Dixon 1857-0599 User's Manual
Contents
1. 2000 O perator s M anual 4500 SERIES IMPORTANT READ CAREFULLY Dixons ZT Re Mower is both easy and fun to operate H owever any power mower must be operated properly to be safe It is not a toy or a recreational vehicle Before you start to use the mower read the operator s manual carefully and become completely familiar with the controls T he information in this operator s manual applies to all D ixone ZT Re 4500 Series odel M owers Your D ixon dealer will gladly answer any questions See your dealer for warranty service parts and repairs EXOrn DIXON INDUSTRIES INC A BLOUNT International Inc Co PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000 4500 Series INDEX Pages 2 7 WARRANTY POLICY ninss Page 8 SPECIFICATIONS wuts Page 9 SEAT ADJUSTMENT enn Page 10 CONT iem Pages 11 14 OPERATION Pages 15 20 CARE AND MAINTENANCE Pages 21 30 STANDARD PARTS 5 31 TROUBLESH OOTING Pages 32 34 Part No 1857 0599 SAFETY RIDING LAWNMOWERS IF IMPROPERLY OPERATED CAN CAUSE SERIOUS INJURY OR DEATH T he most common causes of injury to the operator or bystander BLADECONTACT RUN OVER BACK OVER Iead and understand this manual to preven2. OOSEN NU AND ROTA position If one sidenow drives slightly faster LEVER IF NECESSARY than the other adjust lever stop washer P N ES 5760 on that side to reduce forward control lever If levers are now uneven at top speed loosen control lever mounting nut Rotate lever to be even with other side and tighten nut ON TO CHANGE RW E OF CONTROL EVER IF NECESSARY Page 27 CARE AND MAINTENANCE MOWER DECK LEVELING PROCEDURE 1 Place mower on smooth level surface and check tire pressures to insure correct stance T ires should be inflated as follows Front 16 21 165 Rear 8 14 Ibs T urn each outer blade tip to align with the deck in a side to side manner M easure from the floor surface up to the bottom of the blade tip on the discharge side of the mower Retain this measurement M ove to the opposite side and check to see if that measurement isthe same If adjustment is required turn nut on oneor both of therear L rodsuntil both measurements are equal Turn each outer blade tip to align with the deck in a front to rear manner M easure from the floor surface up to the bottom of the blade tips at both the front and rear of the blades Rear of blade tips should be to 1 8 to 3 8 higher that the front of blade tips If adjustment is necessary turn nut on front L rod NOTE Thiswill place the mower deck in a base measurement position Additional adjustment may be required to ach
3. Refer to page 31 for part numbers mower deck belt Poor cut quality Engine RPM too low Increase engineRPM to maximum Poor cut quality D ull or bent blade Sharpen or replace as required Poor cut quality U n level mower deck Refer to page 26 for deck leveling procedure Poor cut quality Grass buildup under Clean out underside of mower deck mower deck Poor cut quality Improper blades Refer to page 31 for part numbers Poor cut quality U neven tire pressures Refer to page 30 for correct tire pressures Page 34 TROUBLESHOOTING DRIVE SYSTEM SITUATION M ower creeps in CAUSES Neutral adjustment REMEDY Refer to page 25 for procedure or consult neutral position your dealer for repair Mower pullsto oneside Forward travel speed Refer to page 24 for procedure or the other adjustment Loss of power and speed Incorrect or worn drive belt Replacebelt on both sides Spring on idler arm missing Replacespring or broken Idler arm will not pivot Internal malfunction Remove cause of seizure and lubricate Consult your dealer for repairs D rive system functions on one side only Incorrect or worn drive belt Spring on idler arm missing or broken Idler arm will not pivot Internal malfunction Replacebelt Replacespring Remove cause of seizure and lubricate Consult you dealer for repairs Page 35 TROUBLESHOOTING ELECTRICAL SYSTEM SITUATION CAUSES REMEDY Starter will not Circuit bre
4. To increase speed move levers farther forward TO GO BACKWARD TURNING BRAKING From neutral position gently pull both drive levers toward you Turningiscontrolled by moving onedrive lever slightly forward or rearward of theother Toturn left moveleft lever rearward of the right lever To turn square corners move lever of desired direction to neutral To turn on mower s own axis zero turning radius stop and move one lever to reverse position and the other to forward position T o brake mower moveboth leversin direction opposite of travel release leversto neutral set parking brake Park only on level surfaces THROTTLE CONTROL Located on control panel to operator s right T hrottle control for engine speed Choke for engine starting T hrottleControl should besetto theM AXIM U M or wideopen settingto insureadequate cooling of the engine and to maintain mower deck blade speed while mowing Page 15 CONTROLS BLADE DRIVE Located on control panel on operator s right o i CHOK b T o engage the mower blades pull up on the e switch IGNITION T o disengage blades push down Ja ON THROTTLE CIRCUIT BREAKER Protection of the electrical system is by 1 15 amp circuit breaker If circuit breaker trips push button to reset If this condition repeats consult dealer for inspection and repair MOWER DECK CUT HEIGHT LIFT LEVER Located to the lef
5. chute 1 Set engine speed control to the wide open or full setting 2 DoNot Attempt To Cut Grass When It ISWet W et grass will clog the underside of the deck and dischargearea 3 If the grassis tall place the mower deck cut height lever in the top or second notch Initially overlap cutting swaths instead of a full swath with each pass Some applications may require a second cutting 4 Keep TheU ndersdeOf T heM ower eck Clean Frequent removal of dried grass and dirt will allow the clippings to discharge correctly 5 Maintain Sharp BladesT hroughout T he Cutting Season GRASSHEIGHT SUGGESTION S Correct mowing height can reduce weeds and disease by 50 to 80 T hefollowing grass cut heights are based on adequate moisture conditions and normal thatch buildup in a healthy lawn Some locations and applications may require slightly different cut heights If in doubt consult your local lawn professional for assistance Grass T ypes Best Cut H eights Zoysia 2 2 1 2 Blue G rass 11 2 3 Fescue Blends 11 2 3 St Augustine M id South 11 2 2 St Augustine D eep South 3 4 Tifton Bermuda 11 2 Centipede 11 2 2 Common Bermuda 11 2 2 Bahia Argentina Pensacola 2 Page 22 CARE AND MAINTENANCE This portion of the owners manual deals with normal service items which can be performed by the owner Please remember that if you arein doubt asto thecorrect service proceduresto befollowed theseand other s
6. in and twist to clear the detent notch 4 Pulling the valve body outward will start the flow of oil NOT E Refertoenginemanufacturer srecommendationsfor frequency of oil changes BRIGGS amp STRATTON KOHLER KC HOSE PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERS PROTECT YOUR ENVIRONMENT Page 30 CARE AND MAINTENANCE OIL FILL 1 Push the valve bod in and twist into the detent notch Closed Open 2 Clean any spilled oil from engine and chassis 3 Refill engine with type and quantity of oil recommended by the engine manufacturer in engineliterature NOTE Oil changes require replacement of the oil filters T hese filters can be obtained from your authorized engine dealer The use of any other oil filter may cause damage to the engine Briggs amp Stratton Oil Filter P N 492 932 Kohler Oil Filter P N 52 050 02 PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERS LU BRICATION CHASSIS LOCATIONS SERVICEINTERVALS RECOMMENDED GREASE BRAKE SYSTEM LUBRICATE WHER LE BRAKE HANDLE PIVOTS ON BUSHINGS LUBRICATE WHERE OINT PIVOTS ON BUSHING PROTECT YOUR ENVIRONMENT 7 grease zerks used on 42 amp 50 1 each front wheel caster tube and front wheel hub 1 each mower deck hub Every 50 hours of operation N ame brand wheel bearing or multi purpose grease Lubricateeach front wheel to allow even distribution of grease within the wheel rotate or s
7. ixon D ealer s place of business b Routine maintenance or adjustments c Beltscutting blades H ydro G ear Filters d Engines All engines used on Dixon ZTR mowers are warranted by each individual engine manufacturer e Any costs or expense of providing substitute equipment while repair work is being performed on a warranted mower 7 Thereis no other express warranty Implied warranties including those of merchantability and fitness for a particular purpose are limited to the same duration of the express warranty and to the extent permitted by law any and all implied warranties are excluded Liabilities for consequential damages under any and all warranties are WARRANTY VALIDATION Atthetimeof sale selling dealer must review each portion of this warranty document complete the information section below secure customer s signature and send copy to Dixon Industries Inc DATE OF PURCHASE MODEL SN DM O wner s N ame D ealership Address Address 0 wner s Signature D ealer s Signature Page 10 CHASSIS BODY MOWER DECKS BLADE DRIVE TRANSMISSION ENGINE M odel 4515B M 4516K ST ARTING SYSTEM TIRES RECOMMENDED TIRE PRESSURE CAPACIT IES DIMENSIONS NOTE SPECIFICATIONS Models ZTR 4515B and 4516K T win 12 gauge side frames and 7 gauge transmission and engine base plate All body parts are made of high density polyethylene D ent and corro
8. very poor under wet grass conditions 5 Maintain A Sharp BladeT hroughout T he Cutting Season T hisis very important O ptimal mulching performance cannot be obtained with a dull or nicked up blade 6 KeepTheUndersdeOf TheM ower D eck Clean Remove all grass and dirt buildup from the underside of the pan the baffles and deflectors after each use 7 Alternate mower direction T his will evenly disperse the mulched grass clippings over the lawn for even fertilization If the mulching quality of the mower does not seem to be satisfactory try one or more of the following tips Raisethe height of cut setting on your mower It may be necessary to cut your grass more frequently O perate the mower at a slower ground speed O verlap cutting swaths instead of cutting a full swath with each pass M ow acrossthe marginal areas a second time omo gm CUT HIGH MOW OFTEN Page 20 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT In order to achieve optimum performance when mowing with a grass catching attachment please read and follow thetips listed below 1 Some applications may require installation of an O ptional weight box on the front of the mower to offset cut grass weight Set engine speed control to the wide open or full setting DoNot Attempt To Cut GrassWhen It sWe Wet grass will clog both the underside of the deck and the attachment chutes Empty bags often to prevent pluggi
9. 9443 BELTS Engine To M ower D eck P N 7174 SerpentineB elt P N 1300 EngineTo Transmission P N 5768 BRIGGS amp STRATTON FILTER PART NUMBERS Please refer to Briggs amp Stratton Engine O perators M anual for correct service intervals for engine oil changes and air filter maintenance Protect your engine investment use only original equipment filters Precleaner Foam Element P N 272 403 Air Filter C artridge P N 493 909 EngineO il Filter P N 492 932 KOHLER FILTER PART NUMBERS Please refer to K ohler Engine O perators M anual for correct service intervals for engineoil changes and air filter maintenance Protect your engine investment useonly original equipment filters AirFilter Cartridge P N 12 08 310 Pre C leaner P N 12 08 312 EngineO il Filter P N 52 050 02 Page 33 TROUBLESHOOTING MOWER CUT QUALITY T herearemany variablesthat can effect the cut quality of any riding mower T ypeand conditionsof grass cut height setting engineR PM and ground speed aresomeof thevariablesthat interact creating differences in cut quality Examination of one or more of the above will generally produce a quality cut T heT roubleshootingC hart suggests practicesand adjustmentsthat may behelpful in improving cut quality Your D ixon ZTR dealer is also available to provide assistance to you SITUATION CAUSES REMEDY Poor cut quality Ground speed Reduce mowing speed Poor cut quality Incorrect engine to
10. A BLOUNT International Inc Co 4500 Series PO BOX 1569 4515B amp 4516K COFFEYVILLE KS 67337 0945 Part 1857 0599 316 251 2000
11. AFETY INTERLOCK SYSTEMS PARKING BRAKE SWITCH TEST CONTROL LEVER SWITCH TEST BLADE DRIVE SWITCH TEST SEAT SWITCH TEST a Swing out control levers b Disengage blade drive switch c Put Parking brake in O FF position d Turn ignition switch to ST ART Engine should not turn over or attempt to start a Disengage blade drive switch b Put parking brake in ON position c Swing control levers in d Turn ignition switch to ST ART Engine should not turn over or attempt to start a Put parking brake in ON position b Swing out control levers c Engage blade drive switch d Turn ignition switch to ST ART Engine should not turn over or attempt to start a In aSAFE AREA away from bystanders start the engine b Leavelevers swung out and parking brake ON c Engagebladedrive d Raiseslightly off seat ENGINE SHOULD STOP Disengagebladedrive f with engine running put parking brake in OFF position g Swing levers in h Engage bladedrive i Raiseweight slightly off seat ENGINE SHOULD STOP NOTE If Any Safety Check FAILS Do Not Operate T he M ower until the system has been checked and repaired by an Authorized D ixon D ealer Page 18 OPERATION INSTRUCTIONS A CAUTION Engage parking brake before starting engine STARTING INSTRUCTIONS 1 Parking brake must be on control levers swung out and blade drive disengaged 2 Movethrottlecontrol to C hoke position if engineis cold full throttle if warm 3 I
12. aker disengaged Push button to reset turn engine over Consult your dealer for repair Starter will not D ead Battery C hargebattery turn engine over Battery discharge Poor connections on Tighten or replace as required battery Battery water low W rong battery installed in mower Battery discharge Engine electrical system not ave electrical system checked by your dealer functioning correctly Battery discharge Engine not being operated Increase engine RPM at full throttle Contact your dealer for information NOTE Electrical system failures are generally simple in nature always check the obvious first and then move onto the more complicated parts used Poor battery service looseconnections corrosion frayed or broken wiring aremorelikely than component failure Page 36 OWNER nixon IN FO RM AT 10 DIXON INDUSTRIES INC A BLOUNT International Inc Co PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000 FAX 316 251 4117 DATE PURCHASED MOWER MODEL NUMBER MOWER SERIAL NUMBER DM PURCHASED FROM Name Address DATE OIL CHANGED DATE ENGINE TUNED ZTR Mowers A WAR N Engine Exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Dixone and ZT Ro are registered trademarks of D ixon Industries Inc DIXON INDUSTRIES INC
13. ct with the rim of the fuel tank or container opening at all times until fueling is complete D not use a nozzle lock open device N ever run a mower inside a closed area T he exhaust fumes are toxic Keep nuts and bolts tight especially blade attachment bolts and keep equipment in good condition N ever tamper with safety devices C heck their proper operation regularly Keep mower free of grass leaves or other debris buildup Clean up oil or fuel spillage Allow mower to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting N ever make adjustments or repairs with the engine running Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with original equipment parts when necessary M ower blades are sharp and can cut W rap the blade s or wear gloves and use extra caution when servicing them Batteries contain sulfuric acid To prevent burns avoid contact with skin eyes and clothing To prevent a fire or explosion keep sparks and open flames away from battery Before disconnecting the negative ground cable make sure all switches are O FF Page 9 DIXON LIMITED WARRANTY POLICY ZTR 4500 T his warranty policy applies to all M odel 4500 mowers purchased on or after September 1 1997 WARRANTY Comm
14. do not point it at anyone D o not operate the mower without either the entire grass catcher or the deflector in place Slow down before turning Never leave a running mower unattended Always turn off blades set parking brake stop engine and remove key before dismounting Tum off blades when not mowing Stop engine before removing grass catcher or unclogging chute Mow only in daylight or good artificial light Do not operate the mower while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways e Use extra care when loading or unloading the mower into a trailer or truck Do not ride the mower when loading amp unloading Always wear safety goggles or safty glasses with side shields when operating mower Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Follow the manufacturer s recommendation for wheel weights or counterweights The Engine Exhaust from this product contains chemicals known to the A WAR NING State of California to cause cancer birth defects or other reproductive harm Page 6 SAFETY SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or d
15. e 4 When replacing blade tighten blade nut securely Refer to diagram A CAUTION _ Wear heavy thick gloves when holding onto mower blade avoid the sharp edge of the blade NOTE Be sure blade is center on pilot before tightening nut to 60 ft Ibs torque EIN GF EE RAS a r N GUARD SS AS f x Sere all 228 i SS E MO dm TD E d BLADE E i NUT n Page 24 CARE AND MAINTENANCE BELT TENSION 42 DECK MOWER DECK SERPENTINE BELT P N 6109 Manual adjustment Refer to illustration below ENGINE TO MOWER DECK BELT P N 5861 Auto tensioner with spring loaded idler No adjustment required 50 DECK MOWER DECK SERPENTINE BELT P N 1300 Manual adjustment Refer to illustration below ENGINE TO MOWER DECK BELT P N 7174 Auio tensioner with spring loaded idler No adjustment required IDLER IDLER WELDMENI SHOC JD MOUN HEX A J 2 42150 SERPENTINE rreNORLOOSEN HEX NUT TO ACHIEVE DIMENSIONS SHOWN Page 25 CARE AND MAINTENANCE FORWARD TRAVEL SPEED ADJUSTMENT 1 Drive machine until hydrostats have warmed up 2 Driveon asmooth level surface with both leversin top speed position 3 If onesidenow drivesslightly faster than the other adjust lever stop washer P N 5760 on that sideto reduceforward rangeof control lever If leversare now uneven at top speed loosen control lever mounting nut Rotatelever to be even with other
16. eath All Sopes require extra caution If you cannot back up the dope or if you feel uneasy on it do not mow it M ow across the slope with your D ixon ZTR never up or down Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps U neven terrain could overturn the mower T all grass can hide obstacles U se slow speed T ires may losetraction on slopes even though the brakes are functioning properly U se extra care with grass catchers or other attachments T hese can change the stability of the mower Keep all movement on the slopes slow and gradual D o not make sudden changes in speed or direction Avoid starting or stopping on aslope If tireslosetraction disengage the blades and proceed slowly down the dope If front wheels lift off the ground pull the levers back to stabilize the mower DONOT D o not turn on slopes unless necessary and then turn slowly and gradually downhill if possible D onot mow near drop offs ditches or embankments T hemower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in D o not mow on wet grass Reduced traction could cause sliding D o not try to stabilize the mower by putting your foot on the ground D o not use grass catcher on steep slopes Page 7 SAFETY CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are attracted to lawn mowers and the mowing ac
17. ercial Applications Dixon ZTR Models 4500 used in any commercial application are warranted for a period of ninety 90 days from date of purchase C ommercial applications or use is defined as any use other than at the owners primary place of residence Home Owner Applications Dixon ZTR Models 4500 used primarily at the owners place of residence are warranted for a period of two 2 years from date of purchase DIXON ZTR MOWERS ARE WAR RANTED AGAINST DEFECTS IN MATERIALS AND WORKMANSHIP AND PROVIDES FOR REPLACE MENT OR REPAIR OF PARTS INCLUDING LABOR COSTS THE WARRANTY IS SUBJECT TO THE FOLLOWING CONDITIONS AND LIMITATIONS 1 Warranty applies only to original retail purchaser of new and unused mowers and accessories 2 All Dixon warranty must be accomplished by authorized Dixon dealers and in accordance with Dixon warranty policy allowances All warranty claims must be approved by D ixon Industries Inc 3 Battery warranty Limited to 90 days date of purchase 4 Accessories Warranty Grass Catchers Snow Blades Tine Rakes C overs etc Limited to 90 days date of purchase 5 Warranty does not apply to damage in transit or incidents of misuse negligence accidents or alteration T he use of parts or components other than those supplied by Dixon Industries Inc VOIDS ALL WARRANTY 6 The following items are not covered by this warranty policy a Pick up and delivery charges for transportation of mower to and from an Authorized D
18. ervicesituations can be handled by a D ixon ZTR dealer who is familiar with the service of your mower MAINTENANCE SCHEDULE Toinsurealongandtroublefreeservicelifeof all components aregular and thorough maintenance schedule should be followed T he following items should be checked after the first 10 hours of operation and on a weekly basis or each 40 hours of use 1 Drivesystem belts and controls 2 Mower deck belts 3 Tirepressures 4 Tightness of all nuts and bolts 5 Battery fluid level 6 EngineOil A CAUTION _ Before performing any maintenance shut off engine allow to cool ENGINE For engine operating and maintenance information refer to the engine operating and maintenance instructions furnished by the engine manufacturer supplied with each mower BATTERY Check the fluid in the battery at frequent intervals Keep fluid level above the plates in each cell using distilled water OFF SEASON BATTERY STORAGE Identify each cable so cables be reconnected to correct terminals D isconnect cables from terminals ALW AYS disconnect ground cable first and reconnect last Chargebattery DO NOT removebattery from mower Clean top of battery and terminals with baking soda and water Page 23 CARE AND MAINTENANCE MOWER BLADE MAINTENANCE NOTE O bserve proper blade position prior to removal 1 Safely raise front of mower 2 Hold or block blade from turning 3 Loosen blade nut and remove blad
19. ieve desired cut for the type of grass or conditions involved REAR L RODS RN NUT S TO ADJUST TO SIDE MEASUREMEN J E URN NUT TO ADJUS _ FRONT TO REAR MEASUREMEN 2 2 28 CARE AND MAINTENANCE 42 and 50 DECK REMOVAL 1 2 Place cut height lever in lowest cut position Pull belt idler back to allow belt to be removed from idler pulley and electric clutch pulley Removehair pin cotter and washer from one end of deck support cross shaft Note location of remaining shim washers used between chassis and mower deck plates Slide shaft from chassis and mower deck Remove hair pin cotter and washer from each deck L rod Remove L rods from lift arms Atthis point deck will drop down Carefully raise and support front of chassis Slide mower deck to either sidefor removal Reverse procedureto reinstall deck assembly NOTE When deck isreinstalled on frame check that belt is correctly routed in the groves of all pulleys and that belt idler is applying tension to the back side of the belt Page 29 CARE AND MAINTENANCE A CAUTION HOT oil may cause burns Allow engine to cool before draining oil CHANGING THE ENGINE OIL 1 The snap lock oil drain valve is located on the left side of the engine crankcase 2 Place a suitable container under the drain valve T he fitting of a short piece of hose to the valve will help direct the oil 3 Push the valve body
20. ng If thegrassistall placethemower deck cut height selector in the top or second notch Initially overlap cutting swaths instead of a full swath with each pass Keep TheU ndersde Of T heM owe D Clean Frequent removal of dried grass and dirt will greatly assist in bagging of the clippings M aintain Sharp BladesT hroughout T heCuttingSeason Somegrass catching attachmentsrequire H i Lift blades O peratethemower at a slower ground speed than when mowing without a grass catching attachment A CAUTION W atch for low hanging branches or other obstacles which might hit the catcher top whileturning or backing the mower U secare when backing to avoid pushing the grass bags into theframe or hot exhaust muffler of the engine D isengage bladeand stop engineprior to clearing grassfrom either thedischarge chuteor grass catcher components K eep all attachment bolts tight Do Not operate the mower with the grass catching attachment partially removed Important Do not leave clippings in the bags while the mower is stored Damp grass clippings are a fire hazard if left in the bags Page 21 OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS In order to achieve optimum performance when side discharging the grass clippings please read and follow the tips listed below Additional information can be found in the troubleshooting guide A CAUTION Be sure that deflector is properly installed on the discharge
21. nsert ignition key and turn to Start position W hen engine starts release ignition key Key will return to Run position 4 Movethrottle from C hoke to desired speed position 5 Release parking brake 6 Swing leversin 7 Operate the mower per the CONTROL instructions on page 13 NOTE While mowing throttle control must be set to theM AXIM UM or wideopen setting to insure adequate eel of the engine and to maintain mower deck blade speed Si N L EN Page 19 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT M ulchingor recycling thegrassclippingsrequiresatotally different mowingapproach than would benormal when side discharging or bagging the grass T here may beinstances or conditions where it is not possible to hide all of the recycled or mulched clippings In order to achieve the best results please read and follow the mulching tips listed below 1 Set the engine speed control to the wide open or full setting 2 Place the mower deck cut height selector in either the top or second notch ever cut more than 3 4 to 1 off the grass at any onetime Attempting to cut more grass will result in the deck plugging and causethe engineto stall 3 Itmay be necessary to cut the lawn twice to achieve acceptable mulching performance especially on first cuttings or if thelawn is heavily fertilized 4 DoNotAttempt To Cut GrassWhen It IsW e Mulching performance will be
22. pin each front wheel after 3 pumps of the grease gun Repeat processuntil theappearanceof greaseis noted completely around each caster axle U se penetrating lubrication to keep all brake parts functioning smoothly Lubricate at locations illustrated BRAK HANDLE UBR JOI ON Page 31 CARE AND MAINTENANCE WHEELS AND TIRES ELECTRICAL SYSTEMS CLEANING THE MOWER SERIAL NUMBERS WARRANTY PART S SERVICE Correct tire pressure is important for correct operation of mower Front Tires 11X 4 00X 5 16 21 PSI Rear Tires 18 X 8 50 X 8 8 14 PSI NOTE Check lug nuts periodically for tightness Keep all connections clean and tight Wash mower periodically Clean above and below deck NOTE Allow mower to cool before washing If bearings are hot they will draw moisture inside as they dry and cause corrosion T he serial number is located on frame at rear of engine it will begin with DM Refer to Warranty Registration Form P N 5859 See your D ixon dealer for replacement parts warranty or service PLEASE HELP PROTECT THE ENVIRONMENT BY AVOIDING ALL CHEMICALSWHICH MAY DAMAGE OR CAUSE HARM TO PLANTSAND ANIMALSIN YOUR AREA Page 32 STANDARD SERVICE PARTS LIST 42 DECK BLADES Standard H i Lift P N 8688 Lo Lift P N 6236 BELTS Engine To M ower D eck P N 5861 Serpentine elt P N 6109 EngineTo Transmission P N 5768 50 DECK BLADES Standard H i Lift P N 9444 Lo Lift P N
23. sideand tighten nut NUT CONTROL VER ADJUST POSITION TO CHANGE FORWARD RANGE O CON T ROI LEVER IF NECESSARY Page 26 CARE AND MAINTENANCE NEUTRAL ADJUSTMENT DRIVE MACHINE UNTIL HYDROSTATS HAVE WARMED UP WITH ENGINE RUNNING AND THE PARKING BRAKE OFF SWING OUT THE CONTROL LEVERS IF MACHINE STARTS TO CREEP FOLLOW THE INSTRUCTIONS BELOW 1 Stop the engine engage parking brake and raise rear of frame with jack or blocks so that rear tires do not contact the ground 2 Swing out the control levers start the engine and release the parking brake 3 Raisetheseat to access hydro control linkage If right wheel creeps adjust right sidelinkage and vice versa U se procedurebelow a Loosen but do not remove the bolt in the control tube P N 5540 b Loosen Jam nuts on ends of the coupler P N 7736 c If right wheel is creeping forward turn coupler counter clockwise until neutral isachieved clockwisefor left TO TNT E side If right wheel is creeping IN STEP A backward turncouplerclockwiseuntil neutral isachieved counterclockwise for left side d Tighten jam nuts against coupler e Tighten bolt in control tube 4 Lower seat release parking brake and swing control levers in If wheel creeps repeat steps amp 5 Stop engine and remove rear of machine from jack or blocks 6 Drive machine with both levers in top speed Ae
24. sion resistant Front body contains access panel for battery service 42 Deck 13 GA Stamped Steel Construction 42 Cut Width 50 Deck 11 GA Fabricated Construction Reinforcement Ribs 50 C ut Width Cut height approximately 1 to 4 via 7 position lift handle Electricclutch Each rear wheel is independently driven by aH ydroG ear IZT hydrostatic drive 15 5 H P Vanguard Briggs amp Stratton 4 C ycle Single C ylinder O verhead Valve Air C ooled Gasoline Vertical Shaft W ith Cast Iron C ylinder Sleeve O il Pump With Integral Oil Filter 16 H P Kohler Command 16 4 C ycle SingleC ylinder O verhead Valve Air Cooled G asoline Pressure Lubricated W ith O il Filter Vertical Shaft Aluminum H ead and Block with C ast Iron C ylinder Liner Smart Spark Ignition Electric by key switch operation with safety interlock blade drive Front 11 X 4 00 X 5 ribbed tread Rear 18 X 8 50 X 8 Multi T rac Front 16 21 Ibs Rear 8 14 Ibs Fuel 2 7 gallons total Engine Briggs amp Stratton 1 50 quarts oil Kohler 2 quarts oil with filter Width 44 Maximum T rack W idth H eight 42 to top edge of seat Length 72 hitch tab to front bumper W eight Power Unit 463 lbs w 42 Deck 547 Ibs w 50 Deck 603 Ibs Additional information provided in serviceinstructionsundertheindividual component SPECIFICATIONSSUBJECT TO CHANGEWITHOUT NOTICE Page 11 SEAT ADJUSTMENT INSTRUCTIONS 1 Place parking brake in ON posi
25. t injuries ee ee Page 4 SAFETY SAFETY SYMBOLS Safety Alert Symbol W hen you see this symbol BE ALERT to the potential for injury Follow recommended safety precautions and safe operati ng practices D anger A DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury Warning indicates a potentially hazardous situation which if not avoided could result in death or serious injury AWARNING Caution A CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices Page 5 SAFETY T hiscuttingmower iscapableofamputatinghands amp feet and throwingobjects Failuretoobservethefollowingsafetyinstructionscould resultin seriousinjuryor death GENERAL OPERATION Read understand and follow all instructions in the manual and on the mower before starting Only allow responsible adults who are familiar with the instructions to operate the mower e Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade Be sure the area is clear of other people before mowing Stop mower if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Beaware of the mower discharge direction and
26. t of operator Controlsthe cutting height Seven positions of adjustment M ove lever in and forward to lower M ovelever in and back to raise NOTE Alwaysusehigh for transport Page 16 OPERATION INSTRUCTIONS Safeand successful operation will depend upon theoperator havingthecorrect knowledgeof all controlsused on the mower and making good judgements about the terrain to be mowed NEVER allow anyoneto operatethe mower without complete knowledge of all controlsand their functions D uringinitial operation learningto drive set throttleat slow speed Sound judgement by theoperator will prevent accidents D rink C up H older located on the left rear fender is for transport or carrying only M ower usage requires that both hands be free to control individual levers DO NOT ATTEMPT operation of mower with any type of container or other object in either hand Towin Towingatrailer or other attachment that istoo heavy could damagethedriveor causethemower to becomeunstable Limitloadsto 250 poundsor lesson thismower BEFORE OPERATING MOWER 1 Read enginemanufacturer s operating and maintenanceinstructions 2 Read and observe all safety instructions on your mower and in the manual 3 Check engineoil 4 Besure gas cap is in place 5 Besure parking brake is on 6 Besure mower blade drive is off 7 Know how to stop engine Turn key to off position Page 17 OPERATION INSTRUCTIONS AA TESTING OF S
27. tion Pull brake lever up 2 Raise and push seat assembly forward 3 Loosen fivenuts P N 3205 and slide seat forward or backward to desired position Retighten nuts P N 3205 DO NOT operate mower without seat adjustments properly tightened 4 Raise and push seat assembly and upper body rearward to closed position Page 12 CONTROLS RONT Of CHINE Page 13 CONTROLS PARKING BRAKE The parking brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion T he engine will stop if the parking brake is engaged while the control levers are in the drive position CAUTI ON i A Engage parking brake before TO SET PARKING BRAKE T he hand operated parking brake is located on the right fender To engage brake pull lever up to the rear To release brake move lever forward down NOTE Always set parking brake before dismounting Release parking brake before moving mower TRANSMISSION DRIVE SYSTEM Allows the mower to turn on its own axis Zero Turning Radius Each lever controls one side of the mower NOTE Thepressurerequired to operatethe mower is very light Page 14 NEUTRAL CONTROLS SLOW FAST 90 SLOW FORWARD FORWARD EN REVERSE left turn opposite TO GO FORWARD From neutral position gently push both drive levers forward
28. tivity NEVER assume children will stay where they were last seen Bealert to avoid accidents Keep children out of the mowing area and under the watchful care of another responsibleadult Bealert and turn mower off if a child enters the area Beforeand during backing look behind and D OWN for small children Never carry children T hey may fall off and be seriously injured or interfere with safe mower operation Never allow children to operate the mower Useextracare when approaching blind corners shrubs trees or other objects that may obscure vision Page 8 A SAFETY SERVICE U seextracarein handling gasolineand other fuels T hey areflammableand vaporsareexplosive Use only an approved container N ever remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke N ever refuel the mower indoors N ever store the mower or fuel container inside a building where there is an open flame N ever fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling When practical remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle If a gasoline dispenser nozzle must be used keep the nozzle in conta
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