to 22 AWG minimum wire size in rigid or flexible metal conduit is required for connection between base unit and feedback unit Pneumatic tubing between base unit output connection and actuator has been tested to 91 meters 300 feet At 15 meters 50 feet there was no performance degradation At 91 meters there was minimal pneumatic lag Remove the termination caps from both the DVC6215 feedback unit and DVC6205 base unit Install con
60. l Valve Controllers Quick Start Guide January 2014 D103556X012 Figure 7 Air to Open Fisher GX Magnet Assembly Alignment ALIGNMENT TEMPLATE RETAINING SLOT INDEX MARK FEEDBACK PIECES VALVE STEM das CONNECTOR 7 Tighten the fasteners and remove the alignment template Note Use a flat end hex key to tighten the mounting assembly fasteners to a torque of 2 37 Nem 21 Ibfein for 4 mm screws and 5 08 Nem 45 Ibfein for 5 mm screws While tightening the fasteners using the hex key should be sufficient blue medium thread locker may be used for additional security 8 Remove the plug R1 8 from the back of the DVC6200 housing This pneumatic output port on the DVC6200 lines up with the integral GX actuator pneumatic port See figure 8 Figure 8 Modifications for Fisher GX Actuator Air to Open Construction Only INSTALL O RING amp INSTALL m 1 4 NPT PLUG REMOVE R1 8 PLUG W9707 Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 January 2014 9 Install the plug 1 4 NPT included in the mounting kit to the external output pneumatic port A 10 Using a5 mm hex wrench attach the digital valve controller to the GX actuator mounting pad on the side that has the open pneumatic port Be sure to place the O ring between the digital valve controller s pneumatic output and the actuator mounting pad Pneumatic tubing is not required because the air passages are internal to the actuator 11 Ch
61. ms 5 RESISTANCE BETWEEN INTRINSICALLY SAFE GROUND AND EARTH GROUND MUST BE LESS THAN ONE OHM 6 LOOPS MUST BE CONNECTED ACCORDING TO THE BARRIER MANUFACTURER S INSTRUCTIONS 7 IF HAND HELD COMMUNICATOR OR MULTIPLEXER IS USED IT MUST BE CSA APPROVED WITH ENTITY PARAMETERS AND INSTALLED PER THE MANUFACTURER S CONTROL DRAWINGS GE42818 Sheet 8 Rev 46 Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 January 2014 Explosion proof Dust Ignition proof Non Incendive Suitable for Use DVC6200 and DVC6205 Series HART HW1 amp HW2 SIS FouNDATION FIELDBUS PROFIBUS XP Class 1 Division 1 Groups B C D DIP Class Il Ill Division 1 Groups E F G NI Class 1 Division 2 Groups A B C D S Class Il IIl Division 2 Groups F G T5 80 T6 Ta 75 Type 4X IP66 DVC6215 Remote Mount XP Class Division 1 Groups A B C D DIP Class II IIl Division 1 Groups E F G Class 1 Division 2 Groups A B C D S Class Il Ill Division 2 Groups F G 125 C 5 Ta 90 C T6 Ta 75 C Type 4X IP66 Intrinsically Safe IS Class Il Division 1 Groups A B C D E F G Type 4X IP66 Intrinsically safe when connected per control drawing GE42819 as shown in the following figures 6200 a s olsen Gas e temet Bes ogc g figure 43 and 48 DVC6200 HW2 6200 515 figure 44 and 48 DVC6205 DVC6205 SIS and DVC6215
62. n as shown in table 2 The control mode must be set to analog This is set at the factory when ordered properly 4 If the DVC6200 SIS and solenoid valve are powered together e Install an LC340 line conditioner to allow HART communication over the segment Refer to the instruction manual that comes with the LC340 D102797X012 for more information e Connect the logic solver output card terminals to the corresponding LC340 SYS terminals e Connect the digital valve controller LOOP terminals to the corresponding LC340 FLD terminals e Connect the solenoid valve wires to the corresponding LC340 FLD terminals Note For the digital valve controller to operate with a 0 24 VDC voltage control signal the DIP switches must be in the Multi position and the Hardware Shutdown Disabled position as shown in figure 28 and table 2 The control mode must also be set to digital with a user interface tool These are set at the factory when ordered properly Ensure that the LC340 Line Conditioner voltage drop the solenoid valve engagement voltage at maximum temperature and the wiring voltage drop do not exceed the logic solver maximum output voltage The line conditioner introduces an approximate 2 0 volt drop in the SIS system wiring with a 50 mA load An ASCO EF8316 solenoid valve requires 18 4 V and 42 mA to trip The digital valve controller draws approximately 8 mA Based on these conditions table 3 lists the maximum lo
63. nstruction 52 C to 80 C Intrinsically Safe A WARNING Potential electrostatic charging hazard See warning on page 2 DVC6200 and DVC6205 Series HART HW1 amp HW2 SIS FouNDATION FIELDBUS PROFIBUS 111 GD Operating ambient temperature Standard construction 40 C to 80 C Extreme temperature construction 52 C to 80 C DVC6215 111G 52 lt lt 125 54 Quick Start Guide 0103556 012 DVC6200 Digital Valve Controllers January 2014 Intrinsically safe when connected per control drawing GE60771 as shown in the following figures DVC6200 1 figure 49 and 54 DVC6200 HW2 DVC6200 SIS figure 50 and 54 DVC6205 DVC6205 SIS and DVC6215 Remote Mount figure 51 and 54 DVC6200f and 6200 figure 52 and 54 DVC6205f DVC6205p and DVC6215 Remote Mount figure 53 and 54 Special Conditions for Safe Use Intrinsically Safe Applications e This apparatus can only be connected to an intrinsically safe certified equipment and this combination must be compatible as regards the intrinsically safe rules e Covered by standards EN 60079 0 2009 EN 60079 11 2012 EN 60079 26 2007 e Forthe model with aluminum body the apparatus must not be submitted to frictions or mechanical impacts Figure 49 ATEX Loop Schematic FIELDVUE DVC6200 HW1 HAZARDOUS LOCATION ZONE 0
64. op wire resistance permitted for various logic solver output voltages Table 3 Maximum Loop Wire Resistance per Logic Solver Output Voltage Logic Solver Output Maximum Loop Maximum Wire Length feet 2 Voltage Wire Resistance VDC Ohms 22 AWG 20 AWG 18AWG 16 AWG 24 00 32 0 952 1429 2381 3175 23 75 27 0 804 1205 2009 2679 23 50 22 0 655 982 1637 2183 23 25 17 0 506 759 1265 1687 23 00 12 0 357 536 893 1190 22 75 7 0 208 313 521 694 22 50 2 0 60 89 149 198 1 Maximums in this table assume a line conditioner and a solenoid that requires a minimum of 20 4 V and 42 mA to engage 2 Wire length includes both wires in a twisted pair 5 Proceed to Step 4 Configure the Digital Valve Controller on page 29 34 Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 January 2014 De Energize to Trip DETT DVC6200 SIS no Solenoid Valve In a typical de energize to trip application without a solenoid valve the logic solver trip signal de energizes the digital valve controller to 4 mA or 0 VDC This drives the digital valve controller to the no output pressure condition As a result the safety valve moves to its no air fail safe position Figure 32 FIELDVUE DVC6200 SIS Powered Figure 33 FIELDVUE DVC6200 SIS Powered with 4 20 mA with 0 24 VDC LOGIC SOLVER 4 20 mA DETT 0 24 VDC DETT LC340 LINE CONDITIONER 1 If the DVC6200 SIS is powered with 4 20 mA connect the log
65. ous area classification ensuring adequate ventilation and the removal of any ignition sources Note The Natural Gas Certified Single Seal device option simplifies conduit sealing requirements Natural Gas Certified Single Seal instruments can be identified by the natural gas approval label shown in figure 18 Read and follow all local regional and federal wiring requirements for natural gas installations Contact your Emerson Process Management sales office for information on obtaining a Natural Gas Certified Single Seal DVC6200 digital valve controller Figure 18 Label for Natural Gas Certified Terminal Box NATURAL GAS APPROVED SINGLE SEAL DEVICE MAX SEAL PRESS 145 PS SEAL TEMP 52 C TO 85 C CONDITION NOT TO EXCEED MAIN NAMEPLATE RATING LABEL LOCATED ON TOP OF TERMINAL BOX GE34342 0748 4 Connect the pneumatic supply line to the 1 4 NPT IN connection on the filter regulator 5 Proceed to Step 3 Connect the Electrical Wires on page 19 17 DVC6200 Digital Valve Controllers Quick Start Guide January 2014 D103556X012 Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 January 2014 HART SIS Step 3 Connect the Electrical Wires 20900 Select wiring and or cable glands that are rated for the environment of use such as hazardous area ingress protection and temperature Failure to use properly rated wiring and or cable glands can result in personal injury or property d
66. p 2 Connect the Pneumatic Tubing on page 15 Figure 15 FIELDVUE DVC6205 Wall Mounting SPACER 1 INCH 1 4 20 HEX HEAD SCREW 72 2 82 TUS MOUNTING i BRACKET 2 MOUNTING HOLES 08 6 0 34 Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 January 2014 rome Step 2 Connect the Pneumatic Tubing Figure 16 Integral Mounting of a Fisher 67CFR Regulator on a FIELDVUE DVC6200 Digital Valve Controller OUTPUT A 1 4 NPT 67CFR SCREWS O RING lt 1 SUPPLY CONNECTION 1 4 NPT NOTE 1 DAPPLY LUBRICANT OUTPUT 1 4 NPT W9702 1 1 Connect the DVC6200 pneumatic output to the actuator input using at least 10 mm 3 8 inch diameter tubing e When using a single acting direct digital valve controller relay A or C on a single acting actuator connect OUTPUT A to the actuator pneumatic input e When using single acting reverse digital valve controller relay B on a single acting actuator connect OUTPUT B to the actuator diaphragm casing e When using a double acting digital valve controller relay A on a double acting actuator connect OUTPUT A and OUTPUT B to the appropriate actuator pneumatic input With no input current to the DVC6200 OUTPUT A is at zero pressure and OUTPUT is at full supply pressure when the relay is properly adjusted Note To have the actuator stem extend from the cylinder with increasing input signal connect
67. res stay in effect while working on the equipment Figure 10 Mounting on Rotary Actuators ROTARY MOUNTING KIT DVC6200 NOT SHOWN 2 Verify that the appropriate cam is installed on the actuator as described in the instructions included with the mounting kit Figure 11 Rotary Actuator Mounting Variations 2052 SIZE 2 AND 3 1051 1052 SIZE 40 70 SIZE 1061 SIZE 30 100 1051 SIZE 33 1052 SIZE 20 33 NOTE THE DIFFERENCE IN THE SHAPE AND LENGTH OF THE ROLLER ARM E1229 3 Mount the DVC6200 on the actuator as follows e If required a mounting adaptor is included in the mounting kit Attach the adaptor to the digital valve controller then attach the digital valve controller assembly to the actuator The roller on the digital valve controller feedback arm will contact the actuator cam as it is being attached e f no mounting adaptor is required attach the digital valve controller and mounting kit assembly to the actuator The roller on the digital valve controller feedback arm will contact the actuator cam as it is being attached 4 For remote mount applications proceed to page 13 for DVC6205 base unit mounting Otherwise proceed to Step 2 Connect the Pneumatic Tubing on page 15 DVC6200 Digital Valve Controllers Quick Start Guide January 2014 D103556X012 Quarter Turn Rotary Actuators The DVC6200 digital valve controller can be mounted to any quarter turn rotary actuator as well as those that comply with the
68. s electronically stored on the DVC6200 the control system will display the valve tag number instead of the Device ID As a result step 6 and 7 will not be required 8 For Remote Mount applications proceed to page 26 Otherwise proceed to Step 4 Configure the Digital Valve Controller on page 29 21 DVC6200 Digital Valve Controllers Quick Start Guide January 2014 D103556X012 Refer to the DVC6200 HW1 instruction manual D103409X012 the DVC6200 HW2 instruction manual D103605X012 or the DVC6200 SIS instruction manual D103557X012 available at www FIELDVUE com or from your local Emerson Process Management sales office for additional information The digital valve controller is normally powered by a control system output channel Shielded cable will ensure proper operation in electrically noisy environments Wire the digital valve controller as follows refer to figure 21 1 Remove the wiring terminal box cap 2 Bring the field wiring into the terminal box When applicable install conduit using local and national electrical codes which apply to the application 3 Connect the control system output channel positive wire to the LOOP screw terminal in the terminal box Connect the control system output channel negative or return wire to the LOOP screw terminal in the terminal box A WARNING Personal injury or property damage caused by fire or explosion can result from the discharge of static electricit
69. t 9 30 VDC 4 20 mA 52 C to 80 C Ambient DVC6205 HART 1 Founpation fieldbus PROFIBUS DVC6215 Remote Mount Rated Input 9 30 VDC 4 20 mA Rated Input 10 VDC max 3 5 mA max Outputs 0 9 6 VDC 0 3 5 mA 52 to 125 C Ambient 52 C to 80 C Ambient Explosion proof and Dust Ignition proof DVC6200 and DVC6205 Series HART HW1 amp HW2 SIS FouNDATION FIELDBUS PROFIBUS Class I Division 1 Groups B C D Class 1 Division 2 Groups A B C D Class Il Division 1 Groups Class Il Division 2 Groups F G Class Ill Division 1 Ex d Ex nC IIC Type 4X IP66 Single Seal Device HART HW2 and SIS pending Rated input 30 Vmax 20 mA 52 C lt Ambient lt 80 C Max inlet pressure 145 psig air natural gas Temperature Code T6 Tamb lt 75 C 5 Tamb lt 80 C DVC6215 Remote Mount Class I Division 1 Groups A B C D Class 1 Division 2 Groups A B C D Class II Division 1 Groups E F G Class Il Division 2 Groups F G Class 111 Ex d IIC Ex nA Type 4X IP66 Rated input 30 Vmax 20 mA 52 C lt Ambient lt 125 C Temperature Code 6 Tamb lt 75 C T5 Tamb lt 90 4 Tamb lt 125 C 40 Quick Start Guide D103556X012 DVC6200 Digital Valve Controllers January 2014 Intrinsically Safe Class Division 1 Groups A B C D Class Il Division 1 Groups E F G Class Division 1 Ex ia Type 66 Single Seal Device HART HW2
70. thod of mounting the filter regulator No tubing is required e When using a yoke mounted 67CFR filter regulator mount the filter regulator with two cap screws to the pre drilled and tapped holes in the actuator yoke Thread a 1 4 inch socket head pipe plug into the unused outlet on the filter regulator No O ring is required e When using a casing mounted filter regulator use a separate casing mounting bracket typically provided with the filter regulator Attach the mounting bracket to the filter regulator and then attach this assembly to the actuator casing Thread a 1 4 socket head pipe plug into the unused outlet on the filter regulator No O ring is required e fthe supply pressure is less than the maximum actuator and instrument pressure rating a regulator is not required However a filter is always required Attach the filter securely to the actuator or instrument WARNING Personal injury or property damage can occur from cover failure due to overpressure Ensure that the housing vent opening is open and free of debris to prevent pressure buildup under the cover This unit vents the supply medium into the surrounding atmosphere When installing this unit in a non hazardous non classified location in a confined area with natural gas as the supply medium you must remotely vent this unit to a safe location Failure to do so could result in personal injury or property damage from fire or explosion and area re classifi
71. tions on page 39 for approval specific safe use information If you have any questions about these instructions contact your Emerson Process Management sales office m m before proceeding WARNING Avoid personal injury property damage from sudden release of process pressure bursting of parts Before proceeding with any Installation procedures e Always wear protective clothing gloves and eyewear to prevent personal injury or property damage Donot remove the actuator from the valve while the valve is still pressurized Disconnect any operating lines providing air pressure electric power or a control signal to the actuator Be sure the actuator cannot suddenly open or close the valve Use bypass valves or completely shut off the process to isolate the valve from process pressure Relieve process pressure from both sides of the valve Use lock out procedures to be sure that the above measures stay in effect while you work on the equipment e Check with your process or safety engineer for any additional measures that must be taken to protect against process media e Vent the pneumatic actuator loading pressure and relieve any actuator spring precompression so the actuator is not applying force to the valve stem this will allow for the safe removal of the stem connector To avoid static discharge from the plastic cover when flammable gases or dust are present do not rub or cl
72. to the top conduit entrance 3 Using the wire splice included with the THUM Adapter or other suitable wire splice connect the wires as shown in figure 27 below Figure 27 Wiring the THUM Adapter THUM ADAPTER WIRED DEVICE SPLICE CONNECTOR GG18677 4 Carefully coil the wires inside the terminal box 5 Replace and hand tighten the cover on the terminal box 6 Proceed to Step 4 Configure the Digital Valve Controller on page 29 28 Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 January 2014 HART SIS Step 4 Configure the Digital Valve Controller E Select wiring and or cable glands that are rated for the environment of use such as hazardous area ingress protection and temperature Failure to use properly rated wiring and or cable glands can result in personal injury or property damage from fire or explosion Wiring connections must be in accordance with local regional and national codes for any given hazardous area approval Failure to follow the local regional and national codes could result in personal injury or property damage from fire or explosion To avoid personal injury resulting from electrical shock do not exceed maximum input voltage specified on the product nameplate If the input voltage specified differs do not exceed the lowest specified maximum input voltage e Personal injury or property damage caused by fire or explosion may occur if this conne
73. transmitter circuit derives its operating power from the control system input channel in the same manner as a 2 wire transmitter The position transmitter circuit operates independently from the digital valve controller The discrete switch is a solid state circuit 1 amp maximum which opens and closes based on a user configurable trip point The trip point can be based on valve travel anywhere within the calibrated travel range or based on a device alert In order for the switch output to function the digital valve controller must be powered If power is lost the switch will always go to the open state The output circuit whether operating as a transmitter or switch is galvanically isolated from the position control loop circuit such that different ground references between the 2 circuits are allowed Wire the OUTPUT terminals as follows refer to figure 23 1 Route the field wiring into the terminal box through the conduit connection 2 When applicable install conduit using any local and national electrical codes that apply to the connection 3 Connect the control system input channel positive wire to the OUT terminal Connect the control system input channel negative wire to the OUT terminal 4 Replace and hand tighten the cover on the terminal box 5 For applications that require Remote Feedback Mounting page 26 and or a THUM Adapter page 28 proceed to the appropriate page For DVC6200 SIS applications proceed to Specia
74. ve controller are to be used for communication remove the terminal box cap to access the terminals 5 Launch the user interface tool 6 Perform Device Setup to configure and calibrate the instrument on the control valve assembly 7 Enter any additional custom configuration items optional Note On HART devices with the optional transmitter or switch option you must enable and configure the output terminals The configuration is disabled by default from the factory 8 To enable the digital valve controller to follow set point place the instrument In Service HART devices or place the transducer block in Auto fieldbus and PROFIBUS devices 30 DVC6200 Digital Valve Controllers Quick Start Guide January 2014 D103556X012 Special Instructions for Safety Instrumented Systems DVC6200 SIS instruments are identified by an SIS label on the terminal box cover Please refer to the Safety Manual D103601X012 for further information regarding the design installation and operation of the DVC6200 SIS product The following section illustrates typical installation scenarios for a DVC6200 SIS The digital valve controller can be configured to trip on low current de energize to trip DETT or high current energize to trip ETT See figure 28 for the DIP switch configuration of this action on the printed wiring board This setting is preconfigured at the factory when ordered properly Figure 28 DIP Switch Location BACK OF PWB
75. ve controller to the GX actuator mounting pad 9 Check for clearance between the magnet assembly and the DVC6200 feedback slot 10 Install tubing between the actuator casing and the appropriate DVC6200 pneumatic output port 11 If not already installed install a vent in the port on the lower diaphragm casing 12 For remote mount applications proceed to page 13 for DVC6205 base unit mounting Otherwise proceed to Step 2 Connect the Pneumatic Tubing on page 15 Note When field converting a GX actuator from air to close to air to open or vice versa you will need to change the plugs for the pneumatic passages in the DVC6200 housing e To convert to air to open remove the R1 8 pneumatic plug on the back of the DVC6200 housing and install an O ring Plug the external pneumatic output with a 1 4 NPT plug Refer to figure 8 e Toconvertto air to close remove the external pneumatic plug Install an R1 8 plug on the back of the DVC6200 housing Install tubing between the pneumatic output connection of the DVC6200 to the pneumatic port on top of the actuator casing Quick Start Guide DVC6200 Digital Valve Controllers 0103556 012 2014 Fisher Rotary Actuators 1 Isolate the control valve from the process line pressure and release pressure from both sides of the valve body Shut off all pressure lines to the pneumatic actuator releasing all pressure from the actuator Use lock out procedures to be sure that the above measu
76. y Connect a 14 AWG 2 08 mm ground strap between the digital valve controller and earth ground when flammable or hazardous gases are present Refer to national and local codes and standards for grounding requirements 4 As shown in figure 21 two ground terminals are available for connecting a safety ground earth ground or drain wire The safety ground is electrically identical to the earth ground Make connections to these terminals following national and local codes and plant standards Figure 21 Loop and Talk Connections EARTH EARTH EARTH GROUND GROUND AUX LOOP ee OUT LOOP SAFETY GROUND 0431 SAFETY GROUND SAFETY GROUND 22 Quick Start Guide DVC6200 Digital Valve Controllers D103556X012 January 2014 Note Depending on the control system you are using an HF340 HART filter may be needed to allow HART communication The HART filter is a passive device that is inserted in field wiring from the HART loop The filter is normally installed near the field wiring terminals of the control system I O Its purpose is to effectively isolate the control system output from modulated HART communication signals and raise the impedance of the control system to allow HART communication For more information on the description and use of the HART filter refer to the HF340 HART filter instruction manual D102796X012 To determine if your system requires a HART filter refer to the DVC6200 HW1 instruction manual
77. you have the correct DVC6200 housing identified by mounting bolt slots not holes below the output press sure port Figure 6 Housing Configuration for Fisher GX Actuators INTEGRAL OUTPUT PRESSURE PORT HOLE FOR SLOTS FOR MOUNTING BOLT MOUNTING BOLTS W9704 3 Identify the yoke side to mount the DVC6200 digital valve controller based on the actuator fail mode Refer to the GX Control Valve and Actuator System instruction manual D103175X012 4 Loosely attach the feedback pieces and magnet assembly to the valve stem connector Do not tighten the fasteners because fine adjustment is required CAUTION Do not install a magnet assembly that is shorter than the physical travel of the actuator Loss of control will result from the magnet assembly moving outside the range of the index mark in the feedback slot of the DVC6200 housing 5 Using the alignment template supplied with the mounting kit position the feedback assembly inside the retaining slot 6 Align the magnet assembly as follows For air to open GX actuators Vertically align the magnet assembly so that the center line of the alignment template is lined up as close as possible with the upper extreme of the valid travel range on the magnet assembly The magnet assembly should be positioned so that the index mark in the feedback slot of the DVC6200 housing is within the valid range on the magnet assembly throughout the range of travel See figure 7 DVC6200 Digita

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