Champion Power Equipment PP-3 User's Manual
Contents
1. Ki 4 1 A Auto Drain or Manual Drain l 1 4 Cycle key press bip lg I Li I 1 H A LI Low level programming Cycle programming gt weep ee on e e e e e e em em em m e End of cycle timeout Hold Clean state Dry Fire Cycle key press 42 CONTROL PANELS Wire Diagrams DELUXE 208V w Communications 4 3MOd ONINOONI ASVHd LIOA 802 c ANI LN ANN aunou9 dv 0 ejdnosouueu y edAj eunjejeduioe Jajem qni Guizniues adnosoweu H 2d4 aine1sdus ujeaus 181294 qni useM La 7 aejdnooouuou l Y 9dA a1ne1eduu8 Jajem qni useA 0000 vc91 OIVG cH YSS euondo e v d NAL G dINFL L dIN3 L NI VO IVNV sjoejuoo Aq 2427 deos euondo UoiMS 7201 M L JeeoH gt gt 0000 v29L OIVG D E ass Ovc 80c UE ee U9IIMS YSIq euueu py dv 02 EEE e TINO 0 O MO eit dung OG ENI OG ENI OG INI 20 LO 9A 9LNO 04 SLNO ONT OH IXIAGT O I Od deos jeuondo dv L Am dV L L4 dung deos anvi N GE puondo et 9 PIOUSIOS II VA d vt 6 m LI M cl dY L jeuondo plougjos ueq2. Champion The Dishwashing Machine Specialists Technical Manual Taskmaster Power Wash Sink System Model PP 3 Machine Serial No BEE P O Box 4149 2674 N Service Road Winston Salem NC 27115 4149 Jordan Station Ontario Canada LOR 180 336 661 1556 Fax 336 661 1660 905 562 4195 Fax 905 562 4618 www championindustries com This Page Intentionally Left Blank USER MANUAL Operation amp Installation Guide Champion Industries PO Box 4149 Winston Salem NC 27115 336 661 1556 www championindustries com TABLE OF CONTENTS INCHLBS oeste A E ak e On EE ERROR BOOKMARK NOT DEFINED LIELADANKS WIDE WATER quits Sero ia 6 ADD SOAP CHEMICALS es seen 6 APPROVED CHEMIOADS EE Ee 7i OPERATION INSTRUCTIONS seeeosseessssessssessssessseossssessssossssesossesossossssesossesossessssossssessssossssesssse O FRE SY ONA PRINO a med na l dada 8 EGADING WASH TANK qe ka atoll va ale eine ee 8 PODS ANA PANS ENS ads 6 Utensils and Silver Wake His oh c eu d ee deed 9 TE 9 STARE THE WASH CYCLE lalla kind alamaa kow Ma kk te ko ate Be kk ne 9 LU NEOAD WASHODANK An aaa ila alamaid I I M DM a E 10 NOTES ie ak Mu E MM M Me e uu E 11 IDENTIEXING YOURCONTROLDPANBE oriente poker pede koko ki Ee tes ob bi teke cierres 12 STANDARD CONTROL CENTER 2 3 in ne atis ie RI E MAE 13 MOTTO t LA E re ee M I e Dean eran en 13 MS Tar Indicator EE 14 Basic OPET OLON RHET M 14 Advanced EE 15 Chane ina Temporaire SEN FOUNI EEN 1
3. POWER SOURCE A dedicated service panel is required and should be located on the wall or behind the control panel within 10 feet of the unit To ensure service reliability and safety use water tight connections and the proper wire gauge A wire diagram is located inside the control panel lid and also at the back of this manual Obey local state and national regulatory agency requirements when installing electrical connections to this unit 49 MAINTENANCE Section ad WARRANTY INFORMATION Warranty Your pot scrubbing sink is designed and built to deliver many years of trouble free operation All units have a one year labor warranty and a five year workmanship guarantee All parts are covered by a three year replacement warranty which includes shipping costs In most instances your equipment will not be inoperable for more than a 24 hour period 50 MAINTENANCE NOTES 51 MAINTENANCE Section C MAINTENANCE Routine Maintenance Heater The heating element must be cleaned once evety thirty days to ensure maximum heater life The element is located at the back of the wash tank behind the intake grating and can be cleaned with a scouring pad Wash Tank The wash tank should be cleaned with a deliming chemical once a month Fill the tank with watet add the deliming chemical and start a wash cycle Drain and rinse the tank after the wash cycle has completed Replacing Heater gt Turn of
4. di kata aasadest 48 PRESINSTA ELA TION ti si ki ri a aan ot ke gua MU EE 48 PEACE MENT O a ee ola a MU O M ETE naa ok a ke 48 PEUMBING REOUIREMENTS EH 49 ELECTRICAL REQUIREMENTS EE 49 WARRANTY INFORMATION ccccccccscccccccccccccccccccccccccccccccccccccccccccccccccccscccccccccccccccsccsccoes 50 IN AR RIN NEEN 50 NOTE Soh scar EE E 51 MAINTENANCE o 52 ROUTINE MAINTENANCE EE 52 e E 52 ASS i Od a Sis 32 REPLACING HEATER EE 52 REPLACING THER MOCOUPI EE 53 REPLACINGSTANDARD REI E e Ce 54 REPLACING DELUXE CONTROLLER EE 55 AE Oe lee EN a aa b aaa taa 56 RBPEACINGOOSODAP PUMP ss ea a da sema de ton adu lla ena de les ee e o etude aa 57 PARTS EI Lg KEEN 58 Dealer TIN CTINOCOUDIC E 58 Soap Pump 7 STAN DARD A DELUXE ses ee 59 Water FUND me T E a 60 START UP Section INITIALSTART UP Fill Tanks with Water gt WASH TANK Fill wash tank with hot water to the marked F7 Line The water temperature ought to be approximately 110 to 120 F 43 to 49 C RINSE TANK If equipped fill the rinse tank with hot water to the marked Fi Line The water temperature ought to be approximately 75 to 80 F 24 to 27 SANITIZE TANK If equipped fill the sanitize tank with hot water to the marked F7 Line The water temperature ought to be approximately 75 to 80 F 24 to 27 O Add Soap Chemicals Soap Pump B WASH TANK If your unit is equipped
5. 19 EIG E19 EIG Ke os fg dVOS dung ay jee a eg d LAdLNO gs E IIZ HE LIZ IL Ze c il Q gt gt on m SdINNd m E a qun ee Dg ki ka NOILVINOYIO 19 EIG 19 EIG e 10 dine Ir zig zip zie 5 e LNILNO Ne JA LIZ FIL LL LIL M AlddNS annou9 e o o lt HdMOd e OV AOYC 00 L ANY 0 LINT mum e e ANY 0 e ne z ann pese E e e 228 ag 2259 33 div 0 sai SS gs INT E e e e e CONTROL PANELS Operational Details and Engineering Diagram FIL STATE Display show fi Alarm light is on until AL 1 is off Heater is disabled a T Pumps are disabled Soap Pump is disabled UP START STOP Buttons pressed for 15 seconds START STOP Button pressed AL2 STATE Display Shows al 2 Alarm light is on i On use Drain STATE Alm San al 1 Heater is disabled Display shows drn Pumps are disabled Change Water Light flashes Off Soap Pump is enabled Y Heater is enabled Timer t is paused Pumps are OFF Timers t2and t3do not pause Soap Pump is OFF RUN STATE Display shows water temperature Change Water Light is off Heater is enabled Pumps are ON 2 Soap Pump is enabled larm 2 on al 2 Alarm 1 on AL 1 START STOP START STOP Button pressed Button pressed STOP STATE Display shows water temperature Change Water Light is off Heater is enabled Pumps are OFF Alarm 2 off al 2 Soap Pump is enabled Timer t i
6. Alarm indicator light is OFF Heater 1s enabled Pump is enabled If the controller is returning to a RUN STATE then time t will resume VNNNN If alarm AL 1 is activated the controller will automatically be placed into the FILL STATE Trouble Shooting electronics 1f the problem does not clear Error code 61 on the display Calibration of the water temperature Recalibrate the water temperature input AAA eerie Error code 65 on the display Calibration of the sheath temperature Recalibrate the sheath temperature sensor Ber faulty or are corrupted parameters correctly Error code 80 81 and 82 on Calibration related errors Recalibrate the controller the display The heat light is on butthe The heater SSR circuit may have Check to see if the SSR light is on Verify water temperature reading is failed or the water temperature sensor that the SSR output is not permanently open failing may have been wired backwards Verify that the water temperature sensor is not wired backwards sheath temperature is falling wired backwards not wired backwards at the normal frequency be bad failed but no soap is dispensed failed has failed The controller display reads A temperature sensor is under range Rewire the temperature sensors 00 meaning that it is very cold or wired backwards The basin is full of water Either the water temperature or sheath Check the temperature sensors for continuity but the controller remains in tempe
7. with the soap injection option then make sure that the soap pump pick up tube 1s inserted into the soap container The soap will automatically be injected into the EE wash tank Otherwise manually add the soap into the wash tank SANITIZE TANK If equipped add the appropriate sanitizing chemical to the sanitize tank Consult your local health code START UP Approved Chemicals It is recommended that chemicals that are low to non foaming metal safe and non caustic be used in the wash and sanitize tank Caustic chemicals ate capable of burning corroding or destroying living tissue and should not be used If you plan on using caustic chemicals then a rolling lid 1s required If your unit did not come with a rolling lid one can be ordered from the factory Contact information is provided on the inside cover of this manual WARNING Chemicals used in the wash tank that do not have de foaming capabilities will not run propetly and could damage the machine Consult your chemical manufacturer before use WARNING Chemical Hazard could result in serious injuty or death Always consult with your chemical manufacturer and read all warning labels before handling new chemicals OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS Pre Scrapping It is recommended that any loose or excess soils be removed from the item to be washed prior to placing it into the wash tank This will ensure a faster and more efficient cleanin
8. 208R 208V Right Side Pump Assembly PA 480L 480V Left Side Pump Assembly PA 480R 480V Right Side Pump Motot 208V Pump Motor 480V Pump Housing Pump Impeller 60 PARTS LIST Pump Backing Plate PBP 01 POR 01 L PS 01 Pump Discharge Hose Left Side Pump Discharge Hose Right Side ED B Hose Clamp HC 01 61 PARTS LIST NOTES 62 PARTS LIST NOTES 63 PARTS LIST NOTES 64 Champion Industries PO Box 4149 Winston Salem NC 27115 336 661 1556 www championindustries com AA Champion The Dishwashing Machine Specialists
9. ANN INN Josuas dus ujeeus 1978294 P Jo1eoH Josuas due JIM e i A 6 MOTI3A SeA9NOAH EA SINdNI ass 31IINODONY3HL L is A ddAL dung deog o YILVIH LNdLNO INEO LIN 301 VLON E E divi HadSsNadsia dung zip 218 Ir min 21 e LNdLNO RM bu HZ DU LS CT nt gt gt INEOLIN 301 VLON A SdNNd SES jr zv Wu un Ww 2 NOILVINOHIO el el el 1 eo lt tt Tm a riu EN ZE G e LNALNO gt LS HL LS HL AlddNS H OVA0 2 001 div 08 e any 08 e e e any 08 e e ADENDVILIEZ VIM 20 H3MOd ONINOONI ASVHd LIOA 087 CONTROL PANELS STANDARD 480V 21 Josues due yyeays 1ejeoH d 191894 10SUSS due 18M e NE MOTI3A lex pon 0p aau 6 MOTI3A SZAQ VGAY gt y SLNdNI yss FTIdNODONYIJIHL L is M AdAL 8 7 ddlVdH gt 2 bINdLNO N WEOLW 301 VION dung deos oO A AA A AN STT IW Wb EN o i ep
10. OOOD ZIL DLYA S UN Oto a a ge p 1 casino O I 90 9 2 D MEI e T 9q SLNO C E OA 08h L 1X3AS RI eit dung deos 1dO 28 M PT lt e m b 2 LLI E SE dNV E gt Ov r1no A 2 8 o N gt L dung deog any O v S E 3 S 6 e Em mua O dAVL OV ELNO LLI PIOUSIOS IW LdO m 9L A0bz 80Z EN LNO OV e gt gis e wm ge MN si dINV L gt zi OV ZLNO Ke om vy ER N div I E piouajos ued 1dO gt MAN L Z s e Wm zi 1045 ES dNV L P PES EE OV LLOO E dv o 3 L 5 D Z amp LANM E e 9 e 9 e L c SANIT Os div Sz 389 18 ER SE 28872 Gas ep annoys NI OV yo NV Sz dad apa S zann mm e oe JC eech Laun u CH INN E enau p19 Ex zx dINV Sc TS E E gt Ova 0ZL 21 vx 17 Gi IA 24 N S S Suonoeuuoo peu UI repuodas D i NO SUM V GLOZW AFESDE d o SAUD DY e qeue G G8r SH dund ZUR x e SE UOJUO D HOA 08 9d LLHOd ILHOd L QNNOYD e e LSS INH HIZ8 nHS H0 L 0 E607 L LOILEW XLEW L HANOI CONTROL PANELS Wash Cycle Defaults English DELICATE WARE CYCLE LE CYCLE DE MARCHANDISE DELICAT EL CICLO DELICADO DE WARE IL CICLO DI WARE DELCATO STEP 1 STEP2 STEP 3 ES Duration 500 000 000 115 IE SoapAmount MN MN Cycle 2 Name PLASTIC WARE CYCLE LE CYCLE DE MARCHANDISE EN MATIE EL CICLO PLASTICO DE WARE IL CICLO DI WARE PLASTICO mE STEP 1 STEP 2 STEP 3 11
11. a parameter the parameter name will scroll on the 1 line Once the complete name has scrolled the first line will then show the current parameter value with the left most triangle led on This will be displayed for 2 seconds and then the parameter name will scroll again Line two of the display is not used during the low level programming Pressing the Up Down keys the first time forces the current parameter value to be displayed If no key is pressed for 5 seconds the parameter name will start scrolling again and will alternate with the current value Pressing the STOP key accepts the currently displayed value and moves on to the next parameter to be programmed When the last parameter 1s reached pressing the STOP key will exit the low level programming mode Thus to prematurely exit the programming mode simply keep pressing the Stop key until the Power up state is back 37 CONTROL PANELS The parameters that can be changed follow Temperature Units This setting allows a different temperature unit to be used for display You can switch between Celstus and Fahrenheit Parameter name TEMPERATURE UNI TS Allowed values Of Fl Factory default Fl Low Speed Frequency This setting is used to set the frequency in the Omron Inverter Controller that controls the low pump speed Parameter name PUMP LOW FREQUENCY Allowed values iol to Hertz Factory default Medium Speed Frequency This setting is used to set the frequency i
12. change water timer t will retain its current count when the washer is stopped or when power has been disconnected from the controller The soap delay timer t2 allows for a delay before soap is dispensed into the wash tank This will allow the soap to be added to a wash tank when it is full of water and the circulation pumps are running The soap dispensing timer t3 determines the time for soap dispensing A time of 000 will bypass the soap dispensing process Keypad Operation Used to decrement or modify a parameter value or to show the software version when in configuration calibration mode Used to increment or modify a parameter value or to show the heater sheath temperature Used to scroll the display to the next parameter and to store a modified parameter value Used to cycle the circulation pumps and to restart the washer after a change water cycle has been completed Used to bypass the change water status this resets the change water timer and advances the controller to the fil state Note Buttons must be pressed in the order shown and held for roughly 15 seconds Used to enable disable the display lamp test NOTE Buttons must be pressed in the order shown Used to access the supervisor mode NOTE Buttons must be pressed in the order shown and held for roughly 3 seconds OO Y CEE 19 d3MOd ONINOONI 3SVHd LION 802 CONTROL PANELS Wire Diagrams STANDARD 208V ONT IO ANI c
13. dINV L O m dY L OV vr1nO OV ELNO OV eLNO 1aas OV LLNO LNO OV div 0 Ee dINV 0 div SL div SL e dung y ZUN LH EL M LLn EVS m div SL clu u c ANNI ONT IO LANM NI OV W GLOZW AFEDE SAUP OV e qeueA UOJWO TIN OUT Od TIN M st C1HOd elHOd LLHOd LLHOd G8 Su LSS INH HIlZ8 THS H70 L 0 E607 LO MLEV MLIV L LINOA 43 DELUXE 480V w Communications CONTROL PANELS 44 ejdnooouueul H 2d4 eunyejeduue 1918 M qn Guiziiues La ED E dwal E d d d e M ejdnooouuou y ed aunjesadula ujeeus jejeeu qni use e a EA L anal DO IWNV ejdnodouuou y edAj anjeladula jejem qn useM B a L dINF L o j 0000 v29L OLVG c oo a 7 Sjoejuoo wie Kip 18197 deos 8 OG ENI v CH m 2 Q SNC i L OQ 2NI gt u D d e 9 OG INI Ve e jeuondg FO no
14. for demonstration purposes where one might not want to really drain the unit 34 CONTROL PANELS Auto Drain Fill The Auto drain fill feature is an optional feature and requires extra solenoid valves Once the Auto Drain Fill key is accepted the following sequence of events occurs gt The unit decides if there really is water in the wash tank using Dry Fire detection feature If needed the Drain solenoid valve is activated for the pre programmed Drain Time delay gt The Drain solenoid is turned off and the Fill solenoid turned on for the Fi Time delay gt The Fill solenoid is finally turned off and all appropriate internal timers and statistics are updated because the unit has a fresh load of water During the drain portion of the sequence the unit displays AUTO DRAI N In the fill portion the unit shows AUTO FI LLI Manual Drain This is an optional feature and may not be equipped on your system When the unit is in the OFF state or Change Water mode keeping the OFF key pressed for 2 seconds will force a Manual Drain This turns on the Drain solenoid valve for Drain Time delay after which the unit goes into Power Up mode This is used at the end of the day when the user turns off the unit and empties the wash tank During the Drain the display scrolls DRAI NI NG Sanitize Tank The sanitizing tank is optional on the appliance This is a tank that is usually used to sanitize the cookware after it has b
15. lockout the incoming power to the control panel Remove the four fasteners located on the front panel gt Remove the front panel gt Disconnect the incoming power from the terminal Cf e red 66508906 x MEN hih UA h e kr Nm e x rom AE 3 of block UB E AN SA A IB TU See a el gt gt Unplug the four black plugs Yd and the one yellow plug Terminal Block Remove the fout fasteners securing the component plate 54 MAINTENANCE gt Remove the component plate gt Insert the new component plate Install the four fasteners to secure the component plate gt Plug in the four black plugs and the one yellow plug gt Reconnect the incoming power to the terminal block gt Install the front panel gt Turn on the main power Replacing DELUXE Controller gt Turn off and lockout the incoming power to the conttol panel gt Remove the two fasteners located on the front panel and let the panel hinge down gt Disconnect the four plugs A gt Disconnect the three plugs B gt Remove the five retainers C 55 MAINTENANCE Y Y Y Y V YV Remove the old controller and install the new one Install the five retainers C Connect the three plugs B Connect the four Plugs A Close the hinged panel and replace the two fasteners Turn on Power Replacing Pump gt Turn off and lockout th
16. soap is added If the cycle quantity programmed is Soap Intermediate or Soap Maximum then that quantity is injected If a new cycle is selected before the Power up state is active which resets the soap amount counter then the controller will add the difference in soap amounts if needed Again there will never be more than Soap Maximum amount of soap in the water 33 CONTROL PANELS Soap Level Detection This is an optional feature that your system may not be equipped with There are 2 inputs that allow connection to external dry contacts that allow detection of 2 soap levels Soap Level 1 input warns of low soap levels and Soap Level 2 warns that there is no more soap In the case of low soap levels the unit 1s still useable but the scrolled message in Power Up and OFF states indicates LOW SOAP LEVEL RE ORDER If soap level drops such that Soap Level 2 detects it then the unit is no longer operational at the end of the current cycle The unit will remain in Power Up or OFF states and scroll ADD SOAP O UNI Tj Dry Fire Detection If the heater sheath temperature ever reaches the Dry Fire Threshold then the situation is called a dry fire and the control shuts off the outputs and switches to the Power up state This overrides any effective mode of operation This is the normal way to detect that the tank has been drained The algorithm used to detect this can be fine tuned by the OEM There are 2 low level parameters for
17. this The Heater is pulsed every Dry Fire Period time each of these pulses last 0 to 100 Dry Fire Duty of the Dry Fire Period time For example the Heater can be on 30 milliseconds every 100 milliseconds which corresponds to a 30 duty at a rate of 100 milliseconds With these parameters the OEM can select the best compromise between fast response time detection of the empty tank and low energy consumption of the appliance At any time the Up Down pair of keys can be pressed at the same time to display the current heater sheath temperature The 1 line of the display will scroll SHEAT EMPERATUREI and the 2 line will display the current heater sheath temperature After 5 seconds the display reverts to whatever was previously displayed Change Water Feature The total Wash time is constantly monitored Whenever this reaches Change Water Time the unit finishes its current wash cycle if needed and then displays CHANGE VATER until a dry fire 1s detected a new cycle cannot be started before the tank water has been changed At this point the Power up state then becomes active and the display is cleared This condition will remain active even through a power interruption until 1 of 2 things happen a the tank is actually emptied and the Dry Fire Detection resets the total wash time b the user may clear the condition reset the total wash time by pressing all 3 language keys at the same time This last is useful
18. 2 le s el e cM C 33 Additional System Features sinn D Urb Di ki ds 33 termal EE 33 Soap MECH AAA O Mera eom ede enter teras M gue i ae Be aude 33 SOAPAL EVEN DIETSC HO Mt rd UE 34 Dey Etre TYE CAD w ti a 34 Change Water EN 34 PAULO By ya Je PURES rns ER AS pte EN p OL M KE ML MID N Nik 33 MAJAL JI CI MIEL 35 Se dms HD EE 35 EIERE 35 Temperature Probe E EE 36 External DE E 36 BEE 36 Omron Jayerter CONTI OL lt A A aan 37 Low Level Programme au ea 37 Temperature ee 38 ow Speed Brequenby E 38 Metdt iticspeedPEequetle V rta A do eet ai ota idc obi ise bte n a iuste ke ane 38 PIO SD CEC o SAA O Moose ree pan ad 38 Hold Pump Speed strasse ol a m ee ai lernen usa 38 Hold TEMPE ER ne DE as 39 S04D Minimum seen eek are 39 NI Ee 39 SOSD Max O aia A AA DAA ADA AA AA 39 SEN A A A O a e a a ee 39 San tize Heater a RE 40 B rzer TIME errada ee a a 40 Key Hess BUZ Volume ee ee ED T Weser 40 Diy RAA OA e EE 40 Diy Fire Ys asters ccn 40 Dry Fire Threshold a RR RE 41 Change Water TI LC nen re Rene 41 bovine AAA a ee ee ee a A W W DAN SE 41 Ella ee ee ee Nee 41 Operational Details and Engineering Diagram enn eeeeeen nene 42 WIEN AS A a mm 43 DELUXE 208 VV SAA Re On Re neh 43 DELUXE 480Y w Cornmmimuilcaltofis at an ee aaa send 43 DELUXE 480V w Communications een Ya pti a pl FE par ak la dan eine 44 E 45 KOTE ouo eu a LM E EM ak e n D EI AM D P e Ge kn ME LEE 47 INSTALLATION 5 e koi ii enko s
19. 5 Cycle 3 Name SHEET PAN CYCLE French LE CYCLE DE CASSEROLA DE DRAP EL CICLO DE LA CACEROLA DE LA HO IL CICLO DI PADELLA DI LANZUOLO ae STEP1 STEP 2 STEP 3 115 f Hs 115 f HGH E I 45 CONTROL PANELS Cycle 4 Name English POTS AND PANS CYCLE CYCLE DE POTS ET CASSEROLAS EL CICLO DE OLLAS Y CACEROLAS IL CICLO DI VASI E PADELLE SISE STEP 3 pun 1500 000 n li HG NOTE See the TIME DISPLAY section shown earlier to view the time format Cycle 5 DU JOUR AU LENDEMAIN LE CYCLE OJO s srez STEPS Duration 200 000 000 46 CONTROL PANELS NOTES 47 INSTALLATION Section A INSTALLATION Pre Installation gt REVIEW Review all of the instructions prior to installation INSTALLATION Installation should be performed by licensed and certified plumbers amp electricians WORK All work should be conformed to all local state and national regulatory agency requirements gt INSPECT Inspect the wash unit for damages that may have occurred during shipping workmanship and verify that all parts have been shipped Placement HANDLING The units are very heavy and may require the use of moving equipment Consult with your local restaurant equipment supplier INSPECT Inspect the area to where the unit is being installed to Check for proper clearance with shut off valves and drain line hook ups LEVELING The unit is equipped
20. 5 Supervisor Moden ik fat at ak ata at ernennen ee 15 Seun IV e E EE 15 Contisuration Mode Cup 16 Loadine Celsius or Fahrenheit Tables u a an EHE ea a 17 Display Software Version les 18 A EEE ee ae RENTE ERLERNEN I T T UTE 18 Display Sheath Temper awe ergeet 18 Reser Chance ACT f4 x ea ln ie nis SA SI 18 Display Lamp Le ae eins tu e oat cass a da atcp od tdt sunset Bact 18 Temperature Sensor Paulsen ee see ee an eu a fades re e 18 une P OPEL Alone era seen 19 Keypad Operations A I e a a niet A tert o nee 19 WID MO Ee 20 STANDARD 208 Va c 20 STANDARD 46 OV ma ea ar kt es a twa eu ua EU i AS 21 Operational Details and Engineering Diagram 22 ODE AO Modest a a a MU M EE 23 FI State it o E O O O P M 23 PROS AG eher gu es ded cunda pedet ltda dia 23 DANS ooi tato a e a ee ii ie 23 Drain EE 24 SLOP SEALS 422155 di kd kl tala A e kt a n e a ein ae ts 24 PA 2 EN 24 Trouble SOON E atari M EM 29 DELUXE CONTROL CENTER eli alo 26 DIS EE 26 DRITTE OASIS EET 26 C vole e EE 26 e E 27 PANO MAGS EE 21 UprDowu Buttons ridet vec EE een A Nasen Reese 21 Mylar Indicator Dich sun u Re lH Rs Hl 28 EE 28 THOU DIO ee Mc I ELM E c e i sta 29 Jaune le a MIU EE MU dU QE as 29 CE MANGE o ED EE ee ee 20 SER DU EE 30 DUG Pr Ra AAA EE 30 Step PUN POL tr e 30 A AA T A kk Ma kb a a II aa 31 DISPUTA ES eege ege sii 31 POW T UP lali et do dede as 31 OESTE ia OA Aa da pake 32 AN ite p E E 3
21. ART STOP buttons are pressed for more than 15 seconds then the timers 23 CONTROL PANELS Drain State When the timer t expires the controller will change from the RUN STATE to the DRAIN STATE Display shows drn Change Water indicator light flashes Heater 1s enabled Pumps ate OFF Soap Pump is disabled VNN NN The activation of alarm al 1 will automatically place the controller into the FILL STATE The FILL STATE can also be entered by pressing and holding the UP and START STOP buttons in for 15 seconds Stop State If an operator presses the START STOP button while in the RUN STATE the controller will change to the STOP STATE Display shows the water temperature Change Water indicator light if OFF Heater 1s enabled Pumps ate OFF Soap Pump is enabled Timer t is paused Timers t2and t3do not pause Vv VVVVV The controller will return to the RUN STATE if the operator presses the START STOP button The activation of alarm al 1 will automatically place the controller into the FILL STATE AL2 State While in the RUN STATE or STOP STATE the controller will enter the AL2 STATE if the water temperature sensor enters into an alarm condition Display shows al 2 Alarm indicator light is ON Heater is disabled Pumps ate OFF Timer is paused Timers t2and t3do not pause VVVV VV 24 CONTROL PANELS When ALL clears the controller returns to the RUN or STOP STATE Display shows the process value
22. CENTER Authorized personnel only eee Operating Instructions 1 Fill water to water line mark with HOT WATER ONLY Caution hot water may cause personal injury 2 Fill rinse tank to water line 5 Fill sanitizer tank to water ine ue approved sanitizer per local health codes Mylar Buttons Heater Alarm Change Water Soap U S Patent No 6 659 114 Additional Patents Pending S y nisi al Pina te bari fatop button bo start ani 4 Vun has soap injection option insert Teu esee soap pickup tube Into a 5 gallon soup bucket Load products you with t wash in t the wash teen Change water kit ix Iesch at are tha du RA un r e A la States DAN und must be drained and tank DO MOT OVER LOAD THE WASH TANK refilled before another eyele can be run tc Select the approriate wash time by using the up and down arrow beys Temp Button press to set or display the wash tanks running temperature When pressed the display will toggle between Spand 115 115 represents a temperature set point value and may be different from your display at this time you can press the Up and Down Arrow keys to change the set point temperature Once changed press the Temp button again to lock in the new value Down Arrow Button pressing this button while not in the temperature set point mode will display the time remaining before a mandatory water change Pressing this button while in the temperature set point mode will
23. ater change After a drain fill sequence the cycle temperatures programmed are used again The cycle may be stopped by pressing the Stop key at which point the Off state becomes active Pressing the current cycle s key will pause the wash timer freezes and all outputs are off except the Heater and the cycle LED will flash Line 1 of the display then blinks PAUSE Line 2 still shows the current water temperature Re pressing the cycle key resumes the wash cycle where it left off Pressing a cycle key other than the current cycle s restarts the machine in the new selected cycle with new soap amounts added if necessary When a cycle is finished the buzzer sounds according to Buzzer Time and the system goes into the Hold Clean state 32 CONTROL PANELS Hold Clean State In this state there is water in the tank and its temperature is maintained at the Hold Temperature The pump speed in this mode is determined by the Hold Pump Speed The purpose of the Hold mode is to keep the dirt from settling back onto the dishes and also serves to keep the oily water and soap from separating between washes Hold Clean mode is active at the end of a Wash cycle At that time the 1 line of the display will flash CLEAN and the current water temperature on the 2 line Should the water be drained in this mode the unit returns to the Power up state once It detects the dry fire condition that will exist While in Hold Clean mode the 5 c
24. e heater is maintaining the preset water temperature The pump speed indicator lights will rotate indicating that the circulation pumps are on Pressing the STOP key will end the current wash cycle and put the system into the OFF state The top display will show OFF and all wash cycle lights will flash indicating that a new wash cycle can be selected Pressing the same cycle key as the current one that is running will put the system into a PAUSE state The display will show PAUSE and the cycle s indicator light will flash 28 CONTROL PANELS In the PAUSE state the wash cycles timet is stopped and the circulation pumps are shut off The heater is still working to maintain temperature Pressing the cycle s key again will continue the cycle NOTE When a cycle is in the RUN or PAUSE state pressing a different cycle Rey mill start a new cycle When the wash cycle s time has expired the system will enter the HOLD state In the HOLD state the top display will show CLEAN and the system s buzzer will start to BEEP Pressing the STOP key once will stop the buzzer pressing it again will exit the HOLD state and enter the OFF state Ihe water circulation pumps are circulating at the holding speed and the heater is maintaining the holding temperature NOTE All the cycle lights will flash indicating that a new wash cycle can be selected After a programmed amount of wash time the water is considered dirty and will need to be chan
25. e incoming power to the control panel Disconnect the electrical plug by removing the retainer and pulling out the plug Loosen the three hose clamps and remove the three hoses A Remove the four bolts from base of pump B Replace pump with new pump Install the four bolts at base of pump B Reconnect and tighten the three hoses A Reconnect the electrical plug Turn power back on 56 MAINTENANCE Replacing Soap Pump Vv Y Y Y Y VY V Yy Turn off and lockout the incoming power to the control panel Disconnect power cord A Disconnect Hoses B Remove the two retainers C Replace Pump Install the two retainers C Connect the two hoses B Connect the power cord A Turn on power 57 PARTS LIST Section Parts List Heater Thermocouple 2500 watt heatet HIR 25 5000 watt heater HTR 50 7000 watt heater HIR 70 Water temperature sensor Type K WTTC Thermocouple Gasket for HTR25 HTR50 il HTR70 and WTTC Clamp for HTR25 HTR50 SEE HTR70 and WTTC 58 PARTS LIST Soap Pump STANDARD DELUXE Soap Pump SP 1600 SIANDARD UV K1 208 Plug N Play Board STANDARD ud K1 480 Plug N Play Board DELUXE 208V I 5 208 Plug N Play Board DELUXE 480V I 5 480 Plug N Play Board DELUXE K5 CTRI Controller 59 PARTS LIST Water Pump Pump Assembly PA 208L 208V Left Side Pump Assembly PA
26. ed the control assumes the tank has been drained and goes to the Power up state Parameter name Allowed values to Of to Factoty default Change Water Time This is the maximum time the washer will operate before forcing water to be changed by the user The only way to clear the CHANGE WATER message is to empty the tank Note that if this time reaches its maximum value during a cycle the cycle will be allowed to finish Parameter name CHANGE WATER TI ME Allowed values to Factory default 2 00 Drain Time This is the time for how long the drain valve will be opened when the user requests an Auto Drain Fillor Manual Drain Parameter name DRAI N TI ME Allowed values to Factory default seconds Fill Time This is the time the fill valve will be turned on when the user requests an Auto Drain Fil Parameter name Fl LL TI ME Allowed values to Factory default seconds This is the last parameter of the low level programming and pressing Stop after this one will cause the unit to go back to the Power up state 41 CONTROL PANELS Operational Details and Engineering Diagram Power Up state Stop Cycle long press Stop only long press Tub Fill Low level programming Cycle programming mn e em om vm wm mm mm TT 7 ke e em em e e em em e e em e e em wm Stop Cycle long press Stop only long press nn e277 SaS
27. een washed This tank can have its own optional soap pump as well as an optional heating element Its Drain valve is wired in parallel to the wash tank valve Note The soap pump heating element and drain valve are optional and may be equipped on your system Diagnostics This section describes the various diagnostics errors that are available Should one of these errors appear the corresponding error message scrolls on the first line All error messages have the following text appended to it CALL ST LOUIS STAINLESS 888 507 1578 FOR SERVI CE NOTE Your display may be different 35 CONTROL PANELS Temperature Probe Error All probes are typically type K probes All temperature readings normally associated with a type K probe are considered valid by the controller However if the probes become disconnected or otherwise open the controller will sound the buzzer and scroll EMPERATURE PROBE ERROR on line 1 of the display The second line will display the probe number s of the defective probe s is watet temperature probe is heater sheath temperature probe is sanitizing tank probe Pressing any key shuts the buzzet off but will not remove the error message The only way to remove the error message is to resolve the probe connection problem When these probe errors occut all outputs are shut off External DC Error The controllers DC I O connector has a 5VDC supply This supply is protected against over cuttents Should
28. f and lockout the incoming power to the control panel gt Remove the perforated cover located at the back of the tank by loosening the two fasteners gt Remove the clamp by loosening the wing nut Clamp 52 MAINTENANCE Vv Vv V Y Vo Vv V WV Carefully pull the heater and wires out exposing the electrical connections Disconnect the electrical Connections Remove the gasket Get the new heater and slide the gasket over the wires Connect the electrical connection and slide the wires and heater into position Install and tighten the clamp Install the perforated cover Turn on the main power Replacing Thermocouple gt Vo Vv V V WV Turn off and lockout the incoming power to the control panel Cii Remove the perforated cover located at the back of the tank by loosening the two fasteners see illustration in Replacing Heater Thermocouple Wing nut Remove the clamp by loosening the wing nut Carefully pull the thermocouple and wires out exposing the electrical connections Disconnect the electrical Connections G O Remove the gasket Get the new thermocouple and slide the gasket over the wires 53 MAINTENANCE gt Connect the electrical connection and slide the wires and thermocouple into position gt Install and tighten the clamp gt Install the perforated cover gt Turn on the main powet Replacing STANDARD Electronics gt Turn off and
29. ff and the alarm indicator light will be illuminated The controller will enter the fil state Display Sheath Temperature During normal operation pressing the UP button will display the heater s sheath temperature The sheath temperature will be displayed for about six seconds and then switch back to the original display that was shown before the UP button was pressed Reset Change Water The Change Water flag is cleared whenever the heaters sheath temperatute rises above its set point In the case of a heater failure this flag cannot be reset automatically To manually reset this flag you will need to hold down the UP button and START STOP button simultaneously for approximately 15 seconds The controller will then enter the fil state Display Lamp Test A lamp test can be started by pressing the DOWN and TEMP buttons simultaneously During the lamp test the controller functions normally but all display segments and status lights flash Pressing the DOWN and TEMP buttons again will return back to the normal operation display Temperature Sensor Fault If the water or heater sheath temperature sensors should fail the controller will indicate the fault by taking the controller to the fil state The alarm light will be on the heater will be disabled and the circulation pump will be off After the sensor s have been replaced normal operation is resumed by exiting the fil state 18 CONTROL PANELS Timer Operation The
30. g a wash cycle In this state the Heater is working at very low power trying to detect a possible dry fire Le an empty tank The 1 line of the display indicates OFF and the 2 line the current water temperature All cycle LED s are also flashing indicating that they can be pressed Pressing one of the Cycle keys starts the corresponding cycle and enters the WASH state From this state the cycle programming and low level programming menus are accessible with the proper key sequence Wash State This is the normal operating mode Pressing any of the 5 cycle keys will start the corresponding cycle The 1 line of the display toggles the scrolling cycle s name and the remaining cycle time all cycle steps duration added together The 2 line of the display shows the current water temperature While in Wash mode the selected cycle LED is full on to indicate that the cycle is active The Soap status LED is active if needed as well as the Heater status LED The Pump LED group is functional according to the current Water Pump speed Pressing the Up Down keys will light the Up Down LED s and the current temperature information is replaced by the set point temperature The Up Down keys allow this value to be changed between 100 and 125 F 37 to 52 C If no key is pressed for 5 seconds the display reverts to the current water temperature and the Up Down LED s shut off The new temperature will be stored until the next w
31. g operation and will also cut down on the number of times that the water will have to be changed This pre scrapping process should be done in the scrapping sink If your unit does not include a scrapping sink then you can typically scrap into a waste area close to the wash tank Loading Wash Tank Pots and Pans Pots pans mixing bowls etc can be placed into the wash tank in any order NOTE Pots and Pans that are stacked or nested together during the wash cycle will not be cleaned properly Pause the cycle and move them apart from one another Section OPERATION INSTRUCTIONS Utensils and Silver Ware Utensils and Silver Ware must be placed in a utensil basket If your unit was not supplied with a utensil basket one can be ordered from the factory Contact information is provided on the inside cover of this manual y To use the utensil basket simply hang the basket over the side of the wash tank place the utensils and silver ware in the basket and run a wash cycle WARNING Never load sharp objects or silver ware into the machine This could cause serious bodily injury Sheet Pans Some simple steps must be followed when washing sheet pans to ensure that proper cleaning can be achieved If your unit was supplied with a sheet pan rack place the rack into the wash tank in a vertical position opening on top Load the rack with sheet pans and then pivot the rack to a horizontal position To l
32. ged The top display will show CHANGE MATER Drain the tank to reset the system You ate now ready to start another wash cycle Time Display Since there is a large span of time that can be programmed in the various cycles and seconds resolution may be required in the lower range there must be 2 ways to display time If the time displayed is hours and minutes then the display will Show HH MM ie 4 35 is 4 hours and 35 minutes If the time displayed is in minutes and seconds the display will show this as MM SS i e 4 35 is 4 minutes and 35 seconds Note The difference in using the colon versus the period Wash Cycles The system supports five wash cycles and every one has three steps defined within Each step has 4 different settings Duration Water Temperature gt Pump Speed gt Soap Quantity If a cycle is to be used at least step 1 must be defined as having non zero duration If a cycle s step 1 s duration equals 0 then the cycle is not used and its LED does not blink in OFF mode Change Settings To change the settings for a particular cycle the unit must be in POWER UP or OFF mode Then press and hold of the corresponding CYCLE and the STOP keys for 5 seconds 29 CONTROL PANELS The cycle LED will light up and the first setting STEPI DURATI ON will scroll on the display and alternate evety 5 seconds with its value Use the UP and DOWN keys to adjust a setting Once the wanted value is displayed p
33. he DELUXE Your control box type is printed on the front cover Use the diagrams below to determine which control box you have STANDARD CONTROL CENTER Champion DELUXE CONTROL CENTER Operating instructions 1 Fil water to water mark line with het 5 Select wesh cyde thru 5 for preper 3 Pres the Stop button to cancel a wesh ode 11 Pooling kd should be in place duneg operation weter only caution hot water can cause dag sade being e lichtes to 5 being sh Afra numberof espedaly during overnight deaning or when erra ini the most aggressive of wesh cres a AIR ge OCH UE unit caustic soeps are used ara u ei determine when itis me to change the 2 Fil rinse tank to water ire 6 Once selection is made note that the display water at thks time the display wil indicate 12 Inspect pots and pars for deariness if net deen wil indicate Wash and the time remaining change water The system wil continue to nun a send yde complete ts last wash op However before approved sentizer per local health codes bon Pue che Qt many the uni can do another cyde the water mu t te changed This ensures maximum caning FE A Hunit bas nap option insert cep pickup A To pouse oyde press the gt inikanad by the ard satiation NSE tube into a 5 gallon soap bucket ede that s ruming LE NASE 3 Fil sanfizer tank to watar line use 12 CONTROL PANELS STANDARD Control Center WARNING panel contains high voltage K 1000 CONTROL
34. ill run Parameter name SOAP 2 TI ME Allowed values to 9 59 Factory default 39 CONTROL PANELS Sanitize Heater Temperature This setting sets the water temperature for the Sanitize tank Parameter name HEATER 2 TEMPERATURE Allowed values OFF and to 384 to 93a Factory default Buzzer Time This is the time the buzzer will sound when a wash cycle is over Parameter name BUZZER TI ME Allowed values to Factory default Key Press Buzzer Volume When a key is pressed the buzzer can beep for feedback The volume of this feedback is adjustable Note that this does not affect the alarms and other sounds which remain at 100 volume Parameter name BUZZER VOLUME Allowed values D no sound to A loudest Factory default A Dry Fire Period The heater is not used at 100 when trying to detect a dry fire in the OFF state This parameter along with the next one that follows allows fine tuning of the heater power The period is the time over which the duty cycle is calculated Parameter name DRY FI RE PERI OD Allowed values to 1000 Milliseconds Factory default 700 Dry Fire Duty The heater is not used at 100 when trying to detect a dry fire This parameter determines the duty cycle used Parameter name DRY FI RE DUTY Allowed values L to Factory default 40 CONTROL PANELS Dry Fire Threshold This is the maximum allowed temperature that heater sheath can attain When this is reach
35. lower the temperature set point setting UP Arrow Button pressing this button while in the temperature set point mode will raise the temperature set point value Pressing this button while in the wash mode will display the heaters sheath temperature Start Stop Button pressing this button will toggle on and off the circulation pumps 13 CONTROL PANELS Mylar Indicator Lights O Heater The GE light will illuminate whenever the wash tank s heater is powered on The alarm light will illuminate whenever an alarm has occurred The change water indicator light will flash when it 1s O Change Water time to change water The display will show drn 0 Soa The soap indicator light will illuminate whenever the p soap pump is powered on Basic Operation When you first power up to use your wash tank the display will show fil fill the wash tank to the water fill line see the INITIAL START UP section Once the tank has been filled press the 7277 Stop button to start the continuous wash cycle Soap will be dispensed automatically into the wash tank During the wash operation the display will show current water temperature and the heater light will cycle on and off as the heater is maintaining the preset water temperature The Start Stop button can be used to toggle on and off the circulation pumps During a pause state the heater is still in operation and maintaining the water temperature After a certain amoun
36. n the Omron Inverter Controller that controls the medium pump speed Parameter name PUMP MED FREQUENCY Allowed values iol to Hertz Factoty default High Speed Frequency This setting is used to set the frequency in the Omron Inverter Controller that controls the high pump speed Parameter name PUNP HI GH FREQUEN Allowed values iol to Hertz Factory default Hold Pump Speed This setting sets the pump speed for the Hold or Clean state Parameter name HOLD PUMP SPEED Allowed values MED Factory default 38 CONTROL PANELS Hold Temperature This setting sets the water temperature for the Hold or Clean state Parameter name HOLD TEMPERATURE Allowed values to Of to Factoty default Soap Minimum This is the time setting used to set how long the soap pump will run when the soap usage is set for the minimum amount Parameter name SOAP M NI MJ Allowed values to 9 59 Factory default 0 30 Soap Intermediate This is the time setting used to set how long the soap pump will run when the soap usage is set for the intermediate amount Parameter name SOAP NTERMEDI ATE Allowed values to 9 59 Factory default Soap Maximum This is the time setting used to set how long the soap pump will run when the soap usage is set for the maximum amount Parameter name SOAP MAXI MJ Allowed values to Factory default 0 50 Sanitize Soap This is the time setting used to set how long the sanitize soap pump w
37. ntil Opb is displayed then press the TEMP button NOTE Yon may need to hold the TEMP and START STOP buttons in for 3 seconds to get to the menu Setup Mode OMS Enter the supervisor mode and press the UP or DOWN buttons until ODS is displayed Press the TEMP button to select When prompted for a password PSS use the UP and DOWN buttons to select 56 Press the TEMP button to enter in the value Press the TEMP button to toggle between the parameters that are available see parameter table below The parameter name and its value will be swapped in and out of the display Press the UP and DOWN button to change the parameters value Once a value has been changed press the TEMP key to lock 1n this value and move on to the next parameter If you do not press the TEMP key within three seconds after changing a parameters value the new value will not be saved Exit the supervisor mode when done with the setup mode NOTE See Supervisor Mode section on how to exit 15 CONTROL PANELS Table 1 Default Table 2 Default Parameter Parameter ni MGEN Ne Description Value Value Celsius Fahrenheit sp Setpoint Temperature Set Point 468 c 115 F Time Time Aumiseron me er 0 1 0 Yo Setup Mode Parameter Table Configuration Mode m Enter the supervisor mode and press the UP or DOWN buttons until nf is displayed Press the TEMP button to select When prompted for a password pbD use the UP and DOWN buttons t
38. o select 415 Press the TEMP button to enter in the value Press the TEMP button to toggle between the parameters that are available see parameter table below The parameter name and its value will be swapped in and out of the display Press the UP and DOWN button to change the parameters value Once a value has been changed press the TEMP key to lock in this value and move on to the next parameter If you do not press the TEMP key within three seconds after changing a parameters value the new value will not be saved Exit the supervisor mode when done with the setup mode NOTE See Supervisor Mode section on how to exit 16 CONTROL PANELS Table 1 Default Table 2 Default Units Value Fahrenheit Parameter ei d Description Mnemonic Value Celsius Input table Output 1 control action IE NJ UJ Output 2 function Output 2 alarm type Alarm 1 standby function ai 1 Auto ranging display Filter sensor values P22 Output 3 function P23 Output 3 alarm type h r P25 Alarm 2 standby function Of f P33 H Ul Ul Ul Access to mode 5 P35 Access to Caf mode 415 415 P36 Access to d mode 415 415 Configuration Mode Parameter Table Loading Celsius or Fahrenheit Tables The controller contains two default parameter tables Table 1 1s used for Celsius operation and Table 2 1s used for Fahrenheit To load one of the default tables enter the configuration mode See instructi
39. oad sheet pans without the rack insert the sheet pans into the wash tank one at a time with the baking side up Place the pans in an opposite or alternating crisscross pattern so as not to have them stacked inside of each other It is recommended that 10 to 12 pans be placed in the wash tank during a wash cycle If your unit did not come with a sheet pan rack one can be ordered from the factory Contact information is provided on the inside cover of this manual Start the Wash Cycle After the wash tank has been loaded press the cycle start button Which button you press will be determined by which controller that has been installed on your unit See the section on controllers for more details OPERATION INSTRUCTIONS Unload Wash Tank The display will indicate that the items are clean when a wash cycle has been completed At this time the system will switch to a holding cycle This cycle has slower water movement that will keep grease and soiled sediments from falling back onto the items that were just cleaned Remove the clean items from the wash tank and dip into the rinse tank to rinse off any soap or soiled residue Place items into the sanitize tank When done soaking in the sanitize tank remove item and allow to air dry 10 OPERATION NOTES INSTRUCTIONS 11 CONTROL PANELS Section M Control Panels Identifying your control panel There are two types of control panels used the STANDARD and t
40. ons listed in the Configuration Mode Caf section listed above When mf is displayed press both the UP and DOWN buttons simultaneously The display will show dl f Press the UP or DOWN buttons to display d 1 for table 1 Celsius or dl 2 for table 2 Fahrenheit Press the TEMP key to enter in your selection The display will show dl t This indicates that the loading procedure has been initiated and after approximately 1 second the loading will be finished and the display will revert back to af Exit the supervisor mode when done NOTE See Supervisor Mode section on how to exit 17 CONTROL PANELS Display Software Version To display the software version enter the configuration mode See instructions listed in the Configuration Mode Cnf section listed above When Cnf is displayed press the DOWN button The software version number will be displayed and should look something like d 1 Press the DOWN arrow key again to return back to the Cnf display Exit the supervisor mode when done NOTE See Supervisor Mode section on how to exit Alarms Alarm 1 is associated with the heater s sheath temperature and is triggered when the temperature rises above the value set in dl 1 see chart above Alarm 2 is associated with the wash tanks water temperature and is triggered when the temperature rises above the value set in dl 2 see chart above When one of these alarms is activated the circulation pump will turn o
41. rature sensor has failed open the FIL state and alarm light is flashing The heat light is off but the The SSR device has likely shorted Replace the SSR device water temperature continues forcing the heater to always be on to rise excessively above the desired set point The controller will not exit The heater has likely failed Replace the heater the drain mode during a change water cycle 25 CONTROL PANELS DELUXE Control Center Operating instructions 1 Fill water to water mark line with hot water only caution hot water can cause personal injury 2 Fill rinse tank to water line 3 Fill sanitizer tank to water line use approved sanitizer per local health codes A lf unit has soap option insert soap pickup tube into 5 gallon soap bucket Display In general all messages are scrolled in the upper display box at about 2 characters per second while the temperature is displayed in the lower display box There are LED icons to 1 LIGHT CYCLE Champion 4 HEAVY CYCLE 2 MEDIUM CYCLE 5 OVERNIGHT CYCLE 3 NORMAL CYCLE 6 EMERGENCY STOP 5 Select wash cycle 1 thru 5 for proper deaning style 1 being the lightest to 5 being the most aggressive of wash cycles 6 Once selection is made note that the display will indicate Wash and the time remaining 7 Unit will beep when the cyde is complete and will display Clean 8 To pause cyde press the light indicated by the cycle tha
42. ressing the OFF key again will bring up the next setting Change all settings for as many steps as required up to 3 per Cycle If step duration is set to 0 then all following parameters are ignored and the unit returns to the previous mode It is assumed that programming for this particular cycle is finished Note that in all setting descriptions below X can be 1 2 or D depending on the current step being programmed Step Duration This is the time that the unit will remain in the current step If there is only 1 step defined for the cycle this also corresponds to the total cycle time If a step has 0 duration the current step and all following ones are not programmable i e not used If step 1 is set to 0 then the cycle is not defined and pressing the Cycle key will not do anything Setting name STEP X DURATI C Allowed values to 9 59 Default value 1 00 Step Temperature The wash tank s water temperature is defined here Setting name STEP X TEMPERATURE Allowed values LOO f to 125 f Bal C to 52 c Default value f 46 c Step Pump Speed This is the pump speed during the particular step Setting name STEP X PUMP SPEED Allowed values MED Of Default value 30 CONTROL PANELS Step Soap Quantity This setting allows soap quantity control for the step Setting name STEP X SOAP QUANTI Allowed values MN I NT MAX Default value System States There are a few states of operation in the cont
43. roller gt Power Up State gt Off State gt Wash State gt Hold Clean State Power up State This state is active on power up and also after a Dry Fire when no water is present in wash tank A lamp test is performed on the initial power up all LED s are lit up for 5 seconds Following this test the software number and revision are displayed These are useful for troubleshooting purposes when several versions exist in the field The first line shows the software number 34 1 and the second line shows the revision number 1 de 1 In this state all outputs are turned off and the 1 line of the display continually scrolls FILL WASH TANK W TH HOT MATER and the current water temperature or empty tank temperature on the 2 line All LED s are off except the currently selected language if selected The following counters are reset in this mode gt Total wash time with current soap load linked to Change Water state gt Total soap injection time for both soap pumps Once the tank has been filled with water press the STOP key to enter the OFF state From the POWER UP state the cycle programming and low level programming menus are accessible with the proper key sequence 3l CONTROL PANELS Off State This state is active after filling up the tank with water and pressing the STOP key following the POWER UP state This is also the state that becomes active whenever the Stop key is pressed durin
44. s paused Timers t2and t3do not pause 22 CONTROL PANELS Operation Modes Fill State This mode is entered when the operator drains the water and as part of the Change Water procedure a Dry Fire has occurred VVVV VV Display shows fi Change Water indicator light is OFF Alarm indicator light is on until d lis off Heater is disabled Pumps ate disabled Soap Pump is disabled When the tank is filled with new water the heater will become immersed and the d 1 alarm will be cleared If the d lalarm has cleared it is possible to place the controller into the RUN STATE by pressing the START STOP button Run State VVV VVVVV WV Display shows the water temperature Change Water indicator light is off Heater is enabled Pumps ate ON Soap Pump is enabled When the controller changed the status from the fil state timers t and t2 were teset and restarted When timer t2 expires timer t3starts When timer t3is active the soap pump and soap indicator light is on When time t3has expired the soap pump and soap indicator light is off The controller changes from the RUN STATE to the DRAIN STATE when timer t has expired The activation of alarm al 1 will automatically place the controller into the FILL STATE Pressing the START STOP button will cause the controller to change to the STOP STATE Timer t pauses and the pumps are turned off are reset and controller changes to the FILL STATE dle om If the UP and ST
45. t is running indicate vatious system states Each key has a LED which is used to indicate various situations For instance when the UP Down LED s are on this indicates the user can use these keys to change a parameter Also whenever the arrow symbol B is displayed with the data this means that this is a 9 Press the Stop button to cancel a wash qyde 10 After a number of wash cycles the unit will determine when it is time to change the water at this time the display will indicate change water The system will continue to complete its last wash cycle However before the unit can do another cycle the water must be changed This ensures maximum cleaning and sanitization parameter being changed or adjusted Mylar Buttons Cycle Buttons The Cycle Keys select and start a wash cycle according to the cycle s programmed settings wash temperature wash time etc There can be up to 5 cycles defined and programmed WARNING pane contains high voltage Authorized personnel only 11 Rolling lid should be in place during operation especially during overnight cleaning or when caustic soaps are used 12 Inspect pots and pans for cleanliness if not clean run second cycle When a cycle is running its corresponding LED is also lit 26 CONTROL PANELS Stop Button A normal press of this key stops the current cycle if one is active If the unit is currently in the Hold Mode pressing the S
46. t of time the water is considered dirty and the circulation pumps will turn off the display will show drn and the change water indicator light will flash Note Pressing the down arrow key will display the time remaining before a water change is required After the water has been drained the display will show fil You are now ready to start another wash cycle 14 CONTROL PANELS Advanced Operation Changing Temperature Set Point The temperature set point is the water temperature setting for the wash tank and is the only parameter that can be set by the operator If the TEMP button is pressed once the display will switch back and forth from Spand 115 115 represents the temperature setting and may be different from your display Use the UP or DOWN buttons to change the temperature setting Once set press the TEMP button to lock in the new value NOTE If no key is pressed within three seconds then your display will revert back to the way it was before the TEMP button was pressed If the temperature setting was changed and the TEMP button was not pressed then the temperature setting will remain unchanged Supervisor Mode The supervisor mode can be accessed by holding the TEMP and START STOP buttons simultaneously for 3 seconds The display will toggle Opr and Opb Pressing the UP or DOWN buttons will toggle between apb ONS OH and anf To exit the supervisor mode press the UP or DOWN buttons u
47. this occur the unit will disconnect the supply and report EXTERNAL DC ERROR The outputs are shut down and the only way to reset this is to resolve the problem most likely a short Again pressing any key will shut off the buzzer Omron Messages The Omron Inverter may have errors or warnings of its own Here s a list of errors flagged In some cases the Omron inverter will shut down and let the motor coast to a stop Message scrolled DER ERROR a XTERNAL FAULT ERROR NTERNAL FAULT ERROR MOTOR OVERLOAD ERROR O O O F O a e COMMUNI CATI ONS ERROR C L2 H L3 1 E E FF 36 CONTROL PANELS Omron Inverter Control The Omron Inverter Control inside the DELUXE panel allows for speed control of the 3 phase AC water pumps For the Omron and the controller to communicate with each other the Omron will need the following parameters set irae EE EE EE 38 Fer A TT RS 485 frequency reference 0 1Hz TE RS 485 slave address Slave address on MODBUS RS 485 RTS enable mE RTS is enabled RS 485 baud rate m 9 600 baud Low Level programming This mode of operation allows the various working parameters of the controller to be programmed First the controller must already be in the Power up or OFF state Then by keeping the STOP key pressed for 20 seconds the first parameter will be displayed The Up Down LED s will be lit indicating that the unit is ready for programming When adjusting
48. top key will turn off the unit If the unit is currently in the Off Mode a 2 second long press of this key will activate the Manual Drain function If the unit is presently in Power Up or OFF mode then a 20 second long press of this key will cause the unit to go into factory Low Level programming mode Language Buttons See The 3 language keys allow selection of the language used for the displayed messages If a specific language is selected its corresponding LED 1s also lit To return to English simply press the currently selected language key again When English is selected no language LED s are lit Thus there are 4 languages supported All internal messages are available in all languages Up Down Buttons These keys are used whenever adjustments of parameters are required in the various modes Whenever the unit expects either the Up or Down keys to be used their corresponding LEDs are lit If the unit is in WASH or HOLD mode using the UP and DOWN keys will adjust the current Temperature This will only change the Temperature until the next Power Up state at which time the default factory programmed Temperature comes back into effect At any time the Up Down pait of keys can be pressed at the same time to display the cutrent heater sheath temperature The 1 line of the display will scroll SHEAT EMPERATURE and the 2 line will display the current heater sheath temperature After 5 seconds the display reverts to
49. whatever was previously displayed 27 CONTROL PANELS Mylar Indicator Lights S The soap indicator light will be lit up when the soap pump is on The heater indicator light will be lit up when the heater is on 4 The pump speed indicator lights will be rotating when the pump is on The rotation speed is the same as the pump i e low medium or high Basic Operation When you first power up to use the wash tank the display will scroll FI LL WASH TANK W TH HOT WATER fill the wash tank to the water fill line see the INITIAL START UP section Press the STOP key once the tank has been filled The system will now be in the OFF state The top display will show OFF and the bottom display will show the current water temperature The cycle keys indicator lights will be flashing waiting for you to select a wash cycle Push a CYCLE key to select a wash cycle and enter the cycles WASH state The selected cycle s indicator light will stop flashing and stay on The remaining cycle indicator lights will turn off The soap indicator light will illuminate and remain lit while soap is being dispensed automatically into the wash tank During the WASH state the top display will exchange out the scrolling cycle s name Le CYCLE 1 and the time remaining for that cycle i e 4 55 The bottom display will continue to show the current water temperature i c 115 F The heater light will cycle on and off while th
50. with adjustable bullet feet Use a wrench or pliers to adjust up ot down gt SEALING Seal the top of the backsplash to the wall using an NSF approved silicone sealant WARNING Heavy lifting may result in bodily injury Do not lift or move without adequate help 48 INSTALLATION Plumbing Requirements WATER SUPPLY Hot and Cold Water should be supplied by 2 or 4 water lines with the 4 being the preferred method DRAINS A 1 1 2 minimum waste connection is required If equipped the scrapping sink typically has a 1 1 2 NPS connection while the wash rinse and sanitize sinks typically have a 2 NPS connection Pipe this connection PUMPS The wash tank pumps will need PUTES to be piped to a floor drain This uses a 72 Bottom View of Pump Assembly NPT connection Electrical Requirements WARNING Electrical Hazard May result in electrical shock burns or death gt POWER The power requirements for your unit are listed on the serial plate located at the rear of the control panel In the case of a control panel mounted on top of the backsplash the serial plate will be located on the inside of the control panel lid Taskmaster PP3 Model DELUXE CONNECTION The single point electrical connection is located on the 20 amp fuse amp block which is located inside the Voltage 480 60 5 control panel See wire diagram for details Serial SK54 02220701
51. ycle LED s blink to indicate that a new cycle may now be selected The Heater status LED is active if needed The Pump LED group is functional according to the current Water Pump speed Pressing the Up Down keys will light the Up Down LED s and the current temperature information will be replaced by the blinking set point temperature The Up Down keys allow this value to be changed between 100 and 125 F 37 to 52 C If no key is pressed for 5 seconds the display reverts to the current water temperature and the Up Down LED s shut off This new temperature will be stored until the next water change At the next drain fill sequence the Hold temperature is reset to the low level programmed temperature Pressing the Stop key will cause the unit to return to the OFF state Additional System Features Internal Buzzer The internal buzzer emits a very short beep whenever a key is pressed This beep has an adjustable volume for the key presses However 100 of the volume is used when signaling alarms or other status changes Soap Injection Algorithm This section explains how the various soap parameters interact The idea is that the quantity of soap per tank cannot exceed Soap Maximum Thus the control keeps track of the total soap injection time and resets this counter only in the Power up state when the tank is emptied When a cycle is started if the programmed soap quantity for this cycle is Soap Minimum then this amount of
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