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Emerson Fisher 3582 Instruction Manual

1. NH a CN N ANNN A E M OX Le Y NY TY EY CN OR ROCCE Con BET dm 41B8568 C Key 60 61 62 63 64 70 79 80 81 82 83 84 85 87 3582 5821 3583 February 2015 Description Part Number Travel Pin SST 2 req d 10A2167X012 Pin Holder SST 2 req d Cap Nut SST 2 req d Mounting Plate steel 2 req d For integrally mounted 67CFR For separately mounted 67CFR Cap Screw pl steel 8 req d Cap Screw pl steel 2 req d Mounting Plate steel Hex Nut pl steel for 667 only 2 req d Lockwasher pl steel 657 2 req d 667 4 req d Machine Screw pl steel 2 req d Elastic Stop Nut pl steel not shown 2 req d Connecting Linkage pl steel Cap Screw pl steel for 667 only 5 req d Spacer pl steel for 667 only 5 req d Cap Screw pl steel for 667 only 2 req d e 9 S 53 3582 582i and 3583 February 2015 Diagnostic Connections fiqure 8 FlowScanner valve diagnostics system hook up Includes connector body and body protector If ordered for units with gauges a stem is also included Note Part numbers are shown for recommended spares only For part numbers not shown contact your Emerson Process Management sales office Loop Schematics Instruction Manual D200138X012 Description For 3582 pneumatic valve positioners
2. aA DAR k ir ASSEMBLE WITH LETTER 13A1451 E 3582 582i and 3583 February 2015 Instruction Manual D200138X012 Figure 21 Fisher 3582 and 3583 Positioners and Transmitters Assembly Drawing prim i o UR 8 8 80 CO 8 E amp ra Summ N A dk 7 HET ee VeL Kt SSE nee ee NCC E SECTION A A NOTE 1 APPLY A GOOD QUALITY THREAD LOCKING COMPOUND TO THE THREAD OF THE NOZZLE ADAPTOR KEY 3 41B8558 E 42 Ac LL 02 7 1 CEU ees T0000 M SS 50 2 HO iN ye q 348 44 20 29 26 i KEY 4 a TAR Y A li KN SECTION C C Instruction Manual D200138X012 Figure 22 Nozzle Sub Assembly Gd 03194 4 9 7 S NCC SE dA 12A7441 C Key Description Part Number 21 Flapper Assembly Retainer SST 23 Self Tapping Screw pl steel 2 req d 25 Nameplate aluminum 26 Self Tapping Screw steel 2 req d 27 Extension Spring SST 28 Machine Screw pl steel 3 req d 29 Beam Sub Assembly For all except 3582NS and high vibration 19B3119X012 For 3582NS and high vibration 22B3645X022 30 Bellows Pivot Pin SST 32 83LRelay figure 23 See Parts Kits Replacement Kit for 83L Relay 3
3. 38 Reassembling the 582i Converter 39 Parts Ordering seio eine dew aed ew AC EN E 40 RIGS Sach ke o CP Re dede UR Rd RR 40 Parts DIS E 41 Loop 5 lt 54 This instruction manual includes installation operation calibration maintenance and parts ordering information for Fisher 3582 pneumatic valve positioners the 3582i electro pneumatic valve positioner and 3583 pneumatic valve stem position transmitters Refer to separate instruction manuals for information on the control valve actuator and accessories Do not install operate or maintain a 3582 pneumatic valve positioner a 3582i electro pneumatic valve positioner or a 3583 pneumatic valve stem position transmitter without being fully trained and qualified in valve actuator and accessory installation operation and maintenance To avoid personal injury or property damage it is important to carefully read understand and follow all of the contents of this manual including all safety cautions and warnings If you have any questions about these instructions contact your Emerson Process Management sales office before proceeding Description 3582 pneumatic valve positioners and the 3582i electro pneumatic valve positioner shown in figure 1 are used with diaphragm actuated sliding stem control valve assemblies The pneumatic valve positioners receive a pneumatic input sig
4. Flameproof Typen IECEx Intrinsically Safe Flameproof Type Refer to Hazardous Area Classifications and Special Instructions for Safe Use and Installation in Hazardous Locations starting on page 8 for additional information Note These classifications also apply to the 3582i positioner Housing Classification for 582i CSA Type 3 Encl FM NEMA 3 IP54 ATEX IP64 IECEx IP54 Mount instrument with vent on the side or bottom if weatherproofing is a concern Note These classifications also apply to the 3582i positioner Other Classifications Certifications INMETRO National Institute of Metrology Quality and Technology Brazil KGS Korea Gas Safety Corporation South Korea NEPSI National Supervision and Inspection Centre for Explosion Protection and Safety of Instrumentation China Contact your Emerson Process Management sales office for classification certification specific information Hazardous Area Classification for 3582 3582 valve positioners comply with the requirements of ATEX Group II Category 2 Gas and Dust C ton2ap Note This rating does not apply to the 3582i Pressure Gauges 40 mm 1 5 inch diameter with plastic case and brass connection triple scale PSI MPa and bar or lll dual scale PSI and kg cm Pressure Connections 1 4 18 NPT Electrical Connection for 3582i 1 2 14 NPT conduit connection Maximum Valve Stem Travel 105 mm 4 125 inches adjustable to obt
5. For units w gauges SST fittings brass fittings For units w o gauges SST fittings brass fittings For 3582i electro pneumatic valve positioners For units w gauges SST fittings brass fittings For units w o gauges SST fittings brass fittings This section includes loop schematics required for wiring of intrinsically safe installations If you have any questions contact your Emerson Process Management sales office Figure 28 CSA Loop Schematic for Fisher 582i Converter Installation drawing GE28591 HAZARDOUS LOCATION INTRINSIC SAFETY CLASS Il Il DIV 1 GROUPS A B CD E F G NON INCENDIVE CLASS DIV 2 GROUPS A B C D FISHER TYPE 582i Vmax 30 Vdc Imax 150 mA Ci O nF Li O mH Pi 125 W NON HAZARDOUS LOCATION CSA APPROVED BARRIER NOTES 1 BARRIERS MUST BE CSA CERTIFIED WITH ENTITY PARAMETERS AND ARE TO BE INSTALLED IN ACCORDANCE WITH THE MANUFACTURER S I S INSTALLATION INSTRUCTIONS 2 EQUIPMENT SHALL BE INSTALLED IN ACCORDANCE WITH THE CANADIAN ELECTRICAL CODE PART I 3 FOR ENTITY INSTALLATION I S AND N I Vmax gt Voc Imax gt Isc Ci Ccable lt Ca Li Lcable lt La GE28591 RevA 54 Instruction Manual 3582 582i and 3583 Fi D200138X012 February 2015 gure 29 FM Loop Schematic for Fisher 582i Converter Installation drawing GE28590 HAZARDOUS LOCATION NON HAZARDOUS LOCATION INTRINSIC SAFETY CLASS Il IIl DIV 1 GROUPS A B C D E F G CL
6. Higher signal values may damage the converter module 7 Apply a 20 milliampere DC current input signal to the converter 8 Check for leaks using a soap solution Check any components which were disassembled or disconnected Parts Ordering A serial number is assigned to each valve positioner or valve stem position transmitter and is stamped on the nameplate Always refer to this number when corresponding with your Emerson Process Management sales office regarding spare parts or technical information When ordering parts also give the eleven digit part number shown in the following parts list A WARNING Use only genuine Fisher replacement parts Components that are not supplied by Emerson Process Management should not under any circumstances be used in any Fisher instrument Use of components not supplied by Emerson Process Management may void your warranty might adversely affect the performance of the instrument and could cause personal injury or property damage Pa rts Kits Description Part Number Description Part Number Repair kit for 582i electro pneumatic converter Repair kit for positioner transmitter not for 3582NS Kit contains keys 3 5 6 8 20 and 23 R582X000012 Kit contains keys 11 16 17 33B 34C 73 and 104 This kit also contains keys 18C 18E and 18F Replacement kit for 83L Relay for 3580 and 3581 positioners Kit contains relay gaskets and mounting screws key 32 in For standard temperature applications R3580X000
7. SST 2 req d 108 Shipping tag not shown Recommended spare parts D200138X012 Part Number 1E591406992 1U907804132 1U9078X0012 17B4782X012 Instruction Manual D200138X012 For Units With Bypass figure 24 Note Bypass block assembly key 34 and parts are listed below Non bypass block assembly also key 34 and parts are listed following the bypass block assembly and parts Key Description 34 Block Assembly 3582 3582D 3582NS Figure 24 Fisher 3582 Block Assembly with Bypass 21B8560 B ZZ 7 ARRAS TIME Qian es 3582 5821 3583 February 2015 Key Description Part Number 34A Bypass Block aluminum 34B Groove Pin pl steel not shown 4 req d 1L942828992 34C Bypass Gasket 3582 3582D chloroprene 1V606204132 3582NS EPDM 17B4780X012 34D Bypass Handle aluminum 34E Spring pl steel 34F Washer polyethylene 34G Screw pl steel 3AK Spring Seat SST 34L Spring Retainer pl steel 21B8562 B 3582 TYPICAL SECTION AA 3582D AND 3582NS NOTE SECTIONAL OF 3582 KEY 34B AND 103 NOT SHOWN WITH BYPASS Recommended spare parts 45 3582 582i and 3583 February 2015 For Units Without Bypass figure 25 Key Description 34 Block Assembly Std const 3582A 3582C 3582G 3583 3582C Hi temp const 3582A 3582C 3583C 3582NS Instruction Manual D200138X012 Key Description Part Number 34A Bypass Block
8. 25 to the valve positioner case and remove the bypass block Save the screws to reattach the 582i converter 4 Remove and discard the existing gasket key 104 in figures 24 or 25 between the bypass block and valve positioner case 5 Unpackthe 582i converter to be installed 6 Position the new gasket on the 582i converter as shown in figure 26 Insert the existing screws key 105 in figures 24 or 25 through the appropriate holes in the 582i converter housing and new gasket 7 Mate the converter and new gasket to the side of the valve positioner case using the alignment pins on the converter housing 8 Tighten the screws 9 Reconnect the pressure connections according to the instructions given in the pressure connections section of this manual 10 Make the electrical connections according to the instructions given in the electrical connections section of this manual 11 Complete the standard calibration procedure described in the calibration section of this manual 12 Return the control valve package to service Operating Information Instructions for setting the zero and span are found in the calibration section Valve Positioner Cam Information Note The small arrow on the valve positioner cam must point in the direction of stem movement with increasing actuator diaphragm pressure If the arrow is pointing in the wrong direction remove reverse and re install the cam Refer to the Changing Cam Position section of th
9. 3582 positioner and a 3583 transmitter on a 657 or 667 actuator without a side mounted handwheel 48 Connector Arm pl steel 2 req d Sizes 30 amp 34 Sizes 40 thru 100 49 Washer pl steel 4 req d 657 Size 70 up to 51 mm 2 inch travel 52 mm to 76 mm 2 0625 to 3 inch travel 77 to 102 mm 3 0625 to 4 inch travel Size 87 667 Size 70 all travels Size 87 up to 76 mm 3 inch travel 77 to 102 mm 3 0625 to 4 inch travel 657 or 667 Size 30 thru 40 Size 45 thru 60 Size 80 Size 100 up to 64 mm 25 inch travel 65 to 102 mm 2 5625 to 4 inch travel Key 50 59 60 61 62 63 64 65 3582 582i and 3583 February 2015 Description Part Number Spacer steel 657 Size 70 amp 87 up to 76 mm 3 inch travel none req d 77 to 102 mm 3 0625 to 4 inch travel 4 req d 667 Size 70 amp 87 up to 51 mm 2 inch travel none req d 52 to 76 mm 2 0625 to 3 inch travel 4 req d 77 to 102 mm 3 0625 to 4 inch travel 4 req d 657 Size 70 amp 87 up to 76 mm 3 inch travel none req d 657 or 667 Sizes 30 thru 60 amp 80 none req d Size 100 4 req d up to 64 mm 2 5 inch travel 65 to 102 mm 2 5625 to 4 inch travel Pin Lock SST all sizes 2 req d Travel Pin SST all sizes 2 req d 1U909646332 Pin Holder SST all sizes 2 req d Cap Nut SST all sizes 2 req d Mounting Plate steel all sizes 2 req d For integrally mounted 67CFR For separately mounted 67CFR Cap Screw pl steel all si
10. 4 inch travel Size 80 amp 87 2 req d Size 100 2 req d 657NS or 667NS Size 40 2 req d Size 45 2 req d Size 70 and 80 none req d 667 4 2 req d w or w o side mtd h wheel Size 70 Size 87 50 Spacer steel 513 Size 20 none req d Size 32 2 req d 656 2 req d Sizes 30 40 amp 60 657 w o side mtd h wheel Size 30 thru 60 none req d Size 70 up to 51 mm 2 inch travel 2 req d 52 to 76 mm 2 0625 to 3 inch travel none req d 78 to 102 mm 3 0625 to 4 inch travel 2 req d Size 80 up to 51 mm 2 inch travel none req d over 51 mm 2 inch travel 2 req d Size 87 2 req d up to 76 mm 3 inch travel 78to 102 mm 3 0625 to 4 inch travel Size 100 2 req d up to 64 mm 2 5 inch travel 65 to 102 mm 2 5625 to 4 inch travel Instruction Manual D200138X012 Key Description 50 Spacer steel 657 continued w side mtd h wheel Sizes 34 50 amp 60 2 req d Size 40 none req d Size 45 amp 46 2 req d Sizes 70 amp 87 2 req d Size 80 up to 51 mm 2 inch travel none req d over 51 mm 2 inch travel 2 req d Size 100 2 req d up to 64 mm 2 5 inch travel 65 to 102 mm 2 5625 to 4 inch travel 657 4 2 req d w o side mtd h wheel Size 70 w side mtd h wheel Size 70 amp 87 667 w o side mtd h wheel Sizes 30 thru 60 none req d Size 70 up to 51 mm 2 inch travel none req d 52 to 76 mm 2 0625 to 3 inch travel 2 req d 78 to 102 mm 3 0625 to 4 inch travel 2 req d Size
11. A AUN Ol Normal Normal Inverted 4 Normal Normal Inverted Inverted Inverted Inverted Inverted Normal Normal Normal Inverted 4 Inverted 4 Inverted Normal Normal Inverted 657 amp 667 With Side Mounted Handwheel 51 51 102 76 76 78 102 1 The indicated set number should be considered a reference point only due to the variables related to making up the stem connection 2 Normal position is shown in figure 4 3 Travel pin position for 657 is normal 4 Travel pin position for 667 is normal 667 4 Without Side Mounted Handwheel Normal Normal 4 2 3 4 1 2 2 1 2 1 2 2 1 2 2 4 1 1 2 2 2 1 IN EN 17 3582 582i and 3583 Instruction Manual February 2015 D200138X012 Changing Cam Position Refer to figure 21 for a typical cam illustration and key number locations Note e For Valve Positioners The small arrow on the cam must point in the direction of stem movement with increasing actuator diaphragm pressure e For Valve Stem Position Transmitters If the arrow on the cam points up toward the nozzle output pressure increases with downward stem movement If the arrow points down output pressure decreases with downward stem movement If the arrow is pointing in the wrong direction use the following procedure to remove reverse and re install the cam When mounting a valve positioner or valve stem position transmitter check to see if the correct cam key 4
12. can be supplied as Part 21 items The 3582i is an electro pneumatic valve positioner consisting of a 582i electro pneumatic converter installed on a 3582 pneumatic valve positioner The 3582i valve positioner provides an accurate valve stem position that is proportional to a DC current input signal The 582i electro pneumatic converter is a modular unit that can be installed at the factory or in the field However do not install a 582i converter on an existing positioner until you contact your Emerson Process Management sales office for application assistance The 582i converter receives the DC current input signal and through a nozzle flapper arrangement provides a proportional pneumatic output signal This pneumatic output signal provides the input signal to the pneumatic valve positioner eliminating the need for a remote mounted transducer 3583 pneumatic valve stem position transmitters are for use with sliding stem diaphragm actuators These units provide an output signal that is directly proportional to the valve stem position Refer to the type number description for a detailed explanation of type numbers Type Number Descriptions The following descriptions provide specific information on the different valve positioner or valve stem position transmitter constructions If the type number is not known refer to the nameplate on the positioner For the location of the nameplate refer to key 25 in figure 21 3582 Pneuma
13. housing for installation of field wiring For Class Division explosion proof applications install rigid metal conduit and a seal no more than 457 mm 18 inches from the converter Also install conduit according to local and national electrical codes which apply to the application Refer to figures 9 10 and 11 when connecting field wiring from the control device to the converter Connect the positive wire from the control device to the converter positive terminal and the negative wire from the control device to the converter negative terminal Do not overtighten the terminal screws Maximum torque is 0 45 Nem 4 Ibfein Connect the converter grounding terminal to an earth ground Figure 9 Typical Field Wiring Diagram TERMINAL BLOCK HOUSING FIELD WIRING CONTROL DEVICE EARTH GROUND NOTES 1 FOR TROUBLESHOOTING OR MONITORING OPERATION AN INDICATING DEVICE CAN BE A VOLTMETER ACROSS A 250 OHM RESISTOR OR A CURRENT METER A3875 Figure 10 Input Equivalent Circuit for Fisher 582i Converter 4 20 mA 60 Ohms 5 6 V 5 5 V 5 6 V PN GN 60 Ohms 21B2335 D A6012 22 POSITIONER Figure 11 Wiring Connections for Fisher 582i Converter 4 FIELD JP MODULE i WIRING CONVERTER CONNECTION HOUSING A7140 Instruction Manual 3582 582i and 3583 D200138X012 February 2015 582i Converter Installation Note Contact your Emerson Process Managemen
14. may not be enough to set the proper starting point Also some difficulty may be experienced in keeping a valve positioner from unloading when the input signal continues to increase above the split range For example for a 0 2 to 0 6 bar 3 to 9 psig input signal range the input signal could increase to 1 0 bar 15 psig Continued bellows travel due to the increased input signal over the split range would drive the flapper into the nozzle The impact could possibly cause misalignment between the flapper and nozzle Such a misalignment in turn could affect split range calibration In these cases adjust the follower assembly screw in addition to the nozzle adjustment to obtain satisfactory results Note 3582 valve positioners require a relatively small percentage of the instrument pressure span to obtain full valve travel With the travel pin set to equal the valve travel the input signal change required to fully stroke the valve can be reduced to 33 percent of normal input signal change With the travel pin set to a value greater than the valve travel the input signal change required to fully stroke the valve can be reduced to a minimum of 20 percent of normal input signal change Changing Valve Positioner Action Converting a 3582 valve positioner or 3582i valve positioner from direct acting an increasing input signal either pneumatic or electrical increases output pressure to reverse acting increasing input signal decreases output press
15. signal to the converter Release all supply pressure from the valve positioner 2 Remove the housing cap key 2 3 Note the location of the wires disconnect the field wiring from the terminal block Disconnect the grounding wire from the external ground screw key 10 4 To remove the I P module remove the two screws key 9 and pull the module out of the housing Inspect the O ring key 6 and replace it if necessary Apply lubricant key 15 to the O ring before replacing a To remove the entire 582i converter from the 3582i valve positioner continue with steps 5 through 7 b Toreplace the I P module only obtain a replacement I P module listed in the parts list and refer to the procedures for reassembling the 582i converter 5 Disconnect the supply tubing output tubing and electrical conduit from the converter 6 If necessary remove the 67CFR regulator by removing the two screws key 13 Then remove the regulator from the converter assembly Inspect the O ring key 3 and replace it if necessary Apply lubricant key 15 to the O ring before replacing 7 Remove the two screws key 11 holding the 582i converter to the valve positioner case Remove the converter from the valve positioner case key 1 in fiqure 21 Inspect the gasket key 20 and replace it if necessary Reassembling the 582i Converter During the following converter reassembly procedures refer to figure 26 for key number locations 1 If the 582i conve
16. the Range Spring Unless otherwise noted key number locations are shown in figure 21 The range spring is inside the bellows assembly Standard range spring data is given in table 9 When an input signal range is split to operate two or more control valves normally changing the range spring is not necessary The input signal range for the range spring is stamped on the nameplate Perform the following procedure to change the range spring in a valve positioner or valve stem position transmitter 1 Unhook the extension springs keys 27 77 from the beam key 29 2 Loosen and remove the two screws key 13 and lock washers key 12 that hold the bellows assembly key 7 in place 3 Lift out the beam and bellows assembly Be careful not to lose the small O ring key 1 1 4 Loosen the machine screw key 10 and remove the range spring key 8 5 Install a new range spring making sure the small end of the spring is against the spring seat key 9 Replace the spring seat and tighten the screw 6 If the O ring key 11 is worn or damaged replace it with a new one after applying lubricant key 94 Make sure the O ring is in place then install the bellows assembly securing it with two mounting screws and lock washers 7 Install the beam over the pivots and hook the springs to the beam 8 Make any minor adjustments that may be necessary to re level the beam as outlined in the beam alignment procedures of the valve positioners or th
17. the dimensions of the flameproof joints Electrical connections are typically made using either cable or conduit e f using a cable connection the cable entry device shall be certified in type of explosion protection flameproof enclosure d suitable for the conditions of use and correctly installed For ambient temperatures over 70 C cables and cable glands suitable for at least 90 C shall be used e If using a rigid conduit connection an Ex d certified sealing device such as a conduit seal with setting compound shall be provided immediately to the entrance of the enclosure For ambient temperatures over 70 C the wiring and setting compound in the conduit seal shall be suitable for at least 90 C Typen No special conditions for safe use Refer to table 6 for additional information Instruction Manual 3582 582i and 3583 D200138X012 February 2015 Table 6 Hazardous Area Classifications for Fisher 582i Converter ATEX IGED et Intrinsically Safe T4 Tamb lt 71 C Gas Ui 30 VDC T5 Tamb lt 62 C Ex ia T4 T5 T6 Ga li 150 T6 Tamb lt 47 C Pi 1 25W Dust Ci 0 nF Ex ia Da T109 Tamb lt 71 C T100 C Tamb x 62 C li 0mH 185 Tamb lt 47 C II2G amp D Flameproof ATEX Gas ExdlIC T6 Gb Dust Ex tb IIIC T74 C Db Tamb lt 71 C II3G amp D Typen Gas T6 Tamb lt 71 C ExnA IC T6 Gc Dust Ex tc IIIC Dc T85 C Tamb x 71 C 1 These hazardous ar
18. 22 figure 21 keys 10 13 and 15 in figure 23 For high temperature applications R3580X00032 For 3582 except 3582NS std const R3580XRS012 For 3582 except 3582NS Repair kit w nozzle and flapper for the 3582 Positioner Remote Vent std temp R3580XRRO12 Kit contains keys 11 16 17 18 19B 19E For 3582 except 3582NS 33B 34C 73 and 104 hi temp const R3580XRH012 For standard temperature applications For 3582 except 3582NS not for 3582NS R3582X00012 Remote Vent hi temp R3580XRRO22 For high temperature applications For 3582NS R3580XNS012 not for 3582NS R3582X00022 For 3583 std const R3580XRS022 For 3582NS contains EPDM parts R3582X00032 For 3583 hi temp const R3580XRH032 Instruction Manual D200138X012 Parts List Positioner Transmitter Common Parts figure 21 Note Parts in the following list are common to both 3582 valve positioners and 3583 position transmitters unless identified by specific type number Note Part numbers are shown for recommended spares only For part numbers not shown contact your Emerson Process Management sales office Key Description Part Number 1 Case Assembly Aluminum and PEEK 2 ShaftAssembly SST steel For all except 3582NS and high vibration For travel up to 54 mm 2 125 inch For travel up to 102 mm 4 inch For 3582NS and high vibration For travel up to 54 mm 2 125 inch For travel up to 102 mm 4 inch 15A9609X012 15A9609X022 15A9609X102 15A9609X1 12 3 N
19. 3 Cover Assembly Plastic For all types except 3582NS Aluminum For all types except 3583 3583C For 3583 and 3583C Note Bypass block assembly key 34 and parts are listed later in this parts list Non bypass block assembly also key 34 and parts are listed following the bypass block assembly and parts Parts 35 36 and 37 are shown in figures 24 and 25 35 Pipe Plug pl steel Req d when gauges or test connections not used 3 req d for 3582 positioners Plated carbon steel 316 SST 36 Output Gauge Dual Scale 3582 3582G 3583 0 30 psig 0 2 kg cm 11B4040X042 0 60 psig 0 4 kg cm 11B4040X052 Recommended spare parts 3582 582i and 3583 February 2015 Figure 23 83L Relay UNITS STAMPED WITH AN H INDICATE HIGH TEMPERATURE a CONSTRUCTION EO 32B0255 B HI 5 Key Description Part Number 36 Output Gauge Triple Scale 3582 3582G 3583 0 30 psig 0 0 2 MPa 0 2 bar 11B4040X012 0 60 psig 0 0 4 MPa 0 4 bar 11B4040X022 37 Supply Gauge Dual Scale 3582 3582G 3583 0 30 psig 0 2 kg cm 11B4040X042 0 60 psig 0 4 kg cm 11B4040X052 37 Supply Gauge Triple Scale 3582 3582G 3583 0 30 psig 0 0 2 MPa 0 2 bar 11B4040X012 0 60 psig 0 0 4 MPa 0 4 bar 11B4040X022 38 Extension Spring SST 39 Shipping Stop not shown 42 HexNut pl steel 2 req d 43 Spring Retainer Bracket SST 44 Gear Mounting Plate aluminum 45 Locking Nut aluminum Note Parts 46 and 47 are shown in figures 24 and 25 46 Instru
20. 50 1200 70 Cap Screw pl steel 2 req d 513 Size 20 amp 32 2 req d 656 Size 30 40 amp 60 2 req d 657 w o side mtd h wheel Sizes 30 thru 60 Size 70 Up to 51 mm 2 inch travel 52 to 76 mm 2 0625 to 3 inch travel 78to 102 mm 3 0625 to 4 inch travel Size 80 up to 51 mm 2 inch travel over 51 mm 2 inch travel 657 w o side mtd h wheel Size 87 up to 76 mm 3 inch travel 78to 102 mm 3 0625 to 4 inch travel Size 100 up to 64 mm 2 5 inch travel 65 to 102 mm 2 5625 to 4 inch travel w side mtd h wheel Sizes 34 50 amp 60 Size 40 Size 45 amp 46 Sizes 0 amp 87 Size 80 up to 51 mm 2 inch travel over 51 mm 2 inch travel 49 3582 582i and 3583 February 2015 Key Description 70 Cap Screw pl steel 2 req d 657 w side mtd h wheel continued Size 100 up to 64 mm 2 5 inch travel 65 to 102 mm 2 5625 to 4 inch travel 657 4 w o side mtd h wheel Size 70 w side mtd h wheel Sizes 70 amp 87 667 w o side mtd h wheel Size 30 thru 60 Size 70 Up to 51 mm 2 inch travel 52 to 76 mm 2 0625 to 3 inch travel 78 to 102 mm 3 0625 to 4 inch travel Size 80 up to 51 mm 2 inch travel over 51 mm 2 inch travel Size 87 Up to 76 mm 3 inch travel 78to 102 mm 3 0625 to 4 inch travel Size 100 up to 64 mm 2 5 inch travel 65 to 102 mm 2 5625 to 4 inch travel w side mtd h wheel Size 34 Size 40 50 60 Size 45 amp 46 Size 70 amp 87 Size 80 up to 51 mm 2 inch travel over 51
21. 52 to 102 mm 2 0625 to 4 inch travel w side mtd h wheel 667 Size 70 Size 70 Size 87 Up to 76 mm 3 inch travel 667 77 to 102 mm 3 0625 to 4 inch travel w o side mtd h wheel Size 87 Sizes 30 34 amp 40 2 req d Up to 76 mm 3 inch travel sizes 45 thru 70 amp 87 none req d 77 to 102 mm 3 0625 to 4 inch travel Size 80 657 or 667 up to 51 mm 2 inch travel none req d Sizes 30 34 amp 40 over 51 mm 2 inch travel 2 req d Sizes 45 thru 60 Size 100 2 req d Size 80 Up to 64 mm 2 5 inch travel Size 100 none req d 65 to 102 mm 2 5625 to 4 inch travel w side mtd h wheel 72 Hex Nut pl steel not shown 4 req d Sizes 34 thru 60 none required 657 or 667 eds Sizes 30 34 amp 40 up to 76 mm 3 inch travel none req d creids thi 78to 102 mm 3 0625 to 4 inch travel 2 req d Sina 70 eor Size 80 amp 87 w side mtd h wheel Size 100 none req d Size 80 up to 51 mm 2 inch travel none req d 102 Spacer over 51 mm 2 inch travel 2 req d 657 Size 87 Size 70 up to 76 mm 3 inch travel none req d Up to 51 mm 2 inch travel 4 req d 78to 102 mm 3 0625 to 4 inch travel 52 to 102 mm 2 0625 to 4 inch travel none req d 2 req d Size 87 Size 100 2 req d Up to 51 mm 2 inch travel up to 64 mm 2 5 inch travel 52 to 102 mm 2 0625 to 4 inch travel none req d 65 to 102 mm 2 5625 to 4 inch travel Siar 657NS or 667N5 Up to 51 mm 2 inch travel 4 req d Size 40 45 70 amp 80 none req d 6
22. 5499 1 CONTROL VALVE WITH CONTROL VALVE WITH CONTROL VALVE WITH 3582 POSITIONER 3582i POSITIONER 3583 TRANSMITTER EMERSON www Fisher com Process Management 3582 582i and 3583 February 2015 Contents cont d Valve Positioner Bypass Operation 26 Input Signal Ranges 27 Valve Positioner Split Range Operation 27 Changing Valve Positioner Action 28 Changing Valve Stem Position Transmitter debts emi La eae eae 28 Calibration Of Valve Positioner Or Valve Stem Position Transmitter 29 Beam Alignment 29 CAIN EAMONN m ayers date hed iud aces 31 Principle of Operation 32 3582 Valve Positioners 32 3582i Valve Positioner 33 3583 Valve Stem Position Transmitters 34 Introduction Scope of Manual Instruction Manual D200138X012 uu vare abite aec dator tailed onde Sie 35 Changing the Range Spring 36 Replacing Gaskets 36 Replacing the Nozzle O Ring 37 Replacing the Relay 37 Adjusting the Flapper Pivot 38 Replacing the 582i Converter Primary O Ring and Filter 38 Replacing the 582i Converter Housing O RING uda cio ced eatis ar bd ees 38 Removing the 582i Converter
23. 67 oo Size 70 w o side mtd h wheel Up to 76 mm 3 inch travel none req d Size 70 amp 87 none req d 77 to 102 mm 3 0625 to 4 inch travel 4 req d 667 4 cont d Size 87 w side mtd h wheel Up to 76 mm 3 inch travel none req d Size 70 2 req d 77 to 102 mm 3 0625 to 4 inch travel 4 req d Size 87 2 req d 657 or 667 Sizes 30 thru 60 none req d 70 Cap Screw pl steel 4 req d Size 80 4 req d dd Size 100 size 0 amp 87 up to 64 mm 2 5 inch travel 8 req d Up to 76 mm 3 inch travel 65 to 102 mm 2 5625 to 4 inch travel 4 req d 78 to 102 mm 3 0625 to 4 inch travel 667 Size 70 amp 87 Up to 51 mm 2 inch travel 52 to 76 mm 2 0625 to 3 inch travel 77 to 102 mm 3 0625 to 4 inch travel 52 Instruction Manual D200138X012 For Mounting 3582 3582i and 3583 on 657 or 667 Actuator with Side Mounted Handwheel Key Description Note Part numbers are shown for recommended spares only For part numbers not shown contact your Emerson Process Management sales office The following parts key numbers 48 through 87 are used when mounting both a 3582 positioner and a 3583 transmitter on a 657 or 667 Size 45 actuator with side mounted handwheel 48 Connector Arm pl steel 50 Spacer steel 2 req d 54 Elbow 3 8 inch brass 55 Connector 3 8 inch brass not shown 59 Pin Lock SST 2 req d Figure 27 Typical Application of Transmitter and Positioner ZEE mn m on up w QD qu
24. 80 up to 51 mm 2 inch travel none req d over 51 mm 2 inch travel 2 req d Size 87 2 req d up to 76 mm 3 inch travel 78 to 102 mm 3 0625 to 4 inch travel Size 100 2 req d up to 64 mm 2 5 inch travel 65 to 102 mm 2 5625 to 4 inch travel w side mtd h wheel Size 34 2 req d Sizes 40 50 amp 60 none req d Size 45 amp 46 2 req d Sizes 70 amp 87 Size 80 up to 51 mm 2 inch travel none req d over 51 mm 2 inch travel 2 req d w side mtd h wheel cont d Size 100 up to 64 mm 2 5 inch travel 65 to 102 mm 2 5625 to 4 inch travel 657NS or 667NS All except size 80 3 req d Size 80 none req d 667 4 w or w o side mtd h wheel Sizes 70 amp 87 52 PipePlug 316 SST 54 Elbow 3 8 inch brass specify quantity 55 Connector 3 8 inch brass not shown specify quantity 56 Cap Screw pl steel 2 req d 657NS or 667NS Sizes 40 45 amp 70 All other types 3582 582i and 3583 February 2015 Key Description Part Number 57 HexNut 657NS or 667NS Size 80 none req d All other types and sizes 2 req d 58 Lockwasher 657NS or 667NS Size 80 none req d All other types and sizes 2 req d 59 Pin Lock SST 60 TravelPin SST 657NS or 667NS Size 80 15A8823X012 All other types 1U909646332 61 PinHolder SST 62 CapNut SST 63 Mounting Plate steel For integrally mounted 67CFR For separately mounted 67CFR 64 Screw pl steel 5 req d 65 Cap Screw hex head 2 req d GX Size 225 7
25. 8X012 February 2015 Refer to the unit nameplate to determine the type of positioner or transmitter supply pressure etc A WARNING This product is intended for a specific current range temperature range and other application specifications Applying different current temperature and other service conditions could result in malfunction of the product property damage or personal injury Educational Services For information on available courses for 3852 3582i and 3583 as well as a variety of other products contact Emerson Process Management Educational Services Registration Phone 1 641 754 3771 or 1 800 338 8158 e mail education emerson com http www emersonprocess com education Installation If using natural gas as the pneumatic supply medium natural gas will be used in the pressure connections of the unit to any connected equipment The unit will vent natural gas into the surrounding atmosphere unless it is remote vented A WARNING Always wear protective clothing gloves and eyewear when performing any installation operations to avoid personal injury If installing into an existing application also refer to the WARNING at the beginning of the Maintenance section in this instruction manual Check with your process or safety engineer for any additional measures that must be taken to protect against process media A WARNING Personal injury or property damage may result from fire or explosion if natural ga
26. ASS ZONE 0 AEx ia IIC NON INCENDIVE CLASS DIV 2 GROUPS FISHER TYPE 582i FM APPROVED BARRIER Vmax 30 Vdc Imax 150 mA Ci 0 nF Li 0 mH Pi 125 W A WARNING FOR INTRINSICALLY SAFE APPLICATIONS THE APPARATUS ENCLOSURE CONTAINS ALUMINUM AND IS CONSIDERED TO CONSTITUTE A POTENTIAL RISK OF IGNTION BY IMPACT AND FRICTION AVOID IMPACT AND FRICTION DURING INSTALLATION AND USE TO PREVENT RISK OF IGNTION NOTES 1 OY Ul B UJ THE INSTALLATION MUST BE IN ACCORDANCE WITH THE NATIONAL ELECTRIC CODE NEC NFPA 70 ARTICLE 504 AND ANSI ISA RP12 6 OR ARTICLE 505 THE CLASS 1 DIV 2 APPLICATIONS MUST BE INSTALLED AS SPECIFIED IN NEC ARTICLE 501 4 B EQUIPMENT AND FIELD WIRING IS NON INCENDIVE WHEN CONNECTED TO APPROVED BARRIERS WITH ENTITY PARAMETERS LOOPS MUST BE CONNECTED ACCORDING TO THE BARRIER MANUFACTURER S INSTRUCTIONS MAXIMUM SAFE AREA VOLTAGE SHOULD NOT EXCEED 250 Vrms RESISTANCE BETWEEN BARRIER GROUND AND EARTH GROUND MUST BE LESS THAN ONE OHM NORMAL OPERATING CONDITIONS 30 VDC 20 mADC FOR ENTITY INSTALLATION 1 5 AND N I Vmax gt Voc or Vt Ci Ccable lt Ca Imax gt Isc or It Li Lcable lt La Pi gt Po or Pt GE28590 Rev B 55 3582 582i and 3583 Instruction Manual February 2015 D200138X012 Neither Emerson Emerson Process Management nor any of their affiliated entities assumes responsibility for the selection use or maintenance of any produc
27. DC current from a single control device is split between two or more control valves No additional parts are required to use an existing valve positioner for split range operation Table 10 shows some typical split ranges for the valve positioners Table 10 Split Range Capabilities 3582 POSITIONERS 0 2 to 1 0 Bar or 3 to 15 Psig Input Signal 0 4 to 2 0 Bar or 6 to 30 Psig Input Signal TOWA 0 2 to 0 6 3to9 0 4 to 1 2 6to 18 y 0 6 to 1 0 9to 15 1 2 to 2 0 18 to 30 0 2 to 0 5 3to7 0 4 to 0 9 6to 14 Three way 0 5 to 0 7 7 to 11 0 9 to 1 5 14to 22 0 7 to 1 0 11to 15 1 5 to 2 0 22 to 30 3582i POSITIONER 4 20 Milliampere Input Signal 4to 12 12 to 20 Two way 4to 9 3 Three way 9 3 to 14 7 14 7 to 20 To change to split range operation perform the beam alignment procedures then perform the calibration procedure using the desired split range inputs that result in full valve travel For example for a 3582 positioner with a 0 2 to 1 0 bar 3 to 15 psig input signal range in a two way split a 0 6 bar 9 psig input signal should completely stroke the valve for a 0 2 to 0 6 bar 3 to 9 psig signal range Note The flapper must approach the nozzle squarely at the midpoint value of the input signal range for proper operation 27 3582 582i and 3583 Instruction Manual February 2015 D200138X012 On some applications where the input signal span is comparatively small as found with split range applications the nozzle adjustment
28. ERCENT INSTRUMENT PRESSURE SPAN ACTING 9 6 6 REVERSE POSITIONER i IO 20 30 40 50 60 70 80 90 100 PERCENT VALVE STEM TRAVEL 0 PERCENT CORRESPONDS TO MINIMUM DIAPHRAGM PRESSURE POSITIONER Figure 13 Flow Characteristics with Different Cams and Equal Percentage Valve Plug PERCENT INSTRUMENT PRESSURE SPAN REVERSE xl LEE Siva NORMALLY ey SNF _ PERCENT FLOW IO 20 30 40 50 60 70 80 90 100 INSTRUMENT PRESSURE FLOW CHARACTERISTIC WITH EQUAL PERCENTAGE 100 10 20 30 TO 7 wo eo WN 50 IK TO 30 80 20 90 10 100 FEE HTE VALVE PLUG AT CONSTANT PRESSURE DROP and Linear Valve Plug PERCENT INSTRUMENT PRESSURE SPAN CK48 REVERSE Q ACTING POSITIONER 33 A Figure 14 Flow Characteristics with Different Cams 100 S 22 S SENE mw AA ANNC DAA x A KA eL ANAA 50 Z 40 30 20 10 05 lO 20 30 40 50 60 70 80 90 00 m PERCENT FLOW _ INSTRUMENT PRESSURE FLOW 2 CHARACTERISTIC WITH LINEAR VALVE PLUG AT CONSTANT PRESSURE DROP 3582 582i and 3583 Instruction Manual February 2015 D200138X012 When cam is the operating cam there is linear relationship between an incremental instrument pressure change and the resultant valve stem travel The flow characteristic is that of the control valve Installing either cam B or C as the operating cam changes the
29. ING REGULATOR MOUNTING PLATE TO HOLES FOR wountinc ACTUATOR PLATE TO ACTUATOR 2 HOLES FOR MOUNTING o gt POSITIONER HOLES FOR MOUNTING TO PLATE POSITIONER TO PLATE MOUNTING PLATE FOR MOUNTING POSITIONER MOUNTING PLATE FOR MOUNTING POSITIONER WITH WITH INTEGRALLY MOUNTED FILTER REGULATOR SEPARATELY MOUNTED FILTER REGULATOR BF2635 B Instruction Manual 3582 582i and 3583 D200138X012 February 2015 Figure 6 Rotary Shaft Arm and Case Index Marks CASE INDEX MARKS 0 DEGREE ARM INDEX 30 DEGREES MARKS lt 2 30 DEGREES 0 30 j ARM INDEX MARKS ARM AT MID TRAVEL POSITION ACTUATOR STEM TRAVEL INDEXES NOTES 3 5 MAXIMUM ROTATION FROM MID TRAVEL POSITION 2 gt ALIGN INDEX MARKS AS SHOWN FOR MID TRAVEL POSITION 70CA0750 C A2452 2 Table 8 Fisher 3582 and 3583 Mounting Information MAXIMUM MOUNTING MAXIMUM MOUNTING HOLES ACTUATOR TRAVEL HOLES TRAVEL ACTUATOR TRAVEL SET NO 1 TRAVEL PIN 2 2 30 20 Normal 513 amp 5136 39 Normal s Inverted s 656 Inverted Inverted 2 51 2 657 4 Without 51 2 Side Mounted Inverted 657 amp 667 70 52 76 Without 78 102 3 0625 4 Handwheel Side Mounted Inverted Handwheel 7 3 Inverted 657 4 With Side Mounted Handwheel Normal Normal Normal Normal 0 75 1 125 Normal Normal Normal Inverted Normal Normal Normal 0 75 0 75 WO Normal Normal Inverted 4 Normal UJ AA
30. Instruction Manual 3582 582i and 3583 D200138X012 February 2015 Fisher 3582 and 3582i Positioners 582i Electro Pneumatic Converter and 3583 Valve Stem Position Transmitter Changing Cam Position 18 Contents Pressure CONNECTIONS x 5 cto ep ex Res 18 INtFOGUCTION adeat eve seat 2 Supply Connection 18 Scope of 2 Output 20 Description le eau 2 Instrument Connection 20 Type Number Descriptions 6 Diagnostic Connections 20 SDecIlICaH DIIS etel i ideni ud 6 Reis ete tir eae LL MM LA Sede 21 Educational Services 7 Electrical Connections for 35821 istallato UNI Es 7 Valve 21 Hazardous Area Classifications and Special 582i Converter Installation 23 Instructions for Safe Use and Installation Operating 24 in Hazardous Areas for 582i Converter 8 Valve Positioner Cam Information 24 CA ee ce ae oe RR LEE IAE 9 Valve Stem Position Transmitter Cam eee 9 Information d es 26 ATEA Ge IT RE 10 dorado Gratin henna ee 12 MOUNINO MP 13 W5498 1 W8424 W
31. O Ring and Filter Key numbers used in this procedure are shown in figure 26 1 Locate and remove the nozzle restriction adaptor assembly key 4 2 Inspect and replace if necessary the O rings keys 5 and 6 Apply lubricant key 15 to the O ring before replacing 3 Inspect and replace the filter cartridge key 23 Replacing the 582i Converter Housing Cap O Ring Key numbers used in this procedure are shown in figure 26 1 Unscrew and remove the converter housing cap key 2 Inspect and replace the O ring key 8 if necessary Apply lubricant key 15 to the O ring before replacing Removing the 582i Converter During the following converter removal procedures refer to figure 26 for key number locations CAUTION The I P module should never be disassembled because the magnetism in the coils will decrease permanently If troubleshooting or alignment attempts indicate a faulty I P module replace the module or return the converter to your Emerson Process Management sales office for repair 38 Instruction Manual 3582 582i and 3583 D200138X012 February 2015 Note To check the operation of the I P module remove the pipe plug key 12 and connect a pressure gauge Provide a 1 4 bar 20 psig supply pressure to the converter With a 4 mA signal the pressure output should read 0 16 to 0 24 bar 2 3 to 3 5 psig With a 20 mA input signal the pressure output should read 0 96 to 1 07 bar 14 0 to 15 5 psig 1 Turn off the input
32. RANT 22A7964 A A2454 4 As the pressure to the diaphragm actuator increases the valve stem moves downward causing the internal cam to rotate Cam rotation causes the beam to pivot about the input axis moving the flapper closer to the nozzle The nozzle pressure increases which through relay action increases the output pressure The output pressure is also connected to the bellows As the output pressure increases the bellows expands causing the beam to pivot about the feedback axis moving the flapper slightly away from the nozzle until equilibrium is reached The position transmitter output pressure is now proportional to the valve stem position As the pressure to the diaphragm actuator decreases the valve stem moves upward causing the internal cam to rotate Cam rotation causes the beam to pivot about the input axis moving the flapper away from the nozzle The nozzle pressure decreases which through relay action decreases the output pressure The bellows contracts causing 34 Instruction Manual 3582 582i and 3583 D200138X012 February 2015 the beam to pivot about the feedback axis and moving the flapper closer to the nozzle until equilibrium is reached The position transmitter output pressure is again proportional to the valve stem position Maintenance Due to normal wear or damage from external sources such as debris in the supply medium periodic maintenance or repair of the valve positioner or valve stem position transm
33. TIRE VALVES KEY 7 31B5995 G Recommended spare parts 3582 582i and 3583 February 2015 Key Description Part Number 14 Supply Gauge Dual Scale 0 30 psig 0 2 kg cm2 11B4040X042 0 60 psig 0 4 kg cm 11B4040X052 14 Supply Gauge Triple Scale 0 30 psig 0 0 2 MPa 0 2 bar 11B4040X012 0 60 psig 0 0 4 MPa 0 4 bar 11B4040X022 15 Lubricant Lithium grease not furnished with positioner 16 Anti seize sealant not furnished with positioner 18 Self Tapping Screw SST 2 req d 19 Nameplate SST without 3rd party approvals 20 Case Gasket cork 22 Output Gauge Dual Scale 0 30 psig 0 2 kg cm 11B4040X042 0 60 psig 0 4 kg cm 11B4040X052 22 Output Gauge Triple Scale 0 30 psig 0 0 2 MPa 0 2 bar 11B4040X012 0 60 psig 0 0 4 MPa 0 4 bar 11B4040X022 23 Filter 11B5996X012 24 Vent Assembly 25 PipePlug required when a 582i is used without an integrally mounted 67CFR filter regulator Steel SST MODULE IEEE C v a AU V AU AU AU AU AU 10 L 24 ESL EE DEF 2 BA IM Em 12 16 D L ZZ FILTER UU FILTER REGULATOR C J 47 3582 582i and 3583 February 2015 Mounting Parts For Mounting 3582 3582i or 3583 Only figure 2 Note Contact your Emerson Process Management sales office for mounting FS Numbers Part numbers are shown for recommended spares only For part numbers not shown contact your Emerson Process Management sales office Key Descript
34. ain lesser travels with standard input signals Characterized Cams See characterized cams section Approximate Weight 3582 2 5 kg 5 5 pounds 3582i 3 6 kg 8 pounds Declaration of SEP Fisher Controls International LLC declares this product to be in compliance with Article 3 paragraph 3 of the Pressure Equipment Directive PED 97 23 EC It was designed and manufactured in accordance with Sound Engineering Practice SEP and cannot bear the CE marking related to PED compliance However the product may bear the CE marking to indicate compliance with other applicable European Community Directives NOTE Specialized instrument terms are defined in ANSI ISA Standard 51 1 Process Instrument Terminology 1 The pressure and temperature limits in this S ae any applicable standard or code limitation should not be exceeded 2 Natural gas should contain no more than 20 ppm of H 3 Normal m3 hr normal cubic meters per hour 0 C Pen 1 01325 bar absolute Scfh Standard cubic feet per hour 60 F and 14 7 psia Instruction Manual 3582 582i and 3583 D200138X012 February 2015 Table 2 Specifications for Fisher 3583 Valve Stem Position Transmitters Input Signal 105 mm 4 125 inches of valve stem travel adjustable to obtain full output signal with lesser stem travels Output Signal Type Bl 0 2 to 1 0 bar 3 to 15 psig 0 4 to 2 0 bar 6 to 30 psig pneumatic pressure Action Field reversible betwee
35. aluminum 34C Gasket Std const chloroprene 1V606204132 Hi temp const 1V6062X0012 3582NS EPDM 17B4780X012 34D Manifold 3582 std and hi temp const 3583 std and hi temp const 34G Screw pl steel 106 Pipe Plug pl steel For 3583 amp 3583C 2 req d Figure 25 Fisher 3582 and 3583 Block Assemblies without Bypass 21B8565 B 21B8563 B 3582A NOTE 15 PIPEPLUG KEY 106 ON 3583 AND 3583C ONLY 46 TYPICAL SECTION AA WITHOUT BYPASS 21B8567 B lt 21B8566 B 3583C Recommended spare parts Instruction Manual D200138X012 Key Description Part Number 582i figure 26 I P Module Housing 1 2 14 NPT conduit connection 2 Cap aluminum Screw not shown Used to lock cap 3 O Ring nitrile used with integrally mounted 67CFR filter regulator 1E591406992 4 Nozzle Restriction Assembly Aluminum Brass SST 5 O Ring Fluorosilicone 6 O Ring Nitrile 2 req d 1C8538X0162 7 Tire Valve not shown 2 req d w tire valve option 1N908899012 8 O Ring Nitrile 1H8762X0012 9 Machine Screw 304 SST 2 req d 10 Wire Retaining Screw 2 req d 11 Machine Screw SST 2 req d 12 Pipe Plug steel 2 req d w pipe plug option 13 Screw pl steel used with integrally mounted 67CFR filter regulator 2 req d Figure 26 Fisher 582i Converter Mi c en SECTION APPLY LUB SEALANT NOTE 1 gt GAUGES MAY BE REPLACED BY PIPE PLUGS KEY 12 OR
36. and cam position has been selected To change the cam or cam position unhook the extension spring key 38 and remove the cam bolt and locking nut keys 6 and 45 Remove the cam and spring retainer bracket key 43 To install the cam screw the locking nut all the way onto the cam bolt Attach the cam and spring retainer bracket to the shaft assembly with the cam bolt Tighten the bolt to secure the cam Then tighten the locking nut against the spring retainer bracket Hook the spring into the spring retainer bracket Details on cam characteristics can be found on page 24 in the cam information portion of the operating information section Pressure Connections A WARNING Valve positioners and valve stem position transmitters are capable of providing full supply pressure to connected equipment To avoid personal injury or equipment damage caused by parts bursting from system overpressure make sure the supply pressure never exceeds the maximum safe working pressure of any connected equipment Pressure connections are shown in figure 7 All pressure connections are 1 4 NPT internal Use 3 8 inch tubing for all pressure connections After making pressure connections turn on the supply pressure and check all connections for leaks Supply Connection WARNING Personal injury or property damage may occur from an uncontrolled process if the supply medium is not clean dry oil free air and noncorrosive gas While use and regular maintena
37. ass handle in the POSITIONER position first shut off the instrument and supply pressure to the valve positioner Then remove the hex head shoulder screw from the center of the handle Remove the handle and rotate it 180 degrees and re install it with the handle between the two lugs cast on the bypass block Replace the shoulder screw Input Signal Ranges Standard input signal ranges for valve positioners and valve stem position transmitters are shown in table 9 Changing from one standard range to another requires changing the range spring To change the range spring refer to the instructions for changing the range spring in the maintenance section of this manual Split range operation of 3582 valve positioners or the 3582i valve positioner normally does not require changing the spring Refer to the section below for split range information Table 9 Standard Instrument Input Signals and Range Springs INSTRUMENT INPUT TUNNGERDDUESAY WE e Ao E SIGNAL RANGE SPRING RANGE SPRING SIGNAL RANGE COLOR PART NUMBER a si 0 8 bar 12 psi EIUS si NUN 21 psi 4 20mAe 0 4 2 0 bar 6 30 psig 1 6 bar 24 psig 0 07 bar 1 psig 24bar 35psig Red 1V621927012 Minimum and maximum allowable input signals ensure functional operation y For 3582i only Valve Positioner Split Range Operation 3582 valve positioners and the 3582i valve positioner are suitable for split range operations In split range operation the input signal either pneumatic or
38. ave the spacers key 50 included 657 and 667 actuators sizes 70 through 100 with or without a side mounted handwheel use spacers keys 97 and 102 between the stem connector and the connector arm key 48 On all other actuators that use spacers place the spacers key 50 between the mounting plate key 63 and the actuator mounting boss When mounting the valve positioner or valve stem position transmitter on an actuator by another manufacturer provide spacers if necessary by cutting sections from 1 2 or 3 8 inch pipe so that the X dimension matches the value given in figure 3 Figure 2 Mounting Assembly 657 657MO 667 667MO SIZE 80 UP TO 51 mm 2 IN TRAVEL 657 657 667 667MO SIZE 100 ALL TRAVEL 657 657 667 667MO SIZE 80 52 TO 76 mm 2 0625 TO 3 IN TRAVEL 657MO 667MO SIZE 70 87 78 TO 102 mm 3 0625 TO 4 IN TRAVEL 657 4MO 667 4MO 657MO 667MO SIZE 70 87 102 mm 4 IN TRAVEL SIZE 70 87 UP TO 78 mm 3IN TRAVEL NOTE KEY 55 TUBING CONNECTOR NOT SHOWN 41B8569 D SHT 1 AND 2 513 SIZE 32 656 ALL SIZES 657MO SIZE 34 45 50 60 657 4 667 4 SIZE 70 87 102 mm 4 IN TRAVEL 657 667 SIZE 70 87 78 TO 102 mm 3 0625 TO 4 IN TRAVEL 667 SIZE 70 87 52 TO 78 mm 2 0625 TO 3 IN TRAVEL 3582 582i and 3583 Instruction Manual February 2015 D200138X012 NJ UJ A As shown in figures 2 and 4 attach the connector arm key 48 to the stem connector s
39. connection is 3 8 NPT internal Use 3 8 inch or larger tubing to provide a remote vent The 582i has a 1 4 NPT internal vent connection Use optional remote vent 83L relay for remote vent applications Electrical Connections for 3582i Valve Positioner A WARNING For explosion proof applications disconnect power before removing the converter housing cap For Class I Division 1 explosion proof applications install rigid metal conduit and a conduit seal no more than 457 mm 18 inches from the converter Personal injury or property damage might result from explosion if the seal is not installed For intrinsically safe installations refer to the loop schematics shown in figures 28 and 29 factory drawings or to instructions provided by the barrier manufacturer for proper wiring and installation Select wiring and or cable glands that are rated for the environment of use such as hazardous area ingress protection and temperature Failure to use properly rated wiring and or cable glands can result in personal injury or property damage from fire or explosion Wiring connections must be in accordance with local regional and national codes for any given hazardous area approval Failure to follow the local regional and national codes could result in personal injury or property damage from fire or explosion 21 3582 582i and 3583 February 2015 Instruction Manual D200138X012 Use the 1 2 14 NPT conduit connection on the 582i converter
40. d to petroleum based lubricants Supply pressure must be clean dry oil free air or noncorrosive gas Use a 67CFR filter regulator with standard 5 micrometer filter or equivalent to filter and regulate supply air Except for the 3582NS the filter regulator can be 3582 582i and 3583 Instruction Manual February 2015 D200138X012 mounted on the positioner For the 3582NS the regulator can be mounted on the mounting plate with the positioner but not on the positioner The supply pressure should be high enough to permit setting the regulator 0 3 bar 5 psi above the upper limit of the appropriate pressure range for example 1 4 bar 20 psig for a 0 2 to 1 0 bar 3 to 15 psig range However do not exceed the maximum allowable supply pressure of 3 4 bar 50 psig nor the pressure rating of any connected equipment Connect the nearest suitable supply source to the 1 4 NPT IN connection on the filter regulator if furnished or to the 1 4 NPT SUPPLY connection on the positioner block assembly Output Connection A factory mounted valve positioner has the valve positioner output piped to the supply connection on the actuator If mounting the valve positioner in the field connect 3 8 inch tubing between the 1 4 NPT valve positioner connection marked OUTPUT and the actuator supply pressure connection Connect the valve stem position transmitter connection marked OUTPUT to an instrument that indicates valve stem position Instrument Connection F
41. dium and the positioner actuator is in an enclosed area The positioner actuator assembly does not form a gas tight seal and when the assembly is enclosed a remote vent line adequate ventilation and necessary safety measures should be used For leakage rates see the Maximum Steady State Air Consumption specification A remote vent pipe alone cannot be relied upon to remove all hazardous gas Vent line piping should comply with local and regional codes and should be as short as possible with adequate inside diameter and few bends to reduce case pressure buildup A WARNING 3582i does not meet third party approvals for use with natural gas as the supply medium Use of natural gas as the supply medium can result in personal injury or property damage from fire or explosion CAUTION When installing a remote vent pipe take care not to overtighten the pipe in the vent connection Excessive torque will damage the threads in the connection The vent opening at the back of the case marked VENT should be left open to prevent pressure buildup inside the case and to provide a drain hole for any moisture that might collect inside the case The perforated section of the nameplate normally covers this opening to prevent blockage from debris or insects Also ensure the exhaust holes in the relay key 32 in figure 21 are kept open If a remote vent is required the vent line must be as short as possible with a minimum number of bends and elbows The vent
42. e cap nut and re check the arm at the mid travel position If the O degree index marks do not align repeat this procedure e For special travel pin setting that is with the travel pin setting greater than total actuator travel Check the index marks using a procedure similar to the standard settings procedure The arm will not rotate a full 60 Instruction Manual 3582 582i and 3583 D200138X012 February 2015 degrees as the actuator is stroked and the 30 degree index marks on the cam will be short of aligning with the case index marks If necessary adjust the travel pin position so that the 30 degree marks are the same distance from the respective case index mark at each end of actuator travel Figure 3 Spacing for Mounting on Other than Fisher Actuators SUISSE 9 5 mm 0 375 Inch Stem 12 7 mm 0 5 Inch Stem 19 1 mm 0 75 Inch Stem 29 or less 11B6520 F 15 3582 582i and 3583 Instruction Manual February 2015 D200138X012 Figure 4 Isometric View Showing Motion Feedback Arrangement and Typical Stem Connection ACTUATOR STEM TRAVEL PIN KEY 60 CONNECTOR ARM KEY 48 CAP NUT KEY 62 ROTARY SHAFT ARM KEY 2 POSITIONER YOKE VALVE PLUG STEM CV1768 C A1397 2 Figure 5 Mounting Plates Used with Fisher 3582 Valve Positioners and 3583 Valve Stem Position Transmitters 1 e Osee GO SET NO 3 Y SET NO 4 e HOLES FOR HOLES FOR MOUNT
43. e from the line pressure and release pressure from both sides of the valve body Use lock out procedures to be sure that the above measures stay in effect while you work on the equipment If a 3582 pneumatic valve positioner has previously been installed using a mounting plate with a five hole mounting pattern positioner to mounting plate either at the factory or in the field it can be upgraded to a 3582i electro pneumatic valve positioner by installation of a 582i converter To install a 582i converter refer to the following instructions Note Inspect the existing valve positioner to determine the input signal range If the input signal range is not 0 2 to 1 0 bar 3 to 15 psig refer to the appropriate sections of this manual describing input signal ranges and how to change the range spring 1 Inspect the positioner mounting plate Be certain that five screws fasten the positioner to the mounting plate Two additional screws fasten the plate to the actuator 23 3582 582i and 3583 Instruction Manual February 2015 D200138X012 When the positioner is correctly attached to the mounting plate proceed with the installation by taking the control valve actuator positioner package out of service 2 Properly vent the actuator loading pressure and the supply pressure Disconnect the pressure tubing connections to the valve positioner 3 Remove the two screws key 105 in figures 24 or 25 holding the bypass block key 34A in figures 24 or
44. e proper operating quadrant of the beam direct or reverse acting and apply supply pressure to the valve positioner The 0 degree index marks on the rotary shaft arm should align with the case index marks as shown in figure 16 and the actuator should be at its midtravel position If not first check for loose linkage or improper cam installation A minor nozzle height adjustment might be necessary to make the desired input signal value correspond to the starting point of travel 3 Apply an input signal equal to the low value of the input signal range For example for a 3582 valve positioner with a 0 2 to 1 0 bar 3 to 15 psig input signal range set the input signal at 0 2 bar 3 psig Loosen the nozzle locknut and adjust the nozzle until the actuator moves to the proper end of its travel Changing the nozzle position is intended only as a means of zero trim adjustment Whenever nozzle position is changed the zero reference point is changed 4 Apply an input signal equal to the high value of the input signal range and observe the actuator stem travel If the stem travel is short of its expected range increase the travel by moving the flapper assembly to a higher number on the beam If the desired stem travel occurs before the input signal reaches the high value of the input signal range decrease the travel by moving the flapper assembly toward a lower number on the beam 5 Repeat steps 3 and 4 until the correct travel is achieved Each time the
45. e valve stem position transmitters calibration section After leveling the beam calibrate the unit according to the appropriate calibration instructions Replacing Gaskets Unless otherwise noted key numbers used in this procedure are shown in figures 24 and 25 A gasket key 34C is located behind the bypass handle key 34D of 3582 valve positioners or the manifold key 34D of 3583 valve stem position transmitters 36 Instruction Manual 3582 582i and 3583 D200138X012 February 2015 1 Remove the screw key 34G and lift out the bypass handle or manifold 2 Remove the gasket 3 Apply lubricant key 94 to both sides of the replacement gasket when used with the bypass assembly of 3582 valve positioners Do not apply lubricant to the gasket when the bypass assembly is not used 4 Setthe new gasket in place on the four locating pins and replace the bypass handle or manifold The case gasket key 104 is located between the case key 1 in figure 21 and the bypass block key 34A in a 3582 valve positioner or a 3583 valve stem position transmitter or the housing of the 582i converter key 1 in figure 26 5 Remove the two mounting screws key 105 in figures 24 and 25 key 11 in figure 26 that hold the bypass block or converter housing to the case and remove the unit to expose the case gasket 6 Install a new gasket and replace the bypass block or converter housing Replacing the Nozzle O Ring Unless otherwise noted key numbe
46. ea classification also apply to 3582i positioners 11 3582 582i and 3583 Instruction Manual February 2015 D200138X012 IECEx Conditions of Certification Intrinsically Safe A WARNING Substitution of components may impair intrinsic safety 40 lt lt 71 T6 Ta lt 47 C 5 lt 62 TA Tax 71 C Entity Parameters Ui 30 V li 150 mA 1 25 W Ci 0 nF Li 0 mH Flameproof A WARNING Disconnect power before opening A0 C x Ta lt 71 T6 Tax 71 Typen A WARNING Disconnect power before opening 40 C lt Ta lt 71 C 6 lt 71 Refer to table 7 for approval information Table 7 Hazardous Area Classifications for Fisher 582i Converter 1 IECEx Certificate Certification Obtained Entity Rating Temperature Code Ui 30 VDC Intrinsically Safe 150 mA T4 Tamb lt 71 C im 1 25W T5 Tamb lt 62 C Ex ia IIC T4 T5 T6 Ga T6 Tamb lt 47 0 mH IECEx Flameproof Gas 6 Tamb lt 71 ExdIIC T6 Gb T6 Tamb lt 71 C ExnAIIC T6 Gc 1 These hazardous area classification also apply to 3582i positioners Instruction Manual D200138X012 Mounting 3582 582i and 3583 February 2015 Key numbers used in this procedure are shown in figure 2 except where indicated 1 Figure 2 shows the various mounting parts required for mounting on Fisher actuators Mounting parts for actuators that require spacers h
47. flapper assembly position is changed in step 4 repeat step 3 to provide proper zero Moving the flapper assembly toward zero on the beam scale decreases stem travel Table 11 lists the minimum stem travel available for different travel pin settings For example with a travel pin setting of 2 the minimum stem travel possible for the full input signal range would be 11 mm 0 4375 inch 31 3582 582i and 3583 Instruction Manual February 2015 D200138X012 Note The positioner will fully vent or pressurize the actuator to supply pressure at the ends of actuator travel when the positioner is calibrated correctly Failure to properly calibrate the positioner may result in reduced seat loading Table 11 Minimum Travel with Given Pin Position MINIMUM TRAVEL AVAILABLE TRAVEL PIN POSITION ALONG ROTARY SHAFT ARM mm 6 Principle of Operation 3582 Valve Positioners The 3582 3582 3582NS and 3582 C D and pneumatic valve positioners accepts a pneumatic input signal from a control device Figure 17 is an operational schematic for a direct acting pneumatic valve positioner As shown in figure 17 in a diaphragm actuated sliding stem control valve package with a 3582 valve positioner supply pressure is connected to the 83L relay A fixed restriction in the relay limits flow to the nozzle so that when the flapper is not restricting the nozzle air can bleed out faster than it is being supplied The input signal from the contr
48. g Temperature Code Vmax 30 VDC Imax 150 mA T4 Tamb lt 71 C Pi 1 25W T5 Tamb lt 62 C Ci 0 nF T6 Tamb lt 47 C i 0 mH Intrinsically Safe Class Zone 0 AEx IIC T4 T5 T6 per drawing GE28590 figure 29 Class Il III Division 1 GP A B C D E F G T4 T5 T6 per drawing GE28590 figure 29 Explosion Proof Class Zone 1 AEx d IIC T6 T6 Tamb lt 71 C Class l Division GP A B C D T6 Typen z Class Zone 2 AEx nA IIC T6 o m 6 Tamb x 71 C Class Division 2 GP A B C D T6 Class 1 Division 1 GP E F G T6 T6 Tamb lt 71 C Class Il Division 2 GP F G T6 1 These hazardous area classification also apply to 3582i positioners 3582 582i and 3583 Instruction Manual February 2015 D200138X012 ATEX Standards Used for Certification EN 60079 0 2012 EN 60079 31 2009 EN 60079 1 2007 EN 61241 0 2006 EN 60079 11 2012 EN 61241 1 2004 EN 60079 15 2010 EN 61241 11 2006 Special Conditions for Safe Use Intrinsically Safe This equipment is intrinsically safe and can be used in potentially explosive atmospheres The electrical parameters of certified equipment which can be connected to the device must not exceed one of these following values Uo lt 30 Vdc lt 150 Po lt 1 25 W Ambient temperature T6 at Tamb 47 T5 at Tamb 62 C T4 at Tamb 71 Flameproof The flame path is other than required by EN 60079 1 Contact the manufacturer for information on
49. ion 48 Connector Arm pl steel 513 Size 20 Size 32 656 Size 30 40 amp 60 657 or 667 w o side mtd h wheel Sizes 30 amp 34 Sizes 40 thru 100 w side mtd h wheel Size 34 Sizes 40 50 amp 60 Size 45 amp 46 Sizes 70 thru 100 657NS or 667NS Size 40 Size 45 Size 70 Size 80 657 4 667 4 GX Size 225 750 1200 49 Washer pl steel 513 Size 20 6 4 mm 0 25 inch stem none req d 7 9mm 0 3125 inch stem 1 req d 9 5 mm 0 375 inch stem 1 req d Size 32 2 req d 656 Size 30 40 amp 60 12 7 mm 0 5 inch stem 1 req d 19 1 mm 0 75 inch stem none req d 657 w o side mtd h wheel Sizes 30 34 amp 40 2 req d Size 45 thru 70 amp 100 2 req d Sizes 80 amp 87 2 req d w side mtd h wheel Size 34 thru 60 none req d 48 Instruction Manual D200138X012 Key Description 49 Washer pl steel 657 w o side mtd h wheel continued Size 70 2 req d up to 76 mm 3 inch travel 78 to 102 mm 3 0625 to 4 inch travel Sizes 80 amp 87 2 req d Size 100 2 req d 657 4 2 req d w o side mtd h wheel Size 70 w side mtd h wheel Size 70 Size 87 667 w o side mtd h wheel Sizes 30 34 amp 40 2 req d Size 45 thru 70 amp 100 2 req d Size 80 2 req d Size 87 up to 51 mm 2 inch travel 52 to 76 mm 2 0625 to 3 inch travel 78 to 102 mm 3 0625 to 4 inch travel 667 w side mtd h wheel Size 34 thru 60 none req d Size 70 2 req d up to 76 mm 3 inch travel 78 to 102 mm 3 0625 to
50. is manual Refer to figure 21 for key number locations Unhook the spring key 38 and remove the cam bolt and locking nut keys 6 and 45 Remove the cam key 4 and spring retainer bracket key 43 To install the cam screw the locking nut all the way onto the cam bolt Attach the cam and spring retainer bracket with the cam bolt Tighten the bolt to secure the cam Then tighten the locking nut against the spring retainer bracket Hook the spring into the spring retainer bracket When shipped from the factory 3582 valve positioners and the 35821 valve positioner have a linear cam Cam A installed in the operating position Two characterized cams Cams B andC are available These characterized cams may be used to modify the valve flow characteristics Figure 12 shows resultant stem travel due to an incremental instrument pressure change for each cam In figure 12 the curves are based on 60 degrees cam rotation for 100 percent stem travel At 50 percent of the input signal span 24 Instruction Manual D200138X012 3582 582i and 3583 February 2015 for example the stem will travel 50 percent with cam A 68 percent with cam B and 32 percent with cam C Figure 13 shows how the flow characteristics change when using the cams with a valve that has equal percentage characteristics Figure 14 shows how the flow characteristics change when using the cams with a valve that has linear characteristics Figure 12 Cam Characteristic Curves P
51. itter may be necessary Maintenance of these units consists of troubleshooting removal for inspection and replacement of component parts A WARNING Avoid personal injury from sudden release of process pressure Before performing any maintenance operations e Always wear protective clothing gloves and eyewear when performing any maintenance operations e Do notremove the actuator from the valve while the valve is still pressurized e Disconnect any operating lines providing air pressure or a control signal to the actuator Be sure the actuator cannot suddenly open or close the valve e When disconnecting any of the pneumatic connections natural gas if used as the supply medium will seep from the unit and any connected equipment into the surrounding atmosphere Personal injury or property damage may result from fire or explosion if appropriate preventive measures are not taken Preventive measures may include but are not limited to one or more of the following ensuring adequate ventilation and the removal of any ignition sources Use bypass valves or completely shut off the process to isolate the valve from process pressure Relieve process pressure on both sides of the valve e Use lock out procedures to be sure that the above measures stay in effect while you work on the equipment e Check with your process or safety engineer for any additional measures that must be taken to protect against process media A WARNING 3582i doe
52. k and holder into the slot in the connector arm key 48 Screw the cap nut key 62 onto the pin lock key 59 but do not tighten With the actuator at its mid travel position lift the rotary shaft arm so that the O degree index marks on the rotary shaft arm are aligned with the case index marks as shown in figure 6 CAUTION Never set the travel pin at a setting that is less than the actual actuator stroke Setting the travel pin at a setting that is less than the actual actuator stroke will cause the cam to rotate more than 60 degrees causing damage to the cam or other parts 10 11 14 Position the travel pin so that it is perpendicular to the connector arm and aligns with the correct actuator stem travel index on the rotary shaft arm Tighten the cap nut to a torque of 10 6 N m 94 in Ibf key 62 in figure 4 Check the travel pin setting using the following procedures e For standard travel pin setting that is with the travel pin setting equal to total actuator travel Stroke the actuator to each end of its travel At each end of travel the 30 degree index marks on the rotary shaft arm should align with the case index marks If the index marks are not in line loosen the cap nut key 62 and slide the travel pin key 60 in the rotary shaft arm slot until the 30 degree index marks align with the case index marks Be sure the travel pin remains perpendicular to the connector arm After making this adjustment tighten th
53. left to position 10 on the reverse acting side of the beam The 0 degree index marks on the rotary shaft arm should align with the case index marks as shown in figure 16 If not loosen the beam pivot pin locknut and adjust the beam pivot pin until the 0 degree index marks on the rotary shaft arm align with the case index marks Tighten the locknut 8 Repeat steps 5 6 and 7 to optimize alignment Recheck to make sure the flapper approaches the nozzle squarely If it does not adjust the nozzle and re level the beam After alignment the valve positioner is ready for calibration 30 Instruction Manual 3582 582i and 3583 D200138X012 February 2015 Figure 16 Rotary Shaft Arm 0 Degree and Case Index Marks Location and Alignment CASE INDEX MARKS 0 DEGREE ARM INDEX MARKS 41 ARM AT MID TRAVEL POSITION ACTUATOR STEM TRAVEL INDEXES 1 gt ALIGN INDEX MARKS AS SHOWN FOR MID TRAVEL POSITION A2452 3 Calibration A WARNING During calibration the valve may move To avoid personal injury or property damage caused by the release of pressure or process fluid provide some temporary means of control for the process 1 Shut off the supply pressure to the valve positioner Connect or reconnect the necessary tubing from the valve positioner output to the actuator supply connection Connect the input to the valve positioner and set the input signal value at midrange 2 Move the flapper assembly to approximately position 6 in th
54. ment Gauge Dual Scale 0 30 psig 0 2 kg cm 3 15 psig 0 2 1 0 kg cm2 ranges 11B4040X042 0 60 psig 0 4 kg cm 6 30 psig 0 4 2 0 kg cm2 ranges 11B4040X052 46 Instrument Gauge Triple Scale 0 30 psig 0 0 2 MPa 0 2 bar 3 15 psig 20 100 kPa 0 2 1 bar ranges 11B4040X012 0 60 psig 0 0 4 MPa 0 4 bar 6 30 psig 40 200 kPa 0 4 2 bar ranges 11B4040X022 43 3582 582i and 3583 February 2015 Key Description Part Number 47 Test Connection 71 72 73 75 76 77 93 94 95 44 3582C 3582D 3 req d 3583C 2 req d 3582NS 3 req d Locking Nut aluminum Locking Sleeve aluminum O Ring 2 req d Std const Nitrile All except 3582NS 10A0871X012 Hi temp const Fluorocarbon 3582A 3582C amp 3583C 14A0592X012 3582NS EPDM 17B4783X012 Machine Screw pl steel Beam Pivot Pin SST Extension Spring SST Speed Nut SST Anti Seize sealant not furnished with positioner Lubricant silicone sealant not furnished with positioner Lubricant All except 3582NS Lithium grease not furnished with positioner 3582NS Molykote 33 grease not furnished with positioner Instruction Manual Key Description 96 Adhesive Loctite 680 Retaining Compound not furnished with positioner 103 O Ring nitrile not shown used with integrally mounted 67CFR filter regulator Note Parts 104 and 105 shown in figures 24 and 25 104 Case Gasket Std const Hi temp const 3582NS EPDM 105 Machine Screw
55. ment Terminology 1 The pressure and temperature limits in this ane any applicable standard or code limitation should not be exceeded 2 Natural gas should contain no more than 20 ppm of H 3 Normal m3 hr normal cubic meters per hour 0 C ind 1 01325 bar absolute Scfh Standard cubic feet per hour 60 F and 14 7 psia Table 3 Fisher 5821 Electro Pneumatic Converter EMC Summary Results Immunity Performance Port Phenomenon Basic Standard Test Level Criteria 2 4 Cee contact Electrostatic Electrostatic Discharge ESD ESD IEC 1EC61000 4 2 4 2 amp ce100042 Cee air Encl 80 to 1000 MHz 10V m with 1 kHz AM at 80 LE Radiated EM field IEC61000 4 3 1400 to 2000 MHz 3V m with 1 kHz AM at 80 A 2000 to 2700 MHz 1V m with 1 kHz AM at 80 A Rated power frequency magnetic field IEC 61000 4 8 60 A m at 50 Hz Burst fast transients IEC 61000 4 4 1kV 61000 4 5 1kV ine to ground only each S Sea d Conducted RF IEC61000 4 6 150 kHz to 80 MHz at 3 Vrms PLC Specification limit 1 of span 1 The information contained in the table also applies to the a pede ande 2 No degradation during testing B Temporary degradation during testing but is self recovering 3582 582i and 3583 Instruction Manual February 2015 D200138X012 Description continued Under the 10CFR50 Appendix B quality assurance program the 3582NS positioner is qualified commercial grade dedicated These
56. mm 2 inch travel Size 100 up to 64 mm 2 5 inch travel 65 to 102 mm 2 5625 to 4 inch travel 657NS or 667NS Size 40 45 amp 70 3 req d Size 80 3 req d 667 4 Sizes 70 amp 87 GX Size 225 750 1200 For Competitor s Actuators 0 375 to 0 75 inch stem 85 Cap Screw hex head 4 req d GX Size 225 750 1200 86 Mounting Bracket 657NS and 667NS only 657NS Size 45 667NS Size 45 657NS or 667NS Size 40 Size 70 Size 80 50 Key 97 99 102 Instruction Manual D200138X012 Description Spacer steel 657 or 667 w side mtd h wheel Size 70 amp 87 up to 51 mm 2 inch travel 2 req d 52 to 76 mm 2 0625 to 3 inch travel 2 req d 78 to 102 mm 3 0625 to 4 inch travel none req d w or w o side mtd h wheel Size 80 up to 51 mm 2 inch travel 2 req d over 51 mm 2 inch travel none req d All other types and sizes none req d Stud continuous thread steel 2 req d 657 or 667 w side mtd h wheel Size 70 amp 87 up to 76 mm 3 inch travel 2 req d 78 to 102 mm 3 0625 to 4 inch travel none req d w or w o side mtd h wheel Size 80 up to 51 mm 2 inch travel over 51 mm 2 inch travel none req d All other types and sizes none req d Hex Nut pl steel 657 or 667 w side mtd h wheel Size 70 amp 87 up to 76 mm 3 inch travel 2 req d 78 to 102 mm 3 0625 to 4 inch travel none req d w or w o side mtd h wheel Size 80 up to 51 mm 2 inch travel 2 req d over 51 mm 2 inch t
57. n direct and reverse Output Bellows Pressure Rating See table 9 for minimum and maximum pressure ratings allowable input signal for each available range spring Supply Pressure Recommended 0 3 bar 5 psi above upper limit of output signal range Maximum 2 4 bar 35 psig or pressure rating of connected equipment whichever is lower Supply Medium Air or natural gas Maximum Steady State Air ConsumptionG 1 4 bar 20 psig Supply 0 38 normal m hr 14 0 scfh 2 0 bar 30 psig Supply 0 48 normal m hr 18 0 scfh 2 4 bar 35 psig Supply 0 54 normal m hr 20 0 scfh Reference Accuracy 1 percent of output signal span Operating Influence Output signal changes 1 67 percent per bar 0 23 percent per 2 psig change in supply pressure Operative Ambient Temperature Limits Standard Construction 3583 40 to 71 C 40 to 160 F High Temperature Construction 3583C only 18 to 104 C 0 to 220 F Hazardous Area Classification 3583 valve stem position transmitters comply with the requirements of ATEX Group Il Category 2 Gas and Dust C ton2ap Pressure Connections Supply and output pressure connections are 1 4 NPT internal Maximum Valve Stem Travel 105 mm 4 125 inches adjustable to obtain full output signal with lesser stem travels Cam linear Approximate Weight 2 5 kg 5 5 pounds NOTE Specialized instrument terms are defined in ANSI ISA Standard 51 1 Process Instru
58. nal from a control device and modulate the supply pressure to the control valve actuator The positioner adjusts the actuator supply pressure to maintain a valve stem position proportional to the pneumatic input signal 3582NS positioners are designed for nuclear power applications The 3582NS construction includes materials that provide superior performance at elevated temperature and radiation levels The O rings are EPDM ethylene propylene and the diaphragms are EPDM meta aramid fabric EPDM demonstrates superior temperature capability and shelf life over nitrile The meta aramid diaphragm fabric demonstrates improved strength retention at elevated temperature and radiation conditions CAUTION Use a clean dry oil free air supply with instruments containing EPDM components EPDM is subject to degradation when exposed to petroleum based lubricants Instruction Manual D200138X012 3582 582i and 3583 February 2015 Table 1 Specifications for Fisher 3582 and 3582i Valve Positioners Note Specifications for 3582 positioners include 3582A 3582C 3582D 3582G and 3582NS unless otherwise indicated Input Signal 3582 0 2 to 1 0 bar 3 to 15 psig 0 4 to 2 0 bar 6 to 30 psig or Bl split range see table 10 3582i 4 to 20 mA DC constant current with 30 VDC maximum compliance voltage can be split range see table 10 Equivalent Circuit for 3582i The 582i converter equivalent circuit is 120 ohms shunted by three 5 6 v
59. nce of a filter that removes particles larger than 40 micrometers in diameter will suffice in most applications check with an Emerson Process Management field office and industry instrument air quality standards for use with corrosive air or if you are unsure about the proper amount or method of air filtration or filter maintenance 3582i does not meet third party approvals for use with natural gas as the supply medium Use of natural gas as the supply medium can result in personal injury or property damage from fire or explosion 18 Instruction Manual 3582 582i and 3583 D200138X012 February 2015 Figure 7 Typical Dimensions and Connections 141 2 139 7 246 1 bae 9 69 d 5 50 12 7 0 50 1 2 14 NPT CONDUIT CONN 7 19 C OF ACTUATOR 1 4 18 NPT OUTLET CON PLUGGED 1 4 18 NPT OUTPUT CONN 3582i 261 10 26 C OF ACTUATOR APART 3 8 18 NPT VENT CONN 1 4 18 NPT OPTIONAL OUTPUT CONN PLUGGED 1 4 18 NPT SUPPLY CONN 139 7 5 50 gt 57 2 2 25 gt 1 4 18 NPT OUTPUT CONN 8 6 34 2 HOLES SPACED 17 5 69 APART 3 8 18 NPT VENT CONN 1 4 18 NPT 1 4 18 NPT OUTLET CONN 1 4 18 NPT Le CONN PLUGGED SUPPLY CONN 11B6519 G 3582 mm 1186520 F DIMENSIONS FOR 3582 C D AND ARE THE SAME INCH CAUTION Use a clean dry oil free air supply with instruments containing EPDM components EPDM is subject to degradation when expose
60. nd 3583 Instruction Manual February 2015 D200138X012 1 For valve positioners using a bypass direct action and a full range input signal place the positioner in bypass operation by moving the bypass handle to BYPASS Then shut off the supply pressure For all other valve positioners and valve stem position transmitters isolate the control valve from the system and shut off all pressure lines Note A difference between input and valve positioner output pressure could cause a transient bump in the controlled system when the bypass handle is moved to BYPASS 2 Remove the 83L relay key 32 from the back of the case by loosening the two mounting screws key 10 figure 23 3 Reinstall the new relay assembly on the case making sure the O rings keys 13 and 15 figure 23 are in place Secure with the two mounting screws key 10 figure 23 4 Resume operation by moving the bypass handle to the POSITIONER position or by connecting the valve positioner or valve stem position transmitter and control valve to the system Adjusting the Flapper Pivot Key numbers used in this procedure are shown in figure 20 1 Loosen the two screws key 19C 2 Tighten the pivot pin key 19L by compressing the upturned ears of the arm support key 19K Tighten the screws key 19C and make sure the flapper key 19B does not rub on the supports 3 The flapper should be snug but not constricting to pivot action Replacing the 582i Converter Primary
61. nually set at the midpoint of the desired input signal range Refer to figure 15 for parts locations Refer to figure 21 for key number locations unless otherwise indicated Position the flapper assembly by hand to different settings on the beam assembly or by using a screwdriver in the slot of the flapper setting adjustment 29 3582 582i and 3583 Instruction Manual February 2015 D200138X012 To level the beam proceed as follows Note In the following steps if the required rotary shaft arm position cannot be attained when adjusting a pivot point adjust one of the other pivot points slightly Then repeat the original pivot adjustment Continue this process until the required arm position can be attained 1 Stroke the actuator to its mid travel position with a handwheel or a manual loader Refer to figure 4 and 6 Lift the rotary shaft arm key 2 so that the 0 degree index marks on the rotary shaft arm align with the case index marks as shown in figure 6 Then position the travel pin key 60 so that it is perpendicular to the arm and aligns with the appropriate total actuator travel index mark on the rotary shaft arm Tighten the cap nut key 62 Note Valve stem travels less than 29 mm 1 125 inches require that the travel pin be set at the 1 1 8 inches travel index mark on the rotary shaft arm 2 Loosen the nozzle locknut and turn the nozzle clockwise to its lowest position Then screw the nozzle out counterclockwise appr
62. o that the connector arm extends through the yoke legs on the side of the lower mounting boss Attach the valve positioner or valve stem position transmitter to the mounting plate key 63 using the holes shown in figure 5 Mount the 67CFR requlator e 3582 valve positioners except 3582NS and 3583 valve stem position transmitters mount the regulator on the integral boss on the bypass block e 3582NS valve positioners use the mounting plate with provision for separately mounting the 67CFR regulator Separately mount the positioner and the regulator on the mounting plate e 3582ivalve positioners mount the regulator on the integral boss that is part of the 582i converter housing As shown in figure 5 the mounting bracket has four sets of holes for mounting the assembly to the actuator Refer to table 8 to determine which set of mounting holes to use then attach the assembly to the lower mounting pad on the actuator CAUTION To avoid equipment damage be certain the connector arm clears the valve positioner or valve stem position transmitter case as the actuator moves through its complete stroke 6 7 8 Position the actuator to its mid travel position using a handwheel or manual loading regulator Slip the round end of the travel pin key 60 into the rotary shaft arm key 2 slot as shown in figure 4 Slide the square end of the travel pin into the pin holder and pin lock keys 61 and 59 Place the pin loc
63. ol device is connected to the bellows When the input signal increases the bellows expands and moves the beam The beam pivots about the input axis moving the flapper closer to the nozzle The nozzle pressure increases and through relay action increases the output pressure to the actuator The increased output pressure to the actuator causes the actuator stem to move downward Stem movement is fed back to the beam by means of a cam As the cam rotates the beam pivots about the feedback axis to move the flapper slightly away from the nozzle The nozzle pressure decreases and reduces the output pressure to the actuator Stem movement continues backing the flapper away from the nozzle until equilibrium is reached When the input signal decreases the bellows contracts aided by an internal range spring and the beam pivots about the input axis to move the flapper away from the nozzle Nozzle pressure decreases and the relay permits the release of diaphragm casing pressure to atmosphere The actuator stem moves upward Through the cam stem movement is fed back to the beam to reposition the flapper closer to the nozzle When equilibrium conditions are obtained stem movement stops and the flapper is positioned to prevent any further decrease in diaphragm case pressure The principle of operation for reverse acting units is similar except that as the input signal increases the diaphragm casing pressure is decreased Conversely a decreasing input signal cau
64. olt zener diodes see figure 10 Output Signal Type Pneumatic pressure as required by actuator up to 95 percent of maximum supply Action Field reversible between lll direct and ll reverse within the pneumatic valve positioner Supply Pressure Recommended 0 3 bar 5 psi above actuator requirement Maximum 3 4 bar 50 psig or pressure rating of actuator whichever is lower Supply Medium air or natural gas Note The 3582i is not approved for use with natural gas as the supply medium Input Bellows Pressure Rating See table 9 for minimum and maximum pressure ratings allowable input signal for each available range spring Maximum Steady State Air ConsumptionG 3582 1 4 bar 20 psig Supply 0 38 normal m hr 14 0 scfh 2 0 bar 30 psig Supply 0 48 normal m hr 18 0 scfh 2 4 bar 35 psig Supply 0 54 normal m hr 20 0 scfh continued 3582i 1 4 bar 20 psig Supply 0 46 normal m3 hr 17 2 scfh 2 0 bar 30 psig Supply 0 57 normal m hr 21 4 scfh 2 4 bar 35 psig Supply 0 64 normal m hr 23 8 scth Maximum Supply Air Demand 1 4 bar 20 psig Supply 4 4 normal m hr 164 5 scfh 2 0 bar 30 psig Supply 6 7 normal m hr 248 5 scfh 2 4 bar 35 psig Supply 7 7 normal m 3 hr 285 5 scfh Performance 3582 Independent Linearity 1 percent of output signal span Hysteresis 0 5 percent of span 3582i Independent Linearity 2 percent of output signal span Hysteresi
65. on not listed here A WARNING Failure to follow these conditions of safe use could result in personal injury or property damage from fire or explosion and area re classification Instruction Manual 3582 582i and 3583 D200138X012 February 2015 CSA Intrinsically Safe Explosion proof n Dust Iqnition proof DIV 2 No special conditions for safe use Refer to table 4 for additional information Table 4 Hazardous Area Classifications for Fisher 582i Converter CSA Canada E Certification Obtained Entity Rating Temperature Code Intrinsically Safe Vmax 30 VDC Ex ia IIC T4 T5 T6 per drawing GE28591 figure 28 Imax 150 T4 Tamb lt 71 Ex ia Intrinsically Safe Pi 1 25W T5 Tamb lt 62 C Class II Division 1 GP A B C D E F G T4 T5 T6 Ci O nF T6 Tamb lt 47 C per drawing GE28591 figure 28 Li OmH Explosion Proof Exd IIC T6 T6 Tamb lt 71 C Class I Division GP A B C D T6 Typen Class I Division 2 GP A B C D T6 Class Il Division 1 GP E F G T6 T6 Tamb lt 71 C Class II Division 2 GP F G T6 1 These hazardous area classification also apply to 3582i positioners FM Intrinsically Safe Explosion proof Type n Non incendive Dust Ignition proof No special conditions for safe use Refer to table 5 for additional information Table 5 Hazardous Area Classifications for Fisher 582i Converter FM United States EE Certification Obtained Entity Ratin
66. oner or valve stem position transmitter at the factory may not be possible and field alignment and calibration is required Before putting the valve positioner or valve stem position transmitter into service check the operation of the unit to be sure it is calibrated If the valve positioner or valve stem position transmitter requires alignment or calibration refer to the appropriate calibration instructions in this manual If the valve positioner or valve stem position transmitter is ordered separately disconnected or removed from the actuator refer to the appropriate sections of this manual for installation information Hazardous Area Classifications and Special Instructions for Safe Use and Installation in Hazardous Locations for 582i Electro Pneumatic Converter Note These Special Instructions for Safe Use and Installation in Hazardous Locations also apply to 35821 positioners Certain nameplates may carry more than one approval and each approval may have unique installation wiring requirements and or conditions of safe use These special instructions for safe use are in addition to and may override the standard installation procedures Special instructions are listed by approval Note This information supplements the nameplate markings affixed to the product Always refer to the nameplate itself to identify the appropriate certification Contact your Emerson Process Management sales office for approval certification informati
67. or a 3582 pneumatic valve positioner connect 3 8 inch tubing from the control device to the 1 4 NPT INSTRUMENT connection If the control device is mounted on the control valve assembly by the factory this connection is made The 3582i electro pneumatic valve positioner requires a 4 20 milliampere DC current input signal from the control device A 1 2 NPT conduit connection is provided for properly wiring electrical installations For more information see the electrical connections section Diagnostic Connections To support diagnostic testing of valve actuator positioner accessory packages special connectors and hardware are available The hardware used includes 1 8 NPT connector bodies and body protectors If the diagnostic connectors are ordered for a positioner with gauges 1 8 inch stems are also included Install the connectors on the 3582 block assembly or 582i housing as shown in figure 8 Before installing the connectors on the positioner apply sealant to the threads Sealant is provided with the diagnostic connections and hardware Figure 8 Diagnostic Connections 3582 POSITIONERS af m3 t STEM PROVIDED BODY PROTECTOR WHEN GAUGE IS BODY SPECIFIED 3582 VALVE POSITIONERS i 3582i VALVE POSITIONER 20 Instruction Manual 3582 582i and 3583 D200138X012 February 2015 Vent Personal injury or property damage could result from fire or explosion of accumulated gas if a flammable gas is used as the supply pressure me
68. oximately 4 turns and tighten the locknut Note For proper operation the flapper must approach the nozzle squarely Inspect the nozzle flapper alignment Be sure the flapper is not loose bent or twisted 3 Remove any loading pressure and or disengage any handwheel used to position the actuator Connect the necessary tubing from the valve positioner output to the actuator pressure connection 4 Connect the input to the valve positioner and set the input signal value at midrange For example for a 3582 valve positioner with a 0 2 to 1 0 bar 3 to 15 psig input signal range set the input signal at 0 6 bar 9 psig Then apply supply pressure to the valve positioner 5 Move the flapper assembly to zero on the beam scale The 0 degree index marks on the rotary shaft arm should align with the case index marks as shown in figure 16 If not loosen the follower assembly screw locknut and adjust the follower assembly screw until the 0 degree index marks on the rotary shaft arm align with the case index marks Tighten the locknut 6 Move the flapper assembly to position 10 on the direct acting side of the beam scale The 0 degree index marks the rotary shaft arm should align with the case index marks as shown in figure 16 If not loosen the bellows assembly locknut and adjust the bellows pivot pin until the 0 degree index marks on the rotary shaft arm align with the case index marks Tighten the locknut 7 Movethe flapper assembly to the
69. ozzle Adaptor SST 4 Cam SST Cam A For all types except 3582NS Cam B For all except 3582NS 3583 3583C Cam For all except 3582NS 3583 3583C 4 SST nitride for 3582NS and high vibration Cam A for all types Cam B For all except 3583 3583C Cam C For all except 3583 3583C 6 Cam Bolt 416 SST 7 Bellows Assembly Standard brass For sour gas 8 Range Spring pl steel see table 9 0 2 to 1 0 bar 3 to 15 psi 0 4 to 2 0 bar 6 to 30 psi 9 Spring Seat aluminum 10 Machine Screw pl steel 13B8783X012 13B8783X022 Recommended spare parts 11 O Ring 3582 582i and 3583 February 2015 Key Description Part Number Std const Nitrile All except 3582NS 1F463606992 Hi temp const Fluorocarbon 3582A 3582C amp 3583C 1N571406382 3582NS EPDM Duro 80A 17B4784X012 12 Lockwasher pl steel 2 req d 13 Machine Screw pl steel 2 req d 18 Nozzle SST 3582 3583 19 Flapper Sub Assembly Note Parts 19A through 19L are shown in figure 20 19A 19B 19C 19D 19E 19F 19G 19H 19 19 191 20 Adjustment Arm pl steel Flapper SST Machine Screw pl steel 2 req d Flapper Arm aluminum Machine Screw pl steel 2 req d Flapper Spring SST Zero Adjustment Screw 18 8 SST PEEK Hex Nut pl steel Lockwasher pl steel Arm Support SST Pivot Pin 440C SST Setting Adjustment Gear All except 3582NS nylon 3582NS 316 SST Figure 20 Flapper Sub Assembly Key 19 T ON THIS SURFACE
70. ravel none req d All other types and sizes none req d Spacer steel 657 w o side mtd h wheel Size 34 to 60 none req d Size 70 up to 51 mm 2 inch travel 2 req d 52 to 102 mm 2 0625 to 4 inch travel none req d Size 87 up to 51 mm 2 inch travel 2 req d 52 to 102 mm 2 0625 to 4 inch travel none req d 667 w o side mtd h wheel Size 34 thru 70 amp 87 none r 657 or 667 w side mtd h wheel Size 34 thru 60 none req d Size 70 amp 87 up to 76 mm 3 inch travel 2 req d Size 70 78 to 102 mm 3 0625 to 4 inch travel 4 req d Size 87 78 to 102 mm 3 0625 to 4 inch travel 2 req d w or w o side mtd h wheel Size 80 2 req d Size 100 up to 64 mm 2 5 inch travel 4 req d 65 mm to 102 mm 2 5625 to 4 inch travel 2 req d Instruction Manual D200138X012 Key Description 102 Spacer steel continued 657 w o side mtd h wheel Size 34 to 60 none req d 657 4 or 667 4 w o side mtd h wheel Size 70 none req d w side mtd h wheel Size 70 4 req d Size 87 2 req d GX Size 1200 All other types none req d For Mounting 3582 3582i and 3583 on 657 or 667 Actuator without Side Mounted Handwheel Note Contact your Emerson Process Management sales office for mounting FS Numbers Part numbers are shown for recommended spares only For part numbers not shown contact your Emerson Process Management sales office The following parts key numbers 48 through 102 are used when mounting both a
71. re 24 for key number locations CAUTION Do not use bypass when the valve positioner is reverse acting or is in split range operation In these cases bypassing the valve positioner sends the input signal directly to the actuator Such a change will affect the desired operation and possibly upset the system Use bypass only when the input signal range is the same as the valve positioner output range required for normal actuator operation Labels on the bypass block key 34A and a pointer on the bypass handle key 34D indicate if the input signal from the instrument goes to the positioner or directly to the control valve actuator Push the bypass handle toward the back of the positioner to move the pointer over the word POSITIONER With the bypass handle in this position the input signal goes to the valve positioner bellows and the output pressure of the valve positioner goes to the actuator Pull the bypass handle forward to move the pointer over the word BYPASS In this position the input signal goes directly to the actuator Note A difference between the input signal pressure and the valve positioner output pressure could cause a transient bump in the controlled system when the bypass handle is moved to BYPASS 26 Instruction Manual 3582 582i and 3583 D200138X012 February 2015 With a reverse acting or split range valve positioner the bypass handle may be locked in the POSITIONER position so that bypass cannot be used To lock the byp
72. relationship between the incremental instrument pressure change and valve stem travel thereby modifying the valve flow characteristic Valve Stem Position Transmitter Cam Information Note If the small arrow on the valve stem position transmitter cam points up toward the nozzle output pressure increases with downward stem movement If the arrow points down output pressure decreases with downward stem movement If the arrow is pointing in the wrong direction remove reverse and re install the cam Refer to the Changing Cam Position section of this manual Refer to figure 21 for key number locations Unhook the spring key 38 and remove the cam bolt and locking nut keys 6 and 45 Remove the cam key 4 and spring retainer bracket key 43 To install the cam screw the locking nut all the way onto the cam bolt Attach the cam and spring retainer bracket with the cam bolt Tighten the bolt to secure the cam Then tighten the locking nut against the spring retainer bracket Hook the spring into the spring retainer bracket The linear cam is the only cam available for the 3583 valve stem position transmitter There is always a linear relationship between stem travel and the stem position transmitter output Valve Positioner Bypass Operation 3582 and 3582D valve positioners and 3582NS positioners with bypass are supplied with a bypass assembly A handle on the bypass assembly permits selecting positioner or bypass operation Refer to figu
73. rom the nozzle output pressure decreases with downward stem movement 3 Reverse the cam key 4 from its original position Attach the cam and spring retainer bracket with the cam bolt Tighten the cam bolt to secure the cam Then tighten the locking nut against the spring retainer bracket 4 Hookthe spring into the spring retainer bracket 5 After reversing the cam perform the calibration procedures in the calibration of valve positioners and transmitters section Calibration Of Valve Positioner Or Valve Stem Position Transmitter The following beam alignment and calibration procedures are applicable for both 3582 and 3582i valve positioners and 3583 valve stem position transmitters A WARNING During calibration the valve may move To avoid personal injury or property damage caused by the release of pressure or process fluid provide some temporary means of control for the process Beam Alignment Note The beam is leveled at the factory prior to shipment Once the beam is leveled no additional leveling should be required unless the beam pivot pin or the bellows assembly pivot pin are changed the bellows assembly or range spring are replaced or the valve positioner is changed to split range operation The purpose of beam alignment is to ensure the correct mechanical position of parts so the valve positioner can be calibrated Provide the appropriate supply pressure Also provide an input signal to the positioner which can be ma
74. rs are shown in figures 20 and 22 1 Remove the two screws key 19C that hold the flapper and follower assembly keys 19B and 19G to the adjustment arm key 19 CAUTION For proper operation be careful not to bend or twist the flapper or nick the nozzle orifice during reassembly 2 Carefully remove the flapper and follower assembly for access to the nozzle key 18 in figure 21 3 Loosen the locking nut key 71 and unscrew the nozzle key 18 4 Remove the locking sleeve key 72 from the nozzle adaptor key 3 The nozzle adaptor is bonded to the positioner case with adhesive key 96 and should not be removed 5 Inspect the O ring key 73 on the nozzle adapter and replace the O ring if necessary If replacing the O ring apply lubricant key 94 to the O ring before installing it on the nozzle adapter 6 Reinstall the nozzle onto the nozzle adapter leaving the locking nut loose 7 Replace the flapper and follower assembly Make sure the letter T on the flapper is visible from the front of the positioner or transmitter 8 Perform the beam alignment and calibration procedures in the Calibration of Valve Positioner or Valve Stem Position Transmitter section Replacing the Relay Note The relay is not field repairable If the relay is defective replace the relay Use the following procedure to replace the relay assembly Refer to figure 21 for key number locations unless otherwise noted 37 3582 582i a
75. rter was removed from the valve positioner install a new gasket key 20 between the converter housing and the valve positioner case Attach the converter housing to the valve positioner case with the screws key 11 and tighten the screws 2 If the I P module was removed from the 582i converter reinstall the I P module in the converter housing Secure the I P module with the two screws key 9 3 If other valve positioner components are removed refer to the appropriate reassembly procedures and assemble the valve positioner completely 4 Reconnect the supply tubing output tubing and conduit to the valve positioner 5 Reconnect the wiring to the terminal block Do not overtighten the terminal screws Maximum torque is 0 45 Nem 4 Ibfein Reconnect the grounding wire to the housing ground screw key 10 and replace the cap key 2 Note To check the operation of the I P module remove the pipe plug key 12 and connect a pressure gauge Provide a 1 4 bar 20 psig supply pressure to the converter With a 4 milliampere input signal the pressure output should read 0 16 to 0 24 bar 2 3 to 3 5 psig With a 20 milliampere input signal the pressure output should read 0 96 to 1 07 bar 14 0 to 15 5 psig 39 3582 582i and 3583 Instruction Manual February 2015 D200138X012 6 Plug the output connection and apply 2 4 bar 35 psig to the supply pressure connection CAUTION Do not apply a signal greater than 35 mA to the I P module
76. s 3583 3583 3583C pneumatic valve stem position transmitters are mechanically linked to the valve stem ina diaphragm actuated sliding stem control valve package A change in the position of the valve stem changes the output pressure produced by the position transmitter This signal is then piped to a reporting or recording device to indicate valve stem position The action of a valve stem position transmitter can be changed by reversing the internal cam The valve stem position transmitter cam is supplied with an arrow stamped on one side The cam can be positioned to obtain either increasing or decreasing output pressure with downward stem motion If the cam arrow points toward the nozzle the output pressure increases if the cam points away the output pressure decreases with downward stem motion Figure 19 depicts a diaphragm actuator which produces downward stem motion for increasing actuator pressure For a stem position transmitter the flapper assembly is always positioned in the reverse acting quadrant of the beam Supply pressure is connected to the 83L relay A fixed restriction in the relay limits flow to the nozzle so that when the flapper is not restricting the nozzle air can bleed out faster than it is being supplied Figure 19 Schematic Illustration of Fisher 3583 Transmitter OUTPUT TO STEM POSITION INDICATOR OR RECORDER RELAY BELLOWS INPUT AXIS SHAFT ARM NOZZLE TRAVEL PIN FLAPPER OPERATIONAL QUAD
77. s 0 6 percent of span Electromagnetic Compatibility for 582i electro pneumatic converter Meets EN 61326 1 First Edition Immunity Industrial locations per Table 2 of the EN 61326 1 standard Performance is shown in table 3 below Emissions Class A ISM equipment rating Group 1 Class A Note The electromagnetic compatibility specifications also apply to the 3582i 3582 and 3582i Typical Open Loop Gain Output Signal B 100 in the range of 0 2 to 1 0 bar 3 to 15 psig 55 in the range of 0 4 to 2 0 bar 6 to 30 psig Operating Influences Supply Pressure 3582 Valve travel changes less than 1 67 percent per bar 0 25 percent per 2 psi change in supply pressure Supply Pressure 3582i Valve travel changes less than 3 62 percent per bar 1 5 percent per 2 psi change in supply pressure 3582 582i and 3583 February 2015 Instruction Manual D200138X012 Table 1 Specifications for Fisher 3582 and 35821 Valve Positioners Continued Operative Temperature Limits Standard Construction 3582 and 35821 40 to 71 C 40 to 160 F 3582NS 40 to 82 C 40 to 180 F with EPDM elastomers High Temperature Construction 3582A and C only 18 to 104 C 0 to 220 F without gauges Electrical Classification for 582i CSA Intrinsically Safe Explosion proof Type n Dust Ignition proof DIV 2 FM Intrinsically Safe Explosion proof Type n Non incendive Dust Ignition proof ATEX Intrinsically Safe
78. s is used as the supply medium and appropriate preventive measures are not taken Preventive measures may include but are not limited to one or more of the following Remote venting of the unit re evaluating the hazardous area classification ensuring adequate ventilation and the removal of any ignition sources 3582i does not meet third party approvals for use with natural gas as the supply medium Use of natural gas as the supply medium can result in personal injury or property damage from fire or explosion 3582 582i and 3583 Instruction Manual February 2015 D200138X012 Note All valve positioners and valve stem position transmitters are shipped with foam rubber packing material inside the case Remove the cover key 33 figure 21 and the packing material before attempting to operate the unit Make sure all vent openings are clear before installation of the unit and that they remain clear during use Typically the positioner or transmitter is ordered with the actuator If so the factory mounts the valve positioner or valve stem position transmitter and connects the valve positioner output to the actuator If a Fisher 67CFR filter regulator is specified it may be integrally mounted to the valve positioner or valve stem position transmitter except for the 3582NS positioner For the 3582NS the 67CFR is separately mounted not integrally mounted to the positioner Note In some cases alignment and calibration of the valve positi
79. s not meet third party approvals for use with natural gas as the supply medium Use of natural gas as the supply medium can result in personal injury or property damage from fire or explosion A WARNING For explosion proof applications disconnect power before removing the converter housing cap in an explosive atmosphere A WARNING When replacing components use only components specified by Emerson Process Management Substitution with other components may result in the positioner or transmitter no longer meeting safety certification requirements and personal injury or property damage Always use proper component replacement techniques Improper techniques and poor quality repairs can impair the safety features of the device 35 3582 582i and 3583 Instruction Manual February 2015 D200138X012 In case of operational difficulties the valve positioner or valve stem position transmitter should first be checked to see that adjustments have been properly made All pressure lines and connections should be checked for leaks The pneumatic relay and gaskets should also be inspected and replaced if necessary Instructions are given below for e changing the range spring e replacing gaskets nozzle O rings and relay e adjusting the flapper pivot e replacing the 582i converter primary O ring and filter e replacing the 582i converter cover O ring e removing the 582i converter and e reassembling the 582i converter Changing
80. ses an increase in the pressure to the diaphragm casing 32 Instruction Manual D200138X012 Figure 17 Schematic Illustration of Fisher 3582 Positioner OUTPUT TO ACTUATOR RELAY INSTRUMENT INPUT BELLOWS FEEDBACK AXIS PIVOT NOZZLE LAPPER ASSEMBLY DIRECT ACTING QUADRANT INPUT AXIS CAM ROTARY SHAFT ARM TRAVEL PIN i BEAM REVERSE ACTING QUADRANT 22A7965 A A2453 2 35821 Valve Positioner 3582 582i and 3583 February 2015 As shown in figure 18 the 3582i electro pneumatic valve positioner has a 582i electro pneumatic converter attached to the valve positioner The 582i contains an I P module which provides a pneumatic output proportional to a DC current input signal The DC current input operates coils in a force balanced beam system which in turn control bleed air through an integral nozzle flapper arrangement The nozzle pressure provides the pneumatic input signal pressure used by the pneumatic valve positioner Figure 18 Schematic Illustration of Fisher 3582i Positioner 4 20 MILLIAMPERE INPUT SIGNAL BELLOWS 582i CONVERTER h SUPPLY 2 FEEDBACK AXIS OUTPUT TO ACTUATOR lt NOZZLE SEPA BEAM DIRECT ACTING f QUADRANT ROTARY NN SHAFT ARM IN INPUT AXIS CAM PIVOT REVERSE ACTING FLAPPER ASSEMBLY QUADRANT A4818 2 W N PNEUMATIC SIGNAL FROM CONVERTER 33 3582 582i and 3583 Instruction Manual February 2015 D200138X012 3583 Valve Stem Position Transmitter
81. t Responsibility for proper selection use and maintenance of any product remains solely with the purchaser and end user Fisher and FlowScanner are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co Emerson Process Management Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co All other marks are the property of their respective owners The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability All sales are governed by our terms and conditions which are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice Emerson Process Management Marshalltown lowa 50158 USA Sorocaba 18087 Brazil Chatham Kent ME4 4QZ UK Dubai United Arab Emirates Singapore 128461 Singapore www Fisher com E M ERSON 1989 2015 Fisher Controls International LLC All rights reserved Am a es
82. t sales office for application information before upgrading an existing 3582 valve positioner by field installation of a 582i electro pneumatic converter A WARNING Avoid personal injury from sudden release of process pressure Before mounting the 582i converter e Always wear protective clothing gloves and eyewear when performing any maintenance operations e Do notremove the actuator from the valve while the valve is still pressurized e Disconnect any operating lines providing air pressure or a control signal to the actuator Be sure the actuator cannot suddenly open or close the valve Use bypass valves or completely shut off the process to isolate the valve from process pressure Relieve process pressure on both sides of the valve Vent actuator loading pressure Use lock out procedures to be sure that the above measures stay in effect while you work on the equipment Do not open when an explosive dust atmosphere is present Check with your process or safety engineer for any additional measures that must be taken to protect against process media Note Before planning to retrofit an installed 3582 positioner refer to the positioner mounting plate illustrations shown in figure 5 Mounting plates with a three hole mounting pattern positioner to mounting plate cannot support a 582i converter Do not attempt to mount a 582i converter on an existing 3582 positioner which has a three hole mounting pattern Isolate the control valv
83. tic valve positioner with bypass and instrument supply and output pressure gauges 3582A Pneumatic valve positioner without bypass and without pressure gauges 3582C Pneumatic valve positioner without bypass and with automotive tire valves instead of pressure gauges 3582D Pneumatic valve positioner with bypass and with automotive tire valves instead of pressure gauges 3582G Pneumatic valve positioner without bypass and with instrument supply and output pressure gauges 3582NS Pneumatic valve positioner for nuclear service applications with or without bypass and with automotive tire valves instead of pressure gauges 3582i Electro pneumatic valve positioner without bypass with 582i converter and with supply and output pressure gauges automotive tire valves or pipe plugs 582i Electro pneumatic converter with supply and output pressure gauges automotive tire valves or pipe plugs Used for conversion of a 4 20 mA input signal to a 0 2 to 1 0 bar 3 to 15 psig input signal for the pneumatic valve positioner 3583 Pneumatic valve stem position transmitter with supply and output pressure gauges 3583C Similar to the 3583 valve stem position transmitter except with automotive tire valves in place of pressure gauges Specifications Specifications for the valve positioners are shown in table 1 Specifications for the valve stem position transmitters are shown in table 2 Instruction Manual 3582 582i and 3583 D20013
84. ure or vice versa requires no additional parts The position of the flapper assembly on the beam determines the action As shown in figure 15 the beam is divided into quadrants The direct acting quadrant of the beam is labeled DIRECT and the reverse acting quadrant is labeled REVERSE To change the positioner action simply move the flapper assembly to the opposite quadrant of the beam Perform the calibration procedures in the valve positioner calibration section Figure 15 Partial View for Beam Leveling and Calibration FLAPPER SETTING ADJUSTMENT NOZZLE A BELLOWS ASSEMBLY um LOCKNUT ci LG ws PIVOT PIN ASSEMBLY PIVOT PIN BEAM PIVOT LOCKNUT SECTION A A FLAPPER ASSEMBLY FLAPPER ASSEMBLY BEAM SCREW 23A0308 B A6133 Changing Valve Stem Position Transmitter Action Refer to figure 21 for key number locations unless otherwise indicated The flapper of the 3583 valve stem position transmitter is always positioned in the reverse acting quadrant as shown in figure 19 To reverse the signal reverse the cam as follows 28 Instruction Manual 3582 582i and 3583 D200138X012 February 2015 1 Unhookthe spring key 38 and remove the cam bolt key 6 cam key 4 and spring retainer bracket key 43 2 Screwthe locking nut key 45 all the way onto the cam bolt Note If the arrow stamped on the cam points toward the nozzle output pressure increases with downward stem movement If the arrow points down away f
85. zes 8 req d Cap Screw pl steel 513 Size 20 none req d Size 32 2 req d 656 none req d 657 w o side mtd h wheel Sizes 30 34 amp 40 2 req d Sizes 45 thru 60 none req d Size 70 2 req d up to 51 mm 2 inch travel 52 to 102 mm 2 0625 to 4 inch travel Size 80 up to 51 mm 2 inch travel none req over 51 mm 2 inch travel 2 req d Size 87 up to 51 mm travel 2 req d 52 to 102 mm 2 0625 to 4 inch travel none req d Size 100 2 req d up to 64 mm 2 5 inch travel 65 to 102 mm 2 5625 to 4 inch travel w side mtd h wheel Sizes 34 thru 60 none required Size 70 up to 76 mm 3 inch travel req d 78 to 102 mm 3 0625 to 4 inch travel 2 req d Size 80 up to 51 mm 2 inch travel none req d over 51 mm 2 inch travel 2 req d 51 3582 582i and 3583 Instruction Manual February 2015 D200138X012 Key Description Key Description 65 Cap Screw pl steel 70 Cap Screw pl steel 4 req d continued 657 657 or 667 w side mtd h wheel continued Sizes 30 thru 60 amp 80 Size 87 Size 100 up to 76 mm 3 inch travel none req d up to 64 mm 25 inch travel 78 to 102 mm 3 0625 to 4 inch travel 65 to 102 mm 2 5625 to 4 inch travel 2 req d Size 100 2 req d 71 Stud continuous thread steel not shown 2 req d up to 64 mm 2 5 inch travel 657 65 to 102 mm 2 5625 to 4 inch travel Size 70 657 4 2 req d Size 87 w o side mtd h wheel Up to 51 mm 2 inch travel Size 70

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