Char-Broil 463247311 User's Manual
Contents
1. Note Use upper and lower 1 4 20x1 7mm lock washer 7mm flat Front brace washer screw 20 8a 13 12 21 8 32x3 8 screw Sideburner lid Place sideburner lid onto left shelf and align holes in back of lid with hinge holes Secure lid to hinges using four 8 32x3 8 screws 4mm flat washers 4mm lock washers and 8 32 hex nuts 8 32 hex nut 4mm lock washer 4mm flat washer Insert sideburner burner into left shelf shelf shown A sideburner burner sideburner drip pan The stud on bottom of burner fits into rear small hole in sideburner drip pan on Secure burner to sideburner drip pan with one Wing nut shown B Make sure burner tube engages sideburner valve shown C Under sideburner shelf attach sideburner ignitor wire to electrode A Wing nut sideburner drip pan B electrode ignitor wire burner tube C valve 14 A 22 Inside of cart insert heat shield rear tabs without holes into slots between upper and lower back panels Then insert left and right grease tray rails into slots beneath grease tray opening in upper back panel Then insert end of tank wire into right arcuate slot on lower back panel shown A Attach left and right rails to the bottom of front brace with two 8X3 8 self tapping screws Attach heat shield front tabs and tank wire to the bottom of front brace with two 8X3 8 self tapping screws sown B Some components not shown for illustration2. continued Problem Burner s will not light using ignitor See Electronic Ignition Troubleshooting also Burner s will not match light Sudden drop in gas flow or low flame Flames blow out Flare up Persistent grease fire Flashback fire in burner tube s Unable to fill LP cylinder One burner does not light from other burner s Possible Cause ELECTRONIC IGNITION No spark no ignition noise No spark some ignition noise Sparks but not at electrode or at full strength See GAS ISSUES on previous page Match will not reach Improper method of match lighting Out of gas Excess flow valve tripped Vapor lock at coupling nut LP cylinder connection High or gusting winds Low on LP gas Excess flow valve tripped Grease buildup Excessive fat in meat Excessive cooking temperature Grease trapped by food buildup around burner system Burner and or burner tubes are blocked Some dealers have older fill nozzles with worn threads Grease buildup or food particles in end s of carryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Use long stem match fireplace match See Match Lighting section of Use and Care Check
3. on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correctly with end up and end down Replace battery with new AA size alkaline battery Unscrew button cap assembly and reinstall making sure threads are aligned and engaged fully Replace spark module assembly Remove and reconnect all output connections at module and electrodes Remove and reconnect all output connections at module and electrodes If sparks are observed other than from burner s wire insulation may be damaged Replace wires Replace battery with a new AA size alkaline battery Use paper towel to remove moisture Replace cracked or broken electrodes No sparks appear at any electrodes when Electronic Ignition Button is pressed noise can be heard from spark module 31 Warranty Registration Department P O Box 1240 Columbus GA 31902 1240
4. Always check flame prior to each use If only low flame is seen refer to Sudden drop or low flame in the Troubleshooting Section HI LOW Turning the Grill OFF with AUTO CLEAN With the Autoclean feature you have two choices for turning off your grill Manual and AUTO CLEAN Manual Method Turn all knobs including the AUTO CLEAN valve to the OFF position Turn OFF the LP cylinder by turning the handwheel clockwise to a full stop AUTO CLEAN Method After cooking is complete set all main burner grill knobs to the high setting and close the grill lid AUTO CLEAN shutdown should not be used on the sideburner Push in and turn the AUTO CLEAN knob to the clean position Once at the clean position release the knob and the green light should begin blinking The valve will now stay on for 15 minutes before turning off the gas to the burners After the clean cycle is complete turn all knobs including the AUTO CLEAN valve to the OFF position Turn OFF the LP cylinder by turning the handwheel clockwise to a full stop For safety in storing a grill the LP cylinder should always be turned OFF If red light comes on while green light is flashing the batteries will need to be replaced very soon Ignitor Check Turn gas off at LP cylinder Press and hold electronic ignitor button Click should be heard and spark seen each time between each collector box or burner and electrode See Troubleshooting if no cl
5. BUMPER F TOP LID QQ 1 LOGO PLATE RR 1 HARDWARE F TOP LID SS 1 DOOR LEFT NO HANDLES TT 3 HANDLE F DOOR SB LID UU 1 DOOR RIGHT NO HANDLES VV 1 GRATE F SB WW 1 GRIDDLE F SB XX 4 COOKING GRATE MAIN YY 1 GREASE TRAY ZZ 1 WARMING RACK AAA 4 FLAME TAMER BBB 1 TANK SCREW CCC 1 CAP F ELECTRONIC MODULE DDD 1 BEZEL F SB CONTROL KNOB EEE 1 CONTROL KNOB F AUTO CLEAN FFF 1 BEZEL F AUTO CLEAN KNOB GGG 4 COOKING GRATE TRAY HHH 2 ELECTRODE F MAIN BURNER 600MM WIRE Key Qty Description 2 DOOR MAGNET ASSEMBLY 1 CASTER PIN 1 HARDWARE PACK 1 ASSEMBLY MANUAL ENGLISH 1 ASSEMBLY MANUAL SPANISH 1 CLEANING TOOL Not Prictured Key Qty Description A 1 BOTTOM SHELF B 2 CASTER LOCKING C 2 CASTER FIXED D 1 CART LEFT SIDE PANEL E 1 GROMMET F 1 CART RIGHT SIDE PANEL G 1 LOWER BACK PANEL H 1 TANK EXCLUSION I 1 DOOR BRACE J 1 HEAT SHIELD F TANK K 1 LEFT RAIL F GREASE TRAY L 1 RIGHT RAIL F GREASE TRAY M 1 FIREBOX N 1 MATCH HOLDER O 4 BURNER MAIN P 2 ELECTRODE F MAIN BURNER 900MM WIRE Q 3 FLAME CARRYOVER TUBE R 1 IGNITER SWITCH MODULE S 1 HOSE VALVE REGULATOR ASSEMBLY T 1 CONTROL PANEL MAIN U 1 ELECTRONIC IGNITION MODULE V 1 TANK WIRE W 1 ELECTRODE WIRE F SIDE BURNER X 4 BEZEL F MAIN CONTROL KNOB
6. PROPOSITION 65 1 Combustion by products produced when using this product contain chemicals known to the State of California to cause cancer birth defects and other reproductive harm 2 This product contains chemicals including lead and lead compounds known to the State of California to cause cancer birth defects or other reproductive harm Wash your hands after handling this product Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied A conversion kit for dual fuel grills must be purchased for use with natural gas Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply hoses away from any hot surfaces This grill is safety certified for use in the United States and or Canada only Do not modify for use in any other location Modification will result in a safety hazard WARNING Do not atte
7. Y 5 CONTROL KNOB Z 4 TEMPERATURE GAUGE UFC MOUNTED AA 1 CART UPPER BACK PANEL BB 1 LEFT SIDE SHELF F SB CC 2 HINGE ASSY F SB LID DD 1 CONTROL PANEL F SB EE 1 DRIP PAN F SB FF 1 LID F SB GG 4 RUBBER BUMPER F LID HH 1 SIDEBURNER II 1 ELECTRODE F SB JJ 1 RIGHT SIDE SHELF KK 1 FRONT PANEL F RIGHT SIDE SHELF LL 1 GRILL TOP LID MM 1 INNER INSERT F TOP LID NN 1 HANDLE F TOP LID PARTS DIAGRAM 13 A B B C C D E G H I J K L M N O O O P Q R S T U V X Y Y Z AA BB CC DD EE FF GG HH II JJ KK LL NN MM OO OO PP QQ SS TT TT TT UU VV WW XX YY ZZ AAA FFF BBB DDD EEE RR W CCC HHH F GGG ASSEMBLY 2 1 4 20x1 2 screw 1 Attach side panels to bottom shelf using three 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers per panel IMPORTANT Panel with large hole must be on Right side of bottom shelf 7mm lock washer 7mm flat washer Locking caster Bottom shelf Rear Non lock caster Front 14 Left side panel with large hole Make sure side panels are pushed as far to the rear of bottom shelf as possible before fully tightening screws Right side panel Magnet Front Bent U pin A Place bottom shelf upside down Insert Bent U Pin into the caster mo
8. cylinder valve Hand tighten the coupling nut holding regulator in a straight line with LP cylinder valve so as not to cross thread the connection Place dust cap on cylinder valve outlet whenever the cylinder is not in use Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve Other types of caps or plugs may result in leakage of propane 6 6 Turn the coupling nut clockwise and tighten to a full stop The regulator will seal on the back check feature in the LP cylinder valve resulting in some resistance An additional one half to three quarters turn is required to complete the connection Tighten by hand only do not use tools NOTE If you cannot complete the connection disconnect regulator and repeat steps 5 and 6 If you are still unable to complete the connection do not use this regulator Straight Hold coupling nut and regulator as shown for proper connection to LP cylinder valve DANGER Do not insert any tool or foreign object into the valve outlet or safety relief valve You may damage the valve and cause a leak Leaking propane may result in explosion fire severe personal injury or death Leak Testing Valves Hose and Regulator 1 Turn all grill control knobs to OFF 2 Be sure regulator is tightly connected to LP cylinder 3 Completely open LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off im
9. flat Front of Shelf 8x3 8 tapping screw washer E Back of main control panel Control panel Note Insert this screw from the back of main control panel large flat washer 10 Insert front brace under control panel and between cart side panels Make sure door hinge pins are on the top side and facing the front Secure using two 1 4 20x1 screws 7mm lock washers and 7mm flat washers on each side NOTE MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART 11 8 32x3 8 screw 4mm lock washer Control knob Control knob bezel First remove the two screws and lock washers factory attached to the sideburner valve bracket Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia Align the holes on valve bracket with left and right holes on fascia Secure using lock washers and screws that were removed from bracket Next place sideburner bezel over valve stem on front side of fascia Align small holes on bezel with upper and lower holes on fascia Attach using two 8 32x3 8 screws and 4mm lock washers Press sideburner control knob onto valve stem Install bezel with OFF at top Sideburner valve bracket Sideburner fascia Valve stem Screws and Washers removed from valve bracket Note Use left and right holes on fascia to attach valve bracket holes on fascia to attach bezel
10. for gas in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Turn front of grill to face wind or increase flame height Refill LP cylinder Refer to Sudden drop in gas flow above Clean burners and inside of grill firebox Trim fat from meat before grilling Adjust lower temperature accordingly Turn knobs to OFF Turn gas off at LP cylinder Leave lid in position and let fire burn out After grill cools remove and clean all parts Turn knobs to OFF Clean burner and or burner tubes See burner cleaning section of Use and Care The worn nozzles don t have enough bite to engage the valve Try a second LP dealer Clean carry over tube s with wire brush AUTO CLEAN Possible Cause Prevention Solution If Equipped Replace Batteries Install batteries correctly Push Knob in to start the clean cycle Green LED should begin to flash Timer does not work Green light does not flash Dead Battery Batteries installed incorrectly Knob Position did not start the Clean Cycle Replace Batteries No LED s will illuminate Dead Bat
11. purposes Front brace Front brace Heat shield Tank wire Tank wire Left grease tray rail Right grease tray rail 8x3 8 tapping Screw Rails 8x3 8 tapping Screw B 15 Inside of cart insert tank exclusion wire shelf ends into lower back panel shown A Attach front left side of wire shelf to the left side panel with one 8 32x3 8 screw 4mm lock washer and 4mm flat washer one 8 32x3 8 screw Attach leg to bottom shelf with 4mm lock washer and 4mm flat washer shown B 23 8 32x3 8 screw 4mm lock washer 4mm lock washer 4mm flat washer 4mm flat washer 8 32x3 8 screw B A Tank exclusion wire shelf Left side panel 16 24 Release the cap from electronic ignition module on cart right side panel Insert AA battery into ignition module negative end first Then put on the cap shown B ignition module Total 2 connections shown A module Total 5 connections Connect the two wires a and b from the switch wiring harness to the back of the electronic Connect each of the wires from the main burner electrodes and sideburner electrode to the back of the electronic ignition wire NOTE Switch terminals are larger than electrode terminals and should only be installed in location shown as a b A On back of right side fascia open battery box by sliding its cover Put two AA batteries in the box and then replace the Battery box AA batter
12. the state of California only you may take the product to the retail establishment selling this product in order to obtain performance under this limited warranty If you wish to obtain performance of any obligation under this limited warranty you should write to Consumer Relations P O Box 1240 Columbus GA 31902 1240 Consumer returns will not be accepted unless a valid Return Authorization is first acquired Authorized returns are clearly marked on the outside of the package with an RA number and the package is shipped freight postage pre paid Consumer returns that do not meet these standards will be refused LIMITED WARRANTY 4 Damage failures or operating difficulties resulting from accident alteration careless handling misuse abuse fire flood RUST is not considered a manufacturing or materials defect the manufacturer reserves the right to substitute like or similar parts that are equally functional SCOPE OF COVERAGE PERIOD OF COVERAGE TYPE OF FAILURE COVERAGE PERFORATION MANUFACTURING AND MATERIAL DEFECTS ONLY Stainless Burner Firebox and Lid All Other Parts Limited Lifetime 2 years from date of purchase 1 year from date of purchase 11 PARTS LIST 12 NOTE Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model However the method of assembly remains the same Key Qty Description OO 2 BEZEL F LID HANDLE PP 2 RECTANGULAR
13. Burner Flame Check and for important safety instructions before using Always keep LP cylinders in upright position during use transport and storage Cylinder screw at rear of cart Regulator CAUTION Cylinder valve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas hose to be damaged in operation resulting in the risk of fire 27 On back of grill slide grease tray into opening in upper back panel CAUTION Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage Grease tray 28 EMERGENCIES If a gas leak cannot be stopped or a fire occurs due to gas leakage call the fire department Emergencies Problem Gas leaking from cracked cut burned hose Gas leaking from LP cylinder Gas leaking from LP cylinder valve Gas leaking between LP cylinder and regulator connection Fire coming through control panel Grease fire or continuous excessive flames above cooking surface Burner s will not light using ignitor See Electronic Ignition Troubleshooting also Continued on next page Possible Cause Possible Cause Damaged hose Mechanical failure due to rusting or mishandling Failure of cylinder valve from mishandling or mechanical failure Improper installation connection not tight failure of rubber seal Fire in burner tube section of
14. ONTROL PANEL SPIDER WEBS INSIDE VENTURI If you notice that your grill is getting hard to light or that the flame isn t as strong as it should be take the time to check and clean the venturi s In some areas of the country spiders or small insects have been known to create flashback problems The spiders spin webs build nests and lay eggs in the grill s venturi tube s obstructing the flow of gas to the burner The backed up gas can ignite in the venturi behind the control panel This is known as a flashback and it can damage your grill and even cause injury To prevent flashbacks and ensure good performance the burner and venturi assembly should be removed from the grill and cleaned before use whenever the grill has been idle for an extended period BURNER SPIDER AND WEBS INSIDE BURNER TUBE General Grill Cleaning Do not mistake brown or black accumulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted surfaces Plastic parts Wash with warm soapy water and wipe dry Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surface
15. PRODUCT GUIDE MODEL 463247311 Serial Number Date Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number For support and to register your grill please visit us at www charbroil com If you have questions or need assistance during assembly please call 1 888 430 7870 Estimated assembly time 30 minutes Assembly instructions 2010 2010 Char Broil LLC Columbus GA 31902 Printed in China I N F R A R E D I N F R A R E D 01 25 11 G516 001 050801 The following are trademarks registered by W C Bradley Co in the U S Patent and Trademark Office Caldera Charcoal2Go Char Broil American Gourmet Bandera Brush Hawg CB 940 Char Diamonds Char Broil Charcoal Gas Everybody Grills Grill 2 Go Grill 2 Go Express Grill Lovers Infrared Grilling That s All About U Keepers of the Flame Magneto New Braunfels Smoker Company Patio Bistro Patio Caddie Patio Kitchen Pro Sear RED Quantum Santa Fe Sear and Grill Sierra Signature Series Sure2Burn The Big Easy U Wild West Tradition and the following marks The following are trademarks of W C Bradley Co America s Legendary Barbeque Company Advantage Series Auto Clean Chef Tested Commercial Series Designer Series Diamond Flame Double Chef Everybody Outside FastStart FlavorMaster F
16. alled as shown Do not store an LP cylinder in enclosed spaces such as a carport garage porch covered patio or other building Never leave an LP cylinder inside a vehicle which may become overheated by the sun Do not store an LP cylinder in an area where children play OPD Hand Wheel LP Liquefied Petroleum Gas LP gas is nontoxic odorless and colorless when produced For Your Safety LP gas has been given an odor similar to rotten cabbage so that it can be smelled LP gas is highly flammable and may ignite unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not release liquid propane LP gas into the atmosphere This is a hazardous practice To remove gas from LP cylinder contact an LP dealer or call a local fire department for assistance Check the telephone directory under Gas Companies for nearest certified LP dealers LP Cylinder Valve Retainer Strap Safety Cap LP Cylinder The LP cylinder used with your grill must meet the following requirements Use LP cylinders only with these required measurements 12 30 5cm d
17. andard or expedited for warranty and replacement parts 2 Service calls to your home 3 Repairs when your product is used for other than normal single family household or residential use acts of God improper installation or maintenance installation not in accordance with electrical or plumbing codes or use of products not approved by the manufacturer 5 Any food loss due to product failures or operating difficulties 6 Replacement parts or repair labor costs for units operated outside the United States or Canada 7 Pickup and delivery of your product 8 Repairs to parts or systems resulting from unauthorized modifications made to the product 9 The removal and or reinstallation of your product DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty In the event of parts availability issues Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or print
18. burner due to blockage Too much grease buildup in burner area GAS ISSUES Trying to light wrong burner Burner not engaged with control valve Obstruction in burner No gas flow Vapor lock at coupling nut to LP cylinder Coupling nut and LP cylinder valve not fully connected ELECTRICAL ISSUES Electrode cracked or broken sparks at crack Electrode tip not in proper position Wire and or electrode covered with cooking residue Wires are loose or disconnected Wires are shorting sparking between ignitor and electrode Dead battery Prevention Solution Prevention Solution Turn off gas at LP cylinder or at source on natural gas systems If anything but burned replace valve hose regulator If burned discontinue use of product until a plumber has investigated cause and corrections are made Replace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Hazard and Cleaning the Burner Assembly pages Turn off control knobs and LP cylinde
19. d Wheel Type 1 outlet with thread on outside ck w o l i s C e f f O Do not use a POL transport plug plastic part with external threads It will defeat the safety feature of the valve Strap and Cap LP Cylinder Exchange Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service Use only those reputable exchange companies that inspect precision fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas leaks Grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution s Do not use household cleaning agents Damage to gas train components can result Brush soapy solution onto areas indicated by arrows in figure below 5 Hold regulator and insert nipple into LP
20. ed manufacturer instructions THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER NO PRODUCT PERFORMANCE SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH IN THIS LIMITED WARRANTY ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IS HEREBY LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies in addition to or inconsistent with those stated above Manufacturer s maximum liability in any event shall not exceed the purchase price of the product paid by the original consumer NOTE Some states do not allow an exclusion or limitation of incidental or consequential damages so some of the above limitations or exclusions may not apply to you This limited warranty gives you specific legal rights as set foth herein You may also have other rights which vary from state to state In the state of California only if refinishing or replacement of the product is not commercially practicable the retailer selling this product or the Manufacturer will refund the purchase price paid for the product less the amount directly attributable to use by the original consumer purchaser prior to discovery of the nonconformity In addition in
21. ed patio or under an overhead structure of any kind Do not use charcoal or ceramic briquets in a gas grill Unless briquets are supplied with your grill Use grill at least 3 ft from any wall or surface Maintain 10 ft clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters live electrical appliances etc Apartment Dwellers Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex If allowed use outside on the ground floor with a three 3 foot clearance from walls or rails Do not use on or under balconies NEVER attempt to light burner with lid closed A buildup of non ignited gas inside a closed grill is hazardous Never operate grill with LP cylinder out of correct position specified in assembly instructions Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position Safety Tips Before opening LP cylinder valve check the coupling nut for tightness When grill is not in use turn off all control knobs and LP cylinder valve Never move grill while in operation or still hot Use long handled barbecue utensils and oven mitts to avoid burns and splatters Maximum load for sideburner and side shelf is 10 lbs The grease tray must be inserted into grill and emptied after each use Do not remove grease tray until grill has comp
22. er ports Check each port to make sure air comes out each hole 6 Wire brush entire outer surface of burner to remove food residue and dirt 7 Clean any blocked ports with a stiff wire such as an open paper clip 8 Check burner for damage due to normal wear and corrosion some holes may become enlarged If any large cracks or holes are found replace burner VERY IMPORTANT Burner tubes must reengage valve openings See illustrations at right 9 Attach electrode to burner 10 Carefully replace burners 11 Attach burners to brackets on firebox 12 Reposition carryover tubes and attach to burners Replace flame tamers and cooking grates Correct burner to valve engagement Detach electrode from burner NOTE Removal Detachment method will depend on the burner configuration See different configurations in illustrations below Cleaning the Burner Assembly Follow these instructions to clean and or replace parts of burner assembly or if you have trouble igniting grill 1 Turn gas off at control knobs and LP cylinder 2 Remove cooking grates and flame tamers 10 Firebox Carryover tube Firebox burner bracket Electrode Remove screws Firebox Carryover tube Firebox burner bracket Pry off electrode with a flat blade screwdriver Electrode This warranty only applies to units purchased from an authorized retailer Manufacturer warrants to the original consumer purchaser only that this product shall be f
23. iameter x 18 45 7 cm tall with 20 lb 9 kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT or for Canada CAN CSA B339 cylinders spheres and tubes for transportation of dangerous goods Transport Canada TC See LP cylinder collar for marking LP cylinder valve must have Type 1 outlet compatible with regulator or grill Safety relief valve UL listed Overfill Protection Device OPD This OPD safety feature is identified by a unique triangular hand wheel Use only LP cylinders equipped with this type of valve LP cylinder must be arranged for vapor withdrawal and include collar to protect LP cylinder valve Always keep LP cylinders in upright position during use transit or storage LP cylinder in upright position for vapor withdrawal 5 WARNING If growing bubbles appear do not use or move the LP cylinder Contact an LP gas supplier or your fire department Connecting Regulator to the LP Cylinder 1 LP cylinder must be properly secured onto grill Refer to assembly section 2 Turn all control knobs to the OFF position 3 Turn LP cylinder OFF by turning hand wheel clockwise to a full stop 4 Remove the protective cap from LP cylinder valve Always use cap and strap supplied with valve Safety Relief Valve Nipple has to be centered into the LP cylinder valve OPD Han
24. ick or spark Valve Check Important Make sure gas is off at LP cylinder before checking valves Knobs lock in position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to LOW position then turn back to position Valves should turn smoothly Hose Check Before each use check to see if hoses are cut or worn Replace damaged hoses before using grill Use only valve hose regulator specified by manufacturer OFF OFF When changing the batteries please replace both batteries at the same time Always replace with new batteries of the same type NOTE Always follow the lighting instructions found in the instruction manual and also located on the inside of the cabinet door prior to using the Auto Clean feature Grill must be ignited prior to using the Auto Clean feature 9 CAUTION Storing Your Grill Clean cooking grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturer Store grill indoors ONLY if LP cylinder is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning the Burner Assembly instructions before starting grill SPIDER ALERT VALVE C
25. ing off food residue on HI If grill has not been regularly cleaned a grease fire can occur that may damage the product Lighting instructions continued on next page Main Burner Lighting Instructions s Do not lean over grill while lighting 1 Turn OFF all Gas Burner Control Valves 2 Turn ON gas source or tank 3 Open lid during lighting 4 Push in and turn AUTO CLEAN valve to GRILL position 5 To ignite any main burner turn the main burner control knob to the position 6 Push and hold ELECTRONIC IGNITOR button until the burner lights 7 Once burner has ignited turn knob to desired setting 8 If ignition does not occur in 5 seconds turn the burner control to OFF wait 5 minutes and repeat the lighting procedure 9 Repeat step 4 through 7 for the remaining main burners If ignition still does not occur follow match lighting instructions 8 CAUTION If ignition does NOT occur in 5 seconds turn the burner controls OFF wait 5 minutes and repeat the lighting procedure If the burner does not ignite with the valve open gas will continue to flow out of the burner and could accidently ignite with risk of injury Turn controls and gas source or tank OFF when not in use WARNING Side Burner Lighting Instructions s Do not lean over grill while lighting 1 Turn OFF all gas burner control valves 2 Turn ON gas source or tank 3 Open lid during lighting 4 Push in and turn AUTO CLEAN valve to GRILL p
26. ity of this or any other appliance WARNING CAUTION For residential use only Do not use for commercial cooking DANGER DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING Indicates an potentially hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION Indicates a potentially hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department THIS GRILL IS FOR OUTDOOR USE ONLY CAUTION Read and follow all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for future reference WARNING Failure to follow all manufacturer s instructions could result in serious personal injury and or property damage CAUTION Some parts may contain sharp edges especially as noted in the manual Wear protective gloves if necessary 3 WARNING CALIFORNIA
27. letely cooled Clean grill often preferably after each cookout If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test Keep ventilation openings in cylinder enclosure grill cart free and clear of debris Do not store objects or materials inside the grill cart enclosure that would block the flow of combustion air to the underside of either the control panel or the firebox bowl The regulator may make a humming or whistling noise during operation This will not affect safety or use of grill If you have a grill problem see the Troubleshooting Section If the regulator frosts turn off grill and LP cylinder valve immediately This indicates a problem with the cylinder and it should not be used on any product Return to supplier CAUTION Putting out grease fires by closing the lid is not possible Grills are well ventilated for safety reasons Do not use water on a grease fire Personal injury may result If a grease fire develops turn knobs and LP cylinder off Do not leave grill unattended while preheating or burn
28. mediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call for replacement parts 6 Always close LP cylinder valve after performing leak test by turning hand wheel clockwise NOTE Sideburner shelf fascia not shown for clarity Outdoor gas appliance is not intended to be installed in or on a boat Outdoor gas appliance is not intended to be installed in or on an RV Never attempt to attach this grill to the self contained LP gas system of a camper trailer or motor home Do not use grill until leak tested If a leak is detected at any time STOP and call the fire department If you cannot stop a gas leak immediately close LPcylinder valve and call LP gas supplier or your fire department WARNING fittings on your grill NOTE Your grill may NOT be equipped with a sideburner 7 WARNING For Safe Use of Your Grill and to Avoid Serious Injury Do not let children operate or play near grill Keep grill area clear and free from materials that burn Do not block holes in sides or back of grill Check burner flames regularly Use grill only in well ventilated space NEVER use in enclosed space such as carport garage porch cover
29. mpt to repair or alter the hose valve regulator for any assumed defect Any modification to this assembly will void your warranty and create the risk of a gas leak and fire Use only authorized replacement parts supplied by manufacturer CAUTION Using pots larger than 6 quarts in capacity could exceed weight limit of the side burner shelf resulting in failure of grill cart components or side shelf 4 NEVER store a spare LP cylinder under or near the appliance or in an enclosed area Never fill a cylinder beyond 80 full An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve This could cause an intense fire with risk of property damage serious injury or death If you see smell or hear gas escaping immediately get away from the LP cylinder appliance and call your fire department DANGER USE AND CARE LP Cylinder Removal Transport and Storage Turn OFF all control knobs and LP cylinder valve Turn coupling nut counterclockwise by hand only do not use tools to disconnect Loosen cylinder screw beneath bottom shelf then lift LP cylinder up and out of cart Install safety cap onto LP cylinder valve Always use cap and strap supplied with valve Failure to use safety cap as directed may result in serious personal injury and or property damage A disconnected LP cylinder in storage or being transported must have a safety cap inst
30. neath right side shelf fascia so that valve stem comes through larger center hole in fascia Align the four holes on valve bracket with the four holes on fascia Secure using screws and washers that were removed from bracket shown A Screws and Washers removed from valve bracket A 8 32x1 4 screw 4mm lock washer Bezel blank knob B Auto Clean valve bracket valve stem Place the blank bezel over valve stem on front side of the fascia Align small holes on bezel with the holes on fascia Attach using two 8 32x1 4 screws and 4mm lock washers Press control knob on to valve stem shown B 9 19 Insert tabs on left sideburner shelf assembly into rectangular slots in side of firebox shown A Attach rear of shelf using one1 4 20x3 4 screw 7mm flat washer 7mm lock washer and 1 4 nut in upper hole and using 1 4 20x1 screw 7mm lock washer 7mm flat washer in lower hole shown B C Attach front of shelf and fascia using two 1 4 20x3 4 screws 7mm flat washers 7mm lock washers and 1 4 nuts and one 8x3 8 self tapping screw with large washer shown C D E Now you may fully tighten lower screws on upper back panel A B D C 1 4 20x3 4 screw 1 4 20x3 4 screw 1 4 20x3 4 screw screw 1 4 20x1 7mm lock washer 7mm lock washer washer 7mm lock 7mm lock washer 1 4 nut 1 4 nut 1 4 nut 7mm flat washer 7mm flat washer 7mm flat washer 7mm
31. osition 5 To ignite SIDEBURNER turn sideburner knob to the position 6 Push and hold the ELECTRONIC IGNITOR button untill the sideburner lights 7 Once burner has ignited turn knob to desired setting 8 If ignition does not occur in 5 seconds turn the burner control to OFF wait 5 minutes and repeat the lighting procedure Sideburner Match Lighting 1 2 Open sideburner lid Turn on gas at LP cylinder 3 Place lit match near burner 4 Turn sideburner knob to HIGH Be sure burner lights and stays lit Turn OFF all burner control valves Match Lighting s Do not lean over grill while lighting 1 2 Turn ON gas at LP cylinder 3 Push in and turn AUTO CLEAN valve to GRILL position 5 6 Push in and turn far right or far left burner knob to the position depending on match light hole selected Be sure burner lights and stays lit 7 Light adjacent burners in sequence by pushing knobs in and turning to the position Turn OFF all burner control valves Open lid during lighting 4 Place match into match holder hanging from side panel of grill Light match then light burner by placing match through the match light hole on right or left side of grill Burner Flame Check Remove cooking grates and flame tamers Light burners rotate knobs from HI to LOW You should see a smaller flame in LOW position than seen on HI Perform burner flame check on sideburner also
32. r valve Leave lid open to allow flames to die down After cooling clean food particles and excess grease from inside firebox area grease tray and other surfaces See instructions on control panel and in Use and Care section Make sure valves are positioned inside of burner tubes Ensure burner tubes are not obstructed with spider webs or other matter See cleaning section of Use and Care Make sure LP cylinder is not empty If LP cylinder is not empty refer to Sudden drop in gas flow Turn off knobs and disconnect coupling nut from LP cylinder Reconnect and retry Turn the coupling nut approximately one half to three quarters additional turn until solid stop Tighten by hand only do not use tools Replace electrode s Main Burners Tip of electrode should be pointing toward gas port opening on burner The distance should be 1 8 to 1 4 Adjust if necessary Sideburner Tip of electrode should be pointing toward gas port opening on burner the distance should be 1 8 to 3 16 Adjust if necessary Clean wire and or electrode with rubbing alcohol and clean swab Reconnect wires or replace electrode wire assembly Replace ignitor wire electrode assembly Replace with a new AA size alkaline battery Troubleshooting For a grill equipped with the AUTO CLEAN feature make sure the AUTO CLEAN valve is set to Grill 29 Troubleshooting
33. ree from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase The manufacturer reserves the right to require that defective parts be returned postage and or freight pre paid by the consumer for review and examination Note A dated sales reciept WILL be required for warranty service The original consumer purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty This limited warranty is applicable in the United States and Canada only is only available to the original owner of the product and is not transferable Manufacturer requires proof of your date of purchase Therefore you should retain your sales slip or invoice Registering your product is not a substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches dents corrosions or discoloring by heat abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance surface rust or the discoloration of stainless steel surfaces This limited warranty will not reimburse you for the cost of any inconvenience food personal injury or property damage ITEMS MANUFACTURER WILL NOT PAY FOR 1 Shipping cost st
34. ront Avenue Grill 2 Go Advantage Grill 2 Go Ice Hog and Yard Bird H20 Smoker Infrared Grilling s Juicy Little Secret Incredible Taste Infallible Results Infrared Inside Let s Grill Something Together Longhorn Precision Flame Quick2Burn QuickSet Ready When You Are Season Set And Savor Sizzle On The Grill SureFire Torchfork Trentino Universal Grill Parts You Bring the Party TEC is a trademark of Tec Infrared Grills 2 TABLE OF CONTENTS For Your Safety 2 3 Use and Care 4 10 Limited Warranty 11 Parts List 12 Parts Diagram 13 Assembly 14 27 Troubleshooting 28 30 Registration Card 31 1 Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicin
35. s Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainless steel surfaces To maintain your grill s high quality appearance wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use Baked on grease deposits may require the use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on areas with graphics Cooking surfaces If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot 3 Remove carryover tubes and burners 4 5 Carefully lift each burner up and away from valve openings We suggest three ways to clean the burner tubes Use the one easiest for you A Bend a stiff wire a light weight coat hanger works well into a small hook Run the hook through each burner tube several times B Use a narrow bottle brush with a flexible handle do not use a brass wire brush run the brush through each burner tube several times C Wear eye protection Use an air hose to force air into the burner tube and out the burn
36. screws until side shelf installation is complete in later steps Release the cap and nut from electronic ignition module Attach electronic ignition module to the cart right side panel with the nut and cap Lower back panel Nut Cap Right side panel Electronic ignition module NOTE Parts and wires omitted for clarity of illustration 7 17 Attach rear of shelf using one 1 4 20x3 4 screw 7mm lock washer 7mm washer and 1 4 nut in upper hole using one flat 1 4 20x1 screw 7mm lock washer and 7mm flat washer in lower hole shown B C two Attach front of shelf and fascia using 1 4 20x3 4 screws 7mm flat washers 8x3 8 self tapping screw with large washer shown C D E 7mm lock washers and1 4 nuts and one D 1 4 20x1 screw 1 4 20x3 4 screw 7mm lock washer 7mm lock 1 4 nut 1 4 nut washer 7mm lock washer 7mm flat washer 7mm flat washer 7mm flat washer 1 4 20x3 4 screw Note Insert this screw from the back of main control E 8x3 8 tapping screw large flat washer Rear of Shelf Back of main control panel 1 4 20x3 4 Igniter Switch screw 7mm lock washer 7mm flat washer 1 4 nut B panel C Insert flange on right side shelf into side shelf brackets on side of firebox shown A A 8 18 Remove the four screws and washers factory attached to the Auto Clean valve bracket Position Auto Clean valve bracket be
37. tery Prepare to replace batteries NOTE Clean cycle will operate with a weak battery Red LED next to battery symbol is illuminated Low Battery Strength 30 Troubleshooting Electronic Ignition Problem Ignition SECTION I No sparks appear at any electrodes when Electronic Ignition Button is pressed no noise can be heard from spark module SECTION II SECTION III Sparks are present but not at all electrodes and or not at full strength Possible Cause Battery not installed properly Dead battery Button assembly not installed properly Faulty spark module Output lead connections not connected Output lead connections not connected Arcing to grill away from burner s Weak battery Electrodes are wet Electrodes cracked or broken sparks at crack Check Procedure Check battery orientation Has battery been used previously Check to insure threads are properly engaged Button should travel up and down without binding If no sparks are generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated
38. unting plate to lock it in place shown A Spin the caster clockwise into the threads on the bottom shelf until secure Remove the Bent U Pin and repeat for remaining casters Make sure the two locking casters are secured at the rear and the non locking casters are secured at the front After all 4 casters are secure remove the Bent U Pin and save for future maintenance 3 4 Place lower back panel between side panels at rear of bottom shelf Make sure the slots are positioned as shown A Secure lower back panel to side panels using two 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers on each side A Lower back panel 1 4 20x1 2 screw 7mm lock washer 7mm flat washer 15 This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart aligning slots at bottom of grill head with posts on cart side panels Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart Grill head Regulator hose Vertical flange The vertical flange should be on left side when the lower back panel is properly installed 5 6 16 Upper back panel 1 4 20x1 screw 7mm lock washer 7mm flat washer On back of grill place upper back panel between side panels and above lower back panel Secure upper back panel in lower holes using one 1 4 20x1 screw 7mm lock washer and 7mm flat washer on each side Do not fully tighten
39. y Cover Cap AA battery Right side panel B cover shown C C ignition module Electronic 3 a b 4 5 1 2 17 18 25 Hinge pin on bottom of door Top of door PRESS Right door Front brace Insert hinge pin on bottom of doors into hole in bottom shelf Press upper hinge pin in front brace align hinge hole on top of door and release hinge pin into door Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in back of firebox Flame tamer Pin Slide into slots 19 20 26 Cooking grate Place cooking grates onto the firebox as shown Insert the two wire ends at rear of warming rack into holes in back of firebox Front wires of warming rack rest on sides of firebox B Place sideburner grate onto sideburner shelf Then place sideburner griddle onto sidebruner shelf aligning griddle legs with holes in shelf Sideburner griddle Sideburner grate 21 22 LP CYLINDER IS SOLD SEPARATELY Fill and leak check the cylinder before attaching to grill and regulator see Use amp Care section Once cylinder has been filled and leak checked place cylinder into hole in bottom shelf Make sure cylinder valve is facing front of grill Secure cylinder with cylinder screw under bottom shelf Insert regulator through large hole in right side panel See Use amp Care section of this manual to perform the
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