Chicago Electric 96299 User's Manual
Contents
1. CHICAGO Jail Power Tools Lithium Powered 10 8 VOLT CORDLESS DRILL DRIVER exe l 11 96299 OPERATING INSTRUCTIONS Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2007 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 PRODUCT SPECIFICATIONS 1 Hex shank adapter Includes 6 Phillips head bits 3 flat head bits Save This Manual You will need this manual for the safety warnings and precautions assembly oper ating inspection maintenance and cleaning procedures parts list and assembly diagram Keep your invoice with this manual Write the invoice number on the inside of the front cover Keep this manual and invoice in a safe and dry place for future reference GENERAL SAFETY RULES AN WARNING READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric2. Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the com plaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine t
3. SKU 96299 For technical questions please call 1 800 444 3353 PAGE 7 SYMBOLOGY No Xxxx min No Load Revolutions per Minute RPM UNPACKING When unpacking check to make sure that the product is complete and undamaged lf any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible Lithium Battery Charging Safety Do not leave unattended while charging h 2 Battery charging should be done by adults only 3 Charge on non flammable surface and keep away from flammable items 4 Turn charger off when battery is charged and unplug charger from battery powered device 5 Disconnect AC wall chargers from outlets while not in use 6 If battery powered device has been damaged immediately stop use unplug and safely move away from flammable materials 7 Follow instructions for charging battery Do NOT charge longer than recommended REV 08c SKU 96299 For technical questions please call 1 800 444 3353 PAGE 8 Note CHARGING The Battery Pack 19 requires charging before the initial use The recommended initial charge time is twelve hours prior to initial use of the Cordless Drill Driver Place the Charger on a solid surface such as a garage floor never on anything flammable Always switch to a fresh battery when tool performance begins to diminish Severe heat is destructive to batteries the more heat generated the faster the battery
4. any possible hazards behind the drilling surface To reduce jamming as the Bit breaks through the workpiece decrease the drilling pressure when the point of the Bit breaks through the workpiece When you have drilled the hole remove the Bit from the hole while the Cordless Drill is still running This prevents the Bit from getting caught in the hole and caus ing damage Release the Trigger 12 to stop the Drill put the Rotation Button in the center posi tion and remove the bit from the Drill INSPECTION MAINTENANCE AND CLEANING WARNING Remove the Battery Pack 19 from the tool and set the Rotation Button 6 to the center locked position before performing any inspection maintenance or cleaning BEFORE EACH USE inspect the general condition of the Cordless Drill Driver Check for misalignment or binding of moving parts cracked or broken parts leaking Battery Pack damaged Charger wiring chipped or broken Drill Bits and any other condition that may affect its safe operation If abnormal noise or vibration occurs have the problem corrected before further use Do not use damaged equipment After each use With a soft brush or cloth remove all dirt and debris from the Cordless Drill Driver Do not immerse the Cordless Drill Driver in any liquids When the battery needs to be replaced remember that the lithium battery in this tool must be recycled or disposed of properly SKU 96299 For technical questions please cal
5. on the Power Cord Keep the Power Cord away from heated surfaces To avoid electrical shock do not handle the Charger the Adapter or the Cord less Drill Driver with wet hands Keep the Handles of the Cordless Drill Driver dry clean and free from oil or grease Avoid unintentional starting Make sure you are prepared to begin work before turning on the Cordless Drill Driver Never leave the Charger unattended when it is plugged into an electrical outlet Unplug the Charger from its electrical outlet before leaving Place the Charger on a solid surface such as a garage floor never place on anything flammable PROPER BATTERY PACK CARE Battery Pack 19 leakage may occur under extreme usage or temperature conditions If Battery Pack fluid comes in contact with skin rinse with lemon juice and vinegar then wash with soap and water If the fluid comes into contact with the eyes flush with water for several minutes and contact a doctor immediately Never burn the Battery Pack as it can explode in a fire Do not charge the Cordless Drill Driver with a leaking Battery Pack Contact local solid waste authorities for instructions on correct disposal or recycling of the Battery Pack WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are lead fr
6. the 23 settings 1 23 for screwdriver usage Use the Drill Bit setting for use with drill bits The different sizes of screws pictured on the Ring are an indication of how much torque the Cordless Drill Driver will apply to the bit before the clutch slips allowing the bit to stop and helping to prevent damage to the screw bit or workpiece The larger the screw the more torque is applied before the clutch slips Unless when drilling always start with a lower number to help prevent damage This Cordless Drill Driver also has torque settings between the screws to allow a greater range of control Drill Setting AN This setting essentially prevents the clutch from slipping entirely It is designed for drilling but is not advised for using a screwdriver bit because it offers no protection against stripping the head or splitting the wood To use the screwdriver function insert the Bit Adapter 22 into the Chuck 1 as detailed in Step 1 Insert the required screwdriver bit into the Bit Adapter 22 Set the drilling torque by turning the Gear Box with Torque Ring 2 so that it lines up with the Arrow on the center top of the Cordless Drill Driver When driving screws start with a lower torque setting When drilling in light gauge metal or wood use a wooden block to back up the material and prevent damage to the workpiece Mark the center of the hole to be drilled with a center punch not included to give a Drill Bit a starting po
7. will lose power A battery that gets too hot can be permanently damaged Never over discharge a battery by using the tool after performance decreases Never attempt to discharge a battery by continuing to pull the trigger When tool performance begins to diminish stop the tool recharge the battery and use a fully charged battery for optimal performance When the Battery Pack after initial charge requires recharging it must charge for five to seven hours in order to operate at full power Charging room temperature 50 F 104 F Depress both buttons at the rear of the Battery Pack and slide the unit down to detach from the Drill Driver The Battery Pack can only fit into the Charger 20 in one position insert into Char ger plug Charger into Adapter 21 and plug ter Adapter into any standard electrical outlet Pack 19 While charging the Battery Pack Charger and Adapter may become warm to the touch This is normal and does not indicate a prob lem When the Battery Pack is in the Charger Charger both the red and green lights on the Charger 20 will be illuminated while charging when the Battery Pack is fully charged the red light will turn off indicating that the Battery Pack is ready for use Once the Battery Pack is fully charged unplug the Charger from the 21 electrical outlet and remove the Battery Pack from the Adapter SKU 96299 For technical questions please call 1 800 444 3353 PAGE 9 O
8. PERATING INSTRUCTIONS NOTE For additional information regarding the parts listed in the following pages refer to the Parts List amp Assembly Diagram WARNING Remove the Battery Pack 19 from the tool and set the Rotation Button 6 to its center locked position before making any adjustments changing acces sories or storing the tool Gear Box with Chuck 1 Torque Ring 2 1 In order to use the included screwdriver bits you must first attach the Bit Adapter 22 into the Chuck 1 With the Chuck 1 pointing away from you turn the Chuck 1 counterclockwise Insert the shank of the Bit Adapter 22 all the way into the Chuck 1 Turn the Chuck 1 clockwise to lock the Bit Adapter 22 in place 2 The Chuck accepts up to 3 8 diameter bits Insert the appropriate bit for your application and tighten the Chuck firmly Follow the same procedure as use for at taching the Bit Adapter 22 Never insert one of the included Bits 23 directly into the Chuck A smaller gauge than 3 8 will not be firmly secured and may result in injury or property damage 3 Secure the workpiece in place using a vise or clamps not included Warning Never change Torque Setting while drill is still rotating as this can damage the Cordless Drill Driver 4 Decide on which setting to choose for application SKU 96299 For technical questions please call 1 800 444 3353 PAGE 10 10 11 12 13 Torque Settings Use one of
9. e plug must be connected to a properly grounded outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user reducing the risk of electric shock See Figure A 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See Figure A 3 Your tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in the following illustration Se Figure A FIGURE A FIGURE B DOUBLE INSULATED TOOLS WITH TWO PRONG PLUGS 1 Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code See Figure B SKU 96299 For technical questions please call 1 800 444 3353 PAGE 6 2 Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration See Figure B EXTENSION CORDS 1 Grounded tools require a three wire extension cord Double Insulated tools can use either a two or
10. here is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 96299 For technical questions please call 1 800 444 3353 PAGE 14
11. int and to prevent it from walking Lubricate the Drill Bit with cutting oil not included when drilling iron or steel Use a coolant not included when drilling nonferrous metals such as copper brass or aluminum Insert the fully charged Battery Pack 19 into the Handle of the Cordless Drill Driver The Rotation Button 6 allows you to change the rotational direction of the Cord less Drill Driver For a clockwise rotation move the Rotation Button to the right For a counterclockwise rotation move the Rotation Button to the left The center position locks the Trigger 12 to prevent the Drill from operating Caution Never attempt to change rotational direction while the chuck is rotating Hold the Cordless Drill Driver firmly with both hands as torque from the Motor can cause the tool to twist SKU 96299 For technical questions please call 1 800 444 3353 PAGE 11 14 15 16 17 18 Operate the Drill by squeezing the Trigger 12 The speed of the Drill can be con trolled by varying the pressure on the Trigger If the clutch starts slipping before the screw is in all the way stop the drill put the Rotation Button 6 in the center position and change the torque setting Reset the rotation direction before continuing If Drilling Use the Drill torque setting as described above Drill only as deep as necessary Do not drill deeper than necessary into walls or other areas where you cannot identify
12. l 1 800 444 3353 PAGE 12 PARTS LIST Part 6 7 8 9 410 a 10 11 12 Part Description 13 LeftPlate 14 LettBody 15 BlackWire 16 RedWie 47 Bracket 18 ContactPlate 19 20 Charger 21 Adapter i 22 BitAdapter 23 Screwdriver Bits in holder 1 set es ee ee lt a PO S Ss Sy eS lt 13 14 15 16 17 18 19 20 21 22 23 h ASSEMBLY DIAGRAM 3 4 i Da 6 7 f 415 Pi SI A a 18 SKU 96299 a r T e i mel TER SNS A fixe l ma E Y AA IN ae P 1 40 n For technical questions please call 1 800 444 3353 BOF PAGE 13 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACE MENT PARTS THERETO LIMITED 90 DAY WARRANTY
13. ll 1 800 444 3353 PAGE 3 Remove the battery from the tool and set the Rotation Button 6 to the cen ter locked position before making any adjustments changing accessories or storing the tool These preventive safety measures reduce the risk of starting the tool accidentally Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users Maintain the Cordless Drill Driver with care Keep drill bits sharp and clean Properly maintained accessories with a sharp cutting edge are less likely to bind and are easier to control Do not use a damaged tool or accessory Tag damaged tools Do not use until repaired Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool Service Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury and will void applicable warranties When servicing a tool use only identical replacement parts Follow instruc tions in this manual Use of unauthorized parts or failure to follow maintenance instr
14. n while operating power tools may result in serious personal injury Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Avoid accidental starting Be sure the Rotation Button 6 is in the locked position before inserting the Battery Carrying power tools with your finger on the trigger or inserting the Battery with the trigger depressed invites accidents Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the power tool in unexpected situations Use safety equipment Always wear eye protection Dust mask nonskid safety shoes hard hat or hearing protection must be used for appropriate conditions Always wear ANSI approved safety goggles when working with this tool Tool Use and Care Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not use the power tool if the trigger does not operate it Any tool that cannot be controlled with the trigger is dangerous and must be replaced SKU 96299 For technical questions please ca
15. om lead based paints crystalline silica from bricks and cement or other masonry products arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq WARNING People with pacemakers should consult their physician s before using this product Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker SKU 96299 For technical questions please call 1 800 444 3353 PAGE 5 GROUNDING Z WARNING Improperly connecting the grounding wire can result in the risk of electric shock Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facil ity before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician GROUNDED TOOLS TOOLS WITH THREE PRONG PLUGS 1 Tools marked with Grounding Required have a three wire cord and three prong grounding plug Th
16. shock fire and or serious injury SAVE THESE INSTRUCTIONS Work Area 1 Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the pres ence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes 3 Keep bystanders and children away while operating a power tool Distractions can cause you to lose control Protect others in the work area from debris such as chips and sparks Provide barriers or shields as needed SKU 96299 For technical questions please call 1 800 444 3353 PAGE 2 Electrical Safety Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the Charger s power cord Never use the Power Cord to carry the Charger or pull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords im mediately Damaged Power Cords increase the risk of electric shock Personal Safety Stay alert Watch what you are doing and use common sense when operat ing a power tool Do not use a power tool while tired or under the influence of drugs alcohol or medication A moment of inattentio
17. three wire extension cord 2 As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a seri ous drop in voltage resulting in loss of power and possible tool damage See Chart A next page 3 The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Chart A 4 When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Chart A 5 If you are using one extension cord for more than one tool add the nameplate am peres and use the sum to determine the required minimum cord size See Chart A 6 If you are using an extension cord outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use i Make sure your extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electri cian before using it 8 Protect your extension cords from sharp objects excessive heat and damp or wet areas NAMEPLATE EXTENSION CORD LENGTH AMPERES at allaan EIEIO IEI ECLI 7 1 12 0 e p a e o o 121 160 ttt 161 200 tt Chart A Based on limiting the line voltage drop to five volts at 150 of the rated amperes
18. uctions may create a risk of electric shock or injury Note Use of unauthorized parts and any service performed by unauthorized personnel will void all applicable warranties SPECIFIC SAFETY RULES Maintain a safe working environment Keep the work area well lit Make sure there is adequate surrounding workspace Always keep the work area free of ob structions grease oil trash and other debris Do not use the Cordless Drill Driver in areas near flammable chemicals dusts and vapors Do not use this product in a damp or wet location Maintain labels and nameplates on the Cordless Drill Driver These carry important information If unreadable or missing contact Harbor Freight Tools for a replacement When using the Cordless Drill Driver always maintain a firm grip on the tool with both hands SKU 96299 For technical questions please call 1 800 444 3353 PAGE 4 10 11 12 13 Hold the tool by its insulated gripping surfaces when performing an opera tion where the Cordless Drill Driver may contact hidden wiring Contact with a live wire will make exposed metal parts of the Cordless Drill Driver live and shock the operator Do not use the Cordless Drill Driver or Charger if it has been dropped dam aged left outdoors or immersed in liquid To avoid electric shock do not pull or carry the Charger by its Power Cord or pull the Power Cord around sharp corners or edges Do not unplug the Charger by pulling
Download Pdf Manuals
Related Search