Cissell CAB438C User's Manual
Contents
1. Figure 22 AJ0975 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 27 Maintenance Monthly Lubrication Refer to Figure 21 and Figure 22 Lubrication 3 Lubrication A Sleeve expander ISO VG 32 grade oil Disconnect air line from cylinder Dispense 4 drops of oil into air rod cylinders line Reconnect air line and actuate cylinder to get oil inside cylinder B Collar block Ajax hi temp lubricant Disconnect air line from collar block at base of buck Dispense 4 drops of oil into air line Reconnect air line and actuate collar block to get oil inside cylinder C Buck indexing ISO VG 32 grade oil With buck in dressing position remove air line from shaft end of cylinder cylinder and dispense 6 to 8 drops of oil into air line Reconnect air line and push buck into pressing position With buck in pressing position remove air line from tail end of cylinder and dispense 6 to 8 drops of oil into air line Reconnect air line and pull buck back to dressing position D Front head closing ISO VG 32 grade oil With blower and timer turned off and heads open remove line from bottom end opposite shaft of cylinder Dispense 4 to 6 drops of oil into air line and reconnect air line Index buck into cabinet and allow heads to close With heads closed repeat2. 10 Load shirt 4 from damp box onto CUCC 11 Hang shirt 1 from collar post on finished rack 12 Unload shirt 2 from buck Place on collar post Repeat steps 7 through 12 1 pee TYPICAL CSBBYMV LAYOUT CAB416N Collar Post CSBBYMV CUCC Damp Box Operator a ND Figure 4 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 13 Operation Buck Dressing Instructions The steps listed below outline the procedure for dressing a shirt on the buck 1 Grasp shirt by neck band with label side facing you Turn to buck and swing the right arm of shirt over the buck at the same time you are guiding the left side so the buck fills shirt armhole Refer to Figure 5 NOTE This action should be as natural as putting on your own shirt Never lift the shirt over the buck this would result in unnecessary fatigue CAB417N Depress collar clamp foot pedal to open collar clamp Slide index finger of each hand along neck band from the top down to the points of the collar Guide left collar point under right point Butt neck band ends together Do NOT overlap band ends except for large size shirts Refer to Figure 7 Hold neck band ends up in place with two fingers placed just below button and buttonhole of neck band Release collar clamp foot pedal to close clamp against shirt collar Buttonhole must be under clamp so
3. approximately 65 psi 4 48 bar should register on gauge NOTE If press does not reset call a qualified service technician Pressing Short Sleeve Shirts Sleeve extender arms are not used when a short sleeve shirt is dressed on the buck The operator should turn the steam timer selector switch to the off position to stop live steam and sleeve blower air through sleeve armhole A cam To avoid possible injury e ALWAYS turn STEAM Timer Selector switch OFF when pressing short sleeve shirts ALWAYS stand clear of live steam when sending buck into pressing cabinet W441 10 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT AJ0975 Operating Instructions These instructions will provide the best shirt pressing quality and prolong padding life Pre Operating Services Perform the following services daily before using the press 1 Check condition of buck padding and air bags Replace if e Cover is scorched or torn e Air bags have holes e Flannel is hard or brittle not springy 2 While steam and air are off and heads are cool remove debris that may have fallen inside press Remove all lint 3 Open shut off valves in steam supply and return lines Allow 15 to 20 minutes for press to heat NOTE Open shut off valves slowly to prevent water hammer 4 Open valve s in air supply line and reset press A cam To avoid possibly serious injury ALWAYS turn STEAM Timer Selecto
4. procedure for air line at shaft end of cylinder After air line is reconnected press button to allow heads to open E Sleeve extender ISO VG 32 grade oil Dispense 4 drops to ensure proper working order pivot point F Foot Pedals ISO VG 32 grade oil Oil foot pedal at pivot point G Buck indexing ISO VG 32 grade oil Disconnect air line at the valve Dispense 6 8 drops of oil into air Valve line Reconnect air lines H front head closing ISO VG 32 grade oil Disconnect air line at the valve Dispense several drops of oil into air line Reconnect air line NOTE Buna N seals are used extensively throughout the valves and cylinders in the air circuit downstream from the inline oiler Oils containing graphite fillers detergent etc and fire resistant and synthetic oils are not compatible with Buna N seals Seal swelling and valve malfunctioning will result with use of improper oils Table 4 Adjusting Air Line Lubricator Flow Rate 2 To increase flow rate use a screwdriver to turn r the adjusting screw no more than a 1 8 turn in the The air system oil lubricator should be adjusted so counterclockwise direction Likewise turn approximately one drop of oil every ten machine clockwise to decrease oil flow Refer to item 1 cycles is metered into the air system The following Figure 23 steps outline the procedure for adjusting the air system oil lubricator 1 To initially adjust flow rate turn on air and cycle
5. End Guard 8 Sleeve Blower 2 Sleeve Extender Arms 9 Heat Exchanger Buck Air Bags 3 Buck 10 Heat Exchanger Sleeves 4 Mirror 11 Electrical Control Panel 5 Safety Bars 12 Front Head 6 Water Spray Gun 13 Operator Control Buttons 7 Electrical Box 14 Adjustable Air Valves Figure 1 AJ0975 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 5 Operation Rear View of CSBBYMV 11 4 J yA FE aad eee A Y 1 Ur mM vA Exhaust Muffler Rear Head Left End Guard Air Intake Filters O O1 BR ND wb RUE NY p Steam Solenoid Valve Sleeves Steam Condensate Tank Sleeves oon h eh O Blower Buck Air Bags Steam Inlet OSHA Approved Shut Off Valve at Air Inlet Air Inlet Filter Regulator and Lubricator Sleeve Blower CAB83N Figure 2 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT AJ0975 Operation Operating Controls and Indicators L TIMER J SEE DETAIL ABOVE CAB698N Figure 3 AJ0975 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 7 Operation Operating Controls and Indicators Refer to Figure 3 Controls or Indicators Function Position or Indication 1 Red stop button Stops electrical service to blowers timers and heat exchanger Press to actuate 2 Cycle time
6. TRANSMIT 17 Operation 18 Using your left hand grasp the left sleeve just next to the yoke Pull the shirt to your left and off the buck As the right side of shirt clears the buck position the fingers of your right hand so they catch the left side of shirt and slide to the right of the yoke This opens the shirt and supports it so it can easily drape over collar form Refer to Figure 19 CAB428N Figure 19 19 Grasp center of collar with thumb and finger of both hands just above neck band Run hands along collar slightly turning the collar back When fingers reach the end of neck band hold neck band straight out and completely fold collar over Continue holding folded collar and polish inside of neck band on collar form Run the collar from right to left while applying light tension 20 Pull collar toward you Place collar against collar former and press collar firmly down against heated collar post Allow collar to cure on post 21 Push sleeve extender release button to bring sleeve rods toward buck for loading next shirt 18 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Operating Tips Shirt Quality The CSBBYMV gives a high volume professional finish to sleeves bosom body sides and yoke of shirts To achieve best shirt quality and volume e Extract shirts to obtain 40 to 50 moisture retention e Keep press padding in good condition Too much moisture in shirts wi
7. press Set knob to obtain desired flow rate After system reaches normal operating temperature check drip rate again and adjust as required 28 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT AJ0975 Filling Air Line Lubricator IMPORTANT To avoid o ring leaks at the top of the bowl do not remove bowl Fill through the oil fill hole Refer to item 2 Figure 23 When oil level falls below 1 4 full refill the bowl to 3 4 full oil level approximately 1 2 inch 12 7 mm from top with SAE 10 weight non detergent oil refer to Maintenance To avoid possible serious injury ALWAYS close air supply line shut off valve AND lock out air service BEFORE filling oil bowl IMPORTANT Do not overfill bowl Damage to filter regulator valves and cylinders will result and void warranty TOP VIEW SIDE VIEW SCR103N 1 Oil Flow Rate Adjusting Screw 3 Air Line Lubricator 2 Oil Fill Hole Figure 23 AJ0975 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 29 Maintenance Notes 30 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT AJ0975
8. serious injury death and or property damage NOTE The WARNING and IMPORTANT instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur It must be understood that common sense caution and carefulness are factors which CANNOT be built into this press These factors MUST BE supplied by the person s installing maintaining or operating the ironer Always contact your dealer distributor service agent or the manufacturer on any problems or conditions you do not understand Always contact your dealer distributor service agent or the manufacturer on any problems or conditions you do not understand 1 Read all instructions before using the press 2 Refer to the GROUNDING INSTRUCTIONS in the INSTALLATION manual for the proper grounding of the press 3 Do not allow children to play on or in the press 4 Do not reach into the press while the press is in operation 5 Do not install or store the press where it will be exposed to water and or weather 6 Do not tamper with the controls 7 Do not repair or replace any part of the press or attempt any servicing unless specifically recommended in the user maintenance instructions or in published user repair instructions that the user understands and has the skills to carry out 8 To reduce the risk of an electric shock or fire DO NOT use an extension cord or an adapter to connect the press to the electrical p
9. the yoke bag on each side of collar clamp If wear of this kind occurs spraying these local areas with silicone spray is recommended Silicone spray is available in aerosol cans from most hardware stores Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 19 Operation Quality Troubleshooting 3 ka 4 2 6 SHIRT QUALITY CAB263N Figure 20 Refer to Figure 20 Trouble Probable Cause Solution Damp patches 1 Cycle time too short Increase Timer ons 2 Boiler pressure too low Adjust pressure 3 Faulty trap or check valve in steam return Clean repair or replace faulty trap or check valve line from condensate tank 4 Steam supply coming from bottom of Correct inlet piping Refer to Installation Manual header no riser Placket bowing 1 Operator pulling shirt too tightly on buck Dress shirt so it hangs in natural A Refer to Buck at the button strips item 2 Dressing Instructions 2 Shirt not held in place by vacuum Fan or draft in plant blows shirt during transfer Redirect fan Close window or door which causes draft Check for hole or collapsed hoses Flannel padding is too thick Install thirty ounce 30 oz flannel padding 3 Air remains in side air bags at end of pressing cycle and distorts shirts Damper to heat exchanger is not closing off or is not closing off soon enough Adjust as necessary 4 Air to side air bags distorts
10. to the other 8 Air leak at discharge tube Align discharge tube to meet up with receiving tube 9 Holes in side air bags Replace air bags Damp patches on front or back of garment OR pin wrinkles or rough dry spots around front button strip items 2 and 4 1 Pressing cycle too short Increase pressing time 2 Shirt moisture retention is over 50 Reduce moisture retention by increasing extract time or speed or by increasing water temperature of final rinse 3 Shirt moisture retention is under 40 Increase moisture retention by decreasing extract time or speed or by decreasing water temperature 4 Operator is over spraying garment Instruct operator to lessen water spray 5 Insufficient temperature at either front or rear press head Check traps and check valves in steam return for proper operation Clean repair or replace as required Steam pressure to press should be 115 psi 7 92 bar 6 Air pressure is low Provide 65 psi 4 48 bar air inlet pressure 7 Padding has sunken areas or is worn and must be replaced Replace flannel and or steel padding Rough dry in 1 Same as Probable Causes 1 through 6 on Take corrective action yoke area item 3 item 5 5 5 z 2 Electric thermostat is set below 350 F Set thermostat at 350 F 178 C 178 C 3 Electric heater element or thermostat is Refer to Service Manual or cont
11. will pop up after approximately 1 8 turn 10 Collar clamp foot pedal Opens clamping arm on collar clamp item 16 Depress foot pedal to open collar clamp Release foot pedal to close collar clamp 11 Sleeve extender vacuum foot pedal Moves the sleeve extenders out and turns vacuum on to buck Depress foot pedal to actuate 12 Sleeve extender release button Retracts sleeve extenders which brings them in toward the buck Should be actuated before dressing shirt on buck Press to actuate 13 Left gray buck in button When pressed simultaneously with the right gray buck in button item 7 moves buck from dressing position to pressing position inside cabinet Press simultaneously with right gray buck in button item 7 to actuate 14 Red head release button Opens the press heads Buck will automatically return to the dressing position when heads open Press to actuate Table 1 Continued Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT AJ0975 Table 1 Continued Operation Controls or Indicators Function Position or Indication 15 Sleeve extender rods Clamp cuffs and extend sleeves outward for high quality finish Extend shirt sleeves via foot pedal item 11 Retract sleeve extender arms via sleeve extender button item 12 16 Collar clamp Holds shirt collar in place on buck refer to item 10 Open an
12. Combination Sleever Bosom Body and Yoke Press CSBBYMV CAB438C WARNING Read and understand these instructions before operating or servicing these machines Keep These Instructions for Future Reference If this machine changes ownership this manual must accompany machine gt cissell An LSG Company 831 South First Street P O Box 32270 Louisville KY 40232 2270 Phone 502 587 1292 Sales Fax 502 585 3625 Service Parts Fax 502 681 1275 www cissellmfg com Part No AJ0975 March 2004 JJUCUIJUIUIN UONEI9dO Table of Contents Safety Information 3 Explanation of Safety Messages 3 Important Safety Instructions 2 0 eee esseeseceseceeeeseeeseceseceseeeeeeeneenaees 3 Op ration ae Gan TAA nn miens re 5 Front View of CSBBYMV a Tg a ag a a E a E E a I aan ang 5 Reat View of CSBBY MY sistema 6 Operating Controls and Indicators naen en nn nenen 7 Operating Controls and Indicators 8 Resetting Air Crroutts 2 s sects nier trs net ie nn ur un tin een ecole 10 Pressing Short Sleeve Shirts 10 Operating Instructions is est a aan 11 Pre Operating Services ss 11 Post Operating Services 12 Cleaning Press Heads sn iit eee
13. NE NG aa 12 CSBBYMV Operation Sequence 13 Buck Dressing Instructions s0eo0eneeon naen en aana anana nana anwar aee ei 14 Operating Tips sas rasa NG Na er ten Peso ER a aa b ne 18 Shirt Quality sana saga aa GG ag Ng Gaga ete bapa KAE Na ga a Na SABA a hs et 18 Padding saksama bapak a es b aa A AGE KENDNG AN Ek Ae bag a DE kena KAN ANG A 19 Quality Troubleshooting nne nana n nn an anana n naen nenen eee 20 Maintenance sent eee adan nega a gan denga nan 23 General bar a Les hr ated deat nate fas de a a 23 Periodic Inspections 20 ccs semaine 23 Periodic Inspecti ns s ssusnitnetntnnuinnnnunnnens 24 Cleaning Air Filtern cai fente mine a NAN nn sine 25 Cleaning Steam Strainer sasana seerti EN GE a Ken GE a WG aa ARE 25 Cleaning Customer Furnished Steam Traps 000esee00e0en een en a 25 EMBTICATION sis BK KENGKENG A 26 Monthly Lubrication 2 4 5 auras una 28 Adjusting Air Line Lubricator Flow Rate 28 Filling Air Line Lubricator ss 29 Copyright 2004 Alliance Laundry Systems LLC All rights reserved No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher AJ0975 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 1 Notes Copyright A
14. act a qualified service malfunctioning technician Table 2 Continued AJ0975 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 21 Operation Table 2 Continued Trouble Probable Cause Solution Middle pleat is 1 Holes in air bag do not allow air bags to fill Replace bag and cover assembly on buck too long out shirt extends down entire back of shirt item 6 2 Collapsed hoses in blower system restrict airflow to air bags Check ALL hoses in blower air system Check for collapsed inner wall by removing hose from machine Straighten hose and look through hose from one end to another 3 Improper air bags installed on buck Check air pressure gauge on discharge tube when buck is in pressing position and blower is on If air pressure gauge does not read between 7 and 1 psi replace air bag using the recommended vendor list in your Preventative Maintenance Guide Shirt side pleat is distorted or crease is pressed 1 Yoke bag is not providing proper lift Check where yoke bag is sewn into cover It should extend 1 2 in 12 7 mm beyond cover on either side 2 Operator is pulling a twist into back of shirt Have operator use mirror and make one slight tug in mito shit middle of shirt toward the bottom area item 7 22 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT AJ0975 Maintenance General This section contains informati
15. and in traps Inspect each blower motor intake for lint Remove lint from motor build up Inspect customer furnished steam traps Clean as necessary per instructions provided with traps Monthly Check all steam and air connections for Tighten any loose connections Replace lines where necessary Check condition of the flexible steam hoses Steam hoses with broken braids must be replaced Attempt to rock buck at operator station back and forth check rollers against rails If buck carriage rollers are loose against rails tighten as required Rollers should be snug but not too tight Every 6 months Remove all covers and check cap screws fittings and cylinders for security of attachments Tighten as required Table 3 24 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT AJ0975 Cleaning Air Filter Air filters remove foreign matter and condensate from supply air as it passes through filter The frequency at which the filter baffle plate and filter element should be cleaned depends upon the amount of condensate and foreign matter in the supply air The condensate level should not raise above the baffle That is a sign of a faulty auto drain which would need to be cleaned replaced or repaired Erratic regulator operations or loss of regulation is almost always due to dirt The following steps outline the procedure for cleaning the air filter To avoid possible ser
16. d close clamp with foot pedal item 10 17 Safety bars Exhausts entire air system except air to collar clamp air cylinder Stops buck travel and opens press heads or keeps press heads from closing Press will not operate until air circuit is reset Press to actuate 18 Counter Registers number of garments pressed Works only when timer is on 19 Steam timer selector switch Turns steam timer on and off Push to on or off position 20 Cycle timer selector switch Turns cycle timer on and off Push to on or off position 21 Indicator lamp Indicates electrical service is on or off to blowers timers and heat exchanger Iluminates to indicate electrical power is present 22 Black start button If air is reset to press applies electrical service to blower and timers If air is not reset to press start button will not operate Press to actuate AJ0975 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Operation Resetting Air Circuit The air circuit must be reset before press can be used Resetting is required if e Press has been shut down e Any safety bar or red emergency stop button has been activated e Gauge indicates 0 air pressure To reset air to press Move buck to dressing position by hand Turn red emergency stop button in direction of arrows until it pops up Press reset button Air should reset and line pressure
17. g sleeve The area of the sleeve below clamp will NOT finish properly Refer to Figure 12 CAB479N 1 Cuff 2 Sleeve Figure 12 NOTE Do NOT clamp short sleeve shirts Instead turn STEAM Timer Selector switch to the OFF position when pressing short sleeve shirts Return STEAM Timer Selector switch to the ON position for long sleeves Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 15 Operation 8 Press the left foot pedal to extend the sleeves and turn the buck vacuum on 9 Notice a natural A at shirt s placket The gap at the bottom is related to shirt size The larger shirts will have a smaller gap Refer to Figure 13 CORRECT CAB254N Figure 13 10 Using the thumb and first finger of both hands grasp bottom of placket and side seam on right side of shirt Gently pull downward Pull placket downward in the direction of the A Refer to Figure 13 16 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT CAB423N Figure 14 11 With thumb and first finger of both hands grasp the bottom of the placket and side seam at the left side of the shirt Gently pull downward Pull the placket downward in the direction of the natural A This action has straightened the front and back of the shirt IMPORTANT Do NOT attempt to fit the shirt to the buck or placket bowing will occur The side seams of the shirt shou
18. ious injury ALWAYS close air supply line shut off valve AND lock out air service BEFORE e opening filter drain cock e removing filter bowl e filling oil bowl 1 Close and lock air service shut off valve 2 Remove filter bowl Use a strap wrench if required Disassemble regulator making notes as a guide for reassembly 3 Clean parts with household soap and blow out body with compressed air IMPORTANT DO NOT use cleansing agents such as acetone benzene carbon tetrachloride gasoline toluene etc which are damaging to the plastic sight glass 4 Reassemble per your notes Make sure o ring is in position on the filter bowl Tighten bowl to filter body Tighten slightly more than hand tight 5 Open air service shut off valve Maintenance kits available Refer to parts manual for numbers AJ0975 Maintenance Cleaning Steam Strainer Strainer removes foreign matter from steam The frequency at which the strainer must be cleaned is dependent upon the amount of foreign matter suspended in the steam It is recommended that the strainer screen be removed and checked for cleanliness after 2 weeks or 80 hours of operation If little or no foreign matter has collected on the screen time between inspections can be increased accordingly To avoid possible serious injury when cleaning or repairing traps or strainers e Shut off AND lock out ALL steam service to press e Let heated surfaces cool Cleaning Cus
19. ld roll toward back of buck Remember dress the shirt LOOSELY The air bags will expand to fit the shirt 12 Look in mirror to check shirt back for horizontal or angled wrinkles from the middle of yoke outward toward the sides If necessary gently pull shirt downward in center to remove these wrinkles Air bags will remove vertical wrinkles when forming shirt NOTE The front and back of shirt should now be straight AJ0975 13 Spray with water gun if necessary Refer to Figure 15 Operation CAB424N Figure 15 14 If necessary move your hand in an upward direction over the pocket to remove any air trapped inside Refer to Figure 16 CAB425N CAB426N Figure 17 17 Press right foot pedal to release collar clamp Lift right side of shirt Move right shoulder clear of buck with a slight upward then backward motion of your hand Do not swing your right arm over the buck that would be unnecessary motion Refer to Figure 18 Figure 16 NOTE Only excessive wrinkles must be removed by operator 15 Press both BUCK IN buttons at the same time to start pressing cycle NOTE Stay clear as buck enters cabinet 16 When press cycle is finished and buck has traveled out of cabinet unclamp sleeves by pulling both of them down at the same time Refer to Figure 17 CAB427N Figure 18 AJ0975 Copyright Alliance Laundry Systems LLC DO NOT COPY or
20. ll increase pressing cycle time reduce shirt production and padding life Too little moisture will cause poor shirt finish Checking Moisture Retention in Shirts Moisture retention is the percentage increase in weight of a load of shirts after they are washed and extracted To check moisture retention e Weigh a load of dry shirts e Wash and extract shirts and then weigh them again The percentage increase in weight is the moisture retention for that load Example A load of shirts weighs 50 pounds 22 68 kg dry After being washed and extracted that same load weighs 70 to 75 pounds 31 75 to 34 02 kg The difference in weight is 20 to 25 pounds 9 07 to 11 34 kg The percentage of added weight is the difference over the dry weight or 20 50 and 25 50 which is 40 50 Extract times required for optimum moisture retention will vary by washer Always test several loads of shirts when determining extract and conditioning times Shirt fabric also affects moisture retention One hundred percent 100 cotton shirts will hold more moisture than cotton poly blended shirts NOTE Do NOT judge moisture by touch Warm shirts feel dryer than cold shirts Shirt Quality Troubleshooting Most quality related problems are due to e Worn base pads padding and air bags e Incorrect dressing techniques refer to Operating Instructions e Incorrect moisture retention e Improper steam pressure Refer to Table 2 for problems and
21. lliance Laundry Systems LLC DO NOT COPY or TRANSMIT AJ0975 Safety Information Explanation of Safety Messages Precautionary statements DANGER WARNING and CAUTION followed by specific instructions are found in this manual and on machine decals These precautions are intended for the personal safety of the operator user servicer and those maintaining the machine Indicates an imminently hazardous situation that if not avoided will cause severe personal injury or death Indicates a hazardous situation that if not avoided could cause severe personal injury or death AL canon Indicates a hazardous situation that if not avoided may cause minor or moderate personal injury or property damage Additional precautionary statements IMPORTANT and NOTE are followed by specific instructions IMPORTANT The word IMPORTANT is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed NOTE The word NOTE is used to communicate installation operation maintenance or servicing information that is important but not hazard related AJ0975 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Important Safety Instructions Save These Instructions Failure to install maintain and or operate this machine according to manufacturer s instructions may result in conditions which can produce
22. mp box To increase operator productivity with less fatigue position the items listed above as shown in Figure 4 Set timers as follows e Steam timer 5 seconds e Cycle timer 35 seconds 100 cotton e Cycle timer 25 seconds Blends NOTE Pressing and steam times may vary based on e Steam pressure at the press Ideally steam pressure at press should be 105 115 psi 7 24 7 93 bar e Shirt fabric 100 cotton blends etc e Fabric thickness and weight e Moisture retention in shirts should be 40 to 50 The sequence begins by removing a shirt from the damp box and dressing it on the collar and cuff press As this shirt progresses COUNTERCLOCKWISE through the station other shirts will also be introduced until there is a shirt at the collar post the CSBBYMV and the CUCC The operator will then move in a CLOCKWISE direction to keep shirts in all three operations simultaneously The operation sequence for the CSBBYMV is 1 Load shirt 1 from damp box onto CUCC 2 Unload CUCC Hang shirt 1 on garment hook 3 Load shirt 2 from damp box onto CUCC 4 Load shirt 1 from garment hook onto buck AJ0975 Operation 5 Unload CUCC Hang shirt 2 on garment hook 6 Load shirt 3 from damp box onto CUCC 7 Remove shirt 1 from buck Place on collar post Form collar and button Leave shirt on collar post to cure 8 Load shirt 2 from garment hook onto buck 9 Unload CUCC Hang shirt 3 on garment hook
23. on and instructions required to perform periodic inspections and lubricate the press Shutdowns due to unscheduled maintenance can be avoided or minimized by e performing periodic inspections as described and e performing lubrication services at the time intervals specified in these instructions The following are recommended precautions that service personnel must understand and apply when performing general periodic maintenance tasks To avoid possible serious injury e ALWAYS shut off services to press BEFORE removing guards and covers to do ANY maintenance service set up adjustments or repair tasks e Shut off AND lock out ALL electric power to press e Shut off AND lock out ALL air service to press e Shut off AND lock out ALL steam service to press e Let heated surfaces cool e Be sure moving parts are at a standstill e ALWAYS be careful to AVOID spring loaded components when working inside press e NEVER adjust clean or dress buck while indexing press e ALL maintenance services etc MUST be performed ONLY by qualified service personnel W379 To avoid possible serious injury ALWAYS close air supply line shut off valve AND lock out air service BEFORE e opening filter drain cock e removing filter bowl e filling oil bowl Periodic Inspections The frequency at which inspections should be performed the inspection procedures to be followed and the corrective actions to take are li
24. oth Check condition of buck padding and air bags Replace padding if e Cover is scorched or torn e Bags have holes e Flannel is hard or brittle not springy Clean press heads if required Cleaning Press Heads Press heads require cleaning if e Discoloration transfers from head to shirts e Shirts stick to heads as the heads open Once precautions listed in these WARNINGS have been met follow directions provided with surface cleaner to clean press heads To avoid possible serious injury heads should be cleaned ONLY by properly trained personnel To avoid possible serious injury ALWAYS shut off services to press BEFORE removing guards and covers to clean press heads e Shut off AND lock out ALL electrical power to press e Shut off AND lock out ALL air pressure to press using the relieving shut off valve at air supply inlet e Reduce steam pressure to 0 AND lock out steam supply to press e Let heated surfaces cool If using a surface cleaner which requires heat to the press use an industry approved heat protective mitt or other heat protective device as press heads are cooling down W378 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT AJ0975 CSBBYMV Operation Sequence Single Operator Refer to Figure 4 A typical single operator shirt station consists of e One CSBBYMYV sleeve bosom body and yoke press e One collar and cuff press CUCC e One collar post e One da
25. ower source Safety Information 9 10 11 12 13 14 15 16 Use press only for its intended purpose finishing garments ALWAYS disconnect the press from electrical supply before attempting any service Disconnect the power cord by grasping the plug not the cord Install the press according to the INSTALLATION INSTRUCTIONS All connections for steam electrical power and grounding must comply with local codes and be made by licensed personnel when required Replace worn power cords and or loose plugs Never operate the press with any guards and or panels removed DO NOT operate the press with missing or broken parts DO NOT bypass any safety devices Failure to install maintain and or operate this press according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage NOTE The WARNINGS and IMPORTANT SAFETY INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur Common sense caution and care must be exercised when installing maintaining or operating the press Any problems or conditions not understood should be reported to the dealer distributor service agent or the manufacturer Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT AJ0975 Front View of CSBBYMV Operation 14 CAB697N 1 Left
26. r control knob Determines pressing cyle time Rotate knob to desired setting 3 Steam timer control knob Determines the length of sleeve steaming time Normally set at 5 seconds Rotate knob to desired setting 4 Water gun needle valve Turns water on and off to water spray gun Turn clockwise to turn water off Turn counterclockwise to turn water on 5 Reset button Energizes the air power control circuit Press must be reset if press gauge item 6 registers 0 psi With buck in the out position press reset button 6 Gauge reset system Indicates that air power is on or off to press When gauge shows line pressure air is reset to press When gauge shows zero pressure air must be reset for press to operate 7 Right gray buck in button When pressed simultaneously with the left gray buck in button item 13 moves buck from dressing position to pressing position inside cabinet Press simultaneously with left gray buck in button item 13 to actuate 8 Black vacuum release button Turns vacuum off to buck Press to actuate 9 Emergency Stop button Exhausts entire air system except for air to collar clamp air cylinder Stops buck travel and opens press heads or keeps press heads from closing Press will not operate until air circuit is reset Applies to machines produced after 1997 Press to actuate Turn in direction of arrow on button to reset Button
27. r switch to OFF position during pre operating services W442 5 Turn off steam to buck steam sleeve openings by pressing the steam timer selector switch to the off position 6 Simultaneously press and release both gray buck in buttons As buck travels into cabinet press safety bar located near the operator Buck should stop press heads should remain open and air should exhaust from system Pressure gauge should read 0 NOTE It is necessary to pull buck back to dressing position before resetting the press 7 Reset air to press Simultaneously press and release both gray buck in buttons Allow buck to travel into cabinet and heads to close Press other safety bar Press heads should open buck should remain stationary gauge should read 0 NOTE It is necessary to pull buck back to dressing position before resetting the press AJ0975 Operation To avoid possible serious injury NEVER use press unless BOTH safety bars are working properly W375 8 Reset air to press Send buck into cabinet Allow buck to travel into cabinet and heads to close Press emergency stop button Press heads should open buck should remain stationary Pressure GAUGE should read 0 NOTE It is necessary to pull buck back to dressing position before resetting the press 9 Reset air to press NOTE Emergency stop button must be reset after it is actuated Turn in the direction as indicated by the button Continue turning until but
28. recommended solutions AJ0975 Padding Padding is very important to garment quality Air bags which are worn or made from improper material cannot give good results Bag and cover assemblies purchased from different suppliers can affect shirt quality Thirty ounce 30 oz flannel padding manufactured from reprocessed nylon is originally provided with the press It is considered to be the best most economical padding available In most cases this material will give quality performance for a period of 3 to 5 weeks depending on production type of garment pressed moisture retention and chemical residue in shirts NOTE Replace worn flannel with thirty ounce 30 oz flannel Fifty ounce 50 oz flannel is NOT recommended for vacuum units To increase the life cycle build up padding that has developed low areas and is producing pin wrinkles or rough dry spots on finished shirts by e Cutting pieces of cotton flannel to exact size of depression in padding e Feathering edges of the flannel e Fitting those pieces under padding in the depressions AJ0975 Operation The life cycle of nylon air bags can be extended if sprayed with water and pressed between heads without a shirt on the buck three times at every break Dressing techniques used by the operator can also produce rapid local wear or permanent distortion of air bags NOTE An operator that saws the collar in dressing a buck will often wear out
29. shirt before heads begin to press Adjust high pressure air to buck air bags 20 Table 2 Continued Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT AJ0975 Operation Table 2 Continued Trouble Probable Cause Solution Rough dry damp patches on sides item 3 1 Pressing cycle too short Increase pressing time 2 Shirt moisture retention is over 50 Reduce moisture retention by increasing extract time or speed or by increasing water temperature of final rinse 3 Shirt moisture retention is under 40 Increase moisture retention by decreasing extract time or speed or by decreasing water temperature 4 Improper air bags installed on buck Check air pressure gauge on discharge tube when buck is in pressing position and blower is on If air pressure gauge does not read between 7 and 1 psi replace air bag using the recommended vendor list in your Preventative Maintenance Guide 5 Operator is over spraying garment Instruct operator to use less water spray 6 Insufficient temperature at heat exchanger Either heat exchanger trap or check valve is faulty and needs repair or replacement or steam pressure to press is lower than 115 psi 7 92 bar 7 Collapsed hoses in blower air system Check ALL hoses in blower air system Check for collapsed inner wall by removing hose from machine Straighten hose and look through hose from one end
30. sted in Table 3 If complete details for the inspections and or corrective actions are not listed in Table 3 refer to the referenced paragraphs for detailed instructions AJ0975 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 23 Maintenance Periodic Inspections Timer Intervals Operation or Inspection Corrective Action Daily or as required Visually inspect the air intake filters Replace when dirty They are throwaway type filters but can be cleaned once before discarding Visually inspect intake air screen Remove lint from screen NOTE Do not operate blowers unless air filters are installed Visually inspect the sight glass in the air line filter at the inlet If moisture and oil are collecting in the bowl the auto drain is not working Clean repair or replace air filter Visually check the discharge tube gasket Replace worn or missing gasket NOTE DO NOT operate press if discharge tube gasket is missing visual signs of leakage Weekly Inspect air line filter for sediment Clean as necessary Inspect all safety labels See Parts Replace labels which are damaged Manual for location and description of missing or unreadable labels Inspect buck stop adjustments Shock Adjust shock or bumper as required absorber should not bottom out Every 2 weeks Inspect steam strainers in steam inlet and Clean strainers and traps outlet lines
31. that button strip will not distort it when pulled Refer to Figure 8 CAB419N Figure 5 2 Using your right hand bring the shirt around the buck and let it rest in position Grasp extreme ends of shirt yoke with both hands Stretch yoke and center shirt on the buck Refer to Figure 6 3 Front seam of yoke should form a straight line across the buck when properly dressed CAB418N CAB420N Figure 6 14 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT AJ0975 6 Grasp one sleeve with gusset facing you Overlap gusset of cuff as if you are going to button cuff so that air does not escape gusset The sleeve end is now closed do not button Refer to Figure 9 va CAB421N Figure 9 7 Turn cuff so gusset is facing away from you Slide closed sleeve upward in the sleeve extender just above cuff seam Sleeve should not be twisted between shoulder and cuff Pleat closest to gusset should ride top edge of sleeve Repeat with other sleeve Refer to NOTE CAB422N Figure 10 AJ0975 Operation NOTE Dress sleeve into clamp at CUFF SEAM Do NOT place cuff in clamp Loading cuff into clamp will pinch or crease the cuff A guide on each clamp will cause you to meet resistance if cuff is accidentally loaded Refer to Figure 11 CAB478N Figure 11 NOTE Do NOT leave gap between cuff and clamp when loadin
32. tomer Furnished Steam Traps Some steam traps are provided with internal steam strainers These strainers should be cleaned All repairable traps should be opened at least once a year to visually check operating mechanisms Remove sediment and dirt from trap body The mechanism may require cleaning by immersing in appropriate cleaning fluid NOTE Check instructions provided with trap or with trap manufacturer for appropriate cleaning fluids Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 25 Maintenance Lubrication To avoid possible serious injury e ALWAYS close air supply line shut off valve AND lock out air service BEFORE performing lubrication services W437 Monthly Lubrication Refer to Figure 21 Figure 22 and Table 4 for lubrication points CAB542N APPLICATION OF SYMBOL HI TEMP LUBRICANT ISO VG 32 GRADE OIL Figure 21 26 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT AJ0975 Maintenance AED LT fal APPLICATION OF SYMBOL HI TEMP LUBRICANT E d ISO VG 32 fo i UU VII GRADE OlL KE CAB94N
33. ton pops up 10 Preheat buck prior to starting production IMPORTANT Preheating the buck will prevent water build up in sleeve blower system as well as provide the best shirt production Without preheating water can discharge from buck on nearby garments 11 Mist air bags with water and send unloaded buck into pressing cabinet Repeat 3 or 4 times to preheat bucks and prolong life of air bags NOTE Repeat step 10 if buck has not been in operation for more than 30 minutes 12 Close customer furnished electrical disconnect switch or set circuit breaker s 13 Start blower by pressing black start button Allow blower to run for 5 minutes Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 11 Operation Post Operating Services Perform the following services after the final operation of the day or anytime press will be idle for an extended period of time 1 Turn off steam to buck sleeve openings by pressing the steam Timer Selector switch to the off position Mist air bags with water and send unloaded buck into pressing cabinet this will prolong the life of the air bag and eliminate formation of wrinkles in air bags Repeat 4 times Press one safety bar to relieve air pressure and stop blower Open customer furnished electrical disconnect switch or trip the circuit breaker 5 Close steam shut off valve 6 Close shut off valve at air inlet 12 Clean buck padding with a damp cl
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