Echo GT-201 User's Manual
Contents
1. No fuel at cylinder Fuel at cylinder Carburetor See your ECHO dealer Muffler wet Fuel Mixture is too rich Open choke with fuel Clean replace air filter Adjust carburetor See your ECHO dealer Spark at end of plug wire No spark Stop switch off Turn switch on at end of Electrical problem See your ECHO dealer plug wire Spark at plug No spark Spark gap incorrect Adjust 0 65mm 0 026in Covered with carbon Clean or replace Fouled with fuel Clean or replace Spark plug defective Replace plug Internal engine problem See your ECHO dealer Air filter dirty Clean or replace Fuel filter dirty Replace Fuel vent plugged Replace Spark plug Clean and adjust replace Carburetor Adjust Cooling system plugged Clean Spark arrestor screen Clean plugged WARNING A DANGER Fuel vapors are extremely flammable and may cause fire and or explosion Never test for ignition spark near an open spark plug opening otherwise serious personal injury may result GRASS TRIMMER 2 7 OPERATOR S MANUAL STORAGE Long Term Storage over 30 days WARNING DANGER During operation the muffler or catalytic muffler and surrounding cover become hot Always keep exhaust area clear of flammable debris during transportation or when storing otherwise serious property damage or personal injury may result Do not store your unit for a prolonged period of time 30 days or longer without performing protective storage ma2. THIS ENGINE MEETS U S EPA PH1 AND 2000 AND eee P O Note The lower the Ar In sti LATER CALIFORNIA EMISSION REGULATIONS FOR S O R E REFER TO OWNER S MANUAL FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS E KIOFETZ conp cro Ths engine k certified to be emissions compliant for the following use O Moderate 50 hours O65e Intennedigte 125 houn M ig MECH Eeri 000 no ses Check owners manual for further details All Echo engines are certified to 300 hours commercial use An Emission Control Label is located on the engine This is an n EXAMPLE ONLY information on label varies by engine FAMILY S Larger Property Homeowner Light Duly Professional Heavy Duty Professtonal Commercial Duty PRODUCT EMISSION DURABILITY The 300 hour emission durability period is the time span selected by the manufacturer certifying the engine emissions output meets applicable California emissions regulations provided that approved maintenance proce dures are followed as listed in the Maintenance Section of this manual CONTENTS 1 Trimmer Assembly ____ Power Head M Drive Shaft Assembly 1 Plastic Bag Co Pack poe i a D hk R ECHO INCORPORATED i ____ Operator s Manual fom 5 ee ____ Safety Manual po rauo STATEMENTSOR ___ Shield Assembly E TY MANUAL E ____ Nylon Trimmer Head ay __ Hardware Ba
3. L 60047 Operator s and Parts Manuals are available for purchase from your ECHO dealer or directly from ECHO See ordering instructions at the end of this manual Safety Video is available from your dealer A 5 00 shipping charge will be required ORDERING INSTRUCTIONS DEALER Call 1 800 432 ECHO 1 800 432 3246 CONSUMER PRODUCT SUPPORT 1 800 673 1558 8 5 Mon Fri C S T F o d LIMITED Y AREAN T V LATION CARI TAT Acap of Lamit wa Warem Fi n Hn ot m patel aaa aes ECHO Incorporated 400 Oakwood Road Lake Zurich IL 60047 Technical Publications Orders To obtain a Parts Catalog or Operator s Manual send a check or money order for 2 00 per Parts Catalog or 1 50 per Operator s Manual made payable to ECHO INCORPORATED State on a sheet of paper the model number and serial number of the ECHO unit you have part number of the manual if known your name and address and mail to address above Available Parts Catalog GT 201 Serial Number 002001001 MEGHO Part Number 99922203164 ECHO INCORPORATED 400 Oakwoop ROAD LAKE ZURICH IL 60047
4. air from reaching the cylinder Dust and grass build up on the outside of the cylinder This build up insulates the engine and prevents the heat from leaving Removal of cooling passage blockages or cleaning of cooling fins is considered Normal Maintenance Any failure attributed to lack of maintenance is not warranted GRASS TRIMMER OPERATOR S MANUAL 21 22 MECHO 1 Remove spark plug lead and throttle linkage end from the carbure tor swivel 2 Remove the four screws that retain the cover Two at the top of the Recoil Starter two on either side of the front Lift the cover from the engine and lay to the front of the trimmer NOTE The throttle linkage remains assembled to the cover and the spark plug lead and grommet remain installed IMPORTANT DO NOT use a metal scraper to remove dirt from the cylinder fins 3 Use the brush to remove dirt from the cylinder fins 4 Remove grass and leaves from the grid between the starter and fuel tank 5 When installing the cover be certain the tab of the metal deflector shield is in the slot of the cover EXHAUST SYSTEM Spark Arrestor Screen Level 2 Tools Required Cross Head Screwdriver Soft metal brush Parts Required Screen P N 14586240630 Gasket Lid P N 14586642031 1 Remove engine cover see Cooling System Cleaning pages 21 and 22 for step by step instructions 2 Remove screen cover A holder B and gasket C from muffler b
5. and fellow workers must be warned and children and animals prevented from coming nearer than 15M 50 ft while the trimmer is in use Operation Use Proper Clothing amp Equipment e Before starting the unit equip yourself and any other person working within the 15M 50 ft Safety Zone with the required Protective Equipment and clothing WARNING A DANGER Do not operate this product indoors or in inadequately ventilated areas Engine exhaust contains poisonous emissions and can cause serious injury or death Avoid Hot Surfaces e During operation the complete unit especially the exhaust area and the bearing housing may become very hot Avoid contact during and immediately after operation Always keep exhaust area clear of flammable debris Allow the engine and muffler to completely cool before performing any maintenance activity Keep A Firm Grip e Hold the front and rear handles with both hands with thumbs and fingers encircling the handles Keep A Solid Stance e Maintain footing and balance at all times Do not stand on slippery uneven or unstable surfaces Do not work in odd positions or on ladders Do not over reach 8 MECHO EXTENDED OPERATION EXTREME CONDITIONS Vibration and Cold It is believed that a condition called Raynaud s Phenomenon which affects the fingers of certain individuals may be brought about by exposure to vibration and cold Exposure to vibration and cold may cause tin
6. those symbols and key words and what they mean to you This symbol accompanied by the words WARNING and DANGER calls attention to an act or condition that can lead to serious personal IMPORTANT The enclosed message injury to operator and bystanders provides information necessary for the protection of the unit The circle with the slash symbol means whatever is doles a NOTE This enclosed message provides tips shown within the circle is prohibited for use care and maintenance of the unit SAFETY DECALS Locate these safety decals on your unit The complete unit illustration found in the DESCRIPTION section will help you locate them Make sure the decals are legible and that you understand and follow the instructions on them Ifa decal cannot be read a new one can be ordered from your ECHO dealer See PARTS ORDERING instructions for specific information A DRIVESHAFT WARNING 44 DANGER eThis unit can be dangerous and cause serious injury if improperly used Operators helpers and bystanders can be severely in jured by thrown objects and must wear specified ANSI Z87 1 eye protection Blindness or loss of eye can occur Do not rely on cutter head shield to protect eyes Ricochet can occur eto avoid accidental contact keep everyone beyond operating area eTo reduce the risk of injury to operator helpers amp bystanders read and understand your operator s and safety manuals For afree copy of the safety Manual write to EC
7. ATE SAFETY ALERT WITHOUT CARBURETOR GUARDS AND ADJUSTMENT SHIELDS IN IDLE SPEED PLACE BEWARE KEEP BYSTANDERS AND HELPERS THROWN AWAY 15 M 50 FT DO NOT USE RICOCHET BLADES STRING OBJECTS LINE ONLY EQUIPMENT Before operation a complete check of the unit must be performed e Check unit for loose missing nuts bolts and screws Tighten and or replace as needed e Inspect fuel lines tank and area around carburetor for fuel leaks DO NOT operate unit if leaks are found e Inspect shield for damage and ensure that the cut off knife is securely in place Replace if either is damaged or missing e Check that the cutting attachment is firmly attached and in safe operating condition e Check that front loop handle and or optional shoulder harness are adjusted for safe comfortable operation See Assembly for proper adjustment e Have repairs done only by an authorized ECHO Service Dealer e Do not use any attachment accessory or replacement part unless it is recommended in the Operator s Manual GRASS TRIMMER 5 OPERATOR S MANUAL Spark Arrestor Catalytic Muffler Muffler e The muffler or catalytic muffler controls the exhaust noise and emissions The spark arrestor screen prevents hot glowing particles of carbon from leaving the muffler Make sure the spark arrestor screen is in good repair and properly seated in the muffler Keep exhaust area clear of flammable debris Avoid contact during and immedia
8. CEMENT Level 1 Tools Required Head locking tool 1 8 dia Rod if head is to be removed Parts Required ECHO 0 080 2 mm Nylon Trimmer Line 4 6 m 15 feet 1 Shut engine off Lay unit on the ground with head assembly up 2 Hold head firmly push in housing tab and turn cover counter clockwise to remove cover and spool 3 Cut 080 line to 4 6 m 15 feet length Thread line through hole A in spool spindle until one end is 4 longer than the other end 4 Hold spool with words WIND LINE and tap knob towards you Place index finger between the two lines and wind line clockwise tightly and evenly 5 Place ends of line in the two notches B molded in the spool with 12 5cmto 15 2 cm 5 in to 6 in protruding 6 Place spool in housing against spring C thread line ends through housing eyelets D 7 Align cover arrow with housing tab push down on cover and twist clockwise until cover locks in place 8 Pull both lines out and trim to cut off knife length Before installing test head Push center button while pulling on both lines Trimmer line should advance approximately 1 one inch D GRASS TRIMMER OPERATOR S MANUAL CLOCKWISE 25 26 MECHO TROUBLESHOOTING Engine starts hard Engine does not start Engine Fuel at No fuel at Fuel strainer clogged Clean Cranks carburetor carburetor Fuel line clogged Clean Carburetor See your ECHO dealer does not
9. HO INCORPORATED 400 Oakwood Road Lake Zurich IL 60047 Keep shield and other components in place and in good condition Do not use attachments or other parts not approved by ECHO GT style non blade capable units must not be converted to blade use except Maxi Cuts or similar ECHO approved attachments B SPANISHDECAL ADVERTENCIA A PELIGRO Esta unidad puede ser peligrosa y producir lesiones personales graves si no se usa en forma adecuada Para reducir el riesgo de lesionarse los operadores los ayudantes y los espectadores deben leer y comprender el Manual Del Operador y los Manuales De Seguridad que se entregan escritos en espa ol 890228 09560 ENGLISHTRANSLATION WARNING DANGER This unit can be dangerous and cause serious injury if improperly used To reduce injury risk to operator helpers and bystanders read and understand the Operator s and Safety Manuals which are provided in Spanish 3 4 MECHO SYMBOL YMBOL FORM SYMBOL YMBOL FORM SYMBOL SYMBOL FORM SYMBOL a adean DO NOT ALLOW ead and understan FUEL AND OIL Operator s Manual MIXTURE Sane EE EMERGENCY STOP FUEL WEAR EYES EARS AND HEAD FINGER SEVERING PROTECTION HOT kordu PRIMER CARBURETOR RESISTANT atula SURFACE ADJUSTMENT FOOT WEAR BULB HIGH SPEED MIXTURE Engine choke IGNITION control ON OFF DO NOT SMOKE CARBURETOR Abels bee NEAR FUEL DO NOT EXCEED ADJUSTMENT 10 000 RPM LOW SPEED MIXTURE DO NOT OPER
10. ING COLD ENGINE WARNING A DANGER The cutting attachment should not rotate at idle If attachment rotates readjust carburetor according to Carburetor Adjustment instructions in this manual or see your ECHO Dealer otherwise serious personal injury may result Stop Switch Start Run Move stop switch button A away from the STOP position Choke Lever Cold Start Move choke B to Cold Start Position Primer Pump Bulb Pump primer bulb C until fuel will be visible and flows freely in the clear fuel tank return line Pump bulb an additional 4 or 5 times GRASS TRIMMER 1 7 OPERATOR S MANUAL WARNING A DANGER Inspect starting area for hazards such as rocks glass debris etc which could be thrown by the cutting attachment when starting Keep helpers and bystanders at least 15m 50 feet from starting area otherwise serious personal injury may result 4 Lay the trimmer on a flat clear area Firmly grasp throttle grip with left hand and fully depress throttle trigger to wide open position Rapidly pull starter handle rope D until engine fires maximum five 5 pulls 5 After engine fires or five 5 pulls move choke lever back to Run position Hold throttle trigger fully depressed and pull starter handle rope until engine starts and runs Release throttle trigger and allow unit to warm up at idle for several minutes NOTE If engine does not start with choke in Run position aft
11. UE CAG Grass Trimmer Operator s Manual MODELS GT 201 Serial Number 002001001 amp Up WARNING A WARNING DANGER The muffler or catalytic muffler and surrounding cover may become l b extremely hot Always keep clear of exhaust and muffler area otherwise serious personal injury may occur The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING A DANGER Read rules for safe operation and instructions carefully ECHO provides an Operator s Manual and a Safety Manual Both must be read and understood for proper and safe operation X7702272300 X770000170 06 00 2 MECHO INTRODUCTION Welcome to the ECHO family This ECHO product was designed and manufactured to provide long life and on the job dependability Read and understand this manual and the SAFETY MANUAL you found in the same package You will find both easy to use and full of helpful operations tips and SAFETY messages WARNING A DANGER Readrules for safe operation and instructions carefully ECHO provides an Operator s Manual anda Safety Manual Both must be read and understood for proper and safe operation THE OPERATOR S MANUAL contains specifications and information for operation starting stopping maintenance storage and assembly specific to this product THE SAFETY MANUAL explains possible hazards involved wit
12. al use and your experience will determine the frequency of required maintenance 1 Replacement will be required for commercial use yearly For Consumer use cleaning every 6 months is required Cleaning includes Rebuild Kits All recommendations to replace are based on the finding of damage or wear during inspection 2 Grease flexible drive cables every 25 hours and or on a weekly schedule 20 MECHO AIR FILTER Level 1 Tools required Cleaning brush 25 or 50 mm 1 or 2 in medium bristle paint brush Parts required 90008 REPOWER AIR amp FUELFILTER KIT 1 Close choke Cold Start Position This prevents dirt from entering the carburetor throat when the air filter is removed Brush accumulated dirt from the air cleaner area 2 Remove the air cleaner cover Clean and inspect the element for damage If element is fuel soaked and very dirty replace 3 If element can be cleaned and reused be certain it still fits the cavity in the air cleaner cover is installed with the original side out NOTE Carburetor adjustment may be needed after air filter cleaning replacement See Carburetor Adjustment Section FUEL FILTER Level 1 Tools required Fuel line hook 203 254 mm 8 10 1n length of wire with one end bent into a hook Clean rag funnel and an approved fuel container Parts required 90008 REPOWER AIR FUEL FILTER KIT WARNING A DANGER Fuelis VERY flammable Use extreme care wh
13. ar must be worn when operating a trimmer Physical Condition Your judgment and physical dexterity may not be good e if you are tired or sick e if you are taking medication e if you have taken alcohol or drugs Operate unit only if you are physically and mentally well Eye Protection Wear eye protection that meets ANSI Z87 1 or CE requirements whenever you operate the trimmer Hand Protection Wear no slip heavy duty work gloves to improve your grip on the Trimmer Brush Cutter handles Gloves also reduce the transmission of machine vibration to your hands Hearing Protection ECHO recommends wearing hearing protection whenever unit is used Proper Clothing Wear snug fitting durable clothing e Pants should have long legs shirts with long sleeves e DO NOT WEAR SHORTS DONOT WEAR TIES SCARVES JEWELRY Wear sturdy work shoes with non skid soles DONOT WEAR OPEN TOED SHOES e DONOTOPERATEUNIT BAREFOOTED Hot Humid Weather Heavy protective clothing can increase operator fatigue which may lead to heat stroke Schedule heavy work for early morning or late afternoon hours when temperatures are cooler GRASS TRIMMER 7 OPERATOR S MANUAL SAFE OPERATION Determine Operation Area Provide all operators of this equipment with the Operator s Manual and instructions for safe operation e Review the area to be trimmed Look for hazards that could contribute to unsafe conditions e Spectators
14. e is HOT e NEVER refuel a unit with the engine running e DO NOT fill fuel tanks indoors ALWAYS fill fuel tanks outdoors over bare ground e Securely tighten fuel cap after refueling e Inspect for fuel leakage If fuel leakage is found do not start or operate unit until leakage is repaired IMPORTANT Spilled fuel is a leading cause of hydrocarbon emissions Some states may require the use of automatic fuel shut off containers to reduce fuel spillage Contact your ECHO dealer for ordering information After refueling e Wipe any spilled fuel from the unit e Move at least 3 M 10 ft from refueling location before starting the engine After use e DO NOT store a unit with fuel in its tank Leaks can occur Return unused fuel to an approved fuel storage container Storage Fuel storage laws vary by locality Contact your local government for the laws affecting your area As a precaution store fuel in an approved air tight container Store in a well ventilated unoccupied building away from sparks and flames Do not store fuel longer than 30 days IMPORTANT Stored fuel ages Do not mix more fuel than you expect to use in thirty 30 days ninety 90 days when a fuel stabilizer is added IMPORTANT Stored two stroke fuel may separate ALWAYS shake fuel con tainer thoroughly before each use EQUIPMENT CHECK Before operation a complete check of the unit must be performed e Check unit for loose missing nuts b
15. en mixing storing or handling 1 Use a clean rag to remove loose dirt from around fuel cap and empty fuel tank 2 Use the fuel line hook to pull the fuel line and filter from the tank 3 Remove the filter from the line and install the new filter WARNING A DANGER Catalytic mufflers operate at extremely high temperatures Muffler area must be kept clean Do not perform maintenance on the muffler until engine and muffler are completely cool otherwise serious personal injury may occur SPARK PLUG Level 2 Tools Required Spark Plug socket wrench and screw driver Feeler gauge Preferably a wire gauge Parts Required 90064 REPOWER Tune Up Kit 1 Remove spark plug and check for fouling worn and rounded center electrode 2 Clean the plug or replace with a new one DO NOT sand blast to clean Remaining sand will damage engine 3 Adjust spark plug gap by bending outer electrode 4 Tighten spark plug to 145 155 kg cm 125 135 in Ib COOLING SYSTEMS CLEANING Level 2 Tools required Cross Head Screwdriver 3 mm Hexagon wrench Cleaning Brush 25 50 mm 1 2 1n medium bristle paint brush Parts Required None IMPORTANT To maintain proper engine operating temperatures cooling air must pass freely through the cylinder fin area This flow of air carries combustion heat away from the engine Overheating and engine seizure can occur when Air intakes are blocked preventing cooling
16. er 5 pulls repeat instructions 6 After engine warm up gradually depress throttle trigger to increase engine RPM to operating speed STARTING WARM ENGINE WARNING A DANGER The cutting attachment should not rotate at idle If attachment rotates readjust carburetor according to Carburetor Adjustment instructions in this manual or see your ECHO Dealer otherwise serious personal injury may result 1 Stop Switch Start Run Move stop switch button A away from the STOP position 2 Start Pull Rope Lay the trimmer on a flat clear area and pull the starter handle D until the engine fires 1 NOTE a _ m i a lite m a pe i 4 MN rm 4 If engine does not start after 5 pulls use Cold Start Procedure rs 18 MECHO STOPPING ENGINE 1 Release Throttle Allow engine to idle for a minute 2 Stop Switch Stop Move stop switch button A to STOP position WARNING A DANGER If engine does not stop when stop switch is moved to STOP position close choke COLD START position to stall engine Have your ECHO dealer repair stop switch before using trimmer again NOTE Refer to the Grass Trimmer Brush Cutter Safety Manual for proper and safe trimming techniques MAINTENANCE Your ECHO trimmer is designed to provide many hours of trouble free service Regular scheduled maintenance will help your trimmer achieve that goal If you are unsure or are not equipped
17. fortable operating position and tighten wing nut F The cutting attachment should be 5cm 7 5cm 2 in 3 in above the ground and as level as possible 14 MECHO PRE OPERATION FUEL Fuel Requirements Gasoline Use 89 Octane mid grade or higher gasoline or gasohol known to be good quality Gasohol may contain up to 10 Ethyl grain alcohol or 15 MTBE methyl tertiary butyl ether Gasohol containing methyl wood alcohol is NOT approved Two Stroke Oil A two stroke engine oil meeting ISO L EGD ISO CD 13738 and JASO FC standards must be used Echo brand Premium 50 1 oil meets these standards Engine problems due to inadequate lubrica tion caused by failure to use an ISO L EGD and JASO FC certified oil such as Echo Premium 50 1 Two stroke Oil will void the two stroke engine warranty Emission related parts only are covered for two years regardless of two stroke oil used per the statement listed in the California Emission Defect Warranty Explanation Mixing Follow directions on the oil container Handling Fuel WARNING A DANGER Fuelis VERY flammable Use extreme care when mixing storing or handling otherwise serious personal injury may result e Use an approved fuel container e DO NOT smoke near fuel e DO NOT allow flames or sparks near fuel e Fuel tanks cans may be under pressure Always loosen fuel caps slowly allowing pressure to equalize e NEVER refuel a unit when the engin
18. g 1 1 4 20 bolt 1 1 4 20 wing nut 1 1 4 20 flat washer Warranty Card amp Limited Warranty Safety Glasses Oil 2 Stroke 9 10 MECHO SAFETY VIDEO 10 11 12 i 14 15 16 17 18 19 20 2M 22 GRASS TRIMMER 1 1 OPERATOR S MANUAL OPERATOR S MANUAL Included in plastic bag co pack Read before operation and keep in a safe place for future reference 1 e operation maintenance storage and specifications SAFETY MANUAL Included in plastic bag co pack Read before operation and keep in a safe place for future reference to learn proper safe operating techniques POWER HEAD Factory Assembled to the Drive Shaft assembly Includes the Engine Clutch Fuel System Ignition System and Recoil Starter FRONT HANDLE The Front loop handle is factory assembled to the Drive Shaft assembly but must be reposi tioned for proper cutting attitude and operator comfort Drive Shaft ASSEMBLY Factory Assembled to the Power Head Includes the Rear right hand Handle Assembly Bearing Housing Assembly Throttle Trigger Front loop left hand Handle Assembly Flexible Drive Cable and Safety Decals NYLON CUTTER HEAD Contains replaceable nylon trimming line that advances when the trimmer head is tapped against the ground while the head is turning at normal operating speed DEBRIS SHIELD ASSEMBLY Included in plastic bag co pack MUST be installed on
19. gling and burning sensations followed by loss of color and numbness in the fingers The following precautions are strongly recommended because the minimum exposure which might trigger the ailment is unknown e Keep your body warm especially the head neck feet ankles hands and wrists Maintain good blood circulation by performing vigorous arm exer cises during frequent work breaks and also by not smoking e Limit the hours of operation Try to fill each day with jobs where operating the trimmer or other hand held power equipment is not required e If you experience discomfort redness and swelling of the fingers followed by whitening and loss of feeling consult your physician before further exposing yourself to cold and vibration Repetitive Stress Injuries It is believed that overusing the muscles and tendons of the fingers hands arms and shoulders may cause soreness swelling numbness weakness and extreme pain in those areas Certain repetitive hand activities may put you at a high risk for developing a Repetitive Stress Injury RSI An extreme RSI condition is Carpal Tunnel Syndrome CTS which could occur when your wrist swells and squeezes a vital nerve that runs through the area Some believe that prolonged exposure to vibration may contribute to CTS CTS can cause severe pain for months or even years To reduce the risk of RSI CTS do the following e Avoid using your wrist in a bent extended or twisted position Ins
20. h the use of Grass Trimmers and Brush cutters and what measures you should take to make their use safer TABLE OF CONTENTS Stopping Engine Maintenance Skill Level Maintenance Intervals International Symbols Air filter Equipment Fuel filter Spark plug Personal Conditions and Safety Equipment Cooling System Safe Operation Exhaust System Extended Operation Extreme Conditions Carburetor Adjustment Description Lubrication Emission Control Nylon Line Replacement Contents List Troubleshooting Specifications Storage Assembly Servicing Information Plastic Shield Nylon Head Front Loop Handle ECHO Consumer Product Support Pre Operation Warranty Card Additional or Replacement Manuals Equipment Check Ordering Instructions for Manuals Determine Operation Area Operation Specifications descriptions and illustrative material in this Starting Cold Engine literature are as accurate as known at the time of publication Starting Warm Engine but are subject to change without notice Illustrations may include optional equipment and accessories and may not CopyRight 2000 By Echo Incorporated include all standard equipment All Rights Reserved GRASS TRIMMER OPERATOR S MANUAL MANUAL SAFETY SYMBOLS AND IMPORTANT INFORMATION Throughout this manual and on the product itself you will find safety alerts and helpful information messages preceded by symbols or key words The following is an explanation of
21. il Ratio 50 1 ECHO High Performance two stroke air cooled engine oil 89 Octane unleaded DO NOT use fuel containing methyl alcohol Gasoline more than 10 ethyl alcohol or 15 MTBE 50 1 ECHO High Performance two stroke air cooled engine oil Fuel Tank Capacity 0 45 lit 15 2 US fl oz Recoil Starter System Automatic Recoil Starter Clutch Centrifugal Type Drive Shaft 1 4 Flex Shaft Rotating Direction Clockwise viewed from top Cutter Head Nylon line head 2 Line with 080 in line capacity 6 5 m 20 ft Front Handle Left D Loop Right Grip Shoulder Harness Optional P N 99944200201 Idle Speed RPM 2400 3200 6800 7500 Wide Open Throttle Speed with Trimmer Head GRASS TRIMMER 1 3 OPERATOR S MANUAL ASSEMBLY Tools Required Locking Tool not included Use 1 8 in diameter or less metal bar or small screwdriver PLASTIC SHIELD 1 Snap the shield over the bearing housing 2 Install bolt A washer B and wing nut C NYLON LINE HEAD 1 Align locking hole in upper plate with hole in bearing housing 2 Insert 1 8 dia locking tool D not included with unit and remove plastic retaining sleeve Thread cutting attachment onto PTO shaft clockwise until head is tight IMPORTANT Remember to remove the locking tool FRONT LOOP HANDLE NOTE Front handle is pre installed Repositioning and tightening is all that is required 1 Position front handle E in com
22. intenance which includes the following 1 Store unit in a dry dust free place out of the reach of children with drive shaft housing in an upright or horizontal position to prevent grease leakage WARNING DANGER Do not store in enclosure where fuel fumes may accumulate or reach an open flame or spark otherwise serious injury may result 2 Place the stop switch A in the OFF position 3 Remove accumulation of grease oil dirt and debris from exterior of unit 4 Perform all periodic lubrication and services that are required 5 Tighten all the screws and nuts 6 Drain the fuel tank completely and pull the recoil starter handle several times to remove fuel from the carburetor 7 Remove the spark plug and pour 7 cc 1 4 oz 1 2 tablespoon of fresh clean two stroke engine oil into the cylinder through the spark plug hole A Place a clean cloth over the spark plug hole 1 B Pull the recoil starter handle 2 3 times to distribute the oil inside the engine ae z i mii saki man o i tne rm i AD A iN C Observe the piston location through the spark plug hole Pull the recoil starter handle slowly until the piston reaches the top of its travel and leave it there 8 Install the spark plug do not connect ignition cable SERVICING INFORMATION PARTS Genuine ECHO Parts and ECHO REPOWER Parts and Assemblies for your ECHO products are available onl
23. l tank opening PRIMER BULB Pumping primer bulb before starting engine draws fresh fuel from the fuel tank priming the carbure tor for starting Pump primer bulb until fuel will be visible and flows freely in the clear fuel tank return line Pump bulb an additional 4 or 5 times AIR CLEANER Contains replaceable filter element CHOKE Located above the air cleaner housing Move lever to Cold Start to close choke for cold starting Move lever to Run ostion to open choke SPARK PLUG Provides spark to ignite fuel mixture SAFETY VIDEO Not included with unit P N 99922202540 English version only is available at a cost of 5 00 from ECHO INC or any authorized ECHO dealer The video overviews safety precautions and proper operating tech niques and is supplemental to the Safety Manual Read and understand the Safety Manual for complete information on safe operation 12 MECHO SPECIFICATIONS MODEL GT 201 Length 1400 mm 55 1 in Width 310 mm 12 2 in Height 385 mm 15 2 in Weight dry w Cutter Head 4 35 kg 9 6 lb Engine Type Air cooled two stroke single cylinder gasoline engine Bore 32 2 mm 1 268 in Stroke 26 0 mm 1 02 in Displacement 21 2 cc 1 29 cu in Exhaust Spark Arrestor Muffler w catalyst Carburetor Zama diaphragm model w purge Ignition System Flywheel magneto capacitor discharge Spark Plug NGK BPM 7Y 0 65 mm 0 026 in Fuel Mixed Gasoline and Two stroke Oil Fuel O
24. ody 3 Clean carbon deposits from screen D and muffler components 4 Replace screen if it is cracked plugged or has holes burned through 5 Assemble components in reverse order GRASS TRIMMER 2 3 OPERATOR S MANUAL CARBURETOR ADJUSTMENT Engine Break In New engines must be operated a minimum duration of two tanks of fuel break in before carburetor adjustments can be made During the break in period your engine performance will increase and exhaust emissions will stabilize Idle speed can be adjusted as required High Altitude Adjustment High altitude adjustment is not required for proper operation of this engine Level 2 Tools required Screwdriver Tachometer ECHO P N 99051130017 Parts required None NOTE Every unit is run at the factory and the carburetor is set in compli ance and California Emission Regulations In addition the carbure tor is equipped with a HI needle adjustment limiter that prevents settings outside acceptable limits 1 Before adjusting the carburetor clean or replace the air filter and spark arrester screen 2 Trimmer line must be extended to the cut off knife 3 Start engine and run for several minutes to reach operating tempera ture 4 Stop engine Turn HI speed needle A CCW counter clockwise to stop 5 Idle Speed Adjustment e Start engine and turn idle speed adjustment screw B CW until the blades begin to turn then turn the screw CCW until blades sto
25. olts and screws Tighten and or replace as needed Inspect fuel lines tank and area around carburetor for fuel leaks DO NOT operate unit if leaks are found Inspect shield for damage and ensure that the cut off knife is securely in place Replace if either is damaged or missing Check that the cutting attachment is firmly attached and in safe operating condition Check that front loop handle and optional shoulder harness are adjusted for safe comfortable operation See Assembly for proper adjustment GRASS TRIMMER 1 5 OPERATOR S MANUAL W 4 M 2 9 T T 3 5 10 111213 14 1516 17 181920 21 2223 24 252627 28 2960 31 MINIRUM 16 MECHO DETERMINE OPERATION AREA Review the area to be trimmed Look for hazards that could contribute to unsafe conditions Spectators and fellow workers must be warned and children and animals prevented from coming nearer than 15M 50 ft while the trimmer is In use OPERATION Provide all operators of this equipment with the Operator s Manual and Instructions for safe use Before starting the unit equip yourself and any other person working within the 15M 50 ft Safety Zone with the required Protective Equipment and clothing During operation the complete unit especially the exhaust area and the bearing housing may become very hot too hot to touch Avoid contact during and immediately after operation Always keep exhaust area Clear of flammable debris START
26. p turning Turn screw CCW an additional 1 4 turn aT k l x 6 Accelerate to full throttle for 2 3 seconds to clear excess fuel from engine then return to idle Accelerate to full throttle to check for smooth transition from idle to full throttle If engine stops or stalls after full warm up return the unit to your authorized ECHO dealer for repair 7 Check HI speed RPM at W O T Wide Open Throttle HI speed RPM should be set to specifications found on page 12 Specifica tions of this manual 8 Check idle speed and reset if necessary If a tachometer is available idle speed should be set to the specification found on page 12 Specifications of this manual WARNING A DANGER When carburetor adjustment is completed the cutting attachment should not turn at idle otherwise serious personal injury may result 24 MECHO LUBRICATION Level 1 Tools Required 8 mm Open End Wrench Screwdriver Clean Rag Parts Required Echo Lube 8 oz P N 91014 or Lithium Base Grease 1 Remove plastic shield 2 Loosen bearing housing locating screw A at the top of the housing remove mounting screw B 3 Pull the flexible drive shaft C from the housing wipe clean and re coat with a thin coating 1 2 oz 15 ml of grease 4 Slide the flexible drive shaft back in the drive housing being careful not to get dirt on the flexible drive shaft 5 Install the bearing housing and shield NYLON LINE REPLA
27. tead try to maintain a straight wrist position Also when grasping use your whole hand not just the thumb and index finger e Take periodic breaks to minimize repetition and rest your hands e Reduce the speed and force in which you do the repetitive movement e Do exercises to strengthen the hand and arm muscles Immediately stop using all power equipment and consult a doctor if you feel tingling numbness or pain in the fingers hands wrists or arms The sooner RSI CTS is diagnosed the more likely permanent nerve and muscle damage can be prevented GRASS TRIMMER OPERATOR S MANUAL DESCRIPTION The ECHO product you purchased has been factory pre assembled for your convenience Due to packaging restrictions shield installation and positioning of the front handle are necessary After opening the carton check for damage Immediately notify your retailer or ECHO Dealer of damaged or missing parts Use the contents list to check for missing parts AIRINDEX TAG The Air Index Tag indicates for EMISSION CONTROL purposes of consumer awareness how California Tier 2 this product s emissions compare to the standards enacted by the California The emission control system for these engines are 7 8 Air Resources Board EM Engine Modification All Echo engines are certified fo 300 hours commercial use IMPORTANT ENGINE INFORMATION eds ena ENGINE FAMILY YEHXS 0214CA DISPLACEMENT 21 2 cc Et mA TET TTT
28. tely after operation FUEL WARNING A DANGER Fuelis VERY flammable Use extreme care when mixing storing or handling otherwise serious personal injury may result e Use an approved fuel container DO NOT smoke near fuel e DO NOT allow flames or sparks near fuel e Fuel tanks cans may be under pressure Always loosen fuel caps slowly allowing pressure to equalize e NEVER refuel a unit when the engine is HOT e NEVER refuel a unit with the engine running e DO NOT fill fuel tanks indoors ALWAYS fill fuel tanks outdoors over bare ground e Securely tighten fuel cap after refueling e Inspect for fuel leakage If fuel leakage is found do not start or operate unit until leakage is repaired IMPORTANT Spilled fuel is a leading cause of hydrocarbon emissions Some states may require the use of automatic fuel shut off containers to reduce fuel spillage Contact your ECHO dealer for ordering information After Refueling e Wipe any spilled fuel from the unit e Move at least 3 M 10 ft from refueling location before starting After Use e DO NOT store a unit with fuel in its tank Leaks can occur Return unused fuel to an approved fuel storage container 6 MEMU PERSONAL CONDITION AND SAFETY EQUIPMENT WARNING A DANGER Trimmer Brush Cutter users risk injury to themselves and others if the trimmer brush cutter is used improperly and or safety precautions are not followed Proper clothing and safety ge
29. unit before use see Assembly Instructions Shield assembly includes the Cut Off Knife and Safety Decal Mounts on the Bearing Housing Assembly just above the cutting attachment Helps protect the operator by deflecting debris produced during the trimming operation CUT OFF KNIFE Trims line to the correct length 5 If trimmer is operated without a cut off knife the line will become too long more than 5 the operating speed will slow the engine overheat and performance will suffer THROTTLE TRIGGER Spring loaded to return to idle when released During acceleration press trigger gradually for best operating technique GRIP Rear right hand handle STOP SWITCH TOGGLE SWITCH mounted on the engine Move switch UP to RUN DOWN to STOP SHOULDER HARNESS Optional An adjustable strap that suspends the unit from the operator ARM REST Provides arm rest during operation and protects arm from hot engine SPARK ARRESTOR CATALYTIC MUFFLER MUFFLER The muffler or catalytic muffler controls exhaust noise and emission The spark arrestor screen prevents hot glowing particles of carbon from leaving the muffler Keep exhaust area clear of flammable debris FUEL TANK Contains fuel and fuel filter RECOIL STARTER HANDLE Pull handle slowly until recoil starter engages then quickly and firmly When engine starts return handle slowly DO NOT let handle snap back or damage to unit will occur FUEL TANK CAP Cover and seals fue
30. with the necessary tools you may want to take your unit to an ECHO Service Dealer for maintenance To help you decide whether you want to DO IT YOURSELF or have the ECHO Dealer do it each maintenance task has been graded If the task is not listed see your Echo dealer for repairs SKILL LEVEL Levell Easy to do Most required tools come with unit Level2 Moderate difficulty Some specialized tools may be required Level3 Experience required Specialized tools are required ECHO recommends that the unit be returned to your ECHO dealer for servicing ECHO offers REPOWER Maintenance Kits and Parts to make your maintenance job easier Just below each task heading are listed the various part numbers required for that task See your ECHO dealer for these parts GRASS TRIMMER 1 9 OPERATOR S MANUAL MAINTENANCE INTERVALS Daily or 3 Months 6 Months Component System Maintenance Procedure Before or 270 Yearly Air Filter Clean Replace ne Fuel Strainer Clean Replace Carburetor Inspect Rebuild Replace Choke System Inspect Clean Replace Cooling System Muffler Spark Arrestor Cylinder Exhaust Port Inspect Clean Decarbon oe Drive Shaft Flex Grease Cable Models Inspect Clean Starter Rope Inspect Clean Fuel Leaks Inspect Replace Ignition System Clean Replace No Maintenance required for coil and flywheel I Inspect R Replace C Clean Time intervals shown are maximum Actu
31. y from an Authorized ECHO Dealer When you do need to buy parts always have the Model Number and Serial Number of the unit with you You can find these numbers on the engine housing For future reference write them in the space provided below Model No SN SERVICE Service of this product during the warranty period must be performed by an Authorized ECHO Service Dealer For the name and address of the Authorized ECHO Service Dealer nearest you ask your retailer or call 1 800 432 ECHO 3246 When presenting your unit for Warranty service repairs proof of purchase is required ECHO CONSUMER PRODUCT SUPPORT If you require assistance or have questions concerning the application operation or maintenance of this product you may call the ECHO Consumer Product Support Department at 1 800 673 1558 from 8 00 am to 5 00 pm Central Standard Time Monday through Friday Before calling please know the model and serial number of your unit to help your Consumer Product Support Representative WARRANTY CARD This card is our means of registering all original owners of ECHO equipment The card plus proof of purchase provides you the assur ance that authorized warranty work will be done It also provides a direct link between you and ECHO if we find it necessary to contact you ADDITIONAL OR REPLACEMENT MANUALS Safety Manuals are available free of charge from your ECHO dealer or by contacting Echo Incorporated 400 Oakwood Road Lake Zurich
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