Cooper Bussmann BRICK 6125TD User's Manual
Contents
1. DL HH HH _ 9 o fa B nodo x a m 55286929 mue 7 v A ton g P a SQNOO3S JAIL cocos R Q 100 CURRENT AMPERES PACKAGING CODE c o Q o Packaging Code Q c v Q e LO st C O c o lt LLI CQ e Co aP Bem O c O T c T CQ N c 9 9 gt O CQ e e IO N p COOPER Bussmann OC 2537 Rev 5 03 Visit us on the Web at www cooperET com 3601 Quantum Boulevard Boynton Beach Florida 33426 8638 Cooper Electronic Tel 1 561 752 5000 Toll Free 1 888 414 2645 Fax 1 561 742 1178 Technologies 2003 This bulletin is intended to present product design solutions and technical information that will help the end user with design applications Cooper Electronic Technologies reserves the right without notice to change design or construction of any products and to discontinue or limit distribution of any products Cooper Electronic Technologies also reserves the right to change or update without notice any technical information contained in this bulletin Once a product has been selected it2. TL OF ee eee ee Ee a n 0 cl 2 Dt LLLI LIT 1 8 ll uw Hd A LLL 2 SO H e E 8 e HHHH ee ey ee T LL __ gate 2 Lem on nil eer err OU uuu ALLEL TTT tee Te vuos HHHH e pwose erT pmm ae eh OA Ds lw Sn Ge a cH eee rr HEEL LEE KE cp Ue E 614 pum pI LIeDDEESIT qq Et Iur eame a Pi L GP _ ep ucc
3. o a TIME IN SECONDS 00001 IM ia N m n m 3 g 3 0005 LE LL i 00 ucc Ig cA ott tt tT TTT TP 5 ao e Q o m 1 _ AA 7 1 0 te 2 004 t Lum cL qq cL mp LL Lu LA a tT to Dn coo 2 un P a i un m i n 0 T Jn HILL LLAMAR LL E LLL E po anl NBI SNNT cuim mum EIE se Lis cs T n T ee ee Lum uem 158 EUR GU NES nl ee gam nmm ee LEE IB LB HHH ee a e LE INNEN ALL i uLLL 7 ll pe ter a eft fT fT Pd PN M rre rc THES S anii S EL ET a GU ud too qth EET ano
4. LIII LLLLLLLLLLI a 1 ii o AR 111 Hen um mane D1 9 Ha 9 7 7 B8 Q a JF m B 4 4 3 3 hM H z U 1 11 8 LII 1115 B 4 y to a 3 A y H 54 1 1 LLLI LLLI LLET s TT BRE x Tr Nott u CELERE PERDU m N NAN a 4 9 yaang 5 200 500 700 800 1000 CURRENT IN AMPERES AVERAGE MELTING twe current CHARACTERISTIO CURVE For BUSS TCP St Leu MU 43479 BASIS FOR DATA Stundurds 24248 two CONSTANT CURRENT POWER SUPPLY Dota 8 00 2 Curves plotted to Tesi paints sa variatians should he ECN 991 12 12 49 99 This bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications Bussmann reserves the right without notice to change design or construction of any products and to discontinue or limit distribution of any products Bussmann also reserves the right to change or update without notice any technical information contained
5. 14 025 Insulation Resistance IEC 127 4 Clause 9 3 3 Soldering Method TM 3 07 0 15 0 121 0 006 Wave Immersion 260 C 10 sec max Infrared 260 C 30 sec max 10 29 0 20 Side View Ordering 0 405 0 008 Specify product code and packaging code Land Pattern EE OM K 438 0 172 a SPECIFICATIONS Voltage Interrupting DC Cold Typical Typical Product Code Rating Rating Resistance ohms Melting Voltage AC DC 250VAC 125VDC min typ 1025F250mA 250V 125V 100 50A TBD TBD TED TBD 1025FiA 250V 125V 1004 50A TBD TBD TBD 1025F1 0A 250V 125V 1004 50A TBD TBD TBD TBD MM f 1025F2A 250V 125V 100A 50A TBD TBD TED TBD TBD Nf 1025F25A 250V 125V 1004 50A TBD TBD TED TBD TBD Of 1025F3 15A 250V 125V 1004 50 TBD TBD TED TBD TBD Qf 1025F4AA 250V 125V 1004 50 TBD TBD TED TBD TBD Sf 1025 250V 125V 1004 50 TBD TBD TBD TBD TBD Tf AC Interrupting Rating Measured at designated voltage greater than 9596 power factor DC Interrupting Rating Measured at designated voltage time constant of the calibrated circuit is less than 1 millisecond battery source DC Cold Resistance Measured at 1096 of rated current T Typical Melting l t Measured with a battery bank at 10x
6. MV L i LII TI 5 P R UU DR S Eo ITH ee ee tN ARG 1 pL er LL ATIVE TOA LGA CEC eee tt 4 HH HEARN E eS DUO PSS ES H H NN M NINH T NES EEBESBE NIN AYNA NENIU AA EHE TET aun OR Gm m ornon 2 289258 oi CURRENT AMPERES PACKAGING CODE Packaging Code m nn TR1 SEE Package This is an insert 1000 pieces of fuses on 12mm tape and reel on a 7 inch 177mm reel per EIA Standard 481 COOPER Bussmann OC 2530Rev M 5 03 Visit us on the Web at www cooperET com Cooper Electronic 3601 Quantum Boulevard Boynton Beach Florida 33426 8638 Technologies 2003 Tel 1 561 752 5000 Toll Free 1 888 414 2645 Fax 1 561 742 1178 This bulletin is intended to present product design solutions and technical information that will help the end user with design applications Cooper Electronic Technologies reserves the right without notice to change design or construction of any products and to discontinue or limit distribution of any products Cooper Electronic Technologies also reserves the right to change or update without not
7. _ 366 _ 308 RI TT SHH woop LEE T Ses H hH es D G 111 135 HoH zil L L LILILDLEHIL H ud j ee 1 sot t Ta CEC LI ee ee 1 1 3 d 6L 1 H H HH 1 E G E I D T I A I ILI I Ip TT 3d EHH IC AI Ie sper op A iddadiuiud LL TT ETT TTT TT JL 9 ee ee A 08 ee A ELE EET 19 ert 5 LLLI CP Ee LIS SJ d T LLL LIC LL OLF 4 z 1 LLLLI dl z i eA HAA HF AE SAREE 3 m tH IM HA A TV YAAN OT TTT ope HHH 2 wt M muss 5 F HIA ANA AW GAVERE 1 e LY 1 1 F a TE HH A oe oi So A HH HA L L1 3 5 LL LL See ee AIEEE PP TD LITTII GEH n Oooo eee BEBIENERH H HEHHHHAHH rPED 037 11V X
8. 125V 86V 50 300A 10 0002 6125 125V 125V 86V 50A 300A 10 0007 ig 6T25FAT0A 125V N A 86V 50A NA 0 000 EE 6125FA12A_ 125V N A 86V 50 10 000A 0 006 125FATBA N A N A 86V N A N A 10 0007 0 098 AC Interrupting Rating Measured at designated voltage 10096 power factor DC Interrupting Rating Measured at designated voltage time constant of less than 50 microseconds battery source DC Cold Resistance Measured at 1096 of rated current T Typical Melting 1 Measured with a battery bank at rated DC voltage 10x rated current time constant of calibrated circuit less than 50 microseconds t Typical Voltage Drop Measured at rated current after temperature stabilizes Device designed to carry rated current for four hours minimum An operating current of 80 or less of rated current is recommended with further derating required at elevated ambient temperatures Alal alcol ANN q A lt lt S NN apa 1 lt BUSS N Brick Fuses COOPER Bussmann 6125 Series Fast Acting TIME CURRENT CURVE 282 lt 55824255545 AA m A EL LL e pu 1 2 A EEIEIE T u CAI RAA WAAAY NUON 0 NN ELLEN NNNN INNNNNN NE NNI PACKAGING CODE Desc
9. Method 108A Test Condition D Load Humidity MIL STD 202 Method 103B X Moisture Resistance MIL STD 202 Method 106E 45 0 496 Thermal Shock MIL STD 202 Method 107D air to air Case Resistance EIA IS 722 Resistance to Dissolution of Metallization Soldering Method ANSI J STD 002 Test D Wave Immersion 260 C sec max Mechanical Shock MIL STD 202 Method 213B Test Infrared 240 C 30 sec max Condition A High Frequency Vibration MIL STD 202 Method 204D Test Condition D Resistance to Solvents MIL STD 202 Method 215A LIGHTNING SURGE SPECIFICATIONS uSec Requirement TCP 500mA tested Surgeout J 25 10160 65 NA Fusecannotopen TCP 1 25A and TCP2A tested Bellcore GR 1089 CORE First Level Lightning Surge out Surgeout 11 105560 ELECTRICAL AND POWER CROSS SPECIFICATIONS Product Voltage Interrupting DC Cold Typical Maximum Typical Alpha Code Code Rating Rating Resistance ohms Melting Voltage Marking AC 250VAC 600 min typ ltt Clearing Dropt 1st Code 2nd Code Rm S TCP1 25A 250 V 0 070 0 090 10 110 22 2 Ns 100 As 150mV TCP2A 250 V 0 050 0 075 0 100 100 As 205mV Interrupting Rating Measured at designated voltage 100 power factor DC Cold Resistance Measured at 10 of rated current On RoHS Compliant Version R option T Typical Melting 12 Measured with a battery bank at 60V DC 10x rated current time con
10. product has been selected it should be tested by the user in all possible applications
11. Catalog Symbol Typical Voltage Drop 471mV 205mV 205mV This bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications Bussmann reserves the right without notice to change design or construction of any products and to discontinue or limit distribution of any products Bussmann also reserves the right to change or update without notice any technical information contained in this bulletin Once a product has been selected it should be tested by the user in all possible applications Title Engineering Product Specification Telecom Circuit Protector Revision L Printed on 7 14 2003 Sheet 9 5 7 Surge Specifications a TCP 500mA tested to surge requirements listed below Waveform Performance moma 5 sm os FCC 47 Part 68 Type B 2 5x320 37 5 N A Fuse cannot open rocsrrates yea 2 FCC 47 Part 68 Type A 2 10x560 100 800 safely sugeou Fuse cannot open b TCP1 25A and TCP2A tested to surge specifications listed below Waveform Performance Surge Specification Surge Repetitions uSec Current A Voltage V Requirements FCC 47 Pari 68 FOC 47 Pari 68 Bellcore GR 1089 CORE Bellcore GR 1089 CORE First Level Lighting SugeOu 1 0x0 160 N A Fuse cannot open SugeOut 1 10x60 ms Na Fuse cannot open 5 8 Maximum T
12. H PTL LT 6 Oe ee 0 0 a d a Ne apHELIS eS 0 x 888883 8 6 ee Pu n ui L E 8 NI INIL i Ha BIERS MN BL mum 00001 0006 0008 9004 CURRENT 5 x 1 10 PACKAGING CODE c o Q o e Packaging Code Q c v Q e LO st C O c o lt LLI CQ e Co aP Bem O c O T c T CQ N c 9 9 gt O CQ e e IO N p COOPER Bussmann OC 2538 Rev X6 5 03 Visit us on the Web at www cooperET com 2645 Fax 1 561 742 1178 3601 Quantum Boulevard Boynton Beach Florida 33426 8638 Tel 1 561 752 5000 Toll Free 1 888 414 Technologies 2003 Cooper Electronic tion that will help the end user with design applications Cooper truction of any products and to discontinue or limit distribution of pdate without notice any technical information contained in thi
13. Sheet 18 of 18 13 10 High Frequency Vibration Test MIL STD 202 Method 204D Test Condition D except 13 10 1 Test boards mounted to a shock test fixture which in turn was mounted to the table of the shock machine 13 10 2 Samples subjected to a simple harmonic motion having an amplitude of 20g peak 20 13 10 3 Vibration frequency is varied logarithmically from 10 to 2 000 Hz 13 10 4 Cycle is performed 12 times in each of the three mutually perpendicular directions 13 10 5 At the completion of the last cycle resistance readings are taken after temperature stabilization The change in resistance from the original value is calculated and recorded 13 10 6 After the vibration test is completed the samples undergo the non destructive 10096 current carry test and then the destructive Current Overload Test 13 11 Resistance to Solvents Test MIL STD 202 Method 215A Note Due to the similarities of constructions for TCP1 25A TCP2A environmental tests were performed on TCP1 25A only 14 END This bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications Bussmann reserves the right without notice to change design or construction of any products and to discontinue or limit distribution of any products Bussmann also reserves the right to change or update without notice any technical information contained in this bulletin Once a
14. Tape and Reel 13 inch 330 mm reel TR2 2500 Fuses Tape and Reel 13 inch 330 mm reel This bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications Bussmann reserves the right without notice to change design or construction of any products and to discontinue or limit distribution of any products Bussmann also reserves the right to change or update without notice any technical information contained in this bulletin Once a product has been selected it should be tested by the user in all possible applications Title Engineering Product Specification Telecom Circuit Protector Printed on 7 14 2003 Sheet 4 of 18 3 2 2 Ampere Rating Catalog Description Sy mbol T CP500mA 500mA Fuse TCP1 25A 1 25A Fuse 2 4 MECHANICAL SPECIFICATIONS 4 1 Construction drawing not to scale 12 3 4 5 6 1 End plate 2 High temperature solder preform 3 Metallization of ceramic body 4 Ceramic body 5 Fuse element 6 End termination overcoat on both ends Nickel Flash Tin Lead Overcoat 4 1 2 Maximum Offset of Tube MINIMUM MATERIAL CONDITIONS FIXTURE OPENING 112 001 CAP SIZE IS 095 SQ MINIMUM TUBE SIZE IS 101 SQ MINIMUM This bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications Bussma
15. also reserves the right to change or update without notice any technical information contained in this bulletin Once a product has been selected it should be tested by the user in all possible applications Title Engineering Product Specification Telecom Circuit Protector Printed on 7 14 2003 Sheet 17 of 18 13 5 Thermal Shock Test MIL STD 202 Method 107D air to air except 13 5 1 Samples are placed in a temperature chamber and subjected to 200 air to air cycles of the following 1 Hold 55 C 2 C for 30 5 minutes 2 Transfer to 125 2 within 0 5 minutes 3 Hold 125 2 for 30 5 minutes 4 Transfer to 55 C 2 C within 0 5 minutes 5 Repeat cycle 200 times 13 5 2 At completion of 200 cycles resistance readings taken after temperature stabilization 25 C 5 C for 15 minutes minimum to 24 hours maximum 13 5 3 Samples divided into two equal lots of twenty 13 5 4 One set is tested to the non destructive 100 current carry test After completion the samples are subjected to the Time Current Characteristic Curve Generation 13 5 5 The other set is subjected to the destructive Current Overload Test 13 6 Maximum Current Carry Test 13 6 1 Performed after the non destructive Load Humidity and 100 Current Carry Tests same samples used 13 6 2 At the completion of the 100 Current Carry Test the current is increased by 10 of the current rating of the fuse Increase occurs every 15 minutes until the fuse opens Te
16. at 0 cycles 25 cycles and 50 cycles 13 3 3 At the completion of 50 cycles Samples are stabilized at 25 C 5 C for a minimum of 15 minutes and a maximum of 24 hours The change in resistance from the original value is calculated and recorded AR lt 10 13 3 4 One cycle is 1 Start at 90 100 RH and 25 2 C 2 Ramp up to 65 C 2 C within 2 2 hours 3 Remain at 65 C 2 C for 3 hours 4 Ramp down to 25 C 2C within 2 1 2 hours with 80 100 RH 5 Ramp back up to 65 2 within 2 gt hours with 90 100 RH 6 Remain at 65 C 2 C for 3 hours 7 Ramp down to 25 C 2 C within 2 gt hours with 80 100 RH 8 Remain at 25 C 2 C for 8 hours with 90 100 RH 13 3 5 Samples are split into two equal lots 13 3 6 One set is tested to the non destructive 10096 Current Carry Test After completion the samples are subjected to the Time Current Characteristic Curve Generation 13 3 7 The other set is subjected to the destructive Current Overload Test 13 4 Terminal Strength Test Downward force is applied to cause a 1mm deflection for 1 minute no physical evidence of mechanical or physical damage change in resistance 5 This bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications Bussmann reserves the right without notice to change design or construction of any products and to discontinue or limit distribution of any products Bussmann
17. in this bulletin Once a product has been selected it should be tested by the user in all possible applications Title Engineering Product Specification Telecom Circuit Protector Printed on 7 14 2003 Sheet 11 of 18 6 STANDARDS and APPROVALS 6 1 UL Recognition Card JDYX2 E19180 ma E r 5 x P ew 4 Ta JH ES EA ME BE 3 Rega 5 1 DIETE AER Cat No SFT 0 5A 125 ac dc Cat No SFT 5 1 10A 60 V ac 90 V dc Cat No SFT 12 5A 48 V ac Cat No 3216 1 4 3A 32 V ac 63 V dc No 3216 4 754 V ac dc Cat No 3216LV 0 1 5A rated 02 125 V ac dc Cat Nos 1206CP 1206FA rated 0253A 32 V da Cat No 1608 250 ma 4A 24 V dc Cat No 0603FA 0 25 5A 24 V dc Circuit protectors Cat No 3216CP 1 4 5A 24 V dc 4 5A 32 V ac 32 dc Cat No ETF 0 080 6 3A 250 V ac Micro Cat No EFF 0 05 6 3A 250 V ac Cat No TEL 350 MA 600 V dc Telecom circuit protectors Cat No TCP rated 500 mA 1 25A 250 V ac 600 V ac Cat No 2 rated 2A 250V ac 600V ac These fuses may be provided with the suffix letter B after the catalog number and before the am rating Marking Company name or trademark Buss rating and catalog or type designation on smallest shinning container See General Information Preceding These Recognitions For use only in equipment where the acceptability of the combination is determined by
18. without notice to change design or construction of any products and to discontinue or limit distribution of any products Bussmann also reserves the right to change or update without notice any technical information contained in this bulletin Once a product has been selected it should be tested by the user in all possible applications Title Engineering Product Specification Telecom Circuit Protector Revision L Printed on 7 14 2003 Sheet 14 9 LAND PATTERN mm inches 52 4 204 4 145 4 12 6 0 496 10 TEMPERATURE DERATING CURVE 10 1 Normal Operating Temperature 25 C 2 C 77 F 3 6 F 10 2 Maximum Operating Temperature 55 C to 125 C with proper correction factor applied 10 2 2 Chart of correction factor for TCP500mA and TCP1 25A 150 4 140 ie Effect on Current 110 Rating es 100 90 80 Percent of Rating 55 40 20 0 20 40 60 80 100 125 Ambient 10 2 3 Chart of correction factor for to be created 10 3 Storage Temperature 55 C to 125 C 67 F to 185 F This bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications Bussmann reserves the right without notice to change design or construction of any products and to discontinue or limit distribution of any products B
19. 180 1025FA7A 250v 60V 50A SOA 006 7 138 150 1025FA10A 250V 60V 50M soa 0006 457 146 1025FA12A 250v 60V 50A SOA 0050 7 498 120 mV__ 1025FA15A 250V 60V 50 50 004 1451 110 mV AC Interrupting Rating Measured at designated voltage 100 power factor random closing DC Interrupting Rating Measured at designated voltage time constant of less than 50 microseconds battery source DC Cold Resistance Measured at lt 10 of rated current T Typical Melting Pt Measured with a battery bank at rated DC voltage 10x rated current but not exceeding the interrupting rating Time constant of calibrated circuit less than 50 microseconds Test current not to exceed interrupting rating of 50A t Typical Voltage Drop Measured at rated current after temperature stabilizes tt Marking Code 3 U USA Taiwan and S China Device designed to carry rated current for four hours minimum An operating current of 80 or less of rated current is recommended with further derating required at elevated ambient temperatures 1025FA1 5A 1025FA2A 1025FA2 8A 250V 125V 50A 50A 0 0510 1025FA3A gt gt gt gt gt gt gt gt gt gt gt gt gt gt Brick Fuses 1025 Series Fast Acting p COOPER Bussmann TIME CURRENT CURVE CURRENT AMPERES x 1 10 2 a a
20. 211A Y e Thermal Shock MIL STD 202 Method 107D air to air oe Case Resistance EIA IS 722 k om Hesistance to Dissolution of Metallization ANSI J STD 002 Test D Mechanical Shock MIL STD 202 Method 213B with exceptions per EIA IS 722 Standard High Frequency Vibration MIL STD 202 Method 204D Test Condition D Resistance to Solvents MIL STD 202 Method 215A Ordering e Specify product code and packaging code Soldering Method Wave Immersion 260 C 10 sec max Infrared 260 C 30 sec max SPECIFICATIONS Voltage Interrupting DC Cold Typical Typical Rating Rating Resistance ohms Melting Voltage AC DC 250VAC 125VDC Typical T Dropt Marking Code 15 2nd 3 Product Code 1025TD250mA 1025TD500mA 1025TD750mA 1025TD1A 1025TD1 5A lt 250V 0 0 0 0 1025TD2A 250 0 0 0 0 0 DF DH 1025TD2 5A 250V 125v 50A 50 040 1651 201 mV 1025TD3A 1025TD3 5A 250 1025TD4A 1025TD5A 50A AC Interrupting Rating Measured at designated voltage 10096 power factor random closing DC Interrupting Rating Measured at designated voltage time constant of the calibrated circuit is less than 50 microseconds battery source DC Cold Resistance Measured at lt 10 of rated current T lypical Melting Measured with a battery bank at rated DC voltage 10x rated current time constant of calibrated circuit less than 50 microseconds t Typical Voltage Drop Measured at rated c
21. COOPER Bussmann BUSSMANN Brick Fuses 6125TD Series Time Delay Description e Time Delay surface mount fuse capable of replacing glass tube fuses in certain applications e Environmentally rugged complies with EIA IS 722 Standard e Solder Immersion Compatible e Targeted for Consumer Electronics ELECTRICAL CHARACTERISTICS of Amp Rating 100 200 1 Second Minimum 200 2 4 Seconds Typical 200 60 Seconds Maximum Agency Information UL Recognition Guide amp File numbers JDYX2 E19180 e CSA Component Acceptance 053787 C 000 amp Class No 1422 30 Environmental Data Life Test MIL STD 202 Method 108A Test Condition D Load Humidity MIL STD 202 Method 103B Moisture Resistance MIL STD 202 Method 106E Thermal Shock MIL STD 202 Method 107D air to air Case Resistance EIA IS 722 Hesistance to Dissolution of Metallization ANSI J STD 002 Test D Mechanical Shock MIL STD 202 Method 213B Test Condition A High Frequency Vibration MIL STD 202 Method 204D Test Condition D Resistance to Solvents MIL STD 202 Method 215A Ordering e Specify product code and packaging code Dimensions ucnes ceive Udo 0 107 0 006 o4 2 TYP 0 0535 7 6 10 0 20 2 728015 0 24 0 008 0 107 0 006 Land Pattern k 2 6 ple 2 Soldering Method Wave Immersion 260 C 3 sec max Infrared 260 C 30 sec max SPECIFICATIONS Product Voltage Interrupting C
22. Cooper Electronic Technologies also reserves the right to change or update without notice any technical information contained in this bulletin Once a product has been selected it should be tested by the user in all possible applications BUSS Brick Fuses COOPER Bussmann 6125 Series Fast Acting Description e Surface Mount Environmentally rugged complies with the EIA IS 722 Standard Solder Immersion Compatible Targeted for Consumer Electronics Overcurrent protection of systems up to 125VAC DC Wire in air design ELECTRICAL CHARACTERISTICS of Amp Rating a Dimensions inches 10 4 Hours Minimum C HERR Min m peel Agency Information 22 50 250 2250 05 View UL Listed Guide and File Numbers 250 12 JDYX amp E195337 m E 59 250 6 10525 UL Recognized Guide and File Numbers 154 0 102 010 0 240 010 JDYX2 amp E1 95337 1 35 25 1 35 25 e CSA Component Acceptance 053787 C 000 amp SEES 7 4 o Class No 1422 30 Environmental Data uem mm Shock MIL STD 202 Method 213 Test Condition 1 100 G s peak for 6 milliseconds 6 10 25 Y Vibration MIL STD 202 Method 201 10 55 Hz 0 06 0 240 010 inch total excursion Salt Spray MIL STD 202 Method 101 Test Condition Land Pattern Kc m B 48 hrs T Insulation Resistance MIL STD 202 Method 302 Test 4 0 Condition A After Opening 10 000 ohms
23. For TCP2A f the device does not open at 250 within 120 seconds increase current to 300 of amp rating Device must open in 10 seconds maximum The TCP2A may have a maximum temperature rise of 100 C after carrying 2 2A for thirty minutes 5 4 DC Cold Resistance Measured at 10 of rated current Catalog Symbol Resistance ohms Typ Max Min This bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications Bussmann reserves the right without notice to change design or construction of any products and to discontinue or limit distribution of any products Bussmann also reserves the right to change or update without notice any technical information contained in this bulletin Once a product has been selected it should be tested by the user in all possible applications Title Engineering Product Specification Telecom Circuit Protector Printed on 7 14 2003 Sheet 8 of 18 5 5 4 5 5 1 Typical Melt I t is measured with a battery bank at 60V DC 10x rated current time constant of calibrated circuit less than 50 microseconds 5 5 2 Maximum Total Clearing is measured on a 40A 600V AC unity power factor circuit Catalog Symbol Typical M aximum M elt 121 Total Clearing 121 TCPS00mA 100 A s TCP1 25A 22 2 A s 100 25 TCP2A 100 A s 5 6 Typical Voltage Drop Measured at rated current after temperature stabilizes
24. Underwriters Laboratories Inc 579980001 Page 2 of 2 JDYX2 E19180 January 2 2001 6 1 1 Marking The UL Recognition symbol appears on the label affixed to the packaging container This bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications Bussmann reserves the right without notice to change design or construction of any products and to discontinue or limit distribution of any products Bussmann also reserves the right to change or update without notice any technical information contained in this bulletin Once a product has been selected it should be tested by the user in all possible applications Title Engineering Product Specification Telecom Circuit Protector Printed on 7 14 2003 Sheet 12 of 18 6 2 CSA Component Acceptance Card 500 and 1 25A 2 is approved but the card has not been updated Certification Record No 053787 C 000 Class No 1422 30 TCP 0 500mA 1 25A 250 2 min IR250 50A 1 0pF 600V ac max IR600 40A 1 0pF KAA 0 30A 130V ac IR130 80kA Notes 1 NOT FOR BRANCH CIRCUIT WIRING OR PROTECTION Must be evaluated in the end use application 2 Short circuit ratings are or may be other than those found in Table 4 of CSA Std No 59 2 Raj DQD No 548 Rev B Page 3 6 2 1 Marking The CSA symbol appears on the label affixed to the packaging container This bulletin is intended to c
25. emperature Rise Measured at rated current after temperature stabilizes Catalog Symbol Maximum Temperature Rise TCP500mA 75 135 F lt TCP1 25A lt 75 135 F TCP2A lt 75 135 F This bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications Bussmann reserves the right without notice to change design or construction of any products and to discontinue or limit distribution of any products Bussmann also reserves the right to change or update without notice any technical information contained in this bulletin Once a product has been selected it should be tested by the user in all possible applications Title Engineering Product Specification Telecom Circuit Protector Printed on 7 14 2003 Sheet 10 of 18 5 9 Time Current Curve CURRENT AMPERES 5 2 a a o8 ones Wes code dis ca a 8 8 23g amp g522 8 9 S8ZSES29 1000 1 EN 900 BOG 1 700 a 600 IXXJ T BaD pem dan inn E RM ni mx gt aii ee EE ii 1 Saati L1 LLL La LT T se ane Eanes xl
26. he right to change or update without notice any technical information contained in this bulletin Once a product has been selected it should be tested by the user in all possible applications Title Engineering Product Specification Telecom Circuit Protector 13 ENVIRONMENTAL RELIABILITIY QUALIFICATION DATA 13 1 Life Test MIL STD 202 Method 108A Test Condition D 13 2 Load Humidity Test MIL STD 202 Method 103B except 13 2 1 Environmental chamber 85964296 relative humidity at 85 2 13 2 2 10096 of rated DC current at any voltage less than or equal to rated voltage for 1000 hours 13 2 3 At 168h 504h and completion of test the power is turned off Resistance readings are taken after temperature stabilization Change in resistance from the original value is calculated and recorded AR lt 10 13 2 4 After 1000 hours is completed samples are split into two equal lots 13 2 5 One group is tested to the non destructive 100 Current Carry Test After current carry test is complete half of the samples are subjected to the Maximum Current Carry Test with the remaining samples subjected to the Time Current Characteristic Curve Generation 13 2 6 The other group is tested to the destructive Current Overload Test 13 3 Moisture Resistance Test MIL STD 202 Method 106E except 13 3 1 Samples are placed in a temperature moisture chamber and subjected to 50 cycles 13 3 2 Temperature and humidity measurements are recorded
27. ice any technical information contained in this bulletin Once a product has been selected it should be tested by the user in all possible applications Bussmann The Power to Protect TCP Series COOPER Bussmann Telecom Circuit Protector Description The first and most reliable surface mount telecom circuit protector designed to protect against power cross faults and comply with all surge requirements Allows compliance with telecom regulatory standards including Bellcore GR 1089 UL 1950 60950 and FCC part 68 Application circuit testing is recommended e Eliminates the need for a current limiting resistor Protects against overcurrent conditions found in telecom tip and ring applications ROHS Compliant version available R option ELECTRICAL CHARACTERISTICS of Amp Ratinc Opening Time 100 4 Hours Minimum Dimensions Minches 10 28 20 __ APPS 4054 008 E 1094 006 REF 1 40425 REF 055 010 4 SIDES REF TYP BOTH ENDS 25096 1 Second Minimum 25096 4 10 Seconds Typical 250 120 Seconds Maximum 30096 10 Seconds Maximum f the device does not open at 25096 within 120 seconds increase current to 30096 of amp rating Device must open in 10 seconds max Agency Information UL Recognition Card JDYX2 E19180 Land Pattern Shera where CSA Component Certification Record and Class 053787C000 1422 30 Environmental Data 0 157 Life Test MIL STD 202
28. learly present comprehensive product data and provide technical information that will help the end user with design applications Bussmann reserves the right without notice to change design or construction of any products and to discontinue or limit distribution of any products Bussmann also reserves the right to change or update without notice any technical information contained in this bulletin Once a product has been selected it should be tested by the user in all possible applications Title Engineering Product Specification Telecom Circuit Protector Printed on 7 14 2003 Sheet 13 of 18 7 MARKING SPECIFICATION 7 1 A two letter alpha code will be marked on the body of the fuse The first letter will indicate the ampere rating The second letter will indicate the manufacturing facility Manufacturing 2nd position Facility Location alpha code 7 1 1 Table of alpha code marking Ampere 1st position Rating alpha code F CT 7 1 2 Example of a TCP1 25A manufactured in the USA J 1 25 u manufactured in USA 8 SOLDERING METHOD 8 1 Wave Immersion 8 1 1 Reservoir Temperature 260 C 500 F 8 1 2 Time in Reservoir 3 Seconds Maximum 8 2 Infrared 8 2 1 Temperature 240 C 464 F 8 2 2 Time 30 Seconds Maximum This bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications Bussmann reserves the right
29. minimum L 0 157 Resistance to Solder Heat MIL STD 202 Method 210 Test Condition F 20 sec at 260 C e Thermal Shock MIL STD 202 Method 107 Test 0 339 Condition 65 C to 125 C Soldering Pone Ordering Wave Solder 260 C 10 sec max MIL STD 202 Method 210 Infrared Reflow 260 C 30 sec max SPECIFICATIONS Product Voltage nterrupting Resistance ypica ypica Code ism Rating oT Melt Voltage D 125V 125 DC 86V DC oF ltt Drop V t 25 28 I 8N S04 SA 690A 089 091 03 6125FA375mA 125V 125V 86V 5 300A 10 000A 0 36 008 025 152V 152 v 88V l R0A 1 308A H8 960A IL 8 48 125 1 125 50A 300A 10 000A 0 1 oo e Specify product code and packaging code JO ie 125v 125 86V 950A 300 10 000A 125v 125 86V 950A 300A 10 000h 00 l25v 125 86V 950A 300A 100004 0 125v 125 86V 950A 300A 100004 0 098 0 0 0 lt lt AAN lt gt O lt 038 125V 125V 86V 50A 300A 10 000 028 300A 10 0007 025 0 0 GIDSFATA 6125FAT25A 7 6125 1 7 6I25FA2A 6125FAZ5A 7 6125FASA 6125 lt 10 000A 125v 125V 86V 50 300A 10 000 15
30. mperature is monitored constantly 13 7 Case Resistance Test EIS IS 722 13 8 Resistance to Dissolution of Metallization Test ANSI J STD 002 Test D 13 9 Mechanical Shock Test MIL STD 202 Method 213B Test Condition A except 13 9 1 Test boards mounted to a shock test fixture which in turn was mounted to the table of the shock machine 13 9 2 Shock machine calibrated for the required shock pulse 13 9 3 Samples subjected to eighteen impacts three impacts in each of the three mutually perpendicular axis Each shock pulse approximated a half sine wave shape with a magnitude of 50 g s for 11 1 milliseconds 13 9 4 High frequency vibration test is performed after the mechanical shock test is completed After the high frequency vibration test the samples undergo the 100 current carry test and the Current overload tests This bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications Bussmann reserves the right without notice to change design or construction of any products and to discontinue or limit distribution of any products Bussmann also reserves the right to change or update without notice any technical information contained in this bulletin Once a product has been selected it should be tested by the user in all possible applications Title Engineering Product Specification Telecom Circuit Protector Printed on 7 14 2003
31. nated voltage time constant of the calibrated circuit is less than 1 millisecond battery source DC Cold Resistance Measured at lt 10 of rated current T Typical Melting 121 Measured with a battery bank at rated DC voltage 10x rated current not to exceed time constant of calibrated circuit less than 50 microseconds t Typical Voltage Drop Measured at rated current after temperature stabilizes Device designed to carry rated current for four hours minimum An operating current of 80 or less of rated current is recommended with further derating required at elevated ambient temperatures BUSS N Brick Fuses 1025T Series COOPER Bussmann Time Lag Low Breaking Capacity TIME CURRENT CURVE BS b ZL E idu 1 mass H4 LE mmauUuENEM RE RES QUA ME QNI UR 3 M LA LG TT EEEN corer i sd IN SECONDS oO ue TIME MEE 196 200 CURRENT PERCENT PACKAGING CODE TR2 2 500 pieces of fuses on 24mm tape and reel on 13 inch 330mm reel per EIA Standard 481 TR3 50 pieces of fuses on 24mm tape packaged in a plastic box per EIA Standard 481 COOPER Bussmann OC 2536 Rev 5 03 Visit us on the Web at www cooperET com Cooper Electronic 3601 Quantum Boulevard Boynton Beach Florida 33426 8638 Technologies 2003 Tel 1 561 752 5000 Toll Free 1 888 414 2645 Fax 1 561 742 1178 This bulletin is intended to pre
32. ng conditions Aging none Immersion conditions exceeds IEC 127 4 4202 GO 0 055 0 010 Depth of immersion entire metal surface Flux type 1 5 22 3 07 0 15 non activated Solder type 6096 tin and 4096 lead gms according to IEC 68 2 20 Appendix B p Resistance to Soldering Heat IEC 127 4 Clause 8 7 Side View subjected to Test Td of IEC 68 2 58 with the following lt 04052008 conditions Aging none Immersion conditions 260 C 5 C 10 seconds 1 sec Depth of immersion Land Pattern gt 10mm Flux type activated Solder type 60 tin 40 lead ne Insulation Resistance IEC 127 4 Clause 9 3 3 resistance 2 0 1Mohms 4 Ordering k 6 79 0 267 e Specify product code and packaging code Soldering Method Wave Immersion 260 C 10 sec max Infrared 260 C 30 sec max 0 121 0 006 SPECIFICATIONS Voltage Interrupting DC Cold Typical Typical Marking Product Code Rating Rating Resistance ohms Melting Voltage Voltage Code A 250VAC 125VDC min t max Dropt C DC D Ptt Drop 1025T500mA 250V 125 100A 50 TBD TBD TBD TBD TBD 600 Ft TBD t t t t t 0 St Tt 5 AC Interrupting Rating Measured at designated voltage greater than 95 power factor DC Interrupting Rating Measured at desig
33. nn reserves the right without notice to change design or construction of any products and to discontinue or limit distribution of any products Bussmann also reserves the right to change or update without notice any technical information contained in this bulletin Once a product has been selected it should be tested by the user in all possible applications Title Engineering Product Specification Telecom Circuit Protector Printed on 7 14 2003 Sheet 5 of 18 4 2 Dimensions drawings not to scale 4 2 1 End View mm inches 2 77 0 15 0 109 0 006 2 77 0 15 0 1094 0 006 gt 4 2 2 Top View mm inches 1 40 0 25 1 40 0 25 0 055 0 010 0 055 0 010 2 77 0 15 0 109 0 006 d 10 29 0 20 0 405 0 008 4 2 3 Side View mm inches 1 40 0 25 1 40 0 25 0 055 0 010 gt 0 055 0 010 2 77 0 15 0 109 0 006 VR 10 29 0 20 0 4055 0 008 This bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications Bussmann reserves the right without notice to change design or construction of any products and to discontinue or limit distribution of any products Bussmann also reserves the right to change or update without notice any technical information contained in this bulletin Once a product has been selected it should be tested by the user in all possible application
34. ode Rating Rating AC DC 125VAC 60VDC DC Cold Typical Typical Resistance ohms Melting Voltage min ltt Drop 6125TD500mA 125V 50A 50A 3350 4025 4700 0 716 245 mV 50A 50A 50A 50A 50A 50A 50A 50A 50A 50A 0300 AC Interrupting Rating Measured at designated voltage 100 power factor DC Interrupting Rating Measured at designated voltage time constant of less than 50 microseconds battery source DC Cold Resistance Measured at 10 of rated current T Typical Melting 12 Measured with a battery bank at rated DC voltage 10x rated current not to exceed IR time constant of calibrated circuit less than 50 microseconds Typical Voltage Drop Measured at rated current after temperature stabilizes Device designed to carry rated current for four hours minimum An operating current of 80 or less of rated current is recommended with further derating required at elevated ambient temperatures 055 Brick Fuses COOPER Bussmann 6125TD Series Time Delay TIME CURRENT CURVE f CURRENT IN AMPERES OO lt lt q Ses 2442210 N m BE Da Ww omong 8 8 stas 8 8 8 8 88888 1000 AA 588 00 iy Ta Pr Ty mee 95 CT tiki T dd ILL HT TT 565 i I 1 d LLLI 1 1599 agilis Lr EIL ime ee GSC 408 Sn
35. rated current not to exceed IR time constant of calibrated circuit less than 50 microseconds t Typical Voltage Drop Measured at rated current after temperature stabilizes Device designed to carry rated current for four hours minimum An operating current of 80 or less of rated current is recommended with further derating required at elevated ambient temperatures 6 79 0 267 BUSS N Brick Fuses 1025F Series COOPER Bussmann Fast Acting Low Breaking Capacity TIME CURRENT CURVE 100 166 200 96 300 1000 96 2000 ps o TIME SECONDS M AUO oo b AUD 50 100 166 200 300 1000 2000 CURRENT IN PERCENT PACKAGING CODE Description 2500 pieces of fuses on 24mm tape and reel on a 13 inch 330mm reel per EIA Standard 481 TR3 50 pieces of fuses on 24mm tape packaged in a plastic box per EIA Standard 481 COOPER Bussmann 2548 Rev X2 5 03 Visit us on the Web at www cooperET com Cooper Electronic 3601 Quantum Boulevard Boynton Beach Florida 33426 8638 Technologies 2003 Tel 1 561 752 5000 Toll Free 1 888 414 2645 Fax 1 561 742 1178 This bulletin is intended to present product design solutions and technical information that will help the end user with design applications Cooper Electronic Technologies reserves the right without notice to change design or construction of any products and to discontinue or limit distribution of any products
36. reel on 13 inch 330mm reel per EIA Standard 481 8mm pitch COOPER Bussmann Visit us on the web at www CooperET com Datasheet 98076 6 15 04 5 04124 Cooper Electronic Technologies 2004 North America Cooper Electronic Technologies 3601 Quantum Boulevard Boynton Beach FL 33426 8638 Tel 1 561 752 5000 Fax 1 561 742 0134 Toll Free 1 888 414 2645 Cooper Bussmann P O Box 14460 St Louis MO 63178 4460 Tel 1 636 394 2877 Fax 1 800 544 2570 Europe Cooper Electronic Technologies Cooper UK Limited Burton on the Wolds Leicestershire e LE12 5TH UK Tel 44 0 1509 882 737 Fax 44 0 1509 882 786 Asia Pacific Cooper Electronic Technologies 1 Jalan Kilang Timor 06 01 Pacific Tech Centre Singapore 159303 Tel 65 278 6151 Fax 65 270 4160 BUSSMANN Brick Fuses 1025T Series COOPER Bussmann Time Lag Low Breaking Capacity Description e Designed to IEC 127 4 e Surface Mount fuse time lag e Solder Immersion Compatible e Overcurrent protection of systems up to 250VAC 0 01 0 1 Seconds Dimensions inces Approvals Drawing Not to Scale Designed to IEC 127 Sheet 4 approval pending MEM omer a Environmental Data 1 otf AE EM Termination Strength IEC 127 4 Clause 8 3 2 per 0 006 6 21 00067 Soldered Joints IEC 127 1 Clause 8 5 E Coo Solderability IEC 127 4 Clause 8 6 2 subjected to Test iudi o oew Top View Td of IEC 68 2 58 with the followi
37. ription SP2 50piece sample 5000 pieces of fuses on 12mm tape and reel on a 13 inch 330mm reel per EIA Standard 481 COOPER Bussmann 2531 Rev 503 Visit us on the Web at www cooperET com Cooper Electronic 3601 Quantum Boulevard Boynton Beach Florida 33426 8638 Technologies 2003 Tel 1 561 752 5000 Toll Free 1 888 414 2645 Fax 1 561 742 1178 This bulletin is intended to present product design solutions and technical information that will help the end user with design applications Cooper Electronic Technologies reserves the right without notice to change design or construction of any products and to discontinue or limit distribution of any products Cooper Electronic Technologies also reserves the right to change or update without notice any technical information contained in this bulletin Once a product has been selected it should be tested by the user in all possible applications BUSSMANN Brick Fuses COOPER Bussmann 1025FA Series Fast Acting Description e Surface Mount Environmentally rugged satisfies the EIA IS 722 Standard e Solder Immersion Compatible Targeted for Consumer Electronics ELECTRICAL CHARACTERISTICS of Amp Rating Opening Time 100 4 Hours Minimum 200 25 5 Seconds Maximum 250 250mA 5A fuse 1 Second Maximum Dimensions MAY ached 200 7A 15A fuse 20 Seconds Maximum Drawing Not to Scale 250 7A 15A fuse 4 Seconds Maximum Note 30vde constant c
38. s Title Engineering Product Specification Telecom Circuit Protector Printed on 7 14 2003 Sheet 6 of 18 4 2 4 Orthogonal View 5 ELECTRICAL SPECIFICATIONS Voltage Rating Catalog Symbol AC TCP500mA 250 V TCP1 25A 250 V TCP2A 250 V 5 1 Voltage Rating 5 2 Interrupting Rating 5 2 1 AC Interrupting Rating Measured at designated voltage 100 power factor Catalog Symbol Interrupting Rating AC 600V 60A Interrupting ratings test were performed by closing the circuit between 50 and 70 on the voltage wave This bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications Bussmann reserves the right without notice to change design or construction of any products and to discontinue or limit distribution of any products Bussmann also reserves the right to change or update without notice any technical information contained in this bulletin Once a product has been selected it should be tested by the user in all possible applications Title Engineering Product Specification Telecom Circuit Protector Printed on 7 14 2003 Sheet 7 of 18 5 3 Time vs Current Characteristic Measured with a Kepco constant current power supply 5 3 1 For TCP500mA and TCP1 25A f the device does not open at 250 within 120 seconds increase current to 300 of amp rating Device must open in 10 seconds maximum 5 3 2
39. s ible applications o o s and technical inform change design or con rves the right to change or ted by the user in all pos te ut tio e gt e 2 o c Po 5 5 72 N 2 Se oc This bulletin is intended to present p Electronic Technologies reserves the any products Cooper Electronic Tech bulletin Once a product has been sel BUSSMANN Brick Fuses COOPER Bussmann 1025TD Series Time Delay Description e Surface Mount e Environmentally rugged satisfies the EIA IS 722 Standard Solder Immersion Compatible e Targeted for Consumer Electronics ELECTRICAL CHARACTERISTICS If fuse does not open 200 in 60 seconds raise current to 250 and the fuse must open in 10 seconds maximum Agency Information e UL Recognition Guide amp File numbers JDYX2 amp E19180 250mA 5A e CSA Component Acceptance File 053787 C000 Class 1422 30 Environmental Data Life Test MIL STD 202 Method 108A Test Condition D Dimensions nes Drawing Not to Scale 2 77 15 10 294 20 _ 405 008 1094 005 REF 1404 25 REF 772 7055 010 4 SIDES REF TYP BOTH ENDS Land Pattern 3 30 0 130 Load Humidity MIL STD 202 Method 103B Moisture Resistance MIL STD 202 Method 106E 0 172 e Terminal Strength MIL STD 202 Method
40. sent product design solutions and technical information that will help the end user with design applications Cooper Electronic Technologies reserves the right without notice to change design or construction of any products and to discontinue or limit distribution of any products Cooper Electronic Technologies also reserves the right to change or update without notice any technical information contained in this bulletin Once a product has been selected it should be tested by the user in all possible applications BUSS Brick Fuses 1025F Series COOPER Bussmann Fast Acting Low Breaking Capacity Description e Surface mount fuse fast acting Designed to IEC 127 4 e Surface Mount Solder Immersion Compatible Overcurrent protection of systems up to 250 VAC ELECTRICAL CHARACTERISTICS of Amp Rating 125 200 2 Minutes Maximum i 1000 0 001 0 01 Seconds Dimensions nnes Drawing Not to Scale 1 4 0 25 Approvals 204 i z Kis 0 010 Designed to IEC 127 Sheet 4 approval pending LU f n 3 07 0 15 Environmental Data 2 77 0 15 3 07 0 15 0 121 gt 0006 0 109 0 006 0 121 0 006 Termination Strength IEC 127 4 Clause 8 3 2 Soldered Joints IEC 127 1 Clause 8 5 rr 0 405 0 608 Top View e Solderability IEC 127 4 Clause 8 6 2 u Resistance to Soldering Heat IEC 127 4 Clause 8 7 d
41. should be tested by the user in all possible applications COOPER Bussmann Engineering Product Specification TCP Telecom Circuit Protector The information contained in this document is the property of Cooper Industries Inc It is not for public disclosure Possession of the information does not convey any right to loan sell or disclose the CONFIDENTIAL information Unauthorized reproduction or use of the information is prohibited This document is to be returned to Cooper Hs completion of the purposes for which it is loaned or upon request pc2 5 a 7 Redraw the Maximum Offset of Tube to make it legible Correct the minimum tube size from 103 SQ to 101 SQ Add 2 21 01 comment to indicate the cap and tube SQ sizes are minimum dimensions Update UL card to indicate 2A Remove the ink color from the alpha mark spec Add the alpha mark designations for the China and Costa Rica facilities Update mfgr info Rename 1 251 product to TCP2A No change in electrical characteristics Add China facility 8 23 00 PB Add 1 25 version Add ISO registration information Change alpha code 500mA from to F and 1 25A from B to J 6 8 00 DR EC Detail marking specification in section 7 4 28 00 DR EC H Add maximum total clearing in section 5 5 1 19 00 DR EC Added nickel flash Added cold resistance for TCP 500mA min 0 541 typ 0 614 max 0 686 Added
42. stant of calibrated circuit less than 50 microseconds t Typical Voltage Drop Measured at rated current after temperature stabilizes COOPER Bussmann Bussmann The Power to Protect TCP Series Telecom Circuit Protector 20 gt SECONDS TIME 09 07 06 05 04 03 02 01 TIME CURRENT CURVE CURRENT IN AMPERES 9 8 8 688888 N n M 0 N N 0 ONDO 1000 900 800 700 600 500 400 CL gt 500 gt 200 o N lt CN Ww CN 100 90 80 70 60 50 40 30 20 10 9 8 7 6 zi lt 5 m 4 v m O O 2 o 0 1 9 8 6 4 5 2 zl 09 08 07 06 05 04 03 02 01 9 N m ONDDO N CURRENT AMPERES OPTIONS Option Code Suffix Description RoHS Compliant Version Sn plating w Ni barrier PACKAGING CODE Packaging Code Description 2500 pieces of fuses on 24mm tape and
43. tion of any products and to discontinue or limit distribution of any products Bussmann also reserves the right to change or update without notice any technical information contained in this bulletin Once a product has been selected it should be tested by the user in all possible applications Title Engineering Product Specification Telecom Circuit Protector Printed on 7 14 2003 Sheet 3 of 18 1 5 1 1 This Specification applies to Bussmann series protectors 2 MANUFACTURER AND PRODUCTION FACILITY 2 1 Manufacturer 2 2 Production Facility 2 3 ISO Registration Cooper Electronic Technologies 3601 Quantum Boulevard Boynton Beach FL 33426 Phone 561 752 5000 Fax 561 742 0134 1 Bussmann 114 Old State Road Ellisville MO 63021 USA 3 Xin Min Industrial Estate Changan DongGuan Guangdong Province China 1 ISO 9002 File Number A4916 3 ISO 9002 Certificate No Q2273 3 CATALOG SYMBOL AND PART NUMBERING SYSTEM 3 1 Catalog Symbol 3 1 1 Example 2 NO 59 12 9 Lin Ta Tsuo Li Chu Nan Chen Mia LiHsien Taiwan R O C 4 1K M AI Este Del Aeropurto Juan Santamarita Zona Franca Saret Edificio B 05 Segundo Alajuela Costa Rica 2 ISO 9001 File Number A6444 4 ISO 9002 File Number 7346 TR1 TCP500mA TRi 500 l l l 1 2 3 1 Packaging Code TR1 2 Series Number TCP 3 Ampere Rating 500mA 3 2 Part Numbering System 3 2 1 Packaging Code 1000 Fuses in
44. typ Melt I t 10 99 CR EC 500mA 1 3a sec 1 25 22 2 a sec Added typ Voltage drop on 500mA 471mV changed voltage drop of 1 25A to 205mV Added TCC for both ratings Changed max temp from 85 C to 125 C Added max tube offset drawing Changed Interrupting Rating to 60A changed Time vs Current requirement for 1 25A amp removed specification data results 4 90 5 2 1 Changed 500mA 600v int rating to 40 5 4 Added DC cold resistance for TCP1 25 min 0 107 type 0 128 max 9 99 CR EC 0 150 5 6 Added 0 205 typ voltage drop to TCP 1 25A 6 1 Added UL Recognition card 6 2 Added CSA component acceptance card 12 Removed copper from wire plate end plates and mark in flow chart Changed area code removed Nickel flash on post plating removed marking of fuse 6 99 Title Engineering Product Specification Telecom Circuit Protector Printed on 7 14 2003 Sheet 2 of 18 Table of Contents Section Tile Page Catalog Symbol and Part Numbering System 5 Electrical Specifications 1 1 6 j 6 Standards and Agency information 1 1 O 1 O 8 Soldering Method S 18 O 9 jLandPetdleem o O O 14 O This bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications Bussmann reserves the right without notice to change design or construc
45. urrent after temperature stabilizes Marking Code U USA T Taiwan and S China Device designed to carry rated current for four hours minimum An operating current of 80 or less of rated current is recommended with further derating required at elevated ambient temperatures 5 5 5 5 5 5 5 5 electronic fuses BUSS Brick Fuses 1025TD Series Time Delay p COOPER Bussmann TIME CURRENT CURVE CURRENT AMPERES CGO oo 6 ooo 6 6 o o QU cn o m sane 9 8 9 0001 toe LL O 7 4 A sn 009 ELIT cB OO a dcc top p E I 1 E EE E I II 006 R ie rdc BELL Eu cq EET 8 0 LE S e E GB BO OL FREIER EN 1 LI ELI ee i BLU LLL doe of PEE E ee Cs ee TTR ERE oc oe B E EE TIT ILLI
46. urrent source required for 200 808 008 overload tests 250ma 1a lt BERR Agency Information E e UL Recognition Guide amp File numbers JDYX2 amp E19180 250mA 15A e CSA Component Acceptance File 053787 C000 Class 1422 30 Land Pattern Su M Environmental Data Life Test MIL STD 202 Method 108A Test Condition D 2 _ _ Load Humidity MIL STD 202 Method 103B Moisture Resistance MIL STD 202 Method 106E Terminal Strength MIL STD 202 Method 211A Thermal Shock MIL STD 202 Method 107D air to air Case Resistance EIA IS 722 Resistance to Dissolution of Metallization Soldering Method ANSI J STD 002 Test D Mechanical Shock MIL STD 202 Method 213B with Wave Solder 260 C 10 sec max exceptions per EIA IS 722 Standard e Infrared Reflow 260 C 30 sec max High Frequency Vibration MIL STD 202 Method 204D Orderin Test Condition D 9 Resistance to Solvents MIL STD 202 Method 215A e Specify product code and packaging code 6 79 0 267 SPECIFICATIONS Voltage Interrupting DC Cold Typical Typical Marking Product Code Rating Rating Resistance ohms Melting Voltage Codett AC DC 250 125VDC 60VDC Typical tt Drop 1 24 3 1025FA1A 250V 125V 50 50 1025FAS 5A 250V 125V 50A 50A 1025FA4A 250V 125v 50 SOA X 00270 X 2332 190 mV __ 1025FASA 250v 125v 50A 50A 0000 3874
47. ussmann also reserves the right to change or update without notice any technical information contained in this bulletin Once a product has been selected it should be tested by the user in all possible applications Title Engineering Product Specification Telecom Circuit Protector Printed on 7 14 2003 Sheet 15 of 18 11 PACKAGING SPECIFICATION 11 1 SP1 10 pieces of fuses on 24mm tape 8 mm pitch per EIA Standard 481 packaged in a plastic bag 11 2 SP2 50 pieces of fuses on 24mm tape 8 mm pitch per EIA Standard 481 packaged in a plastic box 11 3 TR1 1000 pieces of fuses on 24mm tape and reeled on a 13 inch 330 mm reel per EIA Standard 481 8 mm pitch 11 4 TR2 2500 pieces of fuses on 24mm tape and reeled on a 13 inch 330 mm reel per EIA Standard 481 8 mm pitch 12 PROCESS FLOW CHART Purchase Tubes Tube Ends Purchase End Plates Purchase Purchase Ceramic Wire T Yarn Clean End Plates Plate Wind Wire Cut Element Assemble Fuse Components Overcoat Test Wire T Around Yarn To Length and Reflow Solder Terminations and Pack Fuses Purchase Solder Disk This bulletin is intended to clearly present comprehensive product data and provide technical information that will help the end user with design applications Bussmann reserves the right without notice to change design or construction of any products and to discontinue or limit distribution of any products Bussmann also reserves t
Download Pdf Manuals
Related Search