Conair UGR004/1200 User's Manual
Contents
1. 2 4 DESCRIPTION Moducon Belt Conveyor 4 1200 Available options include C O N V EYO R O Belt types Open Dal This belt has a 1 inch pitch i3 3 tee tas see OPTIONS with an open design that allows faster i EE parts cooling You can increase the cool ing rate with optional fans mounted beneath the belt Belt widths start at 3 inches 76 mm and increase in 3 inch increments to 36 inches 914 mm All belt designs can be fitted with 1 2 or 3 inch flights The open belt is available in polypropy lene polyamide nylon and acetal Choose color blue gray red black or white Side flexing belt this 1 inch pitch side flexing belt has a turning inside radius of 2 3 times the belt width This belt can be fitted with flights and rub x ber gripper sections The side flexing belt materiali 1S available in polypropylene polyamide nylon and acetal Choose color blue gray red black or white Flights Flights set at regular intervals in the belt help hold the part in place on an incline or decline of the conveyor Optional flights 24 are available in heights of 1 2 or 3 inches X The application determines the distance between flights Gripper sections Optional grippers help hold the part in place as it moves along the conveyor The ard kami rubber grip face is available on2. ER 2 2 Typical Applications escorias b e as 2 2 Belt Conveyor Feat res Loose zer patear 2 3 Specifications E tidi ea 2 4 Optional Equipment gt 2 5 INSTALLATION 3 1 Unpacking the Boxes 2 u 84 443208 pne RES 3 2 Preparing Tor Installation lea 3 3 Positioning the Conveyor 2 et 3 4 Setting the Height csc cate aa ens a CRE Ae eek 3 4 Connecting the Main Power 5 34 8342024034544 40 3 5 Adjusting the Conveyor Speed 1 cse m mn 3 6 OPERATION 4 1 Control Features sentra aus 4 2 Starting the Conveyor 4 2 Stopping the Conveyor Lese aree rende t pira UR 4 3 MAINTENANCE Ord Preventive Maintenance Schedule 5 3 Checking Electrical Connections 5 4 TROUBLESHOOTING 6 Belote Besinnins 2o42i0 cdeeee enh anasnsasoedas age 6 2 A Pew Words of Caution vss i Hedi a ee 6 2 Identifying the Cause of a Problem 6 3 The Conveyor Does Not Move 44 4 ee o e 6 4 Movement is Wrong 22 4 b re RE RR RE REY 6 5 APPENDIX Appendix A Customer Service A 1 Appendix A Guarantee Warralty lt 2s lt iscenee dennis A 2 Appendix B AXU Series Control B 1 PAR
3. User Guide Belt Conveyor Moducon series CONAIR The Conair Group Inc One Conair Drive Pittsburgh PA 15202 Phone 412 312 6000 Fax 412 312 6227 Pa www con UGR004 1200 Record your equipment s It is important to record the model and serial number s of model and serial num your equipment and the date you received it in the User ber s and the date you Guide Our service department uses this information along received it in the spaces with the manual number to provide help for the specific provided equipment you installed Keep this User Guide and all manuals engineering prints and parts lists together for documentation of your equipment DISCLAIMER The Conair Group Inc shall not be liable for errors contained in this User Guide or for incidental consequential dam ages in connection with the furnishing performance or use of this information Conair makes no warranty of any kind with regard to this information including but not limited to the implied warranties of merchantability and fitness for a particular purpose Copyright 2000 THE CONAIR GROUP INC All rights reserved INTRODUCTION 1 1 Purpose of the User 1 2 How the Guide is Organized 1 2 Your Responsibility as a User 1 2 ATTENTION Read this so no one gets hurt 1 3 DESCRIPTION 2 1 What is the Belt Conveyor
4. inches 610 mm 24 inches 610 mm 24 inches 610 mm 24 inches 610 mm Perform the installation in the following order ing devices on the legs or lock the optional casters is at the proper height for your needs Connect the conveyor to the power source Adjust the belt speed UGRO004 1200 Move the conveyor into position and adjust the level Adjust the height of the legs so that the conveyor belt Moducon Belt Conveyor PREPARING FOR INSTALLATION INSTALLATION 3 3 POSITION ING Place the conveyor where it is needed then verify that the conveyor is level If the conveyor is not level adjust the THE CONVEYOR leveling devices on the legs If your conveyor has the optional casters lock the casters in position Leg frame Leveling device Measure from the floor to the top of the conveyor belt Adjust SETTI NG THE the height of the belt by loosening the bolts on the legs and H EIGHT sliding the conveyor up or down Be sure to support the conveyor while adjusting the bolts Do not move the height above the height of the leg frame Leg a ge Bolts Side m Leg frame i Belt Height adjustment Height adjustment bolt above the belt bolt below the belt 3 4 INSTALLATION Moducon Belt Conveyor UGR004 1200 sources to prevent injury from unexpected energization or startup M AIN POWER This product has a moving belt To prevent possible injury
5. of machine All wiring disconnects and fuses should be installed and maintained by qualified electrical technicians in accordance with electrical codes in your region WARNING Disconnect power sources to prevent injury from unexpected energization or startup This product has a moving belt To prevent possible injury from unexpected startup always disconnect and lockout the main power source before performing maintenance or trouble shooting procedures on this product WARNING Electrical Shock Hazard This device must be properly grounded Improper grounding can result in severe personal injury and erratic machine operation Do not operate the equipment at power levels other than what is specified on the machine serial plate 5 2 MAINTENANCE Moducon Belt Conveyor UGRO004 1200 To maintain the best performance follow this maintenance schedule PREVENTIVE O Daily or as needed MAINTENANCE O Inspect leveling feet or casters S CH EDU LE Verify that conveyor is level Adjust leveling feet as needed If the conveyor has optional casters verify that they are properly locked in position before operation O Monthly or as needed O Inspect the conveyor belt Check the belt links pins and flights for wear cracks or fractures Replace sections as needed O Inspect fittings and mounting hardware Make sure all fittings screws and component mount ing hardware are tight Tighten as needed O Inspect electrical connection
6. stated above Conair disclaims all other war ranties with respect to the equipment express or implied arising by operation of law course of dealing usage of trade or otherwise including but not limited to the implied warranties of merchantability and fitness for a particular purpose GUARANTEE WARRANTY UGR004 1200
7. the side flexing belt O Side flexing units Optional side flexing modules with a 90 bend can be added to flat or inclined conveyors Bed plates When conveying heavy products weighing 11 lb 5 kg or more bed plates can be added to provide more support O Stainless steel belt connector pins When conveying heavy products the optional stainless steel connector pins provide better support than standard plastic pins Choose when the conveyor may be exposed to moisture or water UGRO004 1200 Moducon Belt Conveyor DESCRIPTION 2 5 INSTALLATION Unpacking the boxes 3 2 0 Cautions and warnings 3 2 Preparing for Installation 3 3 Positioning the Conveyor 3 4 0 Setting the Height 3 4 Connecting the Conveyor 3 5 Adjusting the Conveyor 3 6 UGR004 1200 Moducon Belt Conveyor U N PAC KI NG The Moducon Belt Conveyor is shipped already assembled THE BOXES 1 2 Carefully unpack the and its components Remove all packing material protective paper tape and plastic Compare contents to the shipping papers to ensure that you have all the parts Carefully inspect all components to make sure no damage occurred during shipping If any damage is found notify the shipping agent immediately Check all wire terminal connections bolts and any other electrical connections which may have come lo
8. ARNING Disconnect power sources to prevent injury from unexpected energization or startup This product has a moving belt To prevent possible injury from unexpected startup always disconnect and lockout the main power source before performing maintenance or trouble shooting procedures on this product WARNING Electrical Shock Hazard This device must be properly grounded Improper grounding can result in severe personal injury and erratic machine operation Do not operate the equipment at power levels other than what is specified on the machine serial plate UGRO004 1200 Moducon Belt Conveyor INTRODUCTION 1 3 DESCRIPTION What is the belt conveyor 2 2 Typical applications 2 2 Conveyor features 2 3 O Specifications 2 4 Conveyor options 2 5 UGR004 1200 Moducon Belt Conveyor WHAT IS THE BELT CONVEYOR TYPICAL APPLICATIONS 2 2 DESCRIPTION The Moducon Belt Conveyor is a lightweight mobile convey or that can be rolled into place and used to move parts or materials to or from your process Because of its modular construction the conveyor can be built in virtually any shape length and width to fit your application Standard belt design is durable modular link polypropylene The patented design compensates for belt stretch that causes slack a common problem in other conveyor designs Permanent belt tracking ensures no wear on belt edges T
9. STAND BY ORIENTAL MOTOR 1 Make sure the conveyor is level and locked Adjust leveling feet as needed Lock the optional casters 2 Inspect the belt and mounting hardware Tighten any loose fittings or hardware Replace any belt links or flights that are worn cracked or fractured 3 Make sure the control button in the Standby position Turn the speed control dial to Low 5 Apply power to the conveyor Plug the power cord into the power source 6 Slide the control button to the Run position Adjust the belt speed as needed Turn the speed control dial clockwise to increase speed Turn the dial counterclockwise to decrease speed Moducon Belt Conveyor UGRO004 1200 To stop the conveyor during operation STOPPING THE 1 Slide the control button to CONVEYOR the Standby position IMPORTANT The Standby position is not a Power OFF switch When you want to stop the conveyor motor for a long time disconnect the conveyor from the main power source To stop the conveyor for maintenance or repair 4l Slide the control button to T the Standby position 2 Disconnect the unit from the power source Remove the power plug from the electrical outlet Follow the lockout tagout procedures developed in your facility to ensure that power cannot be restored to the unit until the maintenance or repair has been completed NOTE Alar
10. TS DIAGRAMS UGR004 1200 Moducon Belt Conveyor TABLE OF CONTENTS INTRODUCTION Purpose of the User Guide 1 2 How the User Guide is Organized 1 2 0 Your Responsibilities ds a User 1 2 O ATTENTION Read this so no one gets hurt 1 3 UGR004 1200 Moducon Belt Conveyor PURPOSE OF THE USER GUIDE How THE USER GUIDE IS ORGANIZED YOUR RESPONSIBILITY As A USER 1 2 INTRODUCTION This User Guide describes the Conair Moducon Series Belt Conveyors and explains step by step how to install operate maintain and repair this equipment Before installing this product please take a few moments to read the User Guide and review the diagrams and safety infor mation in the instruction packet You also should review man uals covering associated equipment in your system This review won t take long and it could save you valuable instal lation and operating time later Symbols have been used to help organize the User Guide and call your attention to important information regarding safe installation and operation Symbols within triangles warn of conditions that could be hazardous to users or could damage equipment Read and take precautions before proceeding Numbers within shaded squares indicate tasks or steps to be performed by the user A diamond indicates the equipment s response to an action performed by the user An open box marks items in a checklist en
11. assumes the cost of transportation of the part or parts to and from the factory Conair warrants that this equipment will perform at or above the ratings stated in specific quotations covering the equip ment or as detailed in engineering specifications provided the equipment is applied installed operated and maintained in the recommended manner as outlined in our quotation or specifi cations Should performance not meet warranted levels Conair at its discretion will exercise one of the following options O Inspect the equipment and perform alterations or adjust ments to satisfy performance claims Charges for such inspections and corrections will be waived unless failure to meet warranty is due to misapplication improper installa tion poor maintenance practices or improper operation O Replace the original equipment with other Conair equip ment that will meet original performance claims at no extra cost to the customer O Refund the invoiced cost to the customer Credit is subject to prior notice by the customer at which time a Return Goods Authorization Number RGA will be issued by Conair s Service Department Returned equipment must be well crated and in proper operating condition including all parts Returns must be prepaid Purchaser must notify Conair in writing of any claim and pro vide a customer receipt and other evidence that a claim is being made Except for the Equipment Guarantee and Performance Warranty
12. control unit see APPENDIX B AXU Solution Check that O The conveyor is plugged into a power source O The main power source is on O The interface cables are connected The fuses are good O The power to the conveyor is on Slide the control button to Run Turn off either the CW or the CCW input See APPENDIX B AXU SERIES CONTROL Turn the speed setting potentiometer slightly clockwise See APPENDIX B AXU SERIES CONTROL Remove the excess load from the belt Check voltage to motor If incoming voltage is wrong connect to the proper power source If voltage is correct contact Conair Service Check voltage to motor If incoming voltage is wrong connect to the proper power source If voltage is correct contact Conair Service UGR004 1200 For additional information on problems that may have been caused by the speed control unit see APPENDIX B AXU B ELT MOTOR SERIES CONTROL Symptom The motor turns in the wrong direction Motor operation is unstable and vibrating UGR004 1200 Possible cause The clockwise input and the counterclockwise input are incorrect or electrical connection is wrong The motor rotates in the opposite direction depend ing on gearhead speed reduction ratio The centerline is not aligned between the motor gearhead output shaft and load shaft The motor and gearhead are not assembled correctly MOVEMENT IS WRONG Solution Set the inputs to th
13. e correct positions when CW input is at level L the motor shaft rotates clockwise when the CCW input is at level L it rotates counter clockwise See APPENDIX B AXU SERIES CONTROL Reverse the CW and CCW input operations See APPENDIX B AXU SERIES CONTROL Check the connection between the motor gearhead output shaft and the load shaft See APPENDIX B AXU SERIES CONTROL Check how the motor and gear head are assembled Check the pinion shaft type See APPENDIX B AXU SERIES CONTROL Moducon Belt Conveyor TROUBLESHOOTING 6 5 Conair has made the largest investment in customer support in the plastics industry Our service experts are available to help with any problem you might have installing and operating your equipment Your Conair sales representative also can help analyze the nature of your problem assuring that it did not result from misapplication or improper use To contact Customer Service personnel call PARTS amp SERVICE 800 458 1960 CONAIR From outside the United States call 814 437 6861 You can commission Conair service personnel to provide on site service by contacting the Customer Service Department Standard rates include an on site hourly rate with a one day minimum plus expenses If you do have a problem please complete the following checklist before calling Conair O Make sure you have all model serial and parts list numbers for your particular equipment Service personnel will ne
14. ed this information to assist you O Make sure power is supplied to the equipment O Make sure that all connectors and wires within and between the conveyor and related components have been installed correctly O Check the troubleshooting guide of this manual for a solu tion O Thoroughly examine the instruction manual s for associat ed equipment especially controls Each manual may have its own troubleshooting guide to help you O Check that the equipment has been operated as described in this manual O Check accompanying schematic drawings for information on special considerations UGR004 1200 CUSTOMER SERVICE WE RE HERE TO HELP How TO CONTACT CUSTOMER SERVICE BEFORE YOU CALL Additional manuals and prints for your Conair equipment may be ordered through the Customer Service or Parts Department for a nominal fee APPENDIX A 1 EQUIPMENT GUARANTEE PERFORMANCE WARRANTY WARRANTY LIMITATIONS A 2 APPENDIX Conair guarantees the machinery and equipment on this order for a period as defined in the quotation from date of shipment against defects in material and workmanship under the normal use and service for which it was recommended except for parts that are typically replaced after normal usage such as filters liner plates etc Conair s guarantee is limited to repairing or replacing at our option the part or parts deter mined by us to be defective after examination The customer
15. from unexpected startup always disconnect and lockout the main power source before performing maintenance or trouble shooting procedures on this product AN tac CONNECTING gt WARNING Improper installation operation or servicing may result in equipment damage or personal injury This equipment should only be installed adjusted and serviced by qualified technical personnel who are familiar with the construc tion operation and potential hazards of this type of machine All wiring disconnects and fuses should be installed by qualified electrical technicians in accordance with electrical codes in your region Always maintain a safe ground Do not operate the equipment at power levels other than what is specified on the machine serial tag and data plate 1 Verify that the control button is set to Standby Control button ORIENTAL MOTOR Plug the conveyor belt power cord into the main power source supplying 100 115C 1 phase 50 60Hz UGR004 1200 Moducon Belt Conveyor INSTALLATION 3 5 AD JUSTING THE To adjust the speed of the conveyor belt CONVEYOR 1 Turn the speed control dial to Low If the speed is not set on Low turn the dial counterclock wise as far as possible to the Low position The belt should not be moving Slide the control button to the Run position The conveyor belt begins to move Adjust the speed of the belt by turning the dial clockwise un
16. gt A shaded circle marks items in a list You must be familiar with all safety procedures concerning installation operation and maintenance of this equipment Responsible safety procedures include O Thorough review of this User Guide paying particular attention to hazard warnings appendices and related dia grams O Thorough review of the equipment itself with careful attention to voltage sources intended use and warning labels O Thorough review of instruction manuals for associated equipment Step by step adherence to instructions outlined in this User Guide Moducon Belt Conveyor UGR004 1200 We design equipment with the user s safety in mind You can A ATTE NTIO N avoid the potential hazards identified on this machine by fol lowing the procedures outlined below and elsewhere in the RE AD THIS SO NO User Guide ONE GETS HURT WARNING Improper installation operation or servicing may result in equipment damage or personal injury This equipment should only be installed adjusted and serviced by qualified technical personnel who are familiar with the construc tion operation and potential hazards of this type of machine All wiring disconnects and fuses should be installed by qualified electrical technicians in accordance with electrical codes in your region Always maintain a safe ground Do not operate the equipment at power levels other than what is specified on the machine serial plate W
17. he belt system is easy to modify or repair by simply replacing individual links or flights in the belt The Conair Belt Conveyor Moducon series is simple to oper ate Just move it into position adjust the height and plug it in The variable speed control lets you set the belt speed to the desired rate The optional flights move parts along the inclined belt Moducon Belt Conveyors are ideal for Conveying parts removed from a mold by a robot or sprue picker Carrying scrap or sprues to a granulator for recovery Conveying parts from the processing machine to an assembly area As the application changes the conveying length can be easily modified by adding or subtracting side panels belt links and belt flights Moducon Belt Conveyor UGRO004 1200 Modular construction allows the Moducon series conveyors to B ELT be configured for almost any application Conveyor types are O Flat O Fixed angle 30 45 and 60 CONVEYO R Adjustable angle 0 to 45 shown below FE ATU RE S Stepped 90 radius bend Variable speed control Allows you to operate at variable speeds or indexing to time the belt conveyor with other auxiliary equip Belt ment Choose from the standard modular link design or optional open or side flexing designs The belts are available in e Polypropylene standard e Acetal or polyamide optional e Lengihs from 3 to 15 feet in 1 foot increments e widths from 3 t
18. justable belt3 4 1_ from Height TT idus below Floor to belt height B Conveyor length belt Conveyor length Support frame length Support frame length FIXED ANGLE ADJUSTABLE ANGLE Performance characteristics Inclines available Fixed 30 45 60 Fixed 30 45 or 60 Adjustable 5 to 45 Construction Aluminum frame plastic sidewalls plastic belt connector pins standard Stainless steel pins optional Belt materials Polypropylene standard Acetal or Polyamide Nylon optional Belt type 1 inch pitch Modular link designs standard Open or Side flexing designs optional Dimensions Side wall height 2 4 in 60 mm above the belt 4 in 102 mm or 8 inch 203 mm with optional extensions Belt width Specify desired width from 3 inches 76 mm to 36 inches 915 mm in 3 inch 76 mm increments Belt length Specify desired length from 3 feet 0 92 M to 15 feet 5 M in 12 inch 305 mm increments Floor to belt height Specify desired distance from floor to belt surface Conveyor length Specify horizontal incline and discharge lengths where applicable BELT CHARACTERISTICS Temperature Range Hardness Wear Resistance BELT MATERIAL Polypropylene Standard 34 218 F relatively low relatively low average low below 45 F Acetal 40 190 F very good very good average very good Polyamide Nylon 40 to 284 F excellent relatively high excellent low below 40 F
19. llowing alarm conditions will stop the belt conveyor automatically O The load on the belt exceeds the rated torque applied to the motor for more than 5 seconds The LED indicator light flashes and the motor stops O The motor cable or connector is disconnected The LED indicator light turns on and the motor stops O Motor speed exceeds 2800 rpm The LED indicator light turns on and the motor stops O Voltage applied to the control is 30 or more below the the voltage setting The LED indicator light turns on and the motor stops When an alarm occurs during operation the belt conveyor stops The belt will not move and the alarm light will continue to flash or stay lit until the error is corrected UGRO004 1200 Moducon Belt Conveyor IDENTIFYING THE CAUSE OF A PROBLEM TROUBLESHOOTING 6 3 THE CONVEYOR DOES NOT MOVE Symptom The conveyor does not move 6 4 TROUBLESHOOTING SERIES CONTROL Possible cause Electrical connections are not correct The control button is in the Standby position Both the clockwise and the counterclockwise inputs are turned on The speed setting poten tiometer is not adjusted Load on belt exceeds rated torque applied to the motor for more than 5 seconds Motor speed exceeds 2800 rpm Voltage applied to the control is 30 or more below the voltage setting Moducon Belt Conveyor For additional information on problems that may have been caused by the speed
20. m conditions may stop the conveyor The conveyor will stop automatically under the following alarm conditions O The load on the belt exceeds the rated torque applied to the motor for more than 5 seconds The LED indicator light flashes and the motor stops O The motor cable or connector is disconnected The LED indicator light turns on and the motor stops O The motor speed exceeds 2800 rpm The LED indicator light turns on and the motor stops Voltage applied to the control is 30 or more below the the voltage setting The LED indicator light turns on and the motor stops UGRO004 1200 Moducon Belt Conveyor OPERATION 4 3 MAINTENANCE O Preventive Maintenance Schedule 5 3 O Checking Electrical Connections 5 4 UGRO004 1200 Moducon Belt Conveyor 5 1 The Belt Conveyor Moducon series models need regular PR EVENTIVE scheduled maintenance for peak performance MAINTENANCE Use the maintenance schedule on the following page as a SCH EDULE guide You may need to shorten the time of the maintenance schedule depending on how often you use the conveyor Follow all safety procedures when working on the equipment WARNING Improper installation operation or servicing may result in equipment damage or personal injury This equipment should be installed adjusted and serviced only by qualified technical per sonnel who are familiar with the construction operation and potential hazards of this type
21. main power source before servicing the unit Inspect all wires and connections Look for loose wires burned contacts and signs of over heated wires Have a qualified electrician make any nec essary repairs or replacements Inspect the exterior power cord The cord should not be crimped exposed or rubbing against the frame If the cable runs along the floor make sure it is not positioned where it could rest in pooling water or could be run over and cut by wheels or casters Moducon Belt Conveyor UGRO004 1200 TROUBLESHOOTING O Before Beginning 6 2 A Few Words of Caution 6 2 Identifying the Cause of a Problem 6 3 Answering an Alarm 6 3 O The Conveyor Does Not Move 6 4 Movement is Wrong 6 5 UGRO004 1200 Moducon Belt Conveyor 6 1 BEFORE BEGINNING A Few WORDS OF CAUTION 6 2 TROUBLESHOOTING You can avoid most problems by following the recommended installation operation and maintenance procedures outlined in this User Guide If a problem should occur Find any wiring parts and assembly diagrams that were shipped with your equipment These are the best reference for correcting a problem The diagrams will note any custom features or options not covered in this User Guide Verify that you have all instructional materials related to the conveyor and to any other equipment connected to the system Additional details about troublesho
22. o 36 inches in 3 inch increments Flights Set at regular intervals move parts along the incline at 1 2 and 3 inch intervals Side walls oS Steel casters Low friction replaceable SN D For easy mobility walls are available with optional optional extensions that can be fitted to either side of the conveyor UGR004 1200 Moducon Belt Conveyor DESCRIPTION 2 3 SPECIFICATIONS FLAT CONVEYOR STEPPED CONVEYOR Aluminum support frame Aluminum support frame Plastic side panel Plastic belt side panel Plastic belt 7 Ser TT overall went Jpn dr width width Discharge Height Height above Belt length above belt3 777 belt 4 Height 771 E tes below a belt elow Conveyor length m belt i Conveyor length Support frame length Horizontal Support frame length FIXED ANGLE CONVEYOR ADJUSTABLE ANGLE CONVEYOR E Aluminum support frame Aluminum support frame q see panel Plastic belt Plastic side panel Plastic belt J IE T Overat Belt 1T I Overall TEHEEEEEEEELEEE fwan LLL EEELLEELELEL ELE Height S il Angle is Horizontal length A above Horizontal length ad
23. ose during ship ping Record serial numbers and specifications in the blanks provided on the back of the User Guide s title page This information will be helpful if you ever need service or parts Proceed to PREPARING FOR INSTALLATION WARNING Improper installation operation or servicing may result in equipment damage or personal injury This equipment should only be installed adjusted and serviced by qualified technical personnel who are familiar with the construc tion operation and potential hazards of this type of machine All wiring disconnects and fuses should be installed by qualified electrical technicians in accordance with electrical codes in your region Always maintain a safe ground Do not operate the equipment at power levels other than what is specified on the machine serial tag and data plate 3 2 INSTALLATION Moducon Belt Conveyor 4 1200 Plan the location Make sure the area where the belt conveyor 1s installed has the following A grounded power source The belt conveyor requires single phase 100 115V 50 60 Hz All wiring should be completed by qualified electrical technicians and should comply with your region s electrical codes O Clearance for safe operation and maintenance Make sure there is enough clearance around the con veyor for safe operation maintenance and servicing We recommend maintaining at least 24 inches 510mm around all sides of the conveyor 24
24. oting and repairing specific components are found in these materials WARNING Improper installation operation or servicing may result in equipment damage or personal injury This equipment should be installed adjusted and serviced only by qualified technical per sonnel who are familiar with the construction operation and potential hazards of this type of machine All wiring disconnects and fuses should be installed and maintained by qualified electrical technicians in accordance with electrical codes in your region WARNING Disconnect power sources to prevent injury from unexpected energization or startup This product has a moving belt To prevent possible injury from unexpected startup always disconnect and lockout the main power source before performing maintenance or trouble shooting procedures on this product WARNING Electrical Shock Hazard This device must be properly grounded Improper grounding can result in severe personal injury and erratic machine operation Do not operate the equipment at power levels other than what is specified on the machine serial plate Moducon Belt Conveyor UGRO004 1200 The Troubleshooting section covers problems directly related to the operation and maintenance of the belt conveyor This section does not provide solutions to problems that origi nate with other equipment Additional troubleshooting help can be found in manuals supplied with the other equipment The fo
25. s Make sure all electrical terminals are tight Adjust as needed See CHECKING ELECTRICAL CONNECTIONS in this section O Check all electrical cables Inspect all electrical cables for cuts and abrasions Replace as needed UGRO004 1200 Moducon Belt Conveyor MAINTENANCE 5 3 CHECKING ELECTRICAL CONNECTIONS 5 4 MAINTENANCE WARNING Disconnect power sources to prevent injury from unexpected energization or startup To prevent possible injury from unexpected startup always disconnect and lock out the main power source before performing mainte nance or troubleshooting on this product N WARNING Electrical Shock Hazard This device must be properly grounded Improper grounding can result in severe personal injury and erratic machine operation Do not operate the equipment at power levels other than what is specified on the machine serial plate WARNING Improper installation operation or servicing may result in equipment damage or personal injury This equipment should be installed adjusted and serviced only by qualified technical per sonnel who are familiar with the construction operation and potential hazards of this type of machine All wiring disconnects and fuses should be installed and maintained by qualified electrical technicians in accordance with electrical codes in your region Be sure the main power is disconnected Always disconnect and lock out the
26. til the belt is moving at the speed you want Dial Turn clockwise to increase belt speed Turn counterclock wise to slow belt speed Control button soon ORIENTAL MOTOR If the conveyor is not working properly at any time slide the control button to the Standby position immediately and unplug the conveyor from the main power source Refer to the TROUBLESHOOTING section of this User Guide If you do not encounter any problems during testing proceed to the OPERATION section 3 6 INSTALLATION Moducon Belt Conveyor 4 1200 OPERATION 0 Control features 4 2 0 Before starting 4 2 0 Starting the belt conveyor 4 3 0 Stopping the belt conveyor 4 3 0 Emergency stopping 4 3 UGR004 1200 Moducon Belt Conveyor CONTROL FEATURES Dial Turn clockwise to increase belt speed Turn counter clockwise to slow belt speed Control button Slide left to Run position to start belt movement Slide right to Standby to stop the belt NOTE The belt does not move but power to the the conveyor is still on when the unit is in Standby STARTING THE CONVEYOR 4 2 OPERATION The belt conveyor control allows you to start stop and control the speed of the belt Lights indicate when power is being supplied to the unit and when an alarm condition exists SPEED CONTROL UNIT ird Indicator lights display power on and alarm conditions
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