Craftsman 183.17253 User's Manual
Contents
1. For repair of major brand appliances in your own home no matter who made it no matter who sold it 1 800 4 MY HOME Anytime day or night 1 800 469 4663 U S A and Canada www sears com For repair of carry in products like vacuums lawn equipment and electronics call for the location of your nearest Sears Parts and Repair Center 1 800 488 1222 Anytime day or night U S A only www Sears com For the EN e accessories and ba marile that you need to do it yourself call Sears PartsDirect 1 800 366 PART 6am 11 p m CST 7 days a week 1 800 366 7278 U S A onty www sears com partsdirect A Ra OO P To purchase or inquire about a a Sears Service Agreement or Sears Maintenance Agreement 1 800 827 6655 USA 1 800 361 6665 Canada 7 am 5 p m CST Mon Sat 9 a m 8 p m EST M F 4 p m Sat MM n armen ttes Pe a ped ni d repersci n a Au Canada pour service en francais domicilio y para ordenar piezas 1 800 1E FOYERMC 1 888 SU HOGAR 1 800 533 6937 1 888 784 6427 www sears ca Registered Trademark Trademark Service Mark of Sears Rosbuck and Co Marca Registrada Marca de F brica Marca de Servicio de Seara Roebuck and Co Marque de commerce 9 Marque d pos e de Sears Roebuck and Co Sears Roebuck and Co 182. 4 DO NOT USE IN A DANGEROUS ENVIRONMENT Follow instructions for lubricating and changing such as damp or wet locations or exposure to rain accessories Keep work area well lighted 20 CHECK FOR DAMAGED PARTS Before further use 5 DO NOT use power tools in the presence of of the tool a guard or other part that is damaged flammable liquids or gases should be carefully checked to ensure it will operate properly and perform its intended function Check for 6 KEEP WORK AREA CLEAN Cluttered areas and alignment of moving parts binding of moving parts workbenches invite accidents mounting and any other conditions that may affect its safe operation A guard or other part that is damaged 7 KEEP CHILDREN AWAY All visitors should be kept should be properly repaired or replaced at a safe distance from the work area 21 MAKE WORKSHOP CHILD PROOF with padlocks 8 DO NOT FORCE THE TOOL It will do the job better master switches or by removing starter keys and safer at the rate for which it was designed 22 DO NOT operate the tool if you are under the 9 USE THE RIGHT TOOL Do not force the too or influence of any drugs alcohol or medication that attachment to do a job for which it is not designed could impair your ability to use the tool safely 10 WEAR PROPER APPAREL DO NOT wear loose 23 USE DUST COLLECTION SYSTEM wherever clothing gloves neckties rings bracelets or other possible Dust generated from certain materials can je
3. When servicing use only CRAFTSMAN replacement parts Use of any other parts may create a HAZARD or cause damage to your Cutting Tool Any attempt to repair or replace electrical parts on this Cutting Too may create a hazard uniess repair is performed by a qualified technician Repair service is available by contacting your nearest Sears Service Center Always order by PART NUMBER not by key number Main Unit Keyst Pat PartName Gry Key Pat 1 PartName 1 01AR 000032 00 Bearing Sleeve _ 1 44 03AT 000033 00 Terminal block 1 2 01AR 000035 00 Switch presser 1 48 03AT 000040 00 Terminal fema e 2 3 01AT 000014 A0_ Bushing tube 2 49 03AT 000046 00 Carbon brush 2 5 01AT 000031 00 Bushing tube 2 50 03AW 000131 00 Powercod 1 _10 O2AE 000060 00 Front bearing 1 53 O3AY 000020 00 Wie 1 11 02AE 000061 00 Rear bearing 1 55 O3AY 000073 00 Wie 2 12 02AK 00002200 Rivet _ 4 56 03AY 000074 00 Wie j2 13 02AH 000088 00 Brushsping 2 59 04AP 000068 00 Fibra 1 15 02AH 000112 00 Hanger 1 62 2203 MA0004 00 1 8 collet 1 17 02AS 000199 A0 Case screw 8 63 2203 MA0007 00 Lock plate 18 02AS 000201 A0 Screw 3 67 2207 MA0003 00 Spindle lock 1 22 O2AW 000055 00 Retaining ing 1 70 2213 MA0002 00 Conductor 2 23 03AA 000279 00
4. INSTALLING FREEHAND SOLE PLATE cont d 1 Slide freehand sole plate mounting bracket 1 onto the bottom of motor housing 2 until the slot in the bracket 3 lines up with the shaft locking button 4 in the motor housing NOTE The mounting bracket must be pushed onto the motor housing as far as it will go 2 Lock the sole plate to the motor housing by snapping the quick locking lever 5 firmly against the motor housing ADJUSTING FREEHAND SOLE PLATE 1 Adjust freehand sole plate depth by loosening the depth gauge locking knob 6 and rotating the adjusting knob 7 to move the sole plate in or out as required see Fig 5 NOTE Set the depth gauge so the cutting bit protrudes beyond the sole plate 4 more than the thickness of the material being cut For example if you are cutting 5 drywall the bit should protrude Y beyond the sole plate 2 Securely tighten depth gauge knob 3 Before starting to cut you should re check bit depth Make sure sole plate is at right angies to the bit and securely tightened Re check the collet to make sure the bit is securely fastened ASSEMBLY amp OPERATION A WARNING Have you read POWER TOOL SAFETY CUTTING TOOL SAFETY and ELECTRICAL SAFETY on pages 3 4 and 5 of this Manual if not please do it now before you operate this cutting tool Your safety depends on iti Every time you use the cutting tool you should verify the following Cutting
5. Transformer 1 71 2213 MA0005 00 Chuck cap 24 03AC 000011 FO Capacity 1 72 2213 MA000600 Spanner 1 25 03AC 000043 00 Capacity 1 2213 SAMOO1 00 Brushassemby 2 28 O03AD 000009 A0 Diode 4 73 2213 MAO011 00 Metal conductor 2 29 O03AD 00004000 Diac 1 74 2213 MA0012 00 Brush case 2 30 03AD 00007400 LED 2 76 2213 MA001400 Wirecover 1 34 03AM 000104 00 Stator amp 1 79 2203 PAOO08 00 Spanner belt 1 35 03AM 000105 00 Rotor 1 81 2213 PA0022 00 Bottom cabinet 36 03AP 000073 00 PCB 1 82 2213 PA0023 00 Top cabinet 1 37 034200002600 PCB 4 83 2213 PA0024 00 Switch cover 1 38 03AR 000013 A0_ Resistor 1 84 2213 PA0025 00 ockbutton 1 39 03AR 000015 D0 Resistor 1 85 2213 PA0026 00 Cover 1 _40 03AR 000109 A0 Resistor _ 3 87 _2213 PA0028 00_ 2 41 03A8 000135 00 Micro switch 1 91 9866 PA0004 00 ma 42 03AS 000140 00 Switch 71 9920 PA0011 00 1 15 PARTS MODEL 183 172530 Freehand Soleplate Assembly 211 co N fi y SON 16 gt 5 E 3 2 y amp G T O m 10 N N am 00 Q 0 U gt X lt QA A IM So 7 LASIK Ya _ nd guide holder asher S rou 17 NIAJNJAJAJAJAJAJAJAJN AREER
6. be pushed onto the motor housing as far as it will go b The shaft locking button 5 can now be activated by your thumb while holding on to the precision handle n Lock the precision handle to the motor housing by snapping the quick locking lever 6 firmly against the motor housing Fig 10 ADJUSTING FREEHAND SOLE PLATE 1 Adjust precision handle sole plate depth by loosening the depth gauge locking knob 7 and rotating the adjusting knob 8 to move the sole plate 9 in or out as required see Fig 11 NOTE Set the depth gauge so the cutting bit protrudes beyond the sole plate more than the thickness of the material being cut For example if you are cutting pine the bit should protrude beyond the sole plate 2 Securely tighten depth gauge knob 3 Before starting to cut you should re check bit depth make sure sole plate is at right angles to the bit and securely tightened Re check the collet to make sure the bit is securely fastened e as A Zh CP a SU 13 MAINTENANCE For your own safety turn the switch OFF and remove the plug from the power source before maintaining your cutting tool When servicing use only identical Craftsman parts Usa of any other part may create a hazard or cause product damage EXTERNAL CLEANING DO NOT use solvents when cleaning plastic parts Most plastics are susceptible to damage from various types of commercial solvents and may be damage
7. tool cord is not damaged Bit is correct type for the material being cut Bit is sharp in good condition properly installed and securely tightened Safety glasses and dust mask are being worn Failure to adhere to these safety rules can greatly increase your chances of injury PRACTICE CUTS USING FREEHAND SOLE PLATE Before attempting to work on an actual project take the time to make a few practice cuts with your cutting tool Use some scraps of materia that are the same material as used in your actual project 1 Draw a pattern similar to your first project on a scrap piece of material Install freshand sole plate as shown in Fig 4 Install cutting bit in the collet as shown in Fig 2 Adjust depth of freshand so e plate as shown in Fig 5 a AR N Rest the edge of the sole plate on the workpiece with the bit at an angle of about 45 see Fig 6 NOTE DO NOT let the bit contact the workpiece until switch is turned ON and the tool is up to full speed Before turning the tool switch ON make sure you hold the tool firmiy with both hands Starting torque will cause the tool to twist 11 PRACTICE CUTS USING FR EHAND SOLE PLATE 6 Set the speed control switch to the appropriate speed 7 Tum the switch ON 8 When the motor is up to full speed slowly tip the tool to an upright position letting the bit cut into the workpiece see Fig 7 Once the tool has reached the upright position and the bit has cut th
8. ALLING CUTTING BITS Cont d 4 Insert new cutting bit 4 into the collet WARNING insert the bit all the way into the collet and then pul it back between 4 and Vs This creates an alr space between the motor shaft and the bit to help prevent overheating the bit Before tightening the collet on the bit make sure the flutes spiral portion of the bit are completely visible outside the collet Clamping the collet on the bit flutes will result in broken bits and possible injury 5 When bitis property placed in the collet depress the shaft locking button and turn the collet nut clockwise by hand as far as possible 8 Securely tighten collet nut using the wrench WORK LIGHTS The motor unit has two built in work lights 5 see Fig 2 These work lights automatically light up when the motor switch is tumed ON Pattems or drawings in the immediate vicinity of the bit will be illuminated for better visibility and improved cutting accuracy SELECT APPROPRIATE MOTOR SPEED Selecting the appropriate motor speed will ensure smoother more efficient cutting action Choose LOW speed for grinding cutting plastics polishing and when using wire or bristle brushes Choose HIGH speed when cutting wood using cut off wheels and to reduce chatter that may develop when cutting some materials at LOW speed ASSEMBLY amp OPERATION CHANGING COLLET INSERT The cutting bits for this too are locked into place w
9. Box KNOW YOUR CUTTING TOOL ASSEMBLY amp OPERATION Remove the plug from the power source before assembiy changing accessories or cutters and making adjustments This safety action will help prevent accidental starting of the tool which could result in serious injury ON OFF amp SPEED CONTROL SWITCHES This cutting too is equipped with a sliding ON OFF switch 1 located on the side of the tool and a speed control switch 2 located on top of the tool see Fig 1 1 To tum the tool ON slide the switch 1 up 2 To tum the too OFF slide the switch down 3 To set speed to high speed slide speed control switch 2 away from the ON OFF switch 4 To set the speed control switch to low speed slide the speed control switch 2 toward the ON OFF switch INSTALLING CUTTING BITS A WARNING Cutting bit and router bit cutting surfaces are extremely sharp Handle with caution To insert a cutting bit use the collet wrench which is in the wrench hoider attached to the power cord 1 Depress the shaft locking button 1 and rotate the collet lock nut 2 clockwise with the other hand until the locking button drops into place preventing the shaft from turning see Fig 2 2 While continuing to hold the shaft locking button IN use the collet wrench 3 to turn the collet nut counter clockwise Loosen the collet nut two or three tums 3 Remove bit if one is already installed in the tool INST
10. Owner s Manuai CRAFTSMAN ALL IN ONE CUTTING TOOL Model No 183 172530 Important Safety Notice WARNING Always have one hand firmiy placed on the tool body while operating Never operate the tool by holding only the tool handle CAUTION Before using this Cutting Tool read this manual and follow all its Safety Rules and Operating Instructions e Safety Instructions Accessories Assembly Operation Maintenance Parts List Espanol Sears Roebuck and Co Hoffman Estates IL 60179 USA Part No 183172530001 Rev 0 12 25 02 TABLE OF CONTENTS SECTION PAGE SECTION PAGE Warranty N 2 Carton Contents 1 1 6 7 Product Specifications 5 2 Know Your Cutting Too B Power Tool Safety js 3 Assembly amp Operation 9 13 Cutting Tool Safety esso 4 Maintenance a se 13 Electrical Requirements amp Safety 5 Repair Parts 2 14 7 9550668 aise 6 Parts amp Service Availability 18 FULL ONE YEAR WARRANTY If this Cutting Tool fails due to a defect in material or workmanship within one year of date of purchase Sears will at its option repair or replace it free of charge This warranty gives you specific legal rights and you may also have other rights which may vary from state to state i A WARNING S
11. WHEN CUTTING This will free both hands for operating the tool 11 12 13 14 15 16 17 18 19 20 NEVER HOLD THE WORKPIECE IN ONE HAND while operating the tool with the other hand NEVER PLACE HANDS IN THE PATH OF THE CUTTER AND UNDER THE WORKPIECE NEVER START THE TOOL WHEN THE BIT IS TOUCHING THE WORKPIECE The bit may catch the workpiece causing loss of control ALWAYS HOLD THE TOOL WITH TWO HANDS DURING START UP AND OPERATION When starting motor torque will cause the tool to twist TURN OFF ALL CIRCUIT BREAKERS AND REMOVE ALL FUSES in the work area when cutting into walls or blind areas ALWAYS HOLD THE TOOL BY THE INSULATED GRIPPING SURFACES ON THE BODY OF THE TOOL where there is any possibility of the cutting bit contacting hidden electrical wires or the cord of the tool Contact with live wires wili make exposed metal parts of the tool live causing an electrical shock to the operator WHEN CUTTING DRYWALL ELECTRICAL OUTLET OPENINGS using the outlet as a guide always cut in a counter ciockwise direction The natural tendency of the tool to pull to the left will cause a hugging action toward the outlet box resuiting in a neater cut NEVER LAY THE TOOL DOWN UNTIL THE CUTTING BIT COMES TO A COMPLETE STOP A spinning bit can come in contact with the surface and pull it out of yaur control NEVER TOUCH THE CUTTING BIT IMMEDIATELY AFTER USE The bit will be too hot to b
12. according to these instructions and until you have read and understood this Owner s Manual Failure to follow these safety rules will result in risk of ser ous Injury i 1 10 WEAR EYE PROTECTION This high speed tool will throw particies from the workpiece during operation Make sure safety glasses have side shields USE FACE OR DUST MASK along with safety goggles if cutting or routing operation is dusty Make sure work area is well ventilated USE HEARING PROTECTION particularly during extended periods of operation NEVER USE DULL OR DAMAGED BITS Damaged bits can break without warning Dull bits may overload the motor cut slowly and are difficult to control They will also overheat and possibly break ALWAYS MAKE SURE THE WORKPIECE IS FREE OF NAILS AND OTHER FOREIGN OBJECTS f the bit strikes a nail it will jump sideways and possibly break DO NOT USE THIS TOOL FOR DRILLING HOLES It is NOT intended to be used as a drill ALLOW CLEARANCE UNDER WORKPIECE for bit to travel Never place workpiece on hard surfaces such as concrete etc The bit may jump or break when contacting a surface other than the one being cut ALWAYS SET THE DEPTH GUIDE TO THE APPROPRIATE DEPTH Use tool with the depth guide flat against the work surface for better control of the tool NEVER USE THE TOOL WITHOUT THE SOLE PLATE PRECISION HANDLE OR ROUTER BASE attached and appropriately adjusted ALWAYS CLAMP WORKPIECE TO HOLD IT STEADY
13. d by their use Use clean cloth to remove dirt dust oil grease etc Do not at any time allow brake fluids gasoline petroleum based products penetrating oils etc to come in contact with plastic parts They contain chemicals that can damage weaken or destroy plastic INTERNAL CLEANING It has been found that electric tools are subjected to accelerated wear and possible premature failure when they are used on fiberglass boats and sports cars wallboard spackling compounds or piaster The chips and grindings from these materials are highly abrasive to electric tool parts such as bearings brushes commutatons etc During any use on these materials it is extremely important that the tool is cleaned frequently by blowing out with a compressed air jet It is critical that you wear safety goggles or safety glasses with side shields and a dust mask while blowing dust out of the cutting tool with a compressed air jet Failure to take these safety precautions could result in permanent eye or lung damage POWER CORD MAINTENANCE A WARNING To avoid shock or fire hazard replace the cord immediately ff it is worn or damaged in any way LUBRICATION All of the bearings in this cutting tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal conditions Therefore no further lubrication is required PARTS DIAGRAM MODEL 183 172530 Main Unit PARTS LIST MODEL 183 172530
14. ds increase the risk of electric shock When operating a power tool outdoors use an outdoor extension cord marked W A or W These cords are rated for outdoor use and reduce the risk of electric shock A WARNING Always make sure the receptacle is polarized If you are not sure have a qualified electrician check the receptacle GUIDELINES FOR EXTENSION CORDS Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current the tool will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating The table below shows the correct size to use according to cord length and namepiate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord Be sure your extension cord is properly wired and in good condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it Protect your extension cord from sharp objects excessive heat and damp or wet areas Use a separate electrical circuit for your power tools This circuit must not be less than 14 gauge wire and should be protected with either a 15 Ampere time delay fuse or circuit breaker Before connecting the power tool to the power source make sure the switch is in the OFF position and the power source is the same as indicated on the nameplate Running at lower voltage wil
15. e handled with bare hands and will bum your fingers ALWAYS RE TIGHTEN COLLET AND ALI ADJUSTMENTS before starting the too after a cutting bit or accessory has been changed Loose bits and adjustments can cause unexpected shifting of the tool resulting in loss of control and injury from the bit or cutting tool being thrown SAVE THESE INSTRUCTIONS FOR REFERENCE ELECTRICAL REQUIREMENTS amp SAFETY DOUBLE INSULATION This cutting tool is double insulated to protect you from electrical shock A WARNING Double insulated tools are equipped with a polarized plug one blade is wider than the other This plug will fit into a polarized outlet only one way If the plug does not fit fully into the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not alter the plug in any way Double insulation eliminates the need for the three wire grounded power cord and grounded power supply System Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord to carry the tool or pull the piug from the outlet Keep cord away from heat oii sharp edges and moving parts Replace damaged cords immediately Damaged cor
16. ectrical wires or on any wall which may have electrical wiring behind it If a live w re is contacted the bit could conduct the electric current to the tool creating an electrocution hazard for the operator Turn OFF breakers or remove fuses to disconnect the electric circuit in the area of work Always hold the tool by its insulated housing when working in areas where there is a possibility of contacting electric wires Always wear eye protection when operating this tool Before installing drywall push the electrical wires to the back of the box as far as possible so they will not be cut by the bit when cutting the opening Before fastening the drywall sheet over the electrical box mark the sheet as close as possible to the center of the box opening Mark should be on the side of the drywall facing you When fastening the drywall in place do not place nails or screws closer than 12 from the box This will prevent the drywall from becoming deformed under pressure insert cutting bit and install freehand sole plate as outiined on Pages 9 amp 10 of this Owner s Manual Adjust depth of cut so the bit will protrude s beyond the thickness of the drywall Hold the tool firmly with both hands and tum it ON Piunge the bit through the drywall at the mark indicating the center of the box See Fig 8 for cutting pattern 12 6 CUTTING OUTLET OPENINGS IN DRYWALL cont d Move the bit slowly to the right until you feel a
17. have completely read the instructions or Owner s Manual for that accessory CARTON CONTENTS UNPACKING AND CHECKING CARTON CONTENTS A WARNING if any part is missing or damaged do not plug the cutting too into the power source until the missing or damaged part is replaced and assembly is complete Carefully unpack the cutting tool and all its components Compare against the Cutting Too Components chart below NOTE See Page 7 for illustration of components A WARNING To avoid fire or toxic reaction never use gasoline naphtha acetone lacquer thinner or similar highly volatile solvents to clean the cutting tool CUTTING TOOL COMPONENTS DESCRIPTION Cutting Tool Box A Cutting Tool 5 11 B Collet Wrench D Owners Manual 2 _ 1 Accessory Box _E_ Precision Handle with Sole Plate 1 F Freehand Sole Plate Attachment 1 _G 18 0009868 6 1 1 H 11 Collet Seeve 1 1 Latera Style Drywall Cutter 1 Wood Plastic Fiberglass Cutter 1 NOTE The two most commonly used cutters are included with this tool items I amp J It is Important that you use the correct cutter to ensure the most efficient cutting action e Use cutter I with the finer spiral for cutting drywall e Use the general purpose cutter J with the coarser spiral for cutting materials such as wood plastic and fiberglass CARTON CONTENTS Cutting Tool
18. ith a collet nut 1 and collet see Fig 3 The tool is assembled at the factory with NO collet installed Both the 4 and Y collets can be found in the carrying case front lid storage compartment The 1 8 collet 2 is used for holding hobby tool accessory bits The Y collet 3 is supplied for holding SMALL router bits with a Y shank Fig 3 To change from one coliet size to the other 1 Remove bit from the tool 2 Continue turning the collet nut counter clockwise until it can be removed from the motor shaft 4 3 Pull the collet out of the motor shaft and replace it with the other one NOTE Each collet is the same on both ends so either end can be inserted into the motor shaft gt Re install the collet nut and slightly tighten it by hand n Install the new bit as outlined in INSTALLING CUTTING BITS on Page 9 NOTE Tightening the collet nut without a bit in the collet will cause the collet hole to become smaller and make installing bits difficult When storing the tool with no bit installed leave collet nut loose FREEHAND SOLE PLATE INSTALLING FREEHAND SOLE PLATE The freehand sole plate is designed for basic freehand cutting with the cutting bit It is ideal y suited for cutting electrical outlet ho es in drywall Do NOT use the freehand sole plate with router bits Limited control with this accessory could cause you to loose control and increase the chance of serious Injury 10
19. l damage the motor WARNING Repair or replace damaged or worn extension cords immediately Select the appropriate extension cord gauge and iength using the chart below MINIMUM GAUGE AWG EXTENSI N CORDS 120 Volt use only Total length in feet More Than More Than 25 100 150 More Than More Than 150 16 14 16 18 _6 148 10 12 10 to 16 14 12 6 18 14 12 14 12 8 to ble A WARNING Keep the extension cord clear of the working area Position the cord so it will not get caught on the workpiece tools or any other obstructions while you are working with the power tool ACCESSORIES AVAILABLE ACCESSORIES A WARNING Use only accessories recommended for this cutting tool Follow instructions that accompany accessories Use of improper accessories may cause injury to the operator or damage to the cutting tool Visit your Sears Hardware Department or see the Sears Power and Hand Tool Catalog for an assortment of accessories recommended for use with this cutting tool Flex Drive Rip Guide Router Circle Cutter 14 Cutting Bits 1 4 Hobby Rotary Tool Accessories gt Cutters gt Polishers Sanders gt Grinders Most Shank Router Bits e 9 9 68 a A WARNING Use only accessories designed for this cutting tool to avoid severe injury or tool damage Do not use any accessory unless you
20. nd hea the bit contacting the inside of the box Pull the bit out far enough to slip it over the edge of the box Once the bit is outside the box push it back to full depth beside the outside edge of the box Move the too upward while applying slight pressure toward the center of the box When you feel the bit reach the top right hand comer of the box move the tool to the left while applying slight pressure downward toward the center of the box Continue moving the too around the box in a counter clockwise direction while maintaining slight pressure toward the center of the box When the box cut out is complete Turn the tool OFF and remove it from the cut out Completed electrical box cut out will be accurately anc neatly cu see Fig 9 Fig 9 NOTE Always move the cutting bit in a counter clockwise direction around the outlet box The natural tendency of the cutting bit to move to the left will make it easier to cut close to the box ASSEMBLY amp OPERATION PRECISION HANDLE INSTALLING PRECISION HANDLE The precision handie is designed for use when precision control over the tool movement is desired The comfortable handle can be used with either the right or left hand 1 Slide precision handle mounting bracket 1 onto the bottom of motor housing 2 until the slot under the handle 3 lines up with the shaft focking button 4 in the motor housing see Fig 10 NOTES a The mounting bracket must
21. ome dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposur to these chemicals work In a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles PRODUCT SPECIFICATIONS Motor Rating 120V 60Hz AC Motor Horsepower 14 HP Maximum Developed 5 0 Amperes Weight 1 7 kg 2 Speeds no load 20000 amp 30000 RPM A WARNING To avoid electrical hazards fire hazards or damage to the cutting tool use proper circuit protection This cutting tool is wired at the factory for 110 120 Volt operation It must be connected to a 110 120 Volt 15 Ampere time delay fuse or circuit breaker To avoid shock or fire replace power cord immediately if it is worn cut or damaged in any way Before using your cutting tool it is critical that you read and understand these safety rules Failure to follow these
22. rough the workpiece slowty move the tool in a clockwise direction using slow steady pressure to make the cut NOTE Except for cutting around outlet boxes in drywall always cut in a clockwise direction 9 When cut is complete turn the tool OFF wait until it comes to a complete stop and remove it from the workpiece A DANGER Do not attempt cutting around outlet boxes in drywall until 1 All electricity in the vicinity of electric wires has been disconnected by either turning the breaker OFF or removing the fuses 2 You have read the instructions on the following page entitled CUTTING OUTLET OPENINGS IN DRYWALL CUTTING TIPS The rotating cutting action of the bit will cause a slight pull to the left when cutting Natural variations in the structure of wood wili cause the bit to wander This tendency will be magnified when appiying too much pressure to the bit Slower cutting gives you better control Excessive pressure or fast cutting will increase bit temperature and shorten the life of the bit When cutting a hole in a vertical surface avoid ending the cut at the bottom of the hole Always start and end the cut at the top so the cut out part will not drop onto the rotating bit Always tum the tool OFF before removing it 1 S w ASSEMBLY amp OPERATION CUTTING OUTLET OPENINGS IN DRYWALL Do not attempt to use this tool to make cut outs around any fixture or opening which has live el
23. rules could result in serious injury to you or damage to the cutting tool POWER TOOL SAFETY A WARNING Before using your cutting tool it is critical that you read and understand these safety rules Failure to follow these rules could result in serious injury to you or damage to the cutting tool Good safety practices are a combination of common sense staying atert and understanding how to use your power tool To avoid mistakes that could cause serious injury do not plug in your cutting tool until you have read 15 REMOVE ADJUSTING KEYS AND WRENCHES Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning ON and understood the following safety rules 1 READ and become familiar with this entire Owner s Manual LEARN the tool s applications limitations and possible hazards 16 NEVER LEAVE TOOL RUNNING UNATTENDED TURN THE POWER OFF Do not leave the tool before it comes to a complete stop 3 17 NEVER TROL Serious injury could occur if the tool is tip or e cutting tool is A WARNING unintentionally contacted 8 Look for this symbol that identifies important safety precautions t means CAUTION BECOME ALERT 18 DO NOT OVER REACH Keep proper footing and YOUR SAFETY IS INVOLVED balance at all times 3 KEEP GUARDS IN PLACE and in working order 19 MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for most efficient and safest performance
24. welry that may get caught in moving parts Non slip be hazardous to your health and in some cases a fire footwear is recommended Wear protective hair hazard Always operate the power tool in a well covering to contain long hair ventilated area with adequate dust removal 11 WEAR A FACE MASK OR DUST MASK Sawing 24 ALWAYS WEAR EYE PROTECTION Any power tool Cutting drilling and sanding operations produce can throw foreign objects into hazardous dust your eyes which could cause damage 12 DISCONNECT TOOLS FROM THE POWER permanent eye SOURCE before servicing and when changing ALWAYS wear safety goggles accessories such as blades bits cutters etc not glasses that comply with ANSI safety standard 287 1 Everyday glasses have 13 REDUCE THE RISK OF UNINTENTIONAL only impact resistant lenses They ARE NOT safety STARTING Make sure the switch is in the OFF glasses Safety goggles are available at Sears position before plugging into the power source A WARNING 14 USE ONLY RECOMMENDED ACCESSORIES Consult the Owner s Manual for recommended accessories The use of improper accessories may cause injury to you or damage to the tool Glasses or goggles not In compliance with ANSI Z87 1 could cause serious injury when they break SAVE THESE INSTRUCTIONS FOR REFERENCE CUTTING TOOL SAFETY A WARNING For your safety do not plug in your cutting tool or try to use any accessory until it is completely assembled and installed
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