Cornelius CCM CCU User's Manual
Contents
1. an LEO 30 86 ii BIN amp ICEMAKER L DRAIN 3 4 FPI Y 11J MI Y LX CAE ES E 5 7 DN MI I E D Qj A I 52 4 80 457 2 10 uS ti WATER CUNDENSER WATER QUT 1 2 FP CO COOLED UNITS UNL 2 361 A a E WATER CUNDENSER p a WATER IN 3 8 FPT WATER COOLED UNITS ONLY 30 00 SUNT VIEW Note The CCU Undercounter s Series do not have a splash Ir T curtain These models utilize a thermostatic bin control in ee place of a mechanical bin F switch aa ON OFF WASH Switch is __ _ _ located in the control box Remove the grill screws to peu access the control box 1 TA TT 600 TU 700 E C Page 7 Electrical a2. Il I 1 E 11 I ILI In I 1 si m I In I m i l 22 03 In I 1949 i 19 69 LI H 4 A 11 E Il 9 i LH I T a 5 era 1 1 EX 11 1 1 l 1 30 7 i BN A e 4 05 i N AI x CCC I CE p p och PO a p S HARDWARE FOR STRAP MOUNTING TD LH SIDE VIE BIN LOCATED UNDERSIDE OF ICEMAKER 8 256 ICEMAKER POTABLE WATER IN 3 8 20 36 11 1 gl X3 XD lt AD PO o OS O O CD y de de IE AR VAC E CEMAKER WATER OUT 3 4 FP REAR Ur MACHINE M Ma T nia A 77 E Page 12 How the CCM Ice Machine Works How the Ice Machine Works A general description of how the CCM Series cubers works is given below With the ICE OFF WASH switch in the ICE position the compressor water pump and condenser fan motor when applicable will energize starting the freeze cycle During the freeze cycle water is circulated over the evaporator s where the ice cubes are formed When the suction pressure has pulled down to the proper cut in pressure of the timer initiate pr
3. CE CUBE DISPENSE RAE EM 1 8 DIA HOLE FOR 30 00 Pd ES REMOTE CONNECTIONS 7 8 DIA HOLE FOR We ub ye ELECTRICAL CONNECTIONS 4 4 Li ICEMAKER POTABLE WATER IN 3 8 FP 1 99 04 r ZI S lt 8 7 69 LI n 2 6 6 4 dio Ne S ICEMAKER WATER OU MOUNTING TO BIN 3 4 FPT 5 DISCHARGE LINE 1 2 MALE QUICK CONNECT 0 COUPLING FOR USE WITH Electrical and Plumbing Requirements Electrical and Plumbing Requirements CCM1448 CCM1848 AND CCM2148 Includes 50Hz and 3 Phase Units 6 00 MINIMUM W V UL CLEARANCE 1 50 TYP MS ENSE FOR STRAP BIN MOUNTING TC MINIMUM WAL Y OPERATION La IA ELECTRICAI HOLE FOR CONNECTIONS 7 8 KNOCK OUT FOR REMOTE CONNECTIONS Page 10 e DISCHARGE QUID LINE LINE 1 2 MALE 22 24 fa t3 L CLEARANCE REQUIRED FOR PROPER Electrical and Plumbing Requirements Electrical and Plumbing Requirements CCM0322 AND CCM0522 Includes 50Hz Units MINIMUM WALI CLEARANCE Hace et ta SIDE amp REA ICE DISPENSE AREA
4. C Minimum incoming water pressure 20 psi 1 4 bar Maximum incoming water pressure 60 psi 4 1 bar Note If water pressure exceeds 60 psi 4 1 bar a water pressure regulator must be installed Drains All drain lines must be installed per local codes Flexible tubing is not recommended Route bin drain purge drain and water condenser drain individually to a floor drain The use of condensate pumps for draining water is not recommended by Cornelius Cornelius assumes no responsibility for improperly installed equipment Note The purge drain fitting is plastic DO NOT apply heat to the purge drain area Water Filtration A water filter system should be installed with the ice machine Clearance Requirements Self contained air cooled ice machines must have a minimum of 6 inches 15cm of clearance at the rear top and sides of the ice machine for proper air circulation Stacking If the ice machines are to be stacked refer to the instructions in the stacking kit Acme does not endorse stacking air cooled ice machines Dispenser Application A thermostatic bin control kit should be installed if the CCM Series ice machine is placed on a dispenser A bin top may or may not be required Exception is the CHD22 and CHD30 Series Dispenser Electrical Specifications Refer to the serial plate at the rear of the ice machine to make sure proper voltage and circuit breaker size have been supplied Make sure the machine is on a dedicated circu
5. Do Not Return Damaged Merchandise to Cornelius Page iii Model and Serial Number Format Sample Data Plate 6681663088 s7aovosccooa liM III AC SUPPLY VOLTAGE 208 230 HERTZ 60 TOTAL LOAD AMPS PHASE 1 MINIMUM CIRCUIT AMPACITY 15 0 WIRES 2 MAX FUSE SIZE OR HACR TYPE CIRCUIT BREAKER 15 0 HEATER WATTS MOTORS VOLTS RLA FLA W HP LRA COMPRESSOR 208 230 8 7 43 3 FAN 230 Lf 1 4HP DRIVE HARVEST 230 3W PUMP 208 230 3 35W RATED POWER CONSUMPTION KW 0 REFRIGERANT 8540484 CHARGE CIRCUIT 13202 3736 GRAMS unsere REFRIGERANT 98 8 1 DESIGN PRESSURES P S I 252 LO 500 HI BARS 17 7 LO 351 LISTED 361P C US ICE MAKER WITHOUT STORAGE MEANS LESS CONDENSER Fan motor rating on condenser employed must not exceed the above fan molor rating IMI CORNELIUS MADE IN U S A RATED ENERGY EFFICIENCY KWH 100 LB 6 8 KJ KG 555 6 MINIMUM BIN ENERGY EFFICIENCY 0 0 NA Verified in Accordance With Energy Standard CAN CSA 742 98 and ARI 810 91 by Underwriters Laboratories Inc MODEL NUMBER CCMO0630RF2 SERIAL NUMBER 4 VOLTS HERTZ PHASE 208 230 60 1 MAX FUSE SIZE 15 0 REFRIGERANT R404A CHARGE CIRCUIT 13207 3736 GRAMS LISTED 361P Wi ns ICE MAKER WITHOUT STORAGE MEANS LESS CONDENSER Model and Serial Number Format The serial number format and machine specifics are detailed on the data plate Model Number CCM 0630 H 1 2 Engineering Rev Level Voltage 1 1
6. e 2 8 amp 8 6 e a o E N 4 EN 2 EY j N 6 F m YI CX SD i INS X xem A N 1 CX N 9 N E e CO g Pes VATER 11 51 VATI X M 4 81 VALER UNI NLY WATER CONDENSER ER IN 3 8 PT CUDLED UNITS ONLY gt p Page 6 N 9 E 7 f vaga N 9 UU 1888 x m 3 1 o 2 T 4 lt FRUN UU 6 ADJUSTABLE LEGS Electrical and Plumbing Requirements Electrical and Plumbing Requirements CCU0300 Includes 50Hz Units CL ELECTRICAL INLE CE MAKER VATER IN L ICE 7 8 DIA HOLE 2 90 4 FLARE FITTING
7. eyewear whenever maintenance or repairs are performed on the ice machine and related equipment Page Foreward Table of Contents Freight Claim Procedure Model Number and Serial Number Format Installation Guidelines Remote Condenser Guidelines Electrical and Plumbing Requirements How the Machine Works Start Up Procedure General Maintenance Cleaning Procedure Cabinet Care Winterizing Procedure Maintenance Record Page ii Table of Contents Page Page ii Page iii Page 1 Page 2 Page 4 Page 6 Page 13 Page 14 Page 16 Page 17 Page 18 Page 19 Page 20 Freight Claim Procedure Freight Claims Important Inspect Promptly This merchandise has been carefully inspected and packed in accordance with the carrier s packing specifications Responsibility for safe delivery has been assumed by the carrier If loss or damage occurs you as the consignee must file a claim with the carrier and hold the container for carrier s inspection Visible Loss or Damage Any external evidence of loss or damage must be fully described and noted on your freight bill or express receipt and signed by the carrier s agent The claim should be filed on a form available from the carrier Concealed Loss or Damage If loss or damage does not appear until merchandise has been unpacked make a written request for inspection by the carrier within 15 days of the delivery date Then file a claim on a form from the carrier File Claim Without Delay
8. have the headmaster mounted in the condenser Maximum Rise is 35 feet Maximum Drop is 15 feet Maximum equivalent run is 100 feet Formula for figuring maximum equivalent run is as follows Rise x 1 7 Drop x 6 6 horizontal run equivalent run Examples 35 ft rise x 1 7 40 ft horizontal 99 5 equivalent feet line run 35 ft rise 40 ft horizontal 4 84 ft horizontal 10 ft drop 0 E 10 ft drop x 6 6 34 ft horizontal 100 equivalent feet line run Page 5 Electrical and Plumbing Requirements Electrical and Plumbing Requirements CCU0150 and CCU0220 Includes 50Hz and 230 Volt Units ELECTRICAL INL 8 DIA ET Note The CCU Undercounter series do not have a splash curtain These models utilize a thermostatic bin control in place of a mechanical bin switch ON OFF WASH Switch is located in the control box Remove the grill screws to access the control box
9. is tripped and the machine enters the next freeze cycle When ice drops into a full bin during harvest the splash curtain is held open which activates a bin switch shutting the machine off When ice is removed from the bin the splash curtain will close and the machine will come back on Note The CCU Undercounter Series does not have a splash curtain These models utilize a thermostatic bin control in place of a mechanical bin switch Page 13 Start Up Procedure Start Up Procedure Before starting the machine make sure the machine is level within 1 8 inch in all directions the bin or dispenser leg height can be adjusted by rotating the leg foot Check the water level in the water trough It should be approximately 1 2 inch above the top of the water pump impeller housing The water level can be adjusted by bending the float arm Move the ICE OFF WASH switch to the ICE position The switch is located in the control box Remove the ice machine front panel or remove the lower grill on the under counter models to access the control box Check for proper water flow over the evaporator s There should be an even flow of water over the evaporator s Check the water regulating valve water cooled machine for proper adjustment by measuring the water temperature at the outlet of the condenser It should be between 100 F and 110 F 38 C and 43 C Adjust the water regulating valve as required As ice begins to form on the evaporators ch
10. 15V 2 230V 3 230V 3ph 5 5012 Cube Size H Half Cube F Full Cube Condenser Type A Air W Water R Remote Cabinet Width in inches Approximate Production X 10 in 24 hours 70 F Air 50 F Water Series Cornelius Cuber Modular U Undercounter Large data plate will be placed on the back of the unit Serial Number 8 A 0708 GC 004 Sequencial Serial Number Product Line GC Cuber GB Remote Condenser GA Dispenser Date Code Year Month format 2007 August 08 Revision Level Internal Manufacturing Facility Small data plate will be placed by the service valves Note The date code will change monthly and yearly to reflect the date of manufacture Page 1 Installation Guidelines Installation Guidelines For proper operation of the Cornelius ice machine the following installation guidelines must be followed Failure to do 50 may result in loss of production capacity premature part failures and may void all warranties Reference the installation parameters prior to installing the machine Ambient Operating Temperatures Minimum Operating Temperature 50 F 10 C Maximum Operating Temperature 100 F 38 C 110 F 43 C on 50 Hz Models Note Cornelius icemakers and dispensers are not approved for outdoor installation Incoming Water Supply See Electrical and Plumbing Diagrams for line sizing Minimum incoming water temperature 40 F 4 5 C Maximum incoming water temperature 100 F 38
11. 7 Gus IMI CORNELIUS INC 4 www cornelius com Nordic Ice Maker Model CCM and CCU Series Installation Start up and Maintenance Manual Visit the IMI Cornelius web site at www cornelius com for all your Literature needs Publication Number 631806051 Revision Date September 1 2007 Revision A CCM and CCU Series Installation Start up and Maintenance Manual Manual Number 631806051 Forward How To Use This Manual Cornelius provides this manual as an aid to the service technician in installation and maintenance of the CCM and CCU Series cube ice machines Do not attempt to perform installation start up or maintenance unless you have read and fully understand this manual If at any time you encounter conditions that are not addressed in this manual please contact the Cornelius Technical Service Department at E Mail tech service Cornelius com Website www cornelius com Telephone Number 800 238 3600 All Departments Any Service communication must include e Model Number e Serial number e detailed explanation of the problem Keep this manual for future reference The Cornelius CCM and CCU Series Service Parts Manuals are available separately Cornelius icemakers and dispensers are not approved for outdoor installation WARNING Always disconnect electrical power and shut off water supply whenever maintenance or repairs are performed on the ice machine and related equipment CAUTION Always wear protective
12. TO BIN CONDENSER Yin X N CONDENSER WATER IN 3 8 FPT 8 HOLE FOR ELECTRICAL CONNECTIONS yates MICEMAKER POTABLE WATER IN 3 8 MICEMAKER POTABLE WATER IN 3 8 FPT 7 8 HOLE FOR ELECTRICA Page 11 Electrical and Plumbing Requirements Electrical and Plumbing Requirements CCM1530 Remote ICE CUBE DISPENSE AREA ICEMAKER POTABLE di WATER IN 3 8 2X 19 50 COP TIONAL Pd A ICEMAKER POTABLE WATER IN 3 8 ICEMAKER POTABLE_ vi m OPTIONAL WATER IN 3 8 FP d x UP rd ME d L lCEMAKER WATER QUT 3 4 FP ICEMAKER WATER A Pai rd OPTIONAL 2 1 Cp l JT 3 4 FPT A N Mee p ro Y gt lt 110 2 06 11 we Pd A A REAR MACHINE DISCHARGE LINE 1 2 MALE QUICK CONNECT COUPLING FOR RECHARGE LINE SE IQUID LINE 3 8 MALE QUICK CONNECT COUPLING FOR 40 PRECHARGE LINE SET 7 8 HOLES FOR ELECTRICAL i l CONNECTIONS Ad i
13. ation The bin control is used to shut the machine off when the bin fills with ice The bin control must be checked upon installation or initial start up and when performing maintenance There is one bin switch for each evaporator The actuator arm of the bin switch comes in contact with the splash curtain When the bin is full of ice the splash curtain is held open when ice drops off of the evaporator This releases the pressure of the bin switch actuator arm allowing the switch to open Single evaporator machines Including the CCM1530 If the bin switch opens during freeze or the first part of harvest relay 2 bypasses the bin switch and the machine will continue running If the bin switch is opened during harvest when the cam switch Is lifted onto the high part of the cam the machine will shut off When the bin switch closes again the machine will restart Dual evaporator machines If either bin switch opens during the freeze cycle the machine will shut off Relay 1 and relay 2 will bypass the bin switches during defrost If either bin switch is open when the machine returns to the freeze cycle the machine will shut off Undercounter machines A thermostatic bin control is used on the undercounter models The bin thermostat is located in the control box with a capillary tube which is in a brass thermo well mounted to the water trough When ice comes in contact with the capillary tube thermo well the bin thermostat opens and the ma
14. chine will shut off Bin Control Adjustment All Models Except Undercounter Models Check the bin switch for proper adjustment by swinging the bottom of the curtain away from the evaporator Slowly bring the curtain towards the evaporator The switch should close when the bottom edge of the curtain is even with the outer edge of the water trough Adjust the switch by loosening the nuts that hold the switch in place Move the switch to the proper position and retighten the nuts Recheck the adjustment Undercounter Models Turn the machine to the ICE or WASH position Hold ice against the brass thermal well mounted to the water trough making sure the Ice is in contact with at least 6 inches 15 cm of the thermal well The machine should shut off in approximately 1 minute Remove the ice The machine should restart in approximately 3 minutes If a major adjustment is required turn the adjustment screw counterclockwise warmer until it stops then turn the adjustment screw clockwise colder 1 8 of aturn This should put the control close to the proper adjustment recheck and make a minor adjustment if needed If a minor adjustment is required turn the adjustment screw clockwise colder or counterclockwise warmer Page 15 Bin Switch Adjustment A Evaporator The bin switch contacts must be closed when the bottom edge of the curtain is flush with the edge of th
15. connects at the rear of the ice machine No part of the refrigerant lines between the ice machine and the remote condenser should fall below this point Condensers must have a vertical airflow When installing the condenser above the machine When installing condenser below the ice machine DO Add 3 155 1361 grams of refrigerant to DO Slope refngerant lines downward toward compressor system DO Slope refrigerant lines downward toward condenser Air Flow DO NOT Install any part of the refrigerant lines below the DO NOT Install the condenser lower than 6 1 83 meters quick connect fittings at rear of machine below the quick connect fittings at rear of machine DO NOT Create oil traps in refrigerant lines by sloping lines downward then rising upward Connecting Precharged Line Sets Before connecting line set fittings to the machine and condenser lubricate threads and o rings with refrigerant oil Leak check con nections after connecting Page 4 Remote Condenser Guidelines The CCM0530R CCM0630R CCM0830R CCM1030R and CCM1530R remote ice makers incorporate the mixing valve in the condenser This configuration allows up to a 100 foot calculated remote line set run Reference the diagram below to calculate the maximum 100 foot line set run ICE Machine Model Number Remote Condenser Model Number CCM1530R RC15002 CCM1030R RC08002 CCM0830R RC08002 CCM0630R RC06002 CCM0530R RC05001 Limitations for new remote machines that
16. e water trough A Z d ES AS EN N N General Maintenance AWARNING Electrical shock and or injury from moving parts inside this machine can cause serious injury Disconnect electrical supply to machine prior to performing any adjustments or repairs Failure to perform the required maintenance at the frequency specified will void warranty coverage in the event of a related failure General Maintenance Procedure 10 insure economical trouble free operation of your machine it 15 recommended that the following maintenance be performed every 6 months 1 Clean the ice making section per the instructions below Cleaning should be performed a minimum of every 6 months Local water conditions may require that cleaning be performed more often 2 Check ice bridge thickness See page 14 for proper thickness and adjustment procedure 3 Check water level in trough See page 14 for proper water level and adjustment 4 Clean the condenser air cooled machines to insure unobstructed air flow 5 Check for leaks of any kind Water Refrigerant Oil Etc 6 Check the bin control switch for proper adjustment See page 15 for bin switch adjustment 7 Check the water valve water cooled machines for proper adjustment by measuring the water temperature at the outlet of the condenser It should be between 100 F and 110 F 38 C and 43 C 8 Check all electrical connections 9 Oil the fan mo
17. eck the freeze pattern of the ice Ice should form evenly across the evaporator Models CCM0830 CCM1030 CCM1848 and CCM2148 machines will have a slight variance from the top to the bottom of the evaporator s Bridge Thickness and Timer Adjustment Once the ice drops off the evaporator s during harvest check the bridge thickness of the ice slab The bridge should be 3 16 of an inch on Undercounter and CCM0330 units The bridge should be 1 8 of an inch on all other units If the bridge thickness is incorrect the timer will need adjustment The ice bridge thickness is controlled by the freeze timer located in the control box To check the timer setting add the seconds of each dipswitch turned to the ON position The number beside the each dipswitch represents seconds To increase the bridge thickness increase the timer setting To decrease the bridge thickness decrease the timer setting The freeze timer can be adjusted by sliding one or more switches to either the ON or OFF position to obtain the desired setting Note The right hand timer on the CCM1448 CCM1848 and CCM2148 units should be set at 4 seconds only do not adjust this timer E 8 a aE Bridge Thickness Combine time in seconds Timer shown is set for 31 seconds EXAMPLE ONLY Ne NI dl Page 14 Thermal well Thermostatic Bin Control Start Up Procedure Bin Control Oper
18. er ice machine a stacking kit will need to be installed Refer to the installation instructions included with the stacking kit Important A water filtration system should be installed with all ice machines Check the filter manufacturer s instructions for proper installation All water supply lines must be installed per local codes Use 1 4 inch O D minimum on air cooled machines On water cooled machines 3 8 inch O D minimum tubing must be run to the condenser The water supply for the float can 1 off from the condenser line using 1 4 inch O D minimum tubing Make 2 coils of extra tubing so that the machine can be pulled away from the wall if service is CONDENSER SIDE needed O a ui CLEARANCE REQUIRED All drain lines must be installed per local codes The OR PROPER OPERATION purge drain should be a minimum of 5 8 inch O D tubing The condenser drain on water cooled units should be 3 8 inch O D minimum The drain line fittings on Cornelius bins are 3 4 FPT The bin drain should be a minimum of 3 4 inch O D Cold water drains should be insulated to prevent condensation from forming Warning Do not apply heat directly to the back of bin as damage may occur to plastic parts IMPORTANT Connect power supply to the terminal block in the control box or at the rear junction box if equipped Ensure the machine is level within 1 8 i
19. ergent with water or sponge Rinse with Fantastik 409 Spic nSpan clean water and wipe dry Liquid are also approve for Stainless Steel Removing grease or Easy Off or similar oven Apply generously allow fatty acids cleaners to stand for 15 20 minutes Rinse with clean water Repeat as required Removing hard water spots Vinegar Swab or wipe with clean cloth and scale Rinse with clean water and dry Page 18 Winterizing Procedure Winterizing Procedures Important Whenever the ice machine is taken out of operation during the winter months the procedure below must be performed Failure to do so may cause serious damage and will void all warranties 1 Turn off water to machine 2 Make sure all ice is off of the evaporator s If ice is being made initiate harvest or wait for cycle completion 3 Place the ICE OFF WASH switch to the OFF position The switch is located in the control box 4 Disconnect the tubing between the water pump discharge and water distribution tube 5 Drain the water system completely 6 On water cooled machines hold the water regulating valve open by prying upward on the water valve spring with a screwdriver while using compressed air to blow all the water out of the condenser 7 Remove all of the ice in the storage bin and discard Page 19 Service History Service History Model Number Serial Number Date Installed Page 20 9081365 01
20. essure control the contacts will close and energize the time delay module timer At this time the cubes will be close to completion The remaining portion of the freeze cycle is determined by the timer setting The timer is pre set at the factory to achieve the proper ice bridge thickness but may need to be adjusted upon initial start up see Page 14 for timer adjustment Once the amount of time on the timer has passed the control relay will be energized and the machine will enter harvest Power is now supplied to the water purge valve hot gas valve and the harvest motor The water purge valve opens and allows the water pump to purge the water remaining in the water trough removing impurities and sediment This allows the machine to produce clear ice cubes and keep mineral build up at a minimum The hot gas solenoid opens allowing hot gas to go directly to the evaporator heating the evaporator and breaking the bond between the evaporator and the ice slab The harvest assist motor which is also energized during harvest turns a slip clutch which pushes a probe against the back of the ice slab Once the evaporator has reached approximately 40 F 4 5 F in temperature the slip clutch overcomes the bonding of the ice to the evaporator and pushes the slab of ice off of the evaporator and into the storage bin The clutch also actuates a switch that rides on the outer edge of the clutch When the clutch completes one revolution the switch
21. f stainless steel are susceptible to rusting if not properly maintained It is important that you properly care for the stainless steel surfaces of your ice machine and bin to avoid the possibility of rust or corrosion Use the following recommended guidelines for keeping your stainless steel looking like new 1 Clean the stainless steel thoroughly once a week Clean frequently to avoid build up of hard stubborn stains Also hard water stains left to sit can weaken the steel s corrosion resistance and lead to rust Use a nonabrasive cloth or sponge working with not across the grain 2 Don t use abrasive tools to clean the steel surface Do not use steel wool abrasive sponge pads wire brushes or scrapers to clean the steel Such tools can break through the passivation layer the thin layer on the surface of stainless steel that protects it from corrosion 3 Don t use cleaners that use chlorine or chlorides Don t use chlorine bleach or products like Comet to clean the steel Chlorides break down the passivation layer and can cause rusting 4 Rinse with clean water chlorinated cleansers are used you must thoroughly rinse the surface with clean water and wipe dry immediately 5 Use the right cleaning agent The table below lists the recommended cleaning agents for common stainless steel cleaning problems Cleaning Activity Cleaning Agent Method of Application Routine cleaning Soap Ammonia Windex or Apply with a clean cloth det
22. it European installations require that the electrical supply fixed wiring must be provided with a disconnect means having a separation of at least 3mm in all poles The 115 volt Undercounter series ice makers are supplied with an electrical cord all other ice makers will need to be installed and wired per local electrical codes Adjustments Level the machine within 1 8 inch in all directions Check the bin control for proper adjustment Check the water in the water trough for proper level Check the ice bridge for proper thickness Check the water regulating valve adjustment if water cooled Page 2 Installation Guidelines Secure the machine on top of the bin or dispenser Attach the ice machine to the bin with the mounting straps provided with the bin or dispenser Insure that the back of the ice machine is flush with the back of the bin Proper functioning of the bin door requires the bin door when it is opened to be in a stable position If the ice machine is too far forward on the bin the opened door may not be stable resulting in an unexpected closing of the bin door If the ice machine is to be mounted on a bin or dispenser other than a Cornelius refer to the manufacturers instructions for machine mounting Cornelius will not be responsible for damage or injury that results from unexpected closing of the bin door as a result of the ice machine being too far forward on the bin If the ice machine is to be stacked on top of anoth
23. nch in all directions Remove any shipping or packaging material If the machine has a remote condenser reference the Remote Condenser Installation Guidelines Once the machine has been installed follow the start up procedures Page 3 m Attach the ice machine to the bin or dispenser with the provided mounting hardware Insure the back of the ice machine is flush with the back of the bin Warning Do not apply heat directly to the back of bin as damage may occur to plastic parts Y Remote Condenser Guidelines Remote Condenser Installation For proper operation of the Cornelius ice machine the following installation guidelines must be followed Failure to do 50 may result in loss of production capacity premature part failure and may void all warranties Remote condensers must be installed per local building codes A two to four inch diameter roof penetration will be needed for refrigerant lines and electrical conduit The penetration should be within two feet of where the condenser will be located A roof jack must be installed at the penetration Installation Guidelines Ambient operating temperatures 20 F 28 9 C to 120 F 48 9 C Maximum refrigerant line length 60 ft 18 29 Meters RC14 Maximum vertical rise 16 ft 4 88 Meters Minimum condenser height CCM Series ice machine remote condensers must not be installed more than 6 feet 1 3 meters below the refrigerant line quick
24. nd Plumbing Requirements Electrical and Plumbing Requirements CCM0330 CCM0430 CCM0530 CCM0630 O MINIMUM WA CLEA PEN Includes 50Hz Units ICE CUBE DISPENSE AREA TO BIN 6 00 MINIMUM WA LL LLEA N R H SIDE VIEW CONDENSER WATER IN 3 8 FPT d 1 10 E Tay 1 1 AIR IN AIR FLOW O CONDENSER SIL 6 00 MINIMUM i Jannat 1 24 ee CLEARANCE REQUIRED FOR PROPER OPERATION 11 69 lt A gt 2 63 1 NN HARDWARE FOR STRAP MOUNTING TO BIN 5 00 5 00 EAR VIEW AIR COOLED ELECTRICA JUNCTION BOX 7 PB bus n A 1 8 DIA HOLE FOR REMOTE CONNECTIONS 7 8 DIA CEMAKER POTABLE 3 WATER IN 3 8 FPT ECTRICAL CONNECTIONS CEMAKER WATER OUI 1 3 4 FPT Page 8 DISCHARGE LINE 1 2 MALE 9 COUPLING FOR US PRECHARGED LIQUID LINE E COUPLING FOR US UU NU VIN US PRECHARGED QUICK NE SET REMOTE ONLY 3 8 MALE QUICK CONNECT E WITH D LINE SET REMOTE ONLY Electrical and Plumbing Requirements Electrical and Plumbing Requirements CCM0830 and CCM1030 Includes 50Hz And 3 Phase Units 6 00 MINIMUM WALL CLEARANCE 1 62 7 CRE i 21 00 4 50 1
25. necessary remove the water distribution tube disassemble and clean with a bottlebrush Reassemble all components and repeat steps 4 through 7 as required to remove residue Turn OFF ice machine water supply and clean the water trough thoroughly to remove all scale or slime build up If necessary remove the water trough to reach all splash areas and float 10 Prepare 1 to 2 gallons 5 7 to 7 5 liters of approved EPA FDA sodium hypochloride food equipment sanitizer to 11 form a solution with 100 to 200 max ppm free chlorine yield Add enough sanitizing solution to fill the water trough to overflowing and place the ICE OFF WASH switch to the WASH position and allow circulation to occur for 10 minutes and inspect all disassembled fittings for leaks During this time wipe down all other ice machine splash areas plus the interior surfaces of the bin deflector and door with the remaining sanitizing solution Inspect to insure that all functional parts fasteners thermostat bulbs if used etc are in the correct position 12 Depress the purge switch and hold until sanitizer has been flushed down the drain Turn ON the ice machine water supply and continue to purge to the diluted sanitizing solution for another 1 to 2 minutes 13 Place the ICE OFF WASH switch to the ICE position and replace the front panel 14 Discard the first two ice harvests Page 17 Cabinet Care Cleaning stainless steel Commercial grades o
26. tor if the motor has an oil fitting Self contained air cooled models only 10 Check the water filter if applicable and replace if dirty or restricted 11 Inspect the evaporator water distribution tube to insure even distribution of water across the face of the evaporator Page 16 Cleaning Procedure Ice Machine Cleaning and Sanitizing Instructions 1 2 Remove the ice machine front panel Make sure that all the ice is off of the evaporator If ice is being made wait for cycle completion then turn the machine OFF at the ICE OFF WASH selector switch Remove or melt all ice in the storage bin Add recommended amount of approved nickel safe ice machine cleaner to the water trough according to label instructions on the container Initiate the wash cycle at the ICE OFF WASH switch by placing the switch in the WASH position Allow the cleaner to circulate for approximately 15 minutes to remove mineral deposits Depress the purge switch and hold until the ice machine cleaner has been flushed down the drain and diluted by fresh incoming water Terminate the wash cycle at the ICE OFF WASH switch by placing the switch in the OFF position Remove the splash curtain and inspect the evaporator and water spillway to ensure all mineral residue has been removed If necessary wipe the evaporator spillway and other water transport surfaces with a clean soft cloth to remove any remaining residue If
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