Chroma USA 8000 User's Manual
Contents
1. The Chroma Automatic Power Supply Test system Model 8000 is the ultimate solution for power electronic testing The system includes a wide range of hardware choice such as AC DC Sources Electronic Loads DMM Oscillate Scope Noise Analyzer and OVP Short Tester This flexibility combined with its open architecture software platform PowerPro III gives users a flexible powerful and cost effective test system for almost all types of power supply testing The C8000 test system uses a unique test command optimization technology to prevent repetitive control commands from being sent to the system hardware devices This improve test speed dramatically and makes the Chroma 8000 an ideal choice for both high speed production applications as well as design verification The C8000 test system includes a sophisticated test executive which includes pre written test items covering almost all industry standard power supply tests User may also create new test items by using a special test item editing function This gives users the capability to expand the test library unlimitedly PowerPro III also includes powerful report statistic and management functions making the system capable to generate various test documents and performing system administration Because the test and statistical reports are critically important in modern factories for R D evaluation QA verification and production tests these functions are an integral2. Following with the test command library Chroma PowerPro IIl provides an editing environment for user to create new test items to fit new test requirements In this test item editor Chroma PowerPro Ill establishes a powertul tool which is similar to the C language but much easier to learn and operate In the test item editor it allows users to define test procedure test condition variables test result variables and temporary variables Furthermore Chroma PowerPro Ill test item editor also provides global variables for advanced control test requirement For instance it may be used for auto alignment system which need to pass the aligned value of the previous UUT as the next Ae oe Ei aiana ee UUT s default value In this way it is very helpful to improve the align speed Enumerative items allow programmers define limited selections for low level users Sequential and Batch testing The program editor The test program editor provides a useful means to link several pre defined test items for batch test It also introduces pre test and post test functions which allow users to send the test commands that are not necessary to use all the time to the equipment on system but only when the execution just begin or on the opposite at the end of the test This feature helps to optimize the test program and reduce test time Meanwhile its run time control allows users to determine the process and the direction of the test program accordi
3. 61500 and 61600 series AC power supplies They provide stable and clean AC or DC Model 61500 61600 series output and power line disturbance simulation for advanced power supply input characteristic testing MODEL 6100 series 6400 series 6500 series 61500 series 61600 series 61700 series Power rating 600 2000VA 375 9000VA 1200 9000VA 500 4000VA 500 4000VA 1500 12000VA Voltage range 0 300V 0 300V 0 300V 0 300V 0 300V 0 300V Output phase 1 phase 1 or 3 phases 1 or 3 phases 1 or 3 phases 1 or 3 phases 3 phases DC output No No No Yes Yes Yes Output measurement Yes Yes Yes Yes Yes Yes Harmonic measurement No No No Yes No No Waveform simulation No No Yes Yes No No Programmable impedance No No No Yes No No Harmonic synthesis No No Yes Yes No No Inter harmonic synthesis No No No Yes No No DC power source Chroma power supply auto test system model 8000 supports all Chroma Model 6200 6200K and 6200F series DC power sources which may be used as line in or OVP sources MODEL 6200 series 6200K series 6200F series Power rating 60 1000W 1000 3000W 1200 12000W Voltage range 0 5V 150V 0 5V 600V 0 5V 600V Programmable current limit Yes Yes Yes Programmable OV point Yes Yes Yes Analog programming Yes Yes Yes Remote sensing Yes Yes Yes Line drop compensation 5V 1V 5V Power analyzer Chroma power supply auto test system model 8000 can also support all Chroma Model 6630 and 6632 series Power Analyzer They do not only provide traditional hi
4. more portable the output of the report wizard is already a standard M S Word file Emanu 0 Seem p ree fo F og je ey eee ee io a rE bi FFEIP PRF l o EE 1S ee k eel ee Dee i La ee pen i ee Pa CEE s a l E i j a CERE a8 na nma au 0 CEE E E s 0 one k i 4 E E a al ee LE ce oe es ee L e annaa er E fee Ea me ee ieee S Tr L mE i z fa E a aS a prm kiima oa 45S See E a Define parameters and waveform preview n Report Wizard Preview the corrlation chart in Report Wizard before converting it to M S Word file Statistical report Chroma PowerPro III software provides off the shelf statistic report function All the test conditions defined in the test program and the test readings can be stored and analyzed by statistic report function In statistic report function it provides process capability Pareto Xbar R chart Xbar S chart nP chart P chart U chart and C chart Users may select test program test date period and even include test data from remote computer via network connections Then choose any one of the control chart to generate statistical report The report may be printed out or stored in file Or users may store the raw data as a text file directly which is able to be imported by Excel or similar word processor software packa
5. part of the system Working under Window98 2000 XP the model 8000 provides test engineers with a dedicated power supply test system in an easy to learn Windows environment and allow access to resources provided by Windows Switching Power Supply ATS Comprehensive Test Items The Model 8000 automatic power supply test system comes standard with an off the shelf test item library covering most industry standard power supply tests Unlike traditional ATE software users do not need to have programming language background to create new test items Instead the Model 8000 allow users to use pre compiled test items and to simplify defining test conditions and specifications The comprehensive test items cover 7 categories of power supply testing requirements OUTPUT PERFORMANCE checks the general performances of the UUT INPUT CHARACTERISTIC verifies the input parameters of a power supply REGULATION tests the stability of the UUT under varying line in and loading changes TIMING AND TRANSIENT measures the transient state during turn on turn off or when events occurred PROTECTION TESTS triggers the protection circuit of the power supply Finally the SPECIAL TEST and the SPECIAL FEATURES provides means to test the most sophisticated power supplies when unique test routines are needed OUTPUT PERFORMANCES REGULATION TESTS SPECIAL TESTS 1 DC output voltage 24 Current regulation 44 Fan speed 2 DC output current 25 Voltage regulation 45 Auto al
6. without notice Model 8000 Developed and Manufactured by CHROMA ATE INC HEAD OFFICE 43 Wu Chuan Road Wu Ku Ind Park Wu Ku Taipei Hsien Taiwan Tel 886 2 2298 3855 Fax 886 2 2298 3596 http www chromaate com E mail chroma chroma com tw U S A CHROMA ATE INC U S A 7 Chrysler Irvine CA 92618 Tel 1 949 421 0355 Fax 1 949 421 0353 Toll Free 1 800 478 2026 EUROPE CHROMA ATE EUROPE B V Max Planckstraat 4 6716 BE Ede The Netherlands Tel 31 318 648282 Fax 31 318 648288 CHINA CHROMA ELECTRONICS Shen Zhen Co Ltd 8F No 4 Nanyou Tian An Industrial Estate Shen Zhen China PC 518052 Tel 86 755 2664 4598 Fax 86 755 2641 9620 Distributed by Worldwide Distribution and Service Network A010 0 lor 1 01010
7. a versatile and immediate tool for users to verify the test items and test programs created before releasing them to operators All the essential debuging tools are provided here such as step run set break point s run to break and simultaneous variables display Users may use this to control the process of execution and at the mean time monitor the test results and verify them As a result there s no risk for users to put an uncheck test item or test program onto production line The selected variables will be updated simultaneously when the test item or test program is under going GO NG run The GO NG run provides friendly and easy execution environment for production line and operators All the test programs tested here need to be released in management function This may minimize the risk of running a wrong or unchecked test program The test results will be stored in hard drive of the system controller which may be used to create statistic and the test report Plus the fail rate check bar code scanner support Pass Fail indication TTL signal All these powerful features make it an ideal tool for mass production testing mA m i di j Failure rate check function is available in GO NG execution mode On line control The display tells it all Users may achieve all the instrument on system to control them and get readings from them The type of reading showing on display could be selected by user and user may
8. ent No No Current Voltage Current Voltage Current Current share measurement No No No No Yes No Noise measurement Optional No No No No No Voltage sense input Yes Yes Yes Yes Yes Yes Sync Signal No No Yes Yes No No High Speed No No Yes No No No SLV Ajddns samod BulysiIMs Timing Noise Analyzer Chroma power supply auto test system model 8000 provides an unique timing noise analyzer Chroma Model 6011 Its modular design allows users to expand up to 10 input measurement modules Each module is capable of measuring timing period and noise level Furthermore it also provides 16 bits TTL signals and 6 pairs of floating relays for external control Meanwhile the 10 multiplexer inputs and 2 DMM and 2 DSO outputs further extend the Chroma Model 6011 for advanced measurement requirements MODEL 6011 NO of input module Up to 10 Noise measurement range 2V 0 4V Low Pass Filter Up to 20MHz Input circuit Differential input Timing range 0 16 0 64 second NO of trigger input 4 NO of comparator 2 Input module Controllable TTL bits 16 Controllable floating relay 6 NO of multiplex input 10 NO of multiplex output 2 for DMM amp 2 for DSO OVP Short Circuit Tester Chroma OVP Short circuit tester provides model 6012 and 80612 versatile tool for OVP UVP Short circuit Its unique programmable impedance makes it ideal to simulate OV UV situation for all types of power supplies MODEL 6012 80612 NO of input terminal Up to 6 Up t
9. even define specifications for them Furthermore user can also select them to show as a time graph in order to see the trends And the waveform measured by DSO can be merged onto the same display as well The waveform can be downloaded as hard copy or digitizing waveform Under digitizing mode Users can select measurement parameters just like it provides in DSO Ina word this execution mode is the implementation of virtual instrumentation EEEIEE AANA z Users allow to create their own softpanel layout and store it for recall later All specifications are subject to change without notice Model 8000 2 7 Comprehensive analyzing tools Report generator amp wizard Documentation and offering a readable report has been the weakest part of the traditional auto test system Users usually need to spend a lot of effort to modify the data stored by the auto test system to make it more recognizable to their customer During the process it has great chance to get an incorrect result due to typing error Now Chroma PowerPro Ill its outstanding report wizard and generator provide the total solution for any documentation requirement From tabular test data DSO waveform to correlation chart it allows users to integrate different types of presentation in the same report Users may also edit and store report format for next use thus it saves a lot of precious time in creating test report Meanwhile to make the test report
10. fcr Sys Suu women akg aa ai wai B3 ie cee SA Pa a Poe ner ee Ue ee o o m gt Emai EET ae Co Ty BH orb Liner Ta aS pE mi Ei Cair wi ae eae bata ant KEII BEI Seeibis Moa Panag re mek as Boia WHI i iiis f vel ale EN EHE a aia ee eer HGP Wi Pel rinra Se ek AE IH ani krii Lem a E Fey l E Erai Supp HD F en mat biii ce mea CC pwo Foa Fre E Ordering information 8000 Switching Power Supply ATS A800010 8000 Software Package Basic version Including Test Program Editor Test Report 6011 80611 Timing Noise Analyzer Editor GO NOGO run Test Report Generator Hardware Configuration Management Function 6011n 6012n Timing Noise module A800011 8000 Software Module Statistics 6012 80612 OVP Short Circuit Tester A800012 8000 Software Module Test Item Editor 6013 80613 ON OFF Controller A800013 8000 Software Module Report Wizard 5004ATM System Controller A800014 8000 Software Module On Line Control A600009 GPIB Cable 200 cm A630002 GPIB Interface for Model 6312 6314 6304 A600010 GPIB Cable 60 cm DC Load Module Refer to Model 6300 6310 6320 6340 Series A800004 19 Rack for Model 8000 Power Analyzer Refer to Model 6630 6632 Series A800005 PCI Bus GPIB Card National Instrument AC Source Refer to Model 6400 6500 61500 61600 Series A800006 Test Fixture for Model 8000 DC Source Refer to Model 6200 6200K 6200F Series All specifications are subject to change
11. ge for further analysis 2 8 Complete system administration Example of statistic report process capability Management function Management Chroma PowerPro III provides a series of management functions for advance system control and management User function allows users to define authorized person list and their authorized level Activity log Activity log records the historical log in log out time and activated functions of the system users Release Users are allowed to define the release flags of test programs and test items These flags will be used to check if the test program can be executed by GO NG run Or if the test item can be shown in user test item library Instrument function is used to import and export H W instrument drivers Network function provides interface for PowerPro III to communicate with external software package or system For example Shop Floor or Product Data Management system It is also used to define the source location of the test programs when users want to centralize them Hardware configuration The hardware configuration function allows users to define the system configuration by selecting devices from the instrument list defined inthe Instrument section of Management function Shop Floor control system For modern mass production line it is a big challenge to have the full control of the scenarios happened on production line Therefore Shop Floor control system is wildly used t
12. gh precision power measurement but also the voltage current harmonics measurements defined in IEC and EN regulation MODEL 6630 series 6632 series NO of input module 1to3 1to3 Power measurement range 48 ranges 48 ranges Voltage measurement range 6 ranges 6 ranges Current measurement range 8 ranges 8 ranges Front panel display Yes No Front panel editable Yes No Harmonics measurement Yes Yes Flicker measurement Yes No Waveform measurement Yes Yes Build in regulation limit Yes Yes All specifications are subject to change without notice Model 8000 DC Electronic Load Chroma power supply auto test system model 8000 can support all Chroma Model 6300 6310 6330 63200 and 6340 series DC electronic load They come with different powers load modes slew rates and features This provides users maximum selection opportunities for different test application requirements MODEL 6300 series 6310 series 6330 series 63200 series 6340 series 63472 Load mode CC CR CV CP CC CR CV CC CR CV CC CR CV CP CC CC Power rating 60 300W 30 1200W 30 1200W 2000 12000W 625W 200W Voltage range 1 254V 1 500V 1 500V 1 500V 0 8 50V 0 5 2V Current range Up to 60A Up to 240A Up to 240A Up to 600A Up to 300A 150A Slew rate Up to 2 5A US Up to 10A uS Up to 10A uS Up to 25A US Up to 300A uS 10A US Measurements Voltage Current Voltage Voltage Voltage Current Voltage Voltage Power Current Current Power Current Current Monitoring output Curr
13. ignment test 3 Peak Peak noise 26 Combine regulation 46 Correlation test 4 RMS noise 27 Total regulation 47 UUT measurement verification test 5 Current ripple 48 High di dt loading test 6 Efficiency TIMING AND TRANSIENT 7 In test adjustment 28 Power on sequence SPECIAL FEATURE 8 Power good signal 29 Power off sequence 49 Can bus read write 9 Power fail signal 30 Transient response time 50 I C read write 10 P S ON signal 31 Transient spike 51 GPIB read write 11 Extended measure 32 Turn ON time 52 RS 232 read write 12 Waveform capture 33 Rise time 53 RS 485 read write 13 Overshoot voltage 34 Fall time 54 TTL signal control 35 Hold up time 55 Relay control INPUT CHARACTERISTICS 36 Extra timing 56 Bar code scan 14 Inrush current 37 Tracking 57 DMM measure 15 Input RMS current 38 Swing check 16 Input peak current 17 Input power PROTECTION TESTS 18 Current harmonics against regulations 39 Short circuit 19 Input power factor 40 OV protection 20 Input voltage ramp brownout 41 UV protection 21 Input freq ramp 42 OL protection 22 AC cycle drop out 43 OP protection 23 PLD simulation These test items need to be created by users by using test item editor due to the variety of the UUTs And unlimited customized or user defined test items are allowed New Millennium ATS Software Platform The Model 8000 Test Systems include the industries most sophisticated power supply testing software
14. ng to the individual test result of test items Test program editor can also open a M S Excel file as the source of test program data Users may first export test program as M S Excel file Then base on the external database Users may creat new test programs by modifying the Excel database Thus only one database needs to maintain for multiple test programs i Fie Sa F 7 int if ar a eS eee ie ee onem Ba a e g TEL E Ei H n hemmm a Hil F d F ii TPE H i i DETE EEPE ss a if hee a jii ti iii i HAINN i i fiti RLVER LEER ee l atin i i I ia sA it ii i aep m call m E 2S E i H i m mi E i im i a E ii Test rogram can be created by stacking test items Just fill the test conditions The test procedure in test library was defined in the test item library Versatile and powerful execution mode Chroma PowerPro III software platform provides three execution modes DEDUG RUN is used to verify the user defined test items and test programs For production line testing GO NG RUN allows one key operation to perform Pass Fail test And the On LINE CONTROL mode extends Chroma Power Supply Auto Test System model 8000 to control and monitor the hardware devices simultaneously Thus it is capable of simulating the manual test scenarios just like you did on the bench Debug run The debug run provides
15. o 6 Short circuit impedance lt 0 1 ohm lt 0 05 ohm Sync Signal for short circuit 6 relay signal 6 relay signal OVP UVP testing Internal External Internal External ane m Internal impedance range 1K 1M ohm 100 1M ohm J External OVP UVP source DC source DC source fo Measurement Capability By external DMM Internal i Control Interface Via Chroma 6011 RS 485 ON OFF Controller Chroma ON OFF controller Model 6013 and 80613 are used to control AC and DC inputs simultaneously Meanwhile it can control AC to turn on and off at any phase angle and measure the input inrush current of the UUT MODEL 6013 80613 Input AC DC AC DC ON OFF angle AC 0 360 0 360 Voltage range AC 250V 270V Current range AC 30A 30A Voltage range DC 200V 200V Current range DC 40A 60A Measurement Capability By external DMM Internal Control Interface Via Chroma 6011 RS 485 Digital Multi Meter amp Storage Oscilloscope Chroma power supply auto test system model 8000 is capable to support HP34401A 34970A and Keithley 2700 series DMM and most of Tektronix scopes Other DMM and DSO are supported upon request Application amp selection guide Bo ce dat HE ANE arii riJ Leb rE p ue hiig cate mit meni a a ae TEE HIENE il W en r Brit e Iam Lies i ja a F Praa ppi MIE MN e Wii Ba b i M ESEGI heH axe i BOI Ba1 Lines a hon HE mn ra td eat mA E Bii ER i IPO Pork enn To ali 3 kri eni bev ine i Doar
16. o improve fabrication process To satisfy customers requirement Chroma also provides customized Shop Floor control system For details please contact your local representative of Chroma ATE INC Model 8000 Parallel setting for E loads allow users to control multiple load channels as one All specifications are subject to change without notice High Performance Hardware Devices 2a ea eS o 10 i 12 13 14 or gt A iF me ol an Digital Storage Oscilloscope Electronic Load Timing Noise Analyzer DC Source Connection Panel Digital Multi Meter Power Analyzer System Controller OVP Short Circuit Tester ON OFF Controller AC Source System Power Inlet Breaker EMI Filter 0 O0 O O 0008 Oo TDS 220 TDS 3000 series other types or brands of DSO supported upon request Model 6300 6310 63200 6340 series Electronic Load Model 6011 Model 6200 6200K 6200F Interface to UUT HP 34401A Other types or brand of DMM supported upon request Model 6630 6632 series Power Analyzer Industrial PC Model 6012 80612 Model 6013 80613 Model 6100 6400 6500 61500 61600 series AC Source 1 3W 30A 60A selectable 30A 60A selectable with emergency stop control 30A Other devices supported upon request AC power source Chroma power supply auto test system model 8000 supports all Chroma Model 6100 6400 6500
17. platform PowerPro III PowerPro III provides users with an open software architecture suited for a wide range of applications and devices Power Pro Ill is a windows 98 2000 XP environment which provides necessary computer peripherals Management Report Report Statistic Networking Generator Wizard Generator GO NG run Test Program Editor Debug run Test Item Editor On line control Hardware Configuration Test Command Library Application Programming Interface LabWindows LabWindows LabWindows LabWindows LabWindows Driver for Driver for Driver for Driver for Driver for AC Source DC Source DC Source Power Analyzer Oscilloscope NI VISA DRIVER t f f f 2 t Computer AC DC DC Power peripherals Source Source Load Analyzer Oscilloscope Maximum flexibility and expendability NI VISA Driver National Instrument VISA driver are used by PowerPro III to allow support to almost any instrument which uses VXI PXI GPIB RS 232 RS 485 interface protocols As a result users do not have yo concerned about which interface is provided by individual instrument that may want to intergrate into system By using these standard instrument drivers PowerPro III can incoporated almost any modern test device Higher compatibility Application Programming Interface When users want to change the equipment from one brand to the others for traditional ATS design users are prohibited to do that The main problem is caused by the differen
18. t format of the remote commands Chroma PowerPro III provides a unique application programming interface which interprets the different remote commands of various instrument to a standard format Thus if the functions of two equipment are identical even manufactured by two different suppliers they still can be replaced directly by adding a new application programming interface driver in Chroma ATS software PowerPro III All specifications are subject to change without notice Model 8000 Off the shelf test commands Test command library For some special controls it is not very easy for most of the users to figure out how to make relevant instrument work properly Chroma PowerPro Ill collects most useful test commands for users in order to provide user friendly editing environment On the other hand Chroma PowerPro IIl also provides some low level test commands such as GPIB read write RS 232 read write RS 485 read write Can bus read write and lC read write etc That allow users to have the full access to all the equipment on Chroma Power Supply Auto Test System model 8000 directly Late 4g Sis E Meanwhile The test command library stops the repetitive test conditions from sending to hardware devices Thus it can improve the test speed dramatically BERLE G ERE ER EERE i r i eT eee oe oe eee eee ee Flexible and easy to use Add test command to the test procedure from test command library Test item editor
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