Eaton Electrical Extended Battery Module (EBM) 9140 User's Manual
Contents
1. A2. e Powerware 9140 EBM User s Guide 164201623 Rev FINAL DRAFT 2006 July 14 11 INTRODUCTION Advertencias de Seguridad INSTRUCCIONES DE SEGURIDAD IMPORTANTES GUARDE ESTAS INSTRUCCIONES Este manual contiene instrucciones importantes que debe seguir durante la instalaci n y el funcionamiento del EBM Por favor lea todas las instrucciones antes de poner en funcionamiento el equipo y guarde este manual para referencia en el futuro ADVERTENCIA Este SIE contiene su propia fuente de energia baterias Los recept culos de salida pueden transportar voltaje activo aun cuando el SIE no est conectado con una fuente de CA PRECAUCION A e Las bater as pueden constituir un riesgo de descarga el ctrica o quemaduras corriente alta de corto circuito Adopte las precauciones debidas Personal calificado de servicio que conozca de baterfas y est al tanto de las precauciones requeridas debe darle servicio al eguipo Mantenga al personal no autorizado alejado de las baterias e Es necesario desechar las bater as de un modo adecuado Consulte las normas locales para
3. Bottom of Rack or Top of Other e Cabinet lo Figure 1 Front Screw Positions for the EBM 18 EATON Powerware 9140 EBM User s Guide 164201623 Rev FINAL DRAFT 2006 July 14 INSTALLATION 2 Using two M5 machine screws and an adapter plate attach the rail to the front of the rack see Figure 1 and Figure 2 Do not tighten the screws Front M5 Screws gt Position 6 N Position 5 N Position 4 gt Position 1 Adapter Plate AAA AA AA A PP d AN Figure 2 Securing the Front Rail 3 Adjustthe rail size on the rail assembly for the depth of your rack see Figure 3 Figure 3 Adjusting the Rail Depth Right Rail Assembly Shown EATON Powerware 9140 EBM User s Guide 164201623 Rev A FINAL DRAFT 2006 July 14 19 INSTALLATION 4 Secure the rail to the rear of the rack with four M5 machine screws and an adapter plate see Figure 4 Tighten all screws at the front and rear of the rail Adapter Plate gt Position 6 N N O N N Position 5 x DE q Position 4 Bottom of Rack or Top of Other Cabinet Sa N SE Position 3 Position 1 Position 2 Figure 4 Securing the Rear Rail Right Rail Assembly Shown 5 Repeat Steps 2 through 4 for the other rail 6 To tighten the rail adjustment assemble four M4 machine screws and four M4 locknuts to the middle of
4. CA ATTENTION e Les batteries peuvent pr senter un risque de choc lectrique ou de br lure provenant d un courant de court circuit haute intensit Observez les pr cautions appropri es L entretien doit tre r alis par du personnel qualifi connaissant bien les batteries et les pr cautions n cessaires N autorisez aucun personnel non qualifi manipuler les batteries Une mise au rebut r glementaire des batteries est obligatoire Consulter les r glements en vigueur dans votre localit e Ne jamais jeter les batteries au feu L exposition aux flammes risque de les faire exploser 6 EATON Powerware 9140 EBM User s Guide 164201623 Rev A FINAL DRAFT 2006 July 14 INTRODUCTION Sicherheitswarnungen WICHTIGE SICHERHEITSANWEISUNGEN AUFBEWAREN Dieses Handbuch enth lt wichtige Hinweise welche Sie bei der Installation und Wartung des EBM beachten sollten Bitte lesen Sie alle Anweisungen des Handbuches bevor sie mit dem Ger t arbeiten Bewaren Sie das Handbuch zum Nachlesen auf ACHTUNG Dieses UPS Unterbrechungsfreies Stromversorgungssystem USV enth lt eine eigene Energiequelle Batterien Die Ausgangssteckdosen k nnen Spannung f hren auch wenn das UPS USV nicht an eine Wechselstromquelle angeschlossen ist VORSICHT Batterien k nnen das Risiko eines elektrischen Schlags bergen oder durch hohen Kurzschlussstrom in Brand geraten Die richtigen Vorsichtsma nahmen beachten Di
5. Verify that the rear mounting brackets engage in and slide easily along the inside of the rails 13 Secure the front of the cabinet to the rack as shown in Figure 8 If the rack holes are square use two nuts If the rack holes are round use two clip nuts Position 8 M6 screw and clip cage nut Position 3 M5 screw Position 2 M5 screw ool 0doo Figure 8 Securing the Front of the EBM EATON Powerware 9140 EBM User s Guide 164201623 Rev A FINAL DRAFT 2006 July 14 INSTALLATION 14 If the optional seismic mounting brackets are installed secure the brackets on the EBM to the rack using four M6 machine screws as shown in Figure 9 Tighten the wing bolts on the seismic mounting brackets Figure 9 Securing the Optional EBM Seismic Mounting Brackets EATON Powerware 9140 EBM User s Guide 164201623 Rev FINAL DRAFT 2006 July 14 23 INSTALLATION Installing the EBM Batteries To install the battery trays into the EBM cabinet 1 Verify that the battery circuit breakers on the EBM rear panel are in the OFF position see Figure 13 on page 26 2 Remove the EBM front cover see Figure 10 To remove the front cover loosen the two front cover screws Grasp the fingergrips on both sides of the cover and pull the cover forward firmly Figure 10 Removing t
6. conocer los requisitos pertinentes e Nunca deseche las bater as en el fuego Las bater as pueden explotar si se las expone la llama 12 EATON Powerware 9140 EBM User s Guide 164201623 Rev A FINAL DRAFT 2006 July 14 INTRODUCTION S kerhetsf reskrifter VIKTIGA S KERHETSF RESKRIFTER SPARA DESSA F RESKRIFTER Den h r anvisningen inneh ller viktiga instruktioner som du ska f lja under installation och anv ndning av EBM L s alla instruktioner innan du anv nder utrustningen och spara den h r anvisningen f r framtida referens Den h r UPS enheten inneh ller sin egen energik lla batterier Uttagen kan vara sp nningsf rande ven d UPS enheten inte r ansluten till sp nningsn tet VIKTIGT e Batterierna kan inneb ra en risk f r elektrisk st t eller br nnskada fr n kortsluten starkstr m lakttag l mpliga f rsiktighets tg rder Service ska utf ras av utbildad servicepersonal med kunskap om batterierna och n dv ndiga f rsiktighets tg rder H ll ej beh rig personal borta fr n batterierna e Batterierna m ste avyttras enligt anvisningarna i lokal lagstiftning e Anv nda batterier f r aldrig br nnas upp De kan explodera EATON Powerware 9140 EBM User s Guide 164201623 Rev FINAL DRAFT 2006 July 14 13 INTRODUCTION 14 EATON Powerware 9140 EBM User s Guide 164201623 Rev FINAL DRAFT 2006 July 14 Chapter 2 Installation NOTE If you are installing the UPS and th
7. cover screws Figure 16 Replacing the EBM Front Cover 32 EATON Powerware 9140 EBM User s Guide 164201623 Rev A FINAL DRAFT 2006 July 14 10 MAINTENANCE Repeat Steps 3 through 6 for each EBM Plug the EBM into the UPS as shown in Figure 13 on page 26 additional plug the EBM cable into the battery connector on the adjacent EBM Reinstall the cable retention clip s and screws to hold the EBM cable s firmly in place Switch all battery circuit breakers to the ON position Testing New Batteries O NOTE The batteries must be fully charged and the UPS must not be in Battery mode to perform the battery test NOTE For an accurate battery test test the UPS with at least 10 load applied to the UPS To test the new batteries 1 Plug the UPS into a power outlet apply utility power on hardwired models for 48 hours to charge the battery After charging the battery select MENU from the system status screen then select CONTROL BATTERY TEST and SCHEDULE TEST The UPS verifies the battery converter and schedules the battery test to occur during the next appropriate stage in the charging cycle or immediately if possible During the battery test the indicator flashes rapidly To view a report of the latest scheduled battery test select MENU from the system status screen then select CONTROL BATTERY TEST and TEST REPORT EATON Powerware 9140 EBM User s Guide 164201623 R
8. e Rails and fasteners 2 sliding rail assemblies left and right 4 adapter plates for 7 1 mm round hole 4 adapter plates for 9 5 mm hole 16 M5 machine screws plus 2 extra 2 M6 machine screws plus 2 extra 2 clip nuts for racks with round holes plus 2 extra 2 cage nuts for racks with square holes plus 2 extra 8 M4 machine screws with 8 M4 locknuts plus 2 extra of each e EBM user s guide e Optional seismic mounting brackets and fasteners 2 EBM seismic mounting brackets 4 wing bolts plus 1 extra 4 M6 machine screws NOTE Discard the EBM user s guide if you are installing the EBM with a new UPS at the same time Use the UPS user s guide instead to install both the UPS and the EBM EATON Powerware 9140 EBM User s Guide 164201623 Rev A FINAL DRAFT 2006 July 14 17 INSTALLATION Rack Setup for the EBM NOTE Mounting rails are required for each individual cabinet NOTE The recommended configuration is to install the EBM s in the lower part of the rack with the UPS directly above the EBM s To install the EBM rail kit 1 Select the proper holes in the rack for positioning the EBM in the rack see Figure 1 NOTE The EBM takes up position 1 through position 9 E OO o olo ojo ol ui Screw Positions for olo Posi ion 5 Rail and Front on 4 Mounting ition 3 Bracket Position 2
9. i requisiti di smaltimento fare riferimento alle disposizioni locali Non gettare mai le batterie nel fuoco poich potrebbero esplodere se esposte alle fiamme 8 EATON Powerware 9140 EBM User s Guide 164201623 Rev A FINAL DRAFT 2006 July 14 INTRODUCTION Viktig Sikkerhetsinformasion VIKTIGE SIKKERHETSINSTRUKSJONER GJEM DISSE INSTRUKSJONENE Denne h ndboken inneholder viktige instruksjoner som du b r overholde ved montering og bruk av EBM Les alle instruksjoner f r utstyret tas i bruk og gjem h ndboken til fremtidig referanse UPS enheten inneholder sin egen energikilde batterier Utgangsstikkene kan v re str mf rende selv n r UPS enheten ikke er koblet til et str muttak FORSIKTIG e Batterier kan utgj re en fare for elektrisk st t eller branns r pga h y kortsluttingsstr m Treff passende forholdsregler Service b r utf res av kvalifisert servicepersonale med kjennskap til batterier og n dvendige forholdsregler Hold uautorisert personale borte fra batteriene e Batterier m fjernes p korrekt m te Se lokale forskrifter vedr rende krav om fjerning av batterier e Kast aldri batterier i flammer da de kan eksplodere hvis de utsettes for pen ild Powerware 9140 EBM User s Guide 164201623 Rev FINAL DRAFT 2006 July 14 INTRODUCTION Regulamentos de Seguranca INSTRU ES DE SEGURAN A IMPORTANTES GUARDE ESTAS INSTRU ES Este manual cont m in
10. in place 6 Ensure maximum battery runtime by configuring the UPS for the correct number of see page 27 o o AE E o o o mpi USB RS232 SERVICE RESERVED RESERVED g Beg X SLOT OOOO0O0000000000000000000000000000 FF 000000000 OOO 0000000 Output Circuit Breakers UPS Battery 9797559959799999955 Connector OO00000000000000000 FOdOdO0000000000000 PS 9599995955559599999 DO O00000 UPS DODODODODDD Co EBM Cable o EBM ojo 00000 00000000 0000000 Battery Circuit Breakers EBM Battery Connectors EBM Cable Retention Clip Figure 13 Typical EBM Installation 26 EATON Powerware 9140 EBM User s Guide 164201623 Rev A FINAL DRAFT 2006 July 14 Chapter 3 Operation This chapter contains information on how to configure the UPS for Extended Battery Modules 5 and initiate the battery test Configuring the UPS for E
11. initiate a manual battery test select MENU from the system status screen then select CONTROL BATTERY TEST and SCHEDULE TEST The UPS verifies the battery converter and schedules the battery test to occur during the next appropriate stage in the charging cycle or immediately if possible During the battery test the ET indicator flashes rapidly Canceling a Battery Test To cancel a test already scheduled select MENU from the system status screen then select CONTROL BATTERY TEST and CANCEL TEST Viewing the Battery Test Report To view a report of the latest battery test select MENU from the system status screen then select CONTROL BATTERY TEST and TEST REPORT EATON Powerware 9140 EBM User s Guide 164201623 Rev A FINAL DRAFT 2006 July 14 Chapter 4 Maintenance This section explains how to Care for the UPS and batteries Replace the EBM batteries Test new batteries Recycle used batteries or UPS UPS and Battery Care O For the best preventive maintenance keep the area around the UPS clean and dust free If the atmosphere is very dusty clean the outside of the system with a vacuum cleaner For full battery life keep the UPS at an ambient temperature of 25 77 F NOTE The batteries in the UPS are rated for a 3 5 year service life The length of service life varies depending on the freguency of usage and ambient temperature Batteries used beyond expected service life will often have severe
12. service personnel knowledgeable of batteries and required precautions Keep unauthorized personnel away from batteries Proper disposal of batteries is required Refer to your local codes for disposal requirements Never dispose of batteries in a fire Batteries may explode when exposed to flame 2 EATON Powerware 9140 EBM User s Guide 164201623 Rev A FINAL DRAFT 2006 July 14 INTRODUCTION Sikkerhedsanvisninger VIGTIGE SIKKERHEDSANVISNINGER GEM DISSE ANVISNINGER Denne manual indeholder vigtige instruktioner som skal f lges under installation og betjening af EBM enheden L s venligst alle instruktioner inden betjening af udstyret og gem denne manual mhp fremtidige opslag ADVARSEL Denne UPS indeholder sin egen energikilde batterier Udgangsstikkene endog vare str mf rende n r UPS en ikke er koblet til en vekselstramsforsyning ADVARSEL e Batterierne kan give risiko for elektrisk st d eller brands r for rsaget af h j kortslutningsstr m Overhold g ldende forsigtighedsregler Servicering skal udf res af kvalificeret servicepersonale med kendskab til batterier og g ldende forsigtighedsregler Hold uautoriseret personale v k fra batterierne e Korrekt bortskaffelse af batterier er p kr vet Overhold g ldende lokale regler for bortskaffelsesprocedurer e Skaf dig aldrig af med batterierne ved at br nde dem Batterierne kan eksplodere ved ben ild EATON Powerware 9140 E
13. BM User s Guide 164201623 Rev A FINAL DRAFT 2006 July 14 a INTRODUCTION Belangrijke Veiligheidsinstructies BELANGRIJKE VEILIGHEIDSINSTRUCTIES BEWAAR DEZE INSTRUCTIES Deze handleiding bevat belangrijke instructies die u dient te volgen tijdens de installatie en het gebruik van EBM Lees alle instructies voordat u de apparatuur in bedrijf neemt en bewaar deze handleiding als naslagwerk Deze UPS bevat een eigen energiebron batterijen De uitgangscontactdoos kan onder spanning staan zelfs wanneer de UPS niet is aangesloten op de netspanning OPGELET e Batterijen leveren gevaar op voor elektrische schokken en kunnen brandwonden veroorzaken door een grote kortsluitstroom Neem de juiste voorzorgsmaatregelen in acht Het onderhoud moet worden uitgevoerd door bevoegde onderhoudsmonteurs die verstand hebben van accu s en op de hoogte zijn van de vereiste voorzorgsmaatregelen Houd onbevoegden uit de buurt van de accu s e batterijen moeten op de juiste wijze worden opgeruimd Raadpleeg hiervoor uw plaatselijke voorschriften e Nooit batterijen in het vuur gooien De batterijen kunnen ontploffen 4 EATON Powerware 9140 EBM User s Guide 164201623 Rev A FINAL DRAFT 2006 July 14 INTRODUCTION Tarkeita Turvaohjeita T RKEIT TURVAOHJEITA SUOMI S ILYT N M OHJEET T m k ytt ohje sis lt t rkeit ohjeita joita on noudatettava EBM yksik n asennuksen ja k yt n yhteydess Lue kaikki ohjeet e
14. BMs To ensure maximum battery runtime configure the UPS for the correct number of EBMs 1 3 Select MENU from the UPS system status screen then select SETUP USER SETUP and BATTERY PACK Use the A or V button to select the number of battery packs in your UPS configuration All UPS and EBM Cabinets Number of Battery Packs UPS 1 EBM 2 UPS 2 EBMs 3 UPS 3 EBMs 4 UPS 4 EBMs 5 Press the button to save the setting 4 Press the ESC button until the system status screen appears EATON Powerware 9140 EBM User s Guide 164201623 Rev A FINAL DRAFT 2006 July 14 27 OPERATION Initiating the Battery Test 9 28 NOTE The batteries must be fully charged and the UPS must not be Battery mode to perform the battery test NOTE For an accurate battery test test the UPS with at least 10 load applied to the UPS You can configure the battery test settings initiate a test cancel a test and view the test report Configuring the Battery Test The UPS automatically performs a battery test every 7 to 90 days user selectable if this option is enabled To enable or disable the automatic battery test and to select the test frequency and length select MENU from the system status screen then select SETUP USER SETUP and BATTERY TEST Select to enable or disable the automatic test choose a test period 7 to 90 days and choose the test time 1 to 99 minutes Initiating a Battery Test To
15. Chapter 1 Introduction The Extended Battery Module EBM can be added to the Powerwaree 9140 uninterruptible power system UPS to extend the available battery time see Table 1 Up to four EBMs can be installed with the Powerware 9140 UPS Table 1 Battery Runtimes in Minutes AN Tm gs ee 1 EBM 2 EBMs 43 EBMs 4 EBMs 100 Load 5 12 27 35 45 75 Load 7 17 35 46 60 5096 Load 12 27 52 69 90 25 Load 31 61 99 138 181 ar Arr a ae ola 1 EBM 2 EBMs 3 EBMs 4 EBMs 100 Load 85 235 37 5 53 65 5 75 Load 12 30 52 69 86 5 50 Load 22 51 5 78 5 98 5 111 25 Load 48 94 116 gt 120 gt 180 NOTE Battery times are approximate and vary depending on the load configuration and battery charge EATON Powerware 9140 EBM User s Guide 164201623 Rev FINAL DRAFT 2006 July 14 1 INTRODUCTION Safety Warnings IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that you should follow during installation and maintenance of the EBM Please read all instructions before operating the equipment and save this manual for future reference This UPS contains own energy source batteries The UPS output receptacles may carry live voltage even when the UPS is not connected to an AC supply CAUTION e Batteries can present a risk of electrical shock or burn from high short circuit current Observe proper precautions Servicing should be performed by qualified
16. NCE How to Replace EBM Batteries To replace the EBM batteries 1 Switch all battery circuit breakers to the OFF position see Figure 13 on page 26 2 Remove the cable retention clip and screws and unplug the EBM cable from the UPS If additional EBMs are installed remove the cable retention clip and screws and unplug the EBM cable from the battery connector on each EBM 3 Remove the EBM front cover see Figure 14 To remove the front cover loosen the two front cover screws Grasp the fingergrips on both sides of the cover and pull the cover forward firmly CAUTION Pull the battery trays out onto a flat stable surface The battery trays are unsupported when you pull them out of the EBM Figure 14 Removing the EBM Front Cover EATON Powerware 9140 EBM User s Guide 164201623 Rev A FINAL DRAFT 2006 July 14 31 MAINTENANCE 4 Push down and hold the battery tray lock to unlock the tray Pull the battery tray slowly out onto flat stable surface use two hands to support the tray Repeat for each battery tray in the cabinet See Recycling the Used Battery or UPS on page 34 for proper disposal 5 Slide the new battery trays into the EBM cabinet see Figure 15 Push each tray in until the battery tray lock on the handle catches to lock the tray in place Battery Tray Lock Figure 15 Installing the Battery Trays 6 Replace the EBM front cover see Figure 16 and tighten the two front
17. Powerware 9140 Extended Battery Module EBM User s Guide For use with the Powerware 9140 7 5 10 kVA UPS Models E T N Powerware Powerware 9140 Extended Battery Module EBM User s Guide For use with the Powerware 9140 7 5 10 kVA UPS Models Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information pt RISK OF ELECTRIC SHOCK Indicates that a risk of electric shock is present and the associated warning should be observed CAUTION REFER TO OPERATOR S MANUAL Refer to your operator s manual for additional information such as important operating and maintenance instructions This symbol indicates that you should not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batteries and must be disposed of properly For more information contact your local recycling reuse or hazardous waste center This symbol indicates that you should not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center Powerware is a registered trademark of Eaton Electrical Inc OCopyright 2006 Eaton Corporation Raleigh NC USA All rights reserved No part of this document may be reproduced in any way without the express written approval of Eaton Corporation Table of Contents 1 Introduction ss 22 nnne nternet me ee r
18. abinet batteries and accessory kit are packaged in individual cartons Do not install the batteries until after the cabinet is installed in the rack Use care when moving and opening the cartons Leave the components packaged until ready to install 3 Discard or recycle the packaging in a responsible manner or store it for future use Follow these guidelines when locating the cabinet after unpacking Place the cabinet in a protected area that has adequate airflow and is free of humidity flammable gas and corrosion Avoid placing the cabinet on its side Make sure the air vents the front and rear of the cabinet are not blocked The recommended configuration is to install the EBM s in the lower part of the rack with the UPS directly above the EBM s Continue to the following section EBM Setup EATON Powerware 9140 EBM User s Guide 164201623 Rev A FINAL DRAFT 2006 July 14 EBM Setup 9 INSTALLATION The Powerware 9140 EBM comes with all hardware required for installation in a standard EIA or JIS seismic rack mount configuration with square or round mounting holes The rail assemblies adjust to mount in 19 inch panel racks from 24 to 30 inches deep Checking the EBM Accessory Kit Verify that the following items are included with the EBM Mounting brackets and fasteners if not already installed 2 front mounting brackets 2 rear mounting brackets 12 flat head screws plus 2 extra
19. del number e Serial number Version number if available Date of failure or problem e Symptoms of failure or problem Customer return address and contact information If repair is required you will be given a Returned Material Authorization RMA Number This number must appear on the outside of the package and on the Bill Of Lading if applicable Use the original packaging or request packaging from the Help Desk or distributor Units damaged in shipment as a result of improper packaging are not covered under warranty A replacement or repair unit will be shipped freight prepaid for all warrantied units NOTE For critical applications immediate replacement may be available Call the Help Desk for the dealer or distributor nearest you EATON Powerware 9140 EBM User s Guide 164201623 Rev A FINAL DRAFT 2006 July 14 35 SERVICE AND SUPPORT 36 EATON Powerware 9140 EBM User s Guide 164201623 Rev FINAL DRAFT 2006 July 14 164201623
20. e Wartung muss von qualifiziertem Wartungspersonal durchgef hrt werden das im Umgang mit Batterien ge bt ist und ber gute Kenntnisse der erforderlichen Vorsichtsma nahmen verf gt Nicht autorisiertes Personal von Batterien fern halten e Die Batterien m ssen ordnungsgem entsorgt werden Hierbei sind die rtlichen Bestimmungen zu beachten Batterien niemals verbrennen da sie explodieren N EATON Powerware 9140 EBM User s Guide 164201623 Rev A FINAL DRAFT 2006 July 14 INTRODUCTION Avvisi di Sicurezza IMPORTANTI ISTRUZIONI DI SICUREZZA CONSERVARE OUESTE ISTRUZIONI presente manuale contiene importanti istruzioni da seguire durante l installazione e il funzionamento di EBM Leggere integralmente le istruzioni prima di utilizzare l apparecchiatura e conservare il presente manuale per futuro riferimento AVVERTENZA L UPS contiene la propria fonte di energia batterie Le prese d uscita possono essere sotto tensione anche quando l UPS non collegato all alimentazione elettrica CA ATTENZIONE e batterie possono comportare un rischio di scossa elettrica o di ustione in seguito a un elevata corrente di corto circuito Osservare le dovute precauzioni L assistenza deve essere eseguita da personale qualificato esperto di batterie e delle necessarie precauzioni Tenere il personale non autorizzato lontano dalle batterie e batterie devono essere smaltite in modo corretto Per
21. e Extended Battery Module EBM together follow the installation instructions in the UPS user s guide This section explains e Equipment inspection e Unpacking the cabinet e EBM setup and installation including EBM batteries Inspecting the Eguipment If any eguipment has been damaged during shipment keep the shipping cartons and packing materials for the carrier or place of purchase and file a claim for shipping damage If you discover damage after acceptance file a claim for concealed damage To file a claim for shipping damage or concealed damage 1 File with the carrier within 15 days of receipt of the eguipment 2 Send a copy of the damage claim within 15 days to your service representative NOTE Check the battery recharge date on the shipping carton label If the date has expired and the batteries were never recharged do not use the UPS Contact your service representative EATON Powerware 9140 EBM User s Guide 164201623 Rev A FINAL DRAFT 2006 July 14 15 INSTALLATION Unpacking the Cabinet 16 CAUTION A Unpacking the cabinet in a low temperature environment may cause condensation to occur in and on the cabinet Do not install the cabinet until the inside and outside of the cabinet are absolutely dry hazard of electric shock To unpack the cabinet and accessories 1 Cutthe pallet straps and remove the large cardboard outer sleeve Have two people lift the sleeve for ease of removal 2 The c
22. eal 1 Safety Warnings Ser sans ee Te ERR Us entier I ENS 2 2 installations ee reete Matin eror Re Er Ree ude 15 Inspecting the EQUIPMENT en eres cio ordent ad ta RAS betes Glade Is ebat be 15 Unpa king the a see oorr STA EREN TON ERE EO RUANDA 16 EBM SEUD oi re mine Ste EC Ox sjaa sed Weeren c ep leale OG 17 Checking the EBM ACCeSSON rm e repere PERSE aaa 17 Rack Setupforthe EBM Leistus act ed Setene rase NA 18 installing the EBM Batteries a anne are bt RE ed 24 EBM Installati n nne ada Woe ty ed td and ea ehren 25 NE DIM CE EET 21 Gonfiguring the UPS TOKEBMS icc icto tede mt pe erlernen na 27 Initiatinigsthe atten GSE anna er As bre Lees So oe nat ut Pete t M UR S EE ae 28 4 Maintenances ooo De el expe ene Er sales qe as 29 UPS and Battery Cale desen Sea o RS ROLE SR A 29 Storing the UPS and Batteries res een an 29 When to Replace Batteries svar oant ie va belied gr hist ee SA E ii head Led 30 Replacing Batteries eoe Mn Meet SEA LES 30 How to Replace EBM B iterles asiana a Ee RR de EC 31 Testing New Batteries sunshine Han AR ESTE 33 Recycling the Used Battery or UPS s nee ts SINA ha sek 34 5 Service and Support cr sele snr ess 35 EATON Powerware 9140 EBM User s Guide 164201623 Rev A FINAL DRAFT 2006 July 14 i TABLE CONTENTS ii EATON Powerware 9140 EBM User s Guide 164201623 Rev A FINAL DRAFT 2006 July 14
23. ev A FINAL DRAFT 2006 July 14 33 MAINTENANCE Recycling the Used Battery or UPS Contact your local recycling or hazardous waste center for information on proper disposal of the used battery or UPS o not dispose of the battery or batteries in a fire Batteries may explode Proper disposal of batteries is required Refer to your local codes for disposal requirements e Do not open or mutilate the battery or batteries Released electrolyte is harmful to the Skin and eyes It may be toxic CAUTION Do not discard the UPS or the UPS batteries in the trash This product contains sealed ON lead acid batteries and must be disposed of properly For more information contact your mp O Pb local recycling reuse or hazardous waste center CAUTION Do not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center 34 EATON Powerware 9140 EBM User s Guide 164201623 Rev FINAL DRAFT 2006 July 14 Chapter 5 Service and Support If you have any questions or problems with the UPS call your Local Distributor or the Help Desk at one of the following telephone numbers and ask for a UPS technical representative United States 1 800 356 5737 or 1 919 870 3149 Canada 1 800 461 9166 ext 260 All other countries Call your local service representative Please have the following information ready when you call the Help Desk e Mo
24. he EBM Front Cover 3 Slide the battery trays into the cabinet see Figure 11 Push each tray in until the battery tray lock on the handle catches to lock the tray in place Battery Tray Lock Figure 11 Installing the Battery Trays 24 EATON Powerware 9140 EBM User s Guide 164201623 Rev A FINAL DRAFT 2006 July 14 INSTALLATION 4 Replace the EBM front cover and tighten the two front cover 5 EBM Installation screws see Figure 12 Figure 12 Replacing the EBM Front Cover Continue to the following section EBM Installation CAUTION A small amount of arcing may occur when connecting an EBM to the UPS This is normal and will not harm personnel Insert the EBM cable into the UPS battery connector quickly and firmly To install the EBM s 1 Verify that all battery circuit breakers are in the OFF O position see Figure 13 Remove the cable retention clip from the UPS battery connector Retain the clip and two screws Remove the cable retention clip from all EBM battery connectors except on the EBM installed in the lowest position in the rack Retain the clips and screws Plug the EBM cable s into the battery connector s as shown in Figure 13 Up to four EBMs may be connected to the UPS EATON Powerware 9140 EBM User s Guide 164201623 Rev A FINAL DRAFT 2006 July 14 25 INSTALLATION 5 Turn each cable retention clip 90 degrees and reinstall each clip to hold the EBM cable firmly
25. ly reduced runtimes Replace batteries at least every 5 years to keep units running at peak efficiency Storing the UPS and Batteries If you store the UPS for a long period recharge the battery every 6 months by connecting the UPS to utility power The batteries charge to 80 capacity in less than 5 hours However it is recommended that the batteries charge for 48 hours after long term storage Check the battery recharge date on the shipping carton label If the date has expired and the batteries were never recharged do not use the UPS Contact your service representative EATON Powerware 9140 EBM User s Guide 164201623 Rev A FINAL DRAFT 2006 July 14 29 MAINTENANCE When to Replace Batteries When the indicator flashes slowly and the audible alarm beeps intermittently the batteries may need replacing Contact your service representative to order new batteries Replacing Batteries NOTE DO DISCONNECT the batteries while the UPS is in Battery mode Batteries can be replaced easily without turning the UPS off or disconnecting the load If you prefer to remove input power to change the batteries see Turning the UPS Off in the UPS user s guide Consider all warnings cautions and notes before replacing batteries e Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions Keep unauthorized personnel away from batteries e Batteries can prese
26. nnen laitteiston k ytt ja s ilyt ohje my hemp tarvetta varten VAROITUS UPS virtal hteess energianl hde akut L ht vastakkeissa voi olla j nnite vaikka UPS virtal hdett ei ole kytketty verkkovirtaan e Akutvoivat aiheuttaa s hk iskun tai palovammojen vaaran johtuen suuresta oikosulkuvirrasta Noudata kaikkia asianmukaisia varotoimia Laitteen saa huoltaa vain ammattitaitoinen huoltohenkil kunta joka tuntee akut ja niihin liittyv t varotoimet l p st valtuuttamatonta henkil st l helle akkuja e Akusto t ytyy h vitt s d sten mukaisella tavalla Noudata paikallisia m r yksi e l koskaan heit akkuja tuleen Ne voivat r j ht a EATON Powerware 9140 EBM User s Guide 164201623 Rev A FINAL DRAFT 2006 July 14 INTRODUCTION Consignes de S curit CONSIGNES DE S CURIT IMPORTANTES CONSERVER CES INSTRUCTIONS Ce manuel contient des instructions importantes que vous tes invit suivre lors de toute proc dure d installation et de fonctionnement de l EBM Veuillez consulter enti rement ces instructions avant de faire fonctionner l quipement et conserver ce manuel afin de pouvoir vous y reporter ult rieurement AVERTISSEMENT Cette onduleur poss de sa propre source d alimentation batteries Il est possible que les prises de sortie soient sous tension lorsque l onduleur n est pas connect e une alimentation
27. nt risk of electrical shock or burn from high short circuit current The following precautions should be observed 1 Remove watches rings or other metal objects 2 Use tools with insulated handles 3 Do not lay tools or metal parts on top of batteries 4 Disconnect charging source prior to connecting or disconnecting battery terminals 5 Wear rubber gloves and boots e When replacing batteries replace with the same type and number of batteries or battery packs Contact your service representative to order new batteries Proper disposal of batteries is required Refer to your local codes for disposal requirements Never dispose of batteries in a fire Batteries may explode when exposed to flame e Do not open or mutilate the battery or batteries Released electrolyte is harmful to the Skin and eyes and may be extremely toxic Determine if the battery is inadvertently grounded If inadvertently grounded remove source from ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock can be reduced if such grounds are removed during installation and maintenance applicable to equipment and remote battery supplies not having a grounded supply circuit e ELECTRIC ENERGY HAZARD Do not attempt to alter any battery wiring or connectors Attempting to alter wiring can cause injury 30 EATON Powerware 9140 EBM User s Guide 164201623 Rev A FINAL DRAFT 2006 July 14 MAINTENA
28. stru es importantes que devem ser seguidas durante a instala o e opera o da EBM Produ o de energia el trica por indu o magn tica Leia todas as instru es antes de operar o equipamento e guarde este manual para consult lo futuramente ADVERT NCIA Este no break possui sua pr pria fonte de energia baterias As tomadas de sa da podem estar energizadas mesmo que o no break n o esteja conectado a uma fonte de energia el trica e As baterias podem oferecer risco de choque el trico ou queimadura ocasionados por alta tens o com possibilidade de curto circuito Tome as precau es adequadas A manuten o deve ser realizada por pessoal qualificado com conhecimento sobre baterias e ciente das precau es exigidas Mantenha o pessoal n o autorizado afastado das baterias e Siga as instru es apropriadas ao desfazer se das baterias Consulte os c digos do local para maiores informa es sobre os regulamentos de descarte de produtos e Nunca jogue as baterias no fogo porque h risco de explos o 10 EATON Powerware 9140 EBM User s Guide 164201623 Rev A FINAL DRAFT 2006 July 14 INTRODUCTION
29. the rail assembly Tighten using a 7 mm 9 32 nut driver See Figure 5 Repeat for the other rail Locknuts Figure 5 Tightening the Rail Adjustment Right Rail Assembly Shown 20 EATON Powerware 9140 EBM User s Guide 164201623 Rev A FINAL DRAFT 2006 July 14 INSTALLATION 7 Place the EBM on a flat stable surface with the front of the EBM facing toward you 8 If the front and rear mounting brackets are already installed skip to Step 11 the brackets are not already installed continue to Step 9 9 Align the two front mounting brackets with the screw holes on the sides of the EBM and secure with eight supplied M4 flat head screws see Figure 6 10 Align the two rear mounting brackets with the lowest two screw holes on the sides of the EBM and secure with four supplied M4 flat head screws Rear Mounting Brackets 2 Front Mounting Brackets 2 Figure 6 Installing the EBM Front and Rear Mounting Brackets EATON Powerware 9140 EBM User s Guide 164201623 Rev A FINAL DRAFT 2006 July 14 21 INSTALLATION 22 11 If installing the optional seismic mounting brackets align the two EBM seismic mounting brackets with the screw holes on the sides of the EBM above the rear mounting brackets Loosely secure the brackets with four supplied wing bolts See Figure 7 Do not tighten the wing bolts Figure 7 Installing the Optional EBM Seismic Mounting Brackets 12 Slide the EBM into the rack
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