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Craftsman 132.24607 Operator's Manual

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1. Open tractor hood and ensure that no wires or cables are located at the bottom of potential mounting locations If wires or cables are present temporarily clear the area by securing them safely away from mounting location using a supplied cable tie J Evaluate dash for best location to mount misting arm Ensure that the chosen loca tion will not limit the functionality of the tractor or interfere with closing of the hood Mark desired location Prior to drilling take precautions to protect engine compartment from drill shavings Using supplied 9 16 drill bit DD drill hole through the dash at the desired mounting location Use caution not to damage anything in the engine compartment while drilling hole Remove drill shavings and clean area surrounding mounting location Proceed to Step 2 Step 2 Install rubber washer H onto the misting arm assembly BB by sliding over hoses and threaded section until seated against mounting flange Feed supply lines of nozzle holder assem bly BB through hole drilled in step 1 From inside the engine compartment pull supply lines through hole until the flange of the misting nozzle assembly BB is seated on the surface of the dash Threaded portion of adapter should now extend into the engine compartment at mounting location E Step 3 IMPORTANT If you have not already d
2. and four nylock nuts E maaya e Once all bolts have been installed tighten all nuts using allen wrench and socket on both bolts and nuts e Confirm the installation of all four screws A that hold the power unit AA to the mounting bracket CC Mounting Misting Nozzle Assembly to Tractor The rider cooling system misting assembly is designed to be installed on the tractor s dash Some tractors come equipped with rider cooling system mounting locations If you do not have a dash with the included mounting locations proceed to STEP 3b WARNING Debris that may enter the supply tubes of the climate control system can cause undesirable performance results Use care completing the remainder of the installation to ensure optimal cooling effectiveness Step 1a Tractors w mounting locations e Remove dust cap from rider s left mount ing location A screwdriver may be needed to pry dust cap from dash e Open tractor hood and ensure that no wires or cables are located at the bottom of the mounting location If wires or cables are present temporarily clear the area by securing them safely away from mounting location using a supplied cable tie J Using supplied 9 16 drill bit DD drill hole through the dash at the bottom of the mounting location Use caution not to damage anything in the engine com partment while drilling hole Proceed to Step 2 Step 1b Tractors w o mounting locations
3. e Ensure the power switch on the power unit is in the OFF position TROUBLESHOOTING Pump Not 1 Switch in OFF Position 1 Toggle Switch to ON Position Running 2 Tractor Key in OFF Position 2 Tractor Key to ON Position Unit not Misting 1 Water tank is empty 1 Fill tank with DRINKING WATER 2 Adjustment valve closed 2 Open adjustment valve 3 Fill cap not sealed 3 Properly seat fill cap 4 Drain plug not sealed 4 Properly seat drain plug 5 Water filter needs replaced 5 Replace water filter 6 Basket filter missing 6 Install basket filter Water streaming from 1 Water in air supply lines 1 Drain tank and run system until Misting Nozzle Tank Overfull only air is emitted from nozzle 2 Adjustment valve setting 2 Close adjustment valve 3 Air filter needs replaced 3 Replace air filter Inconsistent Misting 1 Adjustment valve changing 1 Adjust valve to desired mist den position sity and tighten locking nut against power unit housing Water Dripping from 1 Drain plug not seated 1 Properly seat drain plug Drain Plug 2 Drain plug seal is missing or 2 Replace drain plug seal damaged NOTES 18 NOTES 19 Your Home For expert troubleshooting and home solutions advice manage D home www managemyhome com For repair in your home of all major brand appliances lawn and garden equipment or heating and cooling systems no matter who made it no matter who sold it For the replacement parts accessorie
4. EE assembling clip to tractor e Review the illustration below to familiarize yourself with the suggested locations of the routing clips G EACH SIDE OF DASH SUPPORT O O E FRAME IN WHEEL WELL e Continue mounting the next clip to the dash support on the right side of the tractor e Install the three 3 routing clips G along ememr the length of the supply tubes at the locations shown above See further instructions below NOTE Once the clip is installed to the supply line it may be slid along length of supply line to ensure proper attachment to tractor INSTALLED CLIP Mp i OR SUPPLY e Install final clip on left side of dash sup port Pull supply lines through this clip to eliminate excess slack where lines run behind engine so that the lines will not contact hot engine and be damaged e Starting at the rear of the tractor attach the first clip to the frame inside the rear wheel well INSTALLED CLIP 12 Step 2 Using a supplied cable tie J organize any excess length of supply tubes and stow behind battery or along fuel tank if equipped Secure supply tubes to electrical supply lines of tractor at convenient locations to prevent line damage during tractor operation Using remaining cable ties J secure supply tubes to tractor frame along length under tractor body IMPORTANT Use
5. installation Finaliz ing installation will occur in subsequent steps Step 2 e When the supply lines have exited the underside of the tractor body feed the supply lines and power connector along tractor chassis into engine compartment WARNING Engine components may be hot Exercise caution when working in engine com partment to avoid personal injury e Continue to feed lines through the engine compartment to the other side of the trac tor Ensure that the supply lines are routed safely away from the engine by routing behind existing cables and wires Step 3 e Locate BLACK supply tube from power unit and BLACK supply tube from misting nozzle assembly e Remove protective caps from the BLACK supply tube and filter attached to the BLACK tube e Connect BLACK supply tube from misting arm assembly to the filter installed on the BLACK supply tube from the power unit Continue to push supply tube over the barb on the filter until it rests against the filter body NOTE The supply tube may be difficult to assembly to the filter body Wiping the barb with water may facilitate assembly e Locate BLUE supply tube from power unit and BLUE supply tube from misting arm assembly e Remove protective caps from the BLUE supply tube and filter attached to the BLUE tube e Connect BLUE supply tube from misting arm assembly to the filter installed on the BLUE supply tube from the power unit Continue t
6. Operator s Manual CRAFTSMAN RIDER COOLING SYSTEM Model No 132 24607 CAUTION Safety Before using this product read Assembly this manual and follow all Safety Operation Rules and Operating Instructions p 9 Maintenance Troubleshooting IMPORTANT For replacement parts or assembly questions call 800 320 MIST Sears Roebuck and Co Hoffman Estates IL 60179 U S A www craftsman com TABLE OF CONTENTS SAFETY RULES aa na Gasan 2 HARDWARE CONTENTS 3 CARTON CONTENTS sa A ASSEMBLY sn OPERATIONS teste eege dE 14 SAFETY e Always wear safety glasses when operat e This rider cooling system is designed to ing or installing your riding cooling system operate with DRINKING WATER ONLY e Install rider cooling system on your tractor City water supply bottled water and other only when engine is cool Allow engine to sources deemed suitable for human con cool if recently operated before attempting sumption will ensure optimal functionality o install Installation requires access to of the system throughout maintenance he engine compartment of your tractor intervals e Disconnect the negative battery cable e In the event that gasoline is mistakenly from your battery prior to installing the added to the water tank immediately stop rider cooling system on your tractor using the cooling system and contact cus tomer service regarding the best way to H n the event that another liquid other than
7. You are now ready to enjoy the benefits of your cooling system Proceed to the OPERATION section of this manual to begin using 13 OPERATION KNOW YOUR RIDER COOLING SYSTEM Read this owner s manual before operating Compare the illustration below with your rider cooling system to familiarize yourself with the various features and their locations BEFORE STARTING e Use end of assembly checklist to verify that all instructions have been properly completed e Remove fill cap on power unit and fill with DRINKING WATER through the basket filter until tank is filled to approximately 1 below the bottom of the basket filter e Add 5 drops of household bleach to the water tank before the first use and every fourth use or once a month whichever comes first after that e Replace cap and hand tighten This is a pressurized system and requires that the cap is sealed 14 POWER SWITCH Controls the power to the system s pump Removal permits the filling of the water tank BASKET FILTER Located under fill cap Catches large particulate matter to ensure long life of the inline filters ADJUSTMENT VALVE Controls the water flow to the nozzle POWER UNIT The power center of the system DRAIN PLUG Allows the user to drain the water tank IMPORTANT This unit is designed to oper ate with DRINKING WATER ONLY IMPORTANT Do not operate rider cooling system with tractor headlights in the ON posi tion Exces
8. care not to over tighten cable ties J and pinch supply lines as system will not function properly Cable ties are used as a means to route lines safely away from heat and possible pinch points during tractor opera tion Following paths of your tractor s electrical supply lines ensures the best possible results Reconnect negative battery terminal to tractor electrical system Checklist Before you operate your rider cooling system please review the following checklist to ensure that you will obtain the best performance from your system Make sure all assembly instructions have been completed with all bolts and nuts tightened Make sure hose connections at the filters have been made and are fully engaged Make sure electrical connection has been made and is secure Check routing of supply lines and make sure they do not interfere with pedals pulleys or belts Check supply lines in engine compartment and ensure they are safely routed away from the engine Check the supply lines as they exit the power unit and ensure the bend is sufficient and does not kink the hoses Check the misting nozzle assembly to ensure it does not interfere with tractor controls Turn tractor key to ON position and turn cooling system power unit on e Confirm that the cooling system pump starts e Confirm the flow of air from the cooling nozzle e Open the tractor hood and ensure that filter connections are maintained
9. dispose of your system DRINKING WATER is used to fill the water tank immediately drain the contents of the tank and contact customer service regard ing steps to take to help determine the usability of your system WARRANTY ONE YEAR FULL WARRANTY If this Craftsman product fails due to a defect in material or workmanship within one year from the date of purchase return it to any Sears store or other Craftsman outlet in the United States for free replacement This warranty does not include the air or water filter which are expendable parts that can wear out from normal use within the warranty period This warranty applies for only 90 days if this product is ever used for commercial or rental purposes This warranty gives you specific legal rights and you may also have other rights which vary from state to state Sears Roebuck and Co Hoffman Estates IL 60179 The model number and serial number can be found MODEL NUMBER 132 24607 on the label attached to the back of the power unit i SERIAL NUMBER You should record both the serial numbers and the date of purchase and keep in a safe place for future DATE OF PURCHASE reference HARDWARE PACKAGE CONTENTS CA Hex Bolt 5 167 18 x1 1 4 Flat Washer 7 8 OD Cap Screw 5 16 18 x 3 4 Flat Washer 5 8 OD Nylock Nut 5 16 18 Dash Adapter Nuts Routing Clips IT O mm O O W ST Rubber Washer Das
10. h Adapter Spacer Cable Ties 0p paa a UI es Es ei O Es ei KE ba lt L WW BB Misting Nozzle Assembly CC Mounting Bracket AA Power Unit DD 9 16 Drill Bit ASSEMBLY Tools Required L Socket Wrench w Extension Allen Wrenches Power Drill Adjustable Wrench Mounting Power Unit To Tractor NOTE If there is a 2 or 3 bin bagger installed on your tractor you will need to remove the bagger from the tractor before proceeding Leave the bagger bracket mounted to the vehi cle After cooling system is installed bagger may be reinstalled Step 1 e Raise the tractor seat and remove the seat springs using a 72 socket wrench Set aside springs Save bolts in the event you want to reinstall seat springs without the bracket e Install mounting bracket CC by placing hooks of bracket under lip of tractor body Rotate into position Slots in bracket should line up with seat spring mounting locations e With bracket in place assemble springs to tractor using the new 5 16 x 1 1 4 bolts A and 5 16 flat washers B sup plied with the cooling system Tighten using moderate force Do not over tighten Step 2 e With tractor seat still in the raised posi tion slide power unit in between the ears of the mounting bracket Power unit should rest on alignment tabs e Align holes and attach power unit to mounting bracket using four cap screws C eight washers D
11. nsity turn valve clockwise e Once you are satisfied with the setting of your mist density use the locking nut on the adjustment valve to save your setting OPERATING TIPS e Never use any liquid other than DRINKING WATER in the system e For dry climates increasing the water flow will provide maximum cooling re sults In humid climates a reduced water flow is recommended e Adjust the misting nozzle direction to maximize contact with exposed skin during operation 15 MAINTENANCE CUSTOMER RESPONSIBILITIES e Read and follow the maintenance schedule and the maintenance procedures listed in this section MAINTENANCE SCHEDULE Fill in dates as you regular service complete EMPTYING WATER TANK e Place container under drain valve or have tractor on surface where water can be drained to e Remove drain plug by turning counter clockwise e Loosen fill cap e Allow tank to drain completely e Replace drain plug and hand tighten turning clockwise CLEANING BASKET FILTER e Remove fill cap and remove basket filter e Rinse debris from filter with running water e Replace basket filter and fill cap CONDITIONING WATER TANK Conditioning the water tank ensures that the cooling system will operate at optimal levels throughout the life of the system It is sug gested that the tank be conditioned at an inter val of every 4th filling or once a month which ever comes first e Completely drain wa
12. o push supply tube over the barb on the filter until it rests against the filter body Connecting Power Unit to Tractor Electrical System Step 1 e Look on the dash of your tractor and deter mine whether your tractor is equipped with a Maintenance Minder If your tractor is not supplied with a Maintenance Minder proceed to step 12 Step 2 e From inside the engine compartment locate the underside of the Maintenance Minder ogee MAINTENANCE MINDER e Disconnect tractor electrical connector from Maintenance Minder 10 Step 3 Step4 e Connect power unit s female connector to e From inside the engine compartment Maintenance Minder locate tractor power supply connector NOTE The tractor power supply connector will resemble the female connector supplied with the power unit It will have blue and black wires attached to it e Connect power unit male connector to tractor electrical connector just removed from Maintenance Minder in Step 10 TRACTOR CONNECTOR ge e Connect power unit s male connector to tractor connector until fully engaged Locking tab will hold connection together e Proceed to Finalizing System Installa tion e Verify all connections have been made and proceed to the next steps ll Finalizing System installation IMPORTANT Do not kink hoses exiting the power unit Leave enough excess for a Step 1 generous bend in the supply lines when d i
13. one so you must disconnect the negative termi nal of the battery before completing the next steps NOTE If a hole was drilled in a dash not equipped with mounting locations Step 1b you will need to slide the dash adapter spacer 1 over hoses of the misting arm assembly BB prior to proceeding e Slide one dash adapter nut F over supply lines and thread onto adapter until seated on the bottom surface of dash Tighten using moderate force Do not over tighten Repeat with the remaining dash adapter nut F until seated on bottom surface of the nut already installed Use care to ONLY tighten second nut Tighten using moderate force Do not over tighten The assembly is now secure to the dash of the tractor Connecting Power Unit to Misting Arm Assembly Step 1 e Locate supply lines and power connector at the power unit AA and uncoil to full length e Starting at the rear of tractor feed supply lines and connector assembly underneath tractor body along right side of chassis using care to avoid any potential interfer ence with tractor functionality IMPORTANT To ensure lines will not be damaged during tractor use it is recommended that you follow the exact path of existing electri cal supply lines installed on your lawn tractor NOTE Do not install routing clips G at this time The lines are only run to make the con nection at this point in the
14. s and owner s manuals that you need to do it yourself For Sears professional installation of home appliances and items like garage door openers and water heaters 1 800 4 MY HOME Cail anytime day or night 1 800 469 4663 U S A and Canada m www sears ca Our Home For repair of carry in items like vacuums lawn equipment and electronics call anytime for the location of the nearest Sears Parts amp Repair Service Center 1 800 488 1222 U S A 1 800 469 4663 Canada www sears com WWW S6ars Ca To purchase a protection agreement on a product serviced by Sears 1 800 827 6655 USA 1 800 361 6665 Canada Para pedir servicio de reparaci n Au Canada pour service en fran ais a domicilio y para ordenar piezas 1 800 LE FOYERMC 1 888 SU HOGAR 1 800 533 6937 1 888 784 6427 www sears ca Sears Brands LLC Registered Trademark Trademark Service Mark of Sears Brands LLC Marca Registrada Marca de Fabrica Marca de Servicio de Sears Brands LLC MC Marque de commerce HD Marque d pos e de Sears Brands LLC
15. sive load on tractor s battery will result in premature drainage NOTE in event that the tank is overfilled you may experience water streaming from the nozzle If this occurs drain excess water from tank and run unit until desired mist is achieved prior to operating tractor HOW TO START YOUR RIDER COOLING SYSTEM e With the tractor key in ON position toggle power switch on unit to ON posi tion NOTE It is normal to experience a delay from the time the system is turned on to the deliv ery of mist from the nozzle If this exceeds 2 minutes refer to the troubleshooting section HOW TO STOP YOUR RIDER COOLING SYSTEM e Toggle power switch on unit to OFF position NOTE The system will continue to mist after the system is turned off The system will stop misting after the water and air lines have been cleared HOW TO REFILL YOUR RIDER COOLING SYSTEM e Switch power switch on power unit to the OFF position e Allow system to vent System is ready to fill when air can no longer be heard coming from misting head e Remove fill cap on power unit and fill through basket filter with DRINKING WATER ONLY e Replace cap and hand tighten ADJUSTING MIST DENSITY e To optimize the cooling effectiveness of the system the adjustment valve offers unlimited variation of mist density from closed to fully open e To increase the mist density turn valve counterclockwise e To decrease the mist de
16. ter tank See Emp tying Water Tank e Fili tank with DRINKING WATER Be sure to always fill tank with basket filter in place e Add 5 drops of household bleach to wa ter tank e Replace cap and hand tighten e Run system for 5 minutes with increased water flow e The system is conditioned and ready for operation 16 Service Dates REPLACING FILTERS The filters have been designed to provide optimal system performance by catching any debris that may enter the supply lines through out use Annual replacement of both the air and water inline filters ensures the life of your system e Open tractor hood and locate the inline filters on the water blue supply line e Cut water blue supply line at each end of filter body Dispose of filter Remove filter from package and orient directional arrow so that the flow direction is towards the misting assembly e Push supply line from power unit over filter barb near base of arrow A until seated against filter body e Push supply line from misting nozzle over filter barb at arrowhead B until seated against filter body e Repeat steps for air black supply lines STORAGE e e Empty water tank completely replace Clean debris from venting on rear of cap and run system to evacuate all wa power unit ter in supply lines e Clean the power unit thoroughly with mild e Store misting nozzle assembly by folding soap and water over dash of tractor

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