Cecilware FTC-3-N User's Manual
Contents
1. 2 8KW amp 5 6KW 1 PHASE L1 BROWN BREW SWITCH amp READY LIGHT 2 H WHITE 5 OPTIONAL HEATER 1 6 JL TIMER HOT WATER TIMER COLD WATER RELAY EMP LOCK OUT WATER INLET VALVE DILUTION VALVE HOT TEA DISP VALVE 1 SWITCH BLK WATER LEVEL PROBES LI FOR 5 6KW UNITS 12 6 30 W 6 20P Sheet 2 of 2 4798 DATE PART 302 DATE DESCRIPTION DRAWN BY DATE 06 03 2008 SCALE 1 1 a TITLE ELECTRICAL DIAGRAM 10 L22. 26 gal min Replace Dispense Valve Adjust hot water timer to 3 min 197 F to max position a Too much tea the brew funnel 0 0 Adjust Thermostat to 197 F to max position Put less Tea in the brew funnel see chart Leaking Water Inlet Valve Clean check fittings of Water Inlet Valve Replace Water Inlet Valve if needed See Water Inlet Valve Test Clean unclog Water Dispense Valve Replace Dispense Valve if defective Water keeps dripping or running from dilution nozzle b Clogged stuck Water Dispense Valve 5 a Water Inlet Valve malfunction a Check Water Inlet Valve Replace if necessary No water is going see Water Inlet Valve Test into tank at all b Hi Level Float Switch malfunction Test High Level Float Switch See High Level Float Test or c Probe malfunction c Check Probe Replace if necessary No water is coming d Solid State Water Level Controls board Check The Water Level Controls Replace if necessary from dilution nozzle malfunction Timer malfunction Check Timer Time dispensing time vs set time on Timer Replace if necessary a Water Level Probe malfunction a Check Level Control Probe Replace if necessary See ProbeTest b Solenoid Water Inlet Valve malfunction b Check Solenoid Replace if necessary flowing into water tank Solid State Water Level Control board c Check The Water Level Controls Replac
3. BLUE L263A 6 MIN L202A OPT 12 MIN L202A 12 MIN 1 6 HEATER ON OFF SWITCH 120V LO69A L299A 1 6 HEATER ON OFF SWITCH 240V L299A L299A 1 7 HOT WATER TIMER 120V BLACK 4 MIN L265A L265A 1 7 HOT WATER TIMER 240V BLACK 4 MIN L265E L265E 1 8 HOSE SPRAY HEAD 5 16 1 2 7 5 M720A M720A 1 9 BREATHER HOSE 5 7 7 5 M719A M719A 1 10 BREW FUNNEL ASSY STANDARD ee E 11 BREW FUNNEL ASSY S S OPTIONAL 440442422 12 BREW FUNNEL ASSY S S STANDARD ss 01960 1 12 FRONT VIEW 1 FRESH BREWED ICED TEA 7 2 8 9 3 4 10 5 11 595A 12 6 13 ITEM DESCRIPTION P N QTY 1 BREW SWITCH 120V L291A 1 1 BREW SWITCH 220V L292A 1 2 THERMOSTAT L681A 1 5 WATER INLET HOSE DRAIN HOSE 3 8 5 8 21 M623A 2 4 DILUTION TUBE H304Q 1 5 DELAY TIMER 120 240V 2 MIN L595A 1 5 DELAY TIMER 120 240V 10 MIN OPTIONAL L655A 1 6 HOSE DILUTION TUBE 5 16 1 2 19 5 M718A 1 7 POWER ON OFF SWITCH 120 220V L155A 1 8 SPRAY HEAD ADAPTER K802A 1 9 SPRAY HEAD E101A 1 10 HEATING ELEMENT 120V 1750W G382A 1 10 HEATING ELEMENT 220V 2400W 10 G357A 2 11 SWITCH L573A 1 12 WATER INLET VALVE DUAL 120V CD241 1 12 WATER INLET VALVE DUAL 220V CD244 1 13 DRAIN PLUG M391A 1 13 TANK ASSEMBLIES FTC 3 N FTC 3 5 N 5 FTC 10 N SECOND HEATER OPTIONAL FTC 10 N ITEM DESCRIPTION ITEM DESCRIPTION 1 TANK ASSEMBLY 50300 1 2 1 4 20 5 8 S S SL S
4. should read the same at terminals 1 amp 3 This is the output power to electrify the coil of the Solenoid Valve to open it The lack of voltage at terminals 2 amp 4 will indicate that the Board is not working properly SINGLE PROBE K4020 on older units TO tight 2 ake sure all wire connections to the Board are tig TO PROBE 11 SOLENOID grounding plate at the top the back of the board should be securely Grounded The Board will not work or will work erratically if it is not grounded properly If after this the Board is still failing to open the Water Inlet Valve replace it GROUNDING PLATE IN BACK OF THE BOARD D Dual Probe Test If lack of water persists check the probe as follows GROUND SINGLE PROBE LIQUID Turn on the power and water supply Check inside the tank to make sure the TERMINAL 0 water is below the Probe Pull the BLUE wire terminal OFF the Probe rod L399A 220V If water still does not flow after the wire is disconnected from the Probe the problem may be in the Solid State Dual Level Control Board If water starts flowing into the tank the Probe be grounded due to BLUE excessive liming Check with Ohm meter Clean or replace probe DUAL PROBE K6950 on newer units E Dual Probe Liquid Level Controller Test Check the Controller as follows 1 sure there is power input to the Controller at the terminals AC1 8 AC2 4 Your voltmeter should re
5. CREW 6 2 3 GASKET SILICONE BUTT SPLICED 600 1 1 1 1 TANK ASSEMBLY 5 290 1 1 4 20 5 8 5 5 SL SCREW P465A GASKET SILICONE BUTT SPLICED M600A PLUG GROMMET 446 ID M494A LEVEL CONTROL PROBE SINGLE K402Q LEVEL CONTROL PROBE DUAL WIN 4 PLUG GROMMET 446 ID M494A 5 LEVEL CONTROL PROBE SINGLE K402Q gt 10 HEATER ELEMENT 120 V 1750W G382A 1 6 1 1 2 1 10 HEATER ELEMENT 220 V 2400W EXPORT G357A 1 1 HEATER ELEMENT 240 V 2800W G358A 2 11 THERMOSTAT L681A 1 14 TEA DISPENSERS 01 214 NOTIVS OZOLO 00610 7 9 6 4 5 6 91 3 NOTIVS NOTIVS OSES JES NZ 5 AJAO S JSNddSIU VAL 15 FTC 3 N FTC 3 5 N FTC 5 N 120 V 1 8 KW 1 PHASE 220V 2 4 KW 1 PHASE EXPORT 2 L1 BREW SWITCH amp BROWN READY LIGHT 2 WHITE ond BLUE DILUTION VALVE HOT TEA DISP VALVE WHT WATER LEVEL Ld PROBES N 1 20V EAB DATE PART 301 DATE DESCRIPTION DRAWN BY DATE 06 03 2008 SCALE 1 1 2 REV BY DATE __DESCRIPTION DRAWN BY DATE 06 03 208 SCALE 1 1 Z CECILWARE CORPORATION 42 05 ave 11105 TITLE ELECTRICAL DIAGRAM FTC 3 N 3 5 N 5 R 240
6. ICED TEA BREWERS Models FTC 3 N FTC 3 5 N FTC 5 N FTC 10 N SHOWN FTC 3 5 N WITH OPTIONAL ST STEEL FUNNEL Cecilware Corporati i Corporation Cecilware sells value Worldwide Tel 800 935 2211 718 932 1414 Fax 718 932 7860 www cecilware com Operation Manual Email customer service cecilware com NM92A JULY 2009 Since 1911 WATTS NO OF RECEPTACLE CIRCUIT MODEL NO VOLTS PHASE n ae AMPS NEMA NO POWER CORD BREAKER AMPS 3 3 5 2 5 6 20 6 20 2 WIRES GND CENO ODINS ES ELECTRICAL SPECFICATIONS Export 220 Volts 2 40 KW OPERATING ENVIRONMENTAL TEMPERATURE Do not store unit in temperatures of 32 F or below with tank filled with water Make sure tank is drained and lines purged to avoid damage NOTE The appliance is not suitable for unsupervised use by young children or aged or infirm persons according to national standards lf the main power supply cord is damaged it must be replaced by the manufacturer or its service agent or a similar qualified person in order to avoid a hazard UNPACKING AND ASSEMBLY The machine is shipped with a set 4 adjustable leveling feet already mounted 1 brew funnel 1 brew thru cover and 1 water inlet fitting and 1 Operating and Service Manual WATER INLET CONNECTION HIGHLY RECOMMENDED A water shut off valve and a water filter preferably a combination charcoal phosphate filter to
7. TMENT Locate Thermostat Remove the top cover Thermostat is mounted on top of tank The thermostat is factory set to deliver hot brewing water at 195 F with the thermostat knob turned to full ON position If adjustments should be necessary to increase decrease the water TEMPERATURE proceed as follows To INCREASE the water temperature Turn Thermostat Shaft to its maximum clockwise CW position Remove the knob and locate the Slotted Adjustment Screw inside the hollow thermostat shaft Using a narrow bladed screwdriver engage slotted adjustment screw and turn it 14 turn slowly counterclockwise CCW Allow a few minutes for the temperature to reach set level The Heater Light will go ON indicating the heating element is activated wait for it to go OFF indicating that the water has reached new set temperature Take a temperature reading and repeat if necessary To DECREASE the water temperature simply turn the Thermostat Knob one notch counterclockwise CCW to the next lower dial setting CRITICAL COMPONENTS TESTS BACKFLOW PREVENTION CHECK VALVE A Water Inlet Valve Test PROVIDED AND INSTALLED Check hot water side going to tank Turn power off If the water level rises inside the tank BY CUSTOMER the Water Inlet Valve is leaking Disconnect wires from the Water Inlet Valve coil and connect a 2 wire line cord to the terminals Plug it into electrical outlet If water flows in and stops when you pull it out the Valve is
8. This setting corresponds to a delay time of 5 minutes after the hot tea finishes despensing 4 BREW AND DISPENSING CYCLE ADJUSTMENTS 10 TO BE PERFORMED BY QUALIFIED SERVICE PERSONNEL ONLY Caution Brewer should be unplugged from electrical outlets before any service is performed 1 DELAY TIMER MOUNTED IN BACK NEAR BASE ABOVE WATER INLET VALVE set Delay Timer knob approximately as shown in picture This setting corresponds to a delay time of 3 minutes after the hot tea begins to dispense NOTE THE BREWER IS FACTORY ADJUSTED TO DELIVER 3 GAL OF CONCENTRATED TEA AND 7 GAL DILUTED WATER FOR A TOTAL OF 10 GAL 5 DUAL WATER INLET VALVE The Water Inlet Valve is located on the lower part of the main body with the threaded end protruding out of in the back The Water Inlet Valve allows water flow up to 87 gal min gpm One side supplies water to the tank and one side supplies water directly to the Iced Tea dilution water nozzle The time that each side draws water is controlled by the Hot Water timer and Cold Water Timer 6 DISPENSE VALVE Locate Dispense Valve by removing the top lid of machine Looking down into the machine the Dispense Valve is mounted on the tank FIXED FLOW 1 LITER MINUTE 0 26 gal minute FTC 3 N FTC 3 5 N liters in 3 minutes 0 78 gal in minutes FTC 5 N 5 liters in 5 minutes 1 3 gal in 5 minutes FTC 10 N 10 liters in 10 minutes 2 6 gal in 10 minutes 7 THERMOSTAT ADJUS
9. ad 115 Volts 220 Volts It should read the same at L690A 115V terminals AC1 amp FILL when the water level is low This is the output power to actuate FILL 1706 220v the coil of the Solenoid Valve to open it The lack of voltage at terminals 1 amp 1 L LEVEL H LEVEL indicates that the Controller is not working properly 2 2 Make sure all wire connections are tight including ground L LEVEL If after this the Controller is still failing to open the Water Inlet Valve replace it H LEVEL COMMON GND pack or SANITIZING All food dispensing units should be sanitized periodically All parts to be sanitized must be cleaned first To prepare a sanitizing solution ADD 2 TSP OF LIQUID CLOROX BLEACH 5 25 CONCENTRATION TO 1 GALLON OF WATER AT ROOM TEMPERATURE 70 90 F Soak all parts for a minimum of 3 min in the sanitizing solution Note Always start with an unopened bottle of Clorox Bleach since the solution from an opened bottle has a short life span Let all sanitized parts drain and dry naturally DO NOT WIPE THEM DRY Before using the sanitized unit or parts with food stuffs rinse all parts thoroughly with water CARE FOR STAINLESS STEEL Stainless Steel surfaces that come in contact with food substances MUST BE CLEANED EVERY DAY WHEN CLEANING STAINLESS STEEL ONLY A pH NEUTRAL CLEANER IS TO BE USED Use nylon or brass brushes not steel wire bru
10. e if necessary malfunction d Float Switch malfunction d Replace Float Switch Heater Switch is OFF Turn Heater Switch ON Thermostat is OFF Turn Thermostat ON Turn Thermostat Knob Clockwise Loose connection on Thermostat Make sure all wires and ring terminals on the thermostat are tight a Water is not heating in the water tank d Hi Limit Temperature Switch is tripped Reset the Hi Limit Button If heater still does not work or it is defective replace the Hi limit Temperature Switch see Item 6 in Tank ill Heater is burned out or defective Replace the Heater Bad Low Temperature Cutout Circuit Replace Contactor Relay See item 2 of Description of Components Contactor Relay FTC 10 N 1 2 3 BREW FUNNELS PLASTIC FUNNEL STANDARD ST STEEL FUNNEL OPTIONAL ST STEEL FUNNEL STANDARD L FTC 3 N FTC 3 5 N FTC 5 N 10 ITEM DESCRIPTION FTC 3 N 3 5 N 5 N FTC 10 N QTY 1 RELAY TEMPERATURE LOCK OUT 120V 539 L539A 1 1 RELAY TEMPERATURE LOCK OUT 240V L538A L538A 1 2 WATER LEVEL CONTROL 120V 1 SEC DELAY 1566 566 1 2 WATER LEVEL CONTROL 240V 1 SEC DELAY 599 L599A 1 3 THERMOSTAT L681A L681A 1 4 DISPENSE VALVE 120V L467A L467A 1 5 DISPENSE VALVE 240V L676A L676A 1 5 COLD WATER TIMER 120V BLUE L264A 6 MIN L201A OPT 12 MIN 201 12 MIN 1 5 COLD WATER TIMER 240V
11. erature Lockout system and will not brew until the hot water tank 1 filled with water and has reached the proper brew temperature of 197 203 F Insert the Brew Funnel and position empty Dispenser under it Go through one Brew cycle to make sure unit is operating properly Note To test the brew cycle with cold water flip Heater Switch to OFF position This deactivates the temperature lockout and allows speedier testing Tea Brewing Procedures The Brewers are Factory preset to deliver the correct amount of hot water for best extraction of Hot Tea Concentrate and Cold Water Dilution See Flavor Chart Different Tea Blends might require some secondary adjustments of Hot and Cold water ratios in order to achieve their desired flavor profiles This is easily accomplished by adjusting the Cold and Hot Brew Timers located inside the top See instructions under Adjustments for qualified Service Personnel only FLAVOR CHART MODEL HOT WATER COLDWATER _ DELAY SIZE FTC 3 N FTC 3 5 N 0 78 gal 3 liters in 3 minutes 2 75 gal 10 liters Special Order FTC 5 N 1 30 gal 5 liters in 5 minutes 3 70 gal 14 liters FTC 10 N 2 6 gal 10 liters in 10 minutes 7 50 gal 28 liters 2 4 oz or 3 3 2 Tea Brewing Instructions CAUTION Operate with care Tea Brewer dispenses HOT WATER and HOT TEA that can cause serious burns 1 Start each brew cycle with a clean brew funnel and a clean empty tea dispenser 2 P
12. lace a tea bag into the funnel and slide the funnel into the funnel rails until it stops 3 When the Green Brew Switch Light comes on press and release the Brew Button NOTE This tea brewer will not brew until the pre set brew temperature 197 203 F is reached 4 Allow approximately 3 minutes for the tea concentrate to stop dripping from the Funnel tip 5 Carefully remove Brew Funnel and discard the used tea bag ONLY AFTER all visible dripping has stopped ADJUSTMENTS BE PERFORMED QUALIFIED SERVICE PERSONNEL Caution Brewer should be unplugged from electrical outlet before any service is performed The water flow rate coming from the hot water tank is constant fixed at 0 75 gal min Increasing or decreasing the amount of hot water dispensed from tank can also be used to adjust the strength of the tea The Longer water flows More water Weaker tea Less water flows Less water Stronger tea The Machine will complete a full cycle in approximately 5 TO 10 min 1 HOT WATER TIMER ADJUSTMENT mounted inside top housing FOR TIMERS PART NUMBERS Controls the brewing time min for brewing Coffee and Hot Tea Concentrate SEE PARTS LIST Factory set at 3 min for brewing 3 liters 3 4 gal of Tea Concentrate later to be diluted with 2 1 4 gal of cold water which makes up the total 3 gal Iced teal To increase or decrease dispensing time and volume of hot water dispensed turn knob in the direction show
13. n on timer Note The brewing time temperature and amount of product used in the funnel effects the drink strength See chart of Tea Flavors and Grams to be used 2 COLD WATER TIMER ADJUSTMENT mounted inside top housing Controls the dispensing time min for cold water dilution of iced tea Factory set at 3 min for dispensing 2 1 4 gal of cold water dispensed amp mixed with 3 liters 3 4 gal of hot tea concentrate previously brewed To increase or decrease dispensing time and volume of Iced Tea dilution water dispensed turn knob in the direction shown on timer TO RESET TO FACTORY SETTINGS Push the Brew Button HOT TEA then adjust Timer to 3 or 5 min for 3 or 5 gal depending on the water pressure in the main water line Adjust the Dispense Valve 1 4 turn at a time if necessary to increase or decrease the Hot Water Flow Push the Brew Button ICED TEA then adjust the Timer to 3 min or 5 min for 3 or 5 gal depending on the water pressure in the main water line 3 DELAY TIMER ADJUSTMENT located inside the unit near the water inlet valve Set Delay Timer knob approximately as shown in picture This setting corresponds to a delay time of 1 5 minutes after the hot tea begins to dispense If the water pressure requires a different setting on the Cold Water Timer then the Delay Timer also needs to be adjusted so that it delays the Cold Water 1 5 minutes after the hot tea begins to dispense SPECIAL ORDER
14. ocated in the back of the unit Do not over tighten Connect the copper waterline to the 7 flare water inlet fitting on the valve NOT RECOMMENDED The uses of a saddle valve to hook up the brewer since most of them restrict the water flow causing inconsistent brew batches Note areas with extremely hard water Water Softener must be installed to prevent malfunctioning of the equipment due to high lime and mineral buildup Not doing so it will void the warranty COMPLIANCES This equipment to be installed to comply with the Basic Plumbing Code of the Building Officials and Code Administrators International Inc BOCA and of the Food and Drug Administration FDA INITIAL SET UP 1 Make sure unit is disconnected from power source 2 Remove top cover and make sure that heater switch is in the OFF position This will prevent Heater Damage due to lack of water in the tank 3 Plug the brewer into a power source 4 Water will flow into the tank and will stop when the tank is fully primed 4 5 minutes Note This process Is automatic and is controlled by the Level Control Board and the Level Control Sensor plugged into the top of the Tank 5 Flip the Heater Toggle Switch to the ON position This activates the heater Allow 15 20 min heat up time 6 Unplug the brewer and Replace the top cover 7 Re connect the brewer and test run the unit by going through a Brew Cycle NOTE The machine is equipped with a Low Temp
15. remove odors and inhibit lime and scale build up in the machine Note In areas with extremely hard water a water softener must be installed in order to prevent a malfunctioning of the equipment and in order not to void the warranty The tea dispenser is equipped with a 1 4 flare water inlet fitting which is located in the back of the unit Connect the dia Copper waterline to the flare water inlet fitting of the valve This equipment is to be installed to comply with the applicable federal state or local plumbing codes having jurisdiction In addition 1 A quick disconnect water connection or enough extra coiled tubing at least 2x the depth of the unit so that the machine can be moved for cleaning underneath 2 approved back flow prevention device such as a double check valve to be installed between the machine and the water supply 3 For use of machine outside the United States of America connection to water supply mains should comply with the national Model Water Byelaws The brewer must be connected to a cold water supply with an operating pressure of 20psi minimum and 90psi maximum from a 72 in supply line lf pressure should exceed 90psi install a pressure regulator to reduce the operating pressure to 50psi Use inch copper tubing for installation of less then 25 ft and 3 8 copper tubing for more then 25ft from 72 in cold water supply line Install the water inlet fitting provided onto the inlet valve l
16. shes for removing food deposit Many food products contain acids alkalis or other substances which corrode Stainless Steel TROUBLESHOOTING GUIDE WARNING To reduce the risk of electrical shock unplug the dispenser power cord before repairing or replacing any internal components of the unit Before any attempt to replace a component be sure to check all electrical connections for proper contact PROBLEM PROBABLE CAUSE REMEDY Heater Switch OFF Turn Heater Switch ON Run out of hot water Allow time for water in tank to heat after filling Thermostat is OFF Set Thermostat at 197 F to max position Loose electrical connection Check all electrical connections for contact Thermostat is defective Replace Thermostat f Hi Limit Temperature Switch is tripped f Replace the Hi limit Temperature Switch Bad Heating Element or Heater is burned out g Replace Heater Bad low temperature cutout circuit h Replace Contactor Relay Contactor Relay 5 2 too weak Not enough Tea in the brew funnel Water flow too low Brew time 1 too short Water is too cold Put more Tea in the brew funnel see chart Check flow should be 26 gal min Replace Dispense Valve Adjust hot water timer to 3 min max Adjust Thermostat to 197 F to max position a d Water flow is high Brew time is too long Water is too hot Check flow should be
17. working fine Repeat this test a few times The problem may be in the Probe or Water Level Control Board If water does not flow in when the cord is plugged into an electrical outlet the Solenoid coil may be damaged opened or the valve may have an obstruction preventing the water from flowing in Clean or replace it Check cold water side going to dilution nozzle Turn power off If water keeps coming out of the dilution nozzle the solenoid might be clogged or damaged A Check Valve should be provided and installed by the customer to prevent backflow To check proper function of Check Valve disconnect water line from the Check Valve check for dripping from the disconnected end of the Check Valve If it leaks replace it B Probe Test If lack of water persists check the probe as follows Turn on the power and water supply Check inside the tank to make sure the water is not touching the Probe Pull wire and terminal out of the Probe rod If water still does not flow after the wire is disconnected from the Probe the problem may be in the Solid State Water Level Control Board If water starts flowing into the tank the Probe may be grounded due to DUAL WATER INLET VALVE excessive liming Check with Ohm meter Clean or replace probe oo C Solid State Water Level Control Board Test Check the Board as follows 1 Make sure there is power input to the Board at the terminals 2 amp 3 Your voltmeter should read 115 Volts or 220 Volts It
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