Dixon ZTR 310 User's Manual
Contents
1. Hex Nut Ya x 3 4 Flatwasher 5 16 18 x 1 3 4 HH Bolt Gr 5 Ve x 2 1 4 Rd Hd Nut 3 8 16 UNC Hex Nut Ve 13 UNC Hex Locknut YA 20 UNC x 3 4 HH Bolt Gr 2 5 16 Helical Lockwasher 5 16 Std Flatwasher 1 4 Helical Lockwasher Front Gromment 5 16 18 UNC Acorn Nut Ve Helical Lockwasher Ve SAE Flatwasher Ye 13 UNC Jam Locknut 3 8 16 UNC Hex Locknut 3 8 16 UNC x 2 HH Bolt 3 8 24 UNF Hex Locknut 3t 10 24 UNC Hex Locknut 10 24 UNC x 1 3 4 Soc Hd Bolt 3 32 x 3 4 Cotter Pin 10 x 1 HH SM Screw 3 16 x 1 Roll Pin 5 16 Fender Washer 1 8 x 2 Cotter Pin 3 16 x 3 4 Roll Pin 5 16 x 18 UNC x 3 8 Socket Set Screw 10 24 UNC x 1 1 4 Rd Hd Screw 3 8 Helical Lockwasher 3 16 Std Flatwasher 3t 10 24 UNC x 1 Rd Hd Screw 1 8 x 1 3 4 Hair Pin Cotter 5 16 24 UNF Hex Jam Nut 3 8 24 UNF Hex Jam Nut 3 8 24 UNF Hex Nut 5 16 18 UNC Hex Locknut 6 32 x 1 Rd Hd Screw 6 32 UNC Hex Nut 6 Lockwasher Ya 20 UNC x Rd Hd Bolt 1 4 20 x 1 HH Bolt Gr 5 Ve 20 UNF x 1 HH Bolt Gr 2 Ve 20 UNC Hex Lug Nut Ve 20 UNF x 1 1 4 HH Blade Bolt Gr 5 5 16 18 UNC HH Bolt 5 16 18 x 3 HH Bolt 7 16 20 UNF x 3 4 HH Bolt Gr 5 7 16 HD Flatwasher 7 16 Lockwasher Helical 3 8 24 x 1 HH Bolt Gr 5 x 1 1 4 HD Spirol Pin x 1 Ya HD Spirol Pin 5 16 18 UNC x 1 Carriage Bolt Disc Spring Retaining Ring Nylon Showlder Bushing 5 16 18 UNC x 6 HH Bolt 7 16 14 UNC Hex Jam2. Nut Plastic Tube Closure 8 32 x Ve Tr 3 Screw V4 28 x V4 Soc Set Screw Pop Rivet Std Steel Burr 103 5 16 18 UNC 2A x 1 125 Long HH Bolt 8 32 TR 3 x Whiz Lockhead Sc 5 16 18 UNC Hex Locknut Gr 8 Disc Spring 5 16 24 UNF Nut LH Thread Snap Bushing 1 4 20 Hex Locknut Woodruff Key 605 I SS PART 3182 3187 3188 3189 3194 3197 3198 3199 3203 3401 3402 3500 3502 3503 3504 3507 3508 3511 3521 3531 3532 3536 3577 3578 3585 3588 3598 3599 3603 4009 4013 4047 4075 4079 4092 4109 4115 4120 4124 4148 4162 4197 4201 4204 4209 4211 4215 4216 4217 4236 5005 5007 5012 5015 5018 5019 5021 5028 5036 5046 5047 5050 5079 5084 5085 NAME Flip Lock Bushing 10 32 Hex Nut 10 Ex Tooth Lockwasher Ve 13 x 5 1 Carriage Bolt Face Nut 5 8 32 5 8 11 Jam Lock Nut 1 4 20 Wing Nut w ny 5 16 18 x 2 HH Bolt 3 8 SAE Washer Tube Bronze Bushing Ball Joint Control Rod RH Thread Hand Grip Ball Joint Control Rod LH Thread Bouble Ball Joint Floor Pad Long loor Pad Short Adhesive Bumper Pad Engaging Cam Mount Bushing Decal Operating Insruction Decal Blade Drive Warning Label Danger Battery Cover Nylon Bushing Decal Cutting Height Dical Ignition Switch Model Decal so Mount so Insert Wire Clip Wire Tie Seat Switch 10 Amp Fuse Body Switch Fuse Holder Real Wiring Loom Wiring Kit Body Wir
3. TECHNICAL DATA BROCHURE ZTR 310 IMPORTANT READ OPERATOR S MANUAL BEFORE OPERATION Seat Adjustment Loosen Bolts on sliding brackets under each side of seat slide seat forward or rearward to desired position Re tighten bolts Do not operate mower with bracket bolts in a loose condition Mower Blade Operation To start mower blades move lever on floor slowly to ENGAGE position To stop mower blades move lever on floor slowly to DISENGAGE position Body Removal ie 2 TEDO e 8 Disconnect throttle cable from engine Disconnect the rear wiring loom P N 4109 from the body by lightly squeezing the Econo Seal plug This Is located at the left rear of the body Note Loosen bolts that hold body switch P N 4079 and slide switch away from engaging rod Tighten one bolt just enough to hold switch 1n this position until body is reassembled Remove 4 control lever bolts and remove upper control levers P N 1689 i 1690 Remove engaging handle P N 6089 by removing bolt and nut under handle Remove the 2 attach nuts on floor of body and 2 sheet metal screws at the rear of body Place height adjustment lever i n vertical position engage parking brake and carefully lift body up and off chassis Reverse the above procedure for assembly Safety Checks With the mower deck in the engaged position slide the body switch P N 4079 toward the engaging rod P N 6038 until the switch leaf just makes contact with the switch butto
4. el Hub Belt Keeper Tie Bar Assembly Tie Bar Battery Box Mounting Bar Rear Wheel amp Tire 30 Mower Blade Drive Chain Assembly V Pulley Deck Drive Belt V Idler Pulley Engaging Idler Bushing Control Rod Assembly Name Decal Engaing Ikler Bushing Parking Brake Decal Seat S N 5746 to Date Rear Tire 16x6 50 8 00 Rear Rim 16x6 50 8 00 Double Engine Pulley Transaxle Drive Belt Control Rod Rront Tube Support Shaft Torque Rod Stiffener R Torque Rod Stiffener L Brake Link L Brake Link R Rear Tube Spacer 5 16 x 203 Brake Rod Brake Handle Brake Arm Brake Arm Stop Support Casting L Support Casting R Engaging Idler Deflector Sheet Mower Deck Hub Assy PART 2641 2642 2645 2647 2648 2668 2678 2823 3000 3003 3005 3007 3008 3009 3010 3012 3013 3014 3019 3020 3023 3029 3031 3032 3033 3035 3036 3046 3047 3050 3051 3052 3053 3054 3056 3057 3058 3060 3061 3063 3065 3066 3067 3072 3074 3076 3078 3080 3081 3082 3083 3088 3090 3091 3092 3093 3098 3099 3100 3101 3103 3105 3107 3116 3118 3119 3120 3124 3128 3129 3133 3134 3136 3138 3156 3157 3158 3159 3161 3176 3180 3181 PARTS LIST FOR 2TR 310 NAME Mower Deck Hub Sub Assy Mower Deck Hub Blade Shaft Blade Washer Deck Hub Key Stiffener for Deck Engaging Rod w brake Oil Drain Assembly 5 16 24 UNC Hex Locknut 5 16 18 UNH x 1 HH Bolt 5 16 18 UNH HH Bolt YA 20 UNC
5. ing Loom Solenoid Seat Angle Butt Connector Ignition Switch Switch Key for 4197 Flex Guard Wiring Cover Throttle Cable Solenoid Starter Cable Solenoid Battery Ca ble Battery Ground Cable Battery Red Wire W Terminal Discup Cone Frame Cradle Shaft Sprocker 24 T Sprocker 9T Narrow Transaxle Chain Sprocket 9T Wide Transaxle Bearing Pivot Spring Positive Neutral Rod Positive Neutral Spring Positive Neutral Kit HD Transaxle Pulley Brake Drum Brake Band Eye Bolt Cone Frame Assembly Molded Cone Keyed Cone Frame Shaft Sleeve fits 5110 Key Sq 3 16 x 1 fit 5110 Cradle L Cradle R Cradle Spring Flat Idler Pulley Engaging Handle Deck Pin Stabilizer Arm Engaging Cam Caster Axle Kit Front Rim Illustration Chassis Assembly Model ZTR 310 1690 v cria 1689 w omp f amp 4 di a 4 hos TRE 3036 sos m gt noste i di 5031 f Illustration Transaxle Assembly Model ZTR 310 Illustration Body Assembly Model ZTR 310 Illustration Mower Deck Assembly 30 Model ZTR 310
6. n Tighten both bolts 1n switch bracket with mower deck engaged attempt to start engine in all cutting height positions if engine starts in any cutting height position re adjust the switch Disengage the mower deck and start the engine In each cutting height position If engine fails to start in any cutting height position re adjust switch with operator in normal mowing position engage mower deck and remove weight from seat The engine should stop Repeat this procedure in each cutting height position If engine does not stop when operator rises from seat in each cutting height position return to an authorized Dixon dealer for adjustment or repairs Parking Brake Adjustment Remove body as described above Tighten nut on brake rod P N2533 Located 1n front of the transaxle on each side just enough to prevent brake from slipping when engaged CAUTION Over tightening may cause premature wear on brake band P N 5085 Mower Drive Belt Adjustment Belt tension for mower drive belt P N 2412 is adjusted by loosening nut on the connecting arm assembly P N 2148 and turning bolt to achieve desired tension Re tighten nut Tension should be checked with belt 1n engaged position Removing Mower Deck 1 2 3 4 5 Remove engaging handle P N 6089 by removing bolt and nut under handle Loosen belt keeper P N 2234 located under engine by loosening 2 rear engine mount bolts to allow mower deck drive belt to come free of
7. rear pulley Re tighten belt keeper Remove 4 attach pins P N 6107 and clips fro 4 mower deck attach points and 2 stabilizer bars P N 6159 Raise front of mower chassis to allow mower deck engaging rod P N 6038 to clear the chassis At this time mower may be rolled free of mower deck for service and or replacement To re install reverse the above procedure Removing Hower Cutter Blade Secure mower cutter blade P N 2406 from turning observe blade position when removing remove blade bolt from center of blade DIXON INDUSTRIES INC BOX 494 COFFEYVILLE KANSAS 67337 0494 316 251 2000 P N 8536 H 83 NAME Caster Caster Wheel amp Tire Upper Lift Link Lower Lift Link Lift Tule Short Tire Front Wheel Inner Tule Front Wheel Caster Axle Bushing Caster Wheel Bearing Wheel Deck Hub Bearing Chain Connecting Link Engine Shaft Key Bellcrank Bellcrank Kit Control Pin Transaxle Idler Bracket Transaxle Idler Pulley Transaxle Idler Spring Lower Control Lever Flat Idler Pulley Chain Tensioner Bracket Chain Tensioner L Rod Upper Control Lever w grip L Upper Control Lever w grip R Walking Beam Bumper Bumper Pad Quadrant Spring Lift Handle Connecting Arm Bracket Connecting Arm Assembly Torque Rod Hub Pulley Spacer Hub Bearing Spacer Engaging Idler Spacer Support Sprocket Spacer Pivot Bolt Swivel Fitting Switch Bracket Body Switch Bracket Switch Sect Body Frame Wheel Hub Assembly Whe
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