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Carrier Refrigerator PH61 User's Manual

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3. O cs kel Ka EOL dy vOg 27207 IN EOL TOYLNOO dNYAS e0 069 LO TOS 8 1 S X 18 4 L dldd AVeL vSZSv0 AOve 002 021 VA0rF LNOO SNVHL Z c amp 1080 VA 01 OAS Abe tud A0ve SNVHL 291 50 YAddOH dWNd SAIYC LAVHS 1OOL 09rS8 0 SAOWSY TIVLSNI 1VWAS 1OOL 616Zv0 LAVHS 3A18089A T dN 1d XVOO 1O0L 18940 YdODbtrES M ISOH 91 S SSIDOV 331 yNvUMasanIoni gor L 6SZS80 SNI LLI4 LITNI M ANVL d HAS H3AOQS aLvadn SSVTO9 SERIAN SLYVd HU ALO 1uVd NOlLdIdISIA Model PH61 70 Parts List IWF N ZHOS AS LY 08 HdE ZHO9 0S A00Z HdE ZHOS AO0b3 03Z NNN L 9 468990 HUN HOLVLIDV 223 38lM SSINYVH IWF N ZHOS AS1p 08 HdE ZHO9 0S A00Z HdE ZHOS AOb3 03Z 9 068990 9H 09H H LN H18 3HIMN SS3NtVH SHIAAP NE ZH0S ASLp 08 HdE ZHOS AObZ 02Z S 8689S0 ALN NVd ANOO ZZS JHIM SSINYVH IWF N ZHOS AS LY 08 HdE ZHO9 0S A00Z HdE ZHOS AOb3 03Z NNN L 9 688990 ONYD M dINOD ZZS SYIM SSSNYVH LL w e E Ltd O3gIA ONINIVEL Sa 040 GDuuwel Ne ZHOS ASIy ose NNN z9 98bbo TWSHAAINN 22 S ONIHIM WWHOVIG Hae zHo9 os no0z www 6e 9l8bpo Z tS ONIHIM NVEDVIO Hae ZHOS nopz 033 NNN sagen 9Hd ONIHIM NVEDVIO 3yIMb Ne ZHOS ASIH 08E ie IL Ss zz90 g38OE0ZEE9N HOSSAYdNOO Hae ZHOS nopyz 033 oe Iesel adgdEozae9N HOSSIHANOO 4HIMb Ne ZHOS ASIH 08 em reen N eT2T 1 dt TVNINE3 LA0078 amv Ne zHOS Aerer em S lS b gstrzo N3
4. SS ek NNNN 023316 White Bristle 3 x 7 0 54068 Pump Spout 045079 3 3 4 Figure 5 ITEM DESCRIPTION PART NO 1 Black Bristle Brush Bristle Brush 1013071 Double End Brush 013072 ITEM DESCRIPTION PART NO 565 BrushSet 3 Brush Set 3 050103 7 Yellow Ge Brush 039719 White Bristle Brush 1 x 2 013073 White Bristle Brush 1 1 2 x 3 014753 White Bristle Brush 1 2 x 3 033059 8 White Bristle 3 x 7 023316 9 Brush Pump Spout 054068 Brush Syrup Port 045079 Operator Parts Identification 14 Model PH61 Syrup Tank CHOCOLATE STRAWBERRY VANILLA SPARE ITEM DESCRIPTION PART NO TANK SYRUP 4 QT 045533 COVER TANK 035759 1 TIP NYLON WHITE 042747 18 TIP NYLON GREY 024261 ITEM DESCRIPTION PART NO SOCKET QD LIQ 90 DEG 021026 RESTRICTOR SYRUP 030917 4b GASKET RUBBER 023551 O RING 5 8 OD 016030 e Pusan em e VALVE AOD PLUG oeste e INSERT 00 PLUG VALVE Tee e DEGALSYRUPTANK Je DUAL SUPPLIER ORDER AS NEEDED NOT USED ON CHOCOLATE Model PH61 15 Operator Parts Identification Section 5 Important To the Operator Description em Description f wash Power Switch t Indicator Lights a PUMP Flavor Selector Keypad Liquid Crystal Display akk AUTO 5 IW MENU Symbol Definitions MIX LOW To better comm
5. Model PH61 59 Parts Replacement Schedule Parts List Section 10 F20 0r00r0 vr 8S60SX v98cL0 fan 166830 266830 vce 120 S09SS0 96Zrr0 Z6ZrFX S1681X O E SES op ICT E 62 WIN IODAT9ANV1 338 uold esecrovr eor ztetbx O j e m Losoe8 Nid d3ann mg ooo 9886020 O ojei awl aw IO 969 aLvadn SSV1TO9 sd38W nN SLYVd gd vM ALO LavVd LAVHS 431V39 986090 M ASN SGLezrX S3O9V dad O10 c co ojojo o KKK w 10 110 1 5 901 NOggld 3198v9 10 110 1 90 NOggle8 3 189 EPO NAS V LANIEVO 1H 3SV3OSVd V HSNya N020 X QO Ll SNId O LYS 3Z33nOS V 311109 dIS Z d8 f 11d 1VNINd1 4OO 18 dIS Z de 9NId IYNINHY3 L 9018 dIS d9 11d 1VNINid1 4OO 18 diS dOl ON 1d IWNINHAL MOO 18 AqVdS Ge de IWNIWYAL MOO 14 d IWNINYAL MOO 14 LH WANINNTV YANNIdS V 30VW1g o 065 00 00b19 A 17138 N3399 9 qu 1L 148 91 38NSSIYA 8D4UIAVIIS 30W19 3qv18 031014 10 V Y431V39 1901 SNIHdV38 d3HSVA M0Z0 X QO Ll SNId O ONIYVAd SSVYE LAN TWAS dle d 30IN9 ALV 1d AOIN TIAHS tV3u SNIHdVd8 dO 06 L LNOYS HOOC ONIYVaAa LH LANDVA dV9 YAddOH LO 02 1H V HOLVLIOV YALSVO V YOLAWOV 91 01 Vidue YIAdOO YOLVINIANIOW 110 109A19 V HOLVINANIIV 3OIAH3S dION31OS 3ATVA TIVM 9VL X CI 8 1 IANIA 39N1 SSVUYd 38019 LdIN 8 1 3 1ddIN 131NI WOON UV wv DNILLIA TWLud 2ZbS dlV V HOLVINNNOOV NOlLdIdISIA 080130 M
6. Figure 49 Model PH61 37 Operating Procedures Note To assure sanitary conditions are maintained brush each Hem for a total of 60 seconds repeatedly dipping the brush in cleaning solution Step 13 With the syrup port brush brush each syrup port hole 10 to 15 times Dip the brush in the cleaning solution before brushing each port See Figure 50 Figure 50 Step 14 Fill the squeeze bottle with cleaning solution With a pail beneath the door insert the tube end of the squeeze bottle into each syrup port and squeeze the bottle firmly This action will force solution out of the adjacent port and down around the spinner This procedure should be performed for at least 10 seconds per port See Figure 51 Figure 51 Step 15 Place the spout cap o ring in the spout cap Fill the spout cap with sanitizing solution While holding the draw valve closed install the spout cap over the end of the door spout This will cause sanitizing solution to back flow through the syrup ports See Figure 52 Figure 52 Step 16 Install the syrup hole plugs in the syrup ports in the freezer door See Figure 53 Figure 53 Step 17 Remove clean and reinstall the long drip pan through the front panel Operating Procedures Model PH61 Step 18 Install the short drip pan in the rear panel Step 19 Use a clean sanitized towel and wipe down the freezer door and ar
7. NNY YOLIOVdVO YOLOIWLSAY dVO Ga LVINSNI MVYC SaAWA V dVO GACTAIHS zz ANO9 t 318VO MG 1101 S2 00S NOaly 418V9 TM 1Nd 1SE 90 e NOdld 31aVO y110d 11d 1 8 003 NOgdled 3 180 dIS dIS 1 23 Ov1 NOggld 319V09 NOlLdIdISIA Parts List 61 Model PH61 E 6 IE 022880 X3H LON FCO 266030 LZS1L20 LeSSv0 2S120 ii L am Ree am ie DES ege L Lar Re AYIM HdE ZHO9 ADE 802 Lzerng 60 t0 082250 E09 v0 g S2690 440 LMHS 310NVH Mva O 666Z 0 0z440 Leer Leer d 69ES9X 01 801020 fee ee AA fs ed i AAA KH E E Oooo i SES OOOO eos Seen E Le pS ISR Ke A pT s F S o S t JES SS Ra wd GIS LHOIY NO NOILISOd NO dN 0000zL8F EOL SSP6EO 9Z S 0 GA est620 EOL veLvS0 COL cLvS0 ozgesxSaovidad so dn9 zzzrsx _ j lJ j L26910 _ C f j sh 6ZE0EX aLvadn SLYVd EOL EOL L L L L L L L L L L L L L v L L L v v r v v L L e _ Cll X 99 2 MIHOS SN3T SSOCNVLS AV 1dSIQ SN31 TV1SAHO AINON AVIASIA NIHIM NYY9YIA ONILOOHSIT18NOYL 1VI3U NOILLONY LSNI HOAV14 ANHAS 1VIJA INAWLYVdINOO ANYHAS IVIJA SANTA ANYAS L3IS 1VIJU YOAV 14d dNHAS r 13S 1vOd3d MHS LH N10 LSNI IWO3a MHS LH AVG N10 LSNI IWO4qd 1SIM193H9 DNISO19 DVIN 1VI30 MAN L9Hd HOTAVL O4C 1VOSC LAS NITY t l X ze 8 MIYOS T419 NOILHOd HSGNITAO HIV AVI NI LX 3809 9 L 1 HIV H3GNITAS dNyAS qaqlAIq dnO H3AOO Yadd
8. align the drive slot in the piston with the drive crank of the drive shaft Secure the pump in place by slipping the pump clip over the collar of the pump making sure the clip fits into the grooves in the collar See Figure 40 Figure 40 080910 Step 6 Note Install the pump end of the mix feed tube and secure with the cotter pin Failure to follow this instruction could result in sanitizer spraying on the operator Step 7 Pour the sanitizing solution into the mix hopper The sanitizing solution should be within 1 25 mm of the top of the hopper Step 8 Using the white hopper brush scrub the exposed sides of the hopper Step 9 Place the power switch to the ON position Step 10 Press the WASH key This will cause the sanitizing solution in the freezing cylinder to come in contact with all areas of the freezing cylinder Allow the sanitizing solution to agitate for five minutes See Figure 41 PUMP AUTO MENU Figure 41 Step 11 With a pail beneath the door spout open and close the draw valve six times Step 12 Press the PUMP key to sanitize the inside of the air mix pump Step 13 Open the draw valve and draw off all the remaining sanitizing solution Operating Procedures 34 Model PH61 Step 14 Press the WASH and PUMP keys to stop the WASH and PUMP modes Close the draw valve See Figure 42 AUTO MENU Figure 42 Note Be sure your hands
9. e Sanitizing solution e Clean sanitized towels e Parts trays Draining Product From the Freezing Cylinder Step 1 Cancel automatic operation by pressing the AUTO key See Figure 73 Figure 73 Step 2 Remove the shake cup holder Set it aside for cleaning later with all parts Step 3 Remove the hopper cover and agitator Take these parts to the sink to wash rinse and sanitize Step 4 With a pail under the door spout press the WASH and PUMP keys Open the draw valve and start to drain the product from the freezing cylinder and mix hopper See Figure 74 Figure 74 Step 5 When the flow of product stops press the WASH and PUMP keys cancelling the WASH and PUMP modes and close the draw valve Discard this product See Figure 75 AUTO MENU Figure 75 Step 6 Remove the cotter pin mix feed tube pump clip and the assembled air mix pump Place the parts into the parts tray Step 7 Remove the syrup lines from the freezer door by rotating the syrup line fittings and pulling out Model PH61 Operating Procedures Rinsing Step 1 Pour two gallons 7 6 liters of cool clean water into the mix hopper With the white hopper brush scrub the mix hopper mix level sensing probes and the outside of the agitator drive shaft housing Using the double ended brush brush clean the mix inlet hole See Figure 76 Figure 76 Note Do not brush clean the mix
10. 2 b ee Ol LAN EPO YOO GVO INYAS DNIHSN EPO YOO EVO dNyAS ONIYV3E wb LANIGVO dNYAS V YOOd M6El X GO 9U L I SNId O GZ NANIANTIV MVEd V AA IVA META renren 999 HANNIdS L4AVHS YANNIdS 1V4S M020 X GO 91 S ONIY O 1OAId V Nid 998 dA IVA MW40O 310NVH LH Als t 1dS LV YOOd NOILdIy9SAd 081110 Parts List 63 Model PH61 09419 110Z0948 HSGNN ANG JSN 6eSv0 88 88 z ES ES zeen Ka 21 01 00Z9SX ir ae engen SS 2LZ910 za 12S0Z0 hoy 01880 ST TCEIII L 00399X b 9 9v67X le He A 62090 9LEEZO 6LZ6 0 e SZt LO ZO0ELO 218900 AFA v991SGX OC ZO 909Sr0 0r69r0 6 69r0 vZS1S0 Zv9GE0 L868E0 a fey tein N aLvadn SLYVd EVA di A ERAN ALO LuVd M6 X dI er ONIY O 3ATVA dANd GdlIdl 1dINIS L3MSVS HS SS da3ldI 1dINIS dIN 1d V LIA L4VHS HdNNIdS 1V3S N020 X QO 9L S SNIH O M6 X QO 9l L I SNIHd O YOLOIWLSAY dVO VHS 3A IVA MVC LIA dWNd TANIS tS dN INNL VW LIA LYOd dNYAS HSNU8 Po TES SECO vIXOTNICXO NIL 949 yv34 Hsnya E LON LNOdS dINNd HSNYd 3LIHM ZX A009 dNNd XIN HSNJAa 1H SS 1NOdS 40OO0 ONI HSNya X 00 8 t 1 JAVA MV4d HSnga 1 1X XGQO L JAVA MVad Hsnua 1 03338 dMNNMd 030N3 J18N0Q HSNYE 1H HS 1d8 V LIM LAS NATIV 91 X ce 8 MIYOS YANNI YOLVLIDSV V L3NSVIN LH YOLVLIDV V DNISNOH 00 91 6 X 01 91 S d3gq8 u 3SOH HIH 3dAL 3NM NI 3SN3 830 10H YACTIOH d 1O9 SNIHdS dl 19 3 AV
11. Figure 15 Model PH61 Operating Procedures Step 10 Lubricate the smaller end of the driven spinner See Figure 16 E ZS 9 a HP Figure 18 Step 13 Insert the draw valve spinner assembly from the bottom until the slot in the draw valve which accepts the draw handle comes into view See Figure 19 Figure 16 Step 11 Squeezing the split end together insert the driven spinner through the metal opening of the draw valve until it snaps into place See Figure 17 Figure 19 Step 14 Install and lubricate the pivot pin o ring See Figure 20 Figure 17 Step 12 Lubricate the inside of the freezer door spout top and bottom See Figure 18 Figure 20 Operating Procedures 28 Model PH61 Step 15 With the stopping tab of the draw handle facing down slide the fork of the draw handle into the slot of the draw valve Secure the draw handle with the pivot pin See Figure 21 Figure 21 Step 16 Lubricate the shaft of the spinner blade up to the groove See Figure 22 Figure 22 Step 17 Insert the spinner blade shaft from the bottom into the center of the driven spinner and up through the draw valve cavity until the shaft appears at the top of the draw valve The spinner blade must be aligned and engaged to the driven spinner at the bottom This allows the spinner shaft to raise high enough to be engaged into the spinner coupling at the top See Figure
12. Figure 56 Step 6 Fill the squeeze bottle with sanitizing solution With a pail beneath the door insert the tube end of the squeeze bottle into the syrup port and squeeze the bottle firmly This action will force solution out of the adjacent port and down around the spinner This procedure should be performed for at least 10 seconds per port See Figure 57 Figure 57 Step 7 Install the restrictor cap on the freezer door spout See Figure 58 Figure 58 Step 8 Using a clean sanitized towel wipe down the freezer door and area around the bottom of the freezer door Operating Procedures 40 Model PH61 Step 9 Install the shake cup holder the front drip tray and the splash shield Step 10 When ready to resume normal operation press the AUTO key See Figure 59 Figure 59 Note This procedure should be done 3 4 hours before the first shake is served to build up ice crystals Syrup System Two main objectives in your opening procedures must be to 1 fill the syrup tanks and 2 calibrate the syrup flow This must be checked daily to insure the high quality shake you desire Discard syrup weekly and flush syrup lines at least once a week This will prevent syrup clogging the lines and will break the bacteria chain See page 49 to sanitize the syrup system The syrup tanks are located in the lower front syrup compartment The syrup lines are color spiral wrapped Be sure to
13. automatic freezer operation cannot take place until the freezer is disassembled and brush cleaned or has completed a heat treatment cycle The next display will instruct the operator to start a heat treatment 1 POWER SWITCH OFF Power switch was in cycle manually by pressing the AUTO key or to the OFF position disassemble and brush clean the freezer If the 2 MIXOUT PRESENT There was mix out AUTO key is pressed the freezer will automatically condition present start the heat treatment cycle and only the heat 3 AUTO OR STANDBY OFF The unit was not cycle LED will light in the AUTO or STANDBY mode 4 NO HEAT CYCLE TRIED A heat treatment NO AUTO OPERATION cycle was not attempted in the last 24 hours ALLOWED PRESS AUTO HEAT TIME was advanced or a power AUTO FOR HEAT CYCLE loss was experienced at the time the cycle was WASH TO BRUSH CLEAN to occur or a heat cycle failure not due to a thermistor failure If the WASH key is pressed the next display will NO HEAT TREAT START appear and the freezer will have to be disassembled BECAUSE and brush cleaned VARIABLE MESSAGE PRESS SEL KEY MODE OFF If the following screen appears a soft lock has HOPPER TEMP 41 0F occurred during the heat treatment cycle FREEZER LOCKED HEAT TREAT CYCLE FAILURE FREEZER LOCKED PRESS SEL KEY Once the freezer is unlocked by starting a heat treatment cycle only the heat cycle LED will light If the freezer is unlocked by brush clea
14. is out of adjustment The mix in hopper is too The hopper temperature Call service technician cold is out of adjustment Product is collecting on top of draw valve Product is collecting on top of the freezer door Excessive mix leakage from the bottom of door spout Excessive mix leakage into the long drip pan Inadequate lubrication of Lubricate properly spinner shaft or seal Spinner shaft seal is Install or replace the spinner shaft seal missing or worn The top o ring on draw Lubricate properly or replace the o ring valve is improperly lubricated or worn Bottom o ring on draw Lubricate properly or replace the o ring valve is improperly lubricated or worn The seal on drive shaft is Lubricate properly or replace the seal improperly lubricated or worn The seal is installed Install correctly inside out on the drive shaft Worn or missing o rings Install or replace the o rings on pump drive shaft Inadequate lubrication of Lubricate properly the drive shaft The drive shaft and Call service technician beater assembly work forward Worn rear shell bearing Call service technician Gear box out of Call service technician alignment Model PH61 55 Troubleshooting Guide Probable Cause Corrective Action The drive shaft is stuck in the drive coupling Freezing cylinder walls scored Spinner shaft will not rotate to blend mix and syrup Large adjustme
15. 23 Figure 23 Step 18 Raise the locking collar of the spinner coupling and insert the spinner shaft into the cavity of the coupling until the locking collar can drop into the locked position See Figure 24 Figure 24 Model PH61 Operating Procedures Step 19 Snap the restrictor cap over the end of the door spout See Figure 25 Figure 25 Step 20 Slide the long drip pan into the hole in the front panel Step 21 Slide the short drip pan into the hole in the rear panel Step 22 Install the front drip tray and splash shield under the door spout See Figure 26 Figure 26 Mix Hopper Assembly With the parts trays available Step 1 Inspect the rubber pump parts O rings and gasket must be in 100 good condition for the pump and entire machine to operate properly The o rings and gasket cannot properly serve their intended function if nicks cuts or holes in the material are present Replace any defective parts immediately and discard the old Step 2 Assemble the piston Slide the red o ring into the groove of the piston DO NOT lubricate the o ring See Figure 27 15117 Figure 27 Operating Procedures Model PH61 Step 3 Step 5 Apply a thin layer of lubricant to the inside of the Assemble the valve cap Slide the red o ring into the pump cylinder at the retaining pin hole end groove of the valve cap DO NOT lubricate the See Figure 28 o ring See Figur
16. Note When properly seated the beater will not protrude beyond the front of the freezing cylinder Operating Procedures Model PH61 Step 6 Place the freezer door o ring into the groove on the back of the freezer door DO NOT lubricate the o ring Lubricate the outside diameter of the front bearing Slide the front bearing into the door hub See Figure 12 Figure 12 Step 7 Position the freezer door on the 4 studs on the front of the freezing cylinder Install the handscrews Tighten equally in a criss cross pattern to insure the door is snug Do not over tighten See Figure 13 Figure 13 Step 8 Assemble the draw valve spinner assembly Inspect draw valve o rings for cuts or nicks Replace if cut or nicked If draw valve o rings are in good condition slide the 2 o rings into the grooves of the draw valve and lubricate See Figure 14 Figure 14 Step 9 Lubricate the outer diameter of the spinner shaft seal Fill the cups on each end of the seal with lubricant Insert the spinner shaft seal into the bottom of the draw valve as far as it will go The spinner shaft seal should fit into the seal groove located inside the draw valve cavity Important Inspect to see that the spinner shaft seal is correctly installed in the groove A worn missing or improperly installed spinner shaft seal will cause product leakage out the top of the draw valve See Figure 15
17. WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 8 Repeat step 3 with the sanitizing solution Step 9 Sanitize all parts in the sanitizing solution for a minimum of 1 minute Step 10 Place disassembled parts on clean and sanitized parts trays Step 11 Wipe all exterior surfaces of the freezer with a clean sanitized towel Sanitizing the Syrup Systems Two main objectives in your closing procedures must be to 1 Discard all syrup at least once a week 2 Flush the syrup lines at least twice a week This must be done on a regular basis a to keep a build up of old syrup from clogging the lines and b to break the bacteria chain which develops in the tanks and lines Remember Calibrating the syrup flow must be done once every morning especially after flushing the syrup lines Step 1 Sanitizing the syrup tanks Pull back on the collar of the quick disconnect fitting of the air line Allow the air pressure to dissipate from the syrup tank Disconnect the syrup line Remove the syrup tank from its compartment Remove the syrup tank lid by lifting up on the locking lever and discard the remaining syrup Rinse the syrup tank with clean warm water Prepare 1 2 gallon 1 9 liters of the recommended sanitizing solution with warm water in the syrup tank Brush clean the inside and outside of the tank Remove the syrup line fitting Remove the dip tube and o ring from the syrup tank Thoroughly bru
18. brush clean have not been met the time displayed will remain at 5 00 minutes POWER SWITCH OFF TIME 4 40 HOPPER BARREL Figure 79 When all the requirements for a brush cleaning are met and the five minutes expire the screen will change to the second screen which is the standard power switch OFF screen See Figure 80 POWER SWITCH OFF UNIT CLEANED Figure 80 When the power switch is set in the ON position the system mode of operation screen is displayed In this example the machine is ON but no mode of operation has been selected The second line of the display indicates whether there is a sufficient supply of mix in the hopper or if there is a LOW or OUT mix condition The third line of the display shows the temperature of the mix hopper After pressing the AUTO key the last line of the display shows the month and date MM month DD day that the machine needs to be disassembled and brush cleaned See Figure 81 STANDBY MODE WSH PMP OUT MIX LOW 40 0F HOPPER 40 0F BRUSH CLEAN ON 10 31 Figure 81 Note The Manual Clean LED will begin flashing 24 hours prior to a 14 day lock out The four mode LED s will return to their normal function when the unit is unlocked Model PH61 Operating Procedures With the parts tray available remove the following parts and place in the parts tray Step 1 Remove the syrup lines from the syrup ports and remove the restrictor cap from the bottom
19. inoxiw em ob BPE lx NOH 38VNOS LNO XIN Y 38OYd _ 996080 AOH OS 39OHd HIOVdS aLvadn ERIN SLYVd ALO LuVd NOlLdIdISIA 000 oo oo HALVSHIOOA1ID eo ZH09 2 09 439N038 HOLOW eor HOSSAHdNOONIVW eor oo eo eo eo eo eo eo oo oo HOLOWHALvaa eo evao o HOLOWHOLWLIOV em oul o Model PH61 68 Parts List totes ft HAS HNL Halvageseosx masn cor se6oso 03 14 102 Y31V38 14vVHS _ ch BEEEETL DEENEN EENEG aLvadn H29OWIIN SLYVd ALO LuVd NOlLdIdISIA Parts List 69 Model PH61 A ES NIMS 808610 LOMA OLLSV14 H3HSYM S9g9r0 Lda EIN Sh l O1nV dX3 3ATVA 9LOZvO ACIS HDIH 06 S LX14N b 1 SS3DOW 3A IVA zesto 3dIS MOT Y301088 X 14 1 SS30OV dATVA vego dWe L AJOMDOT8 S dNHAS SATWA gerogo CIOSINVW dNYAS BHVE DNLLLIW Z6r090 CIOSINVW dNHAS AAO813 SNILLId er iso S3ATVA dntAS 13S 1vO3dq el 06298X 2L79 LNNOW AJO V 13 0V88 e Shi8Sx 2199 TOHINOO dOH SCN JAYA G1OdINVN dNYAS LOSOEH N a HaqNn Omg 00 rosenen TIVM 91 1 X GI8 L TANIA 38NL zLe0e8 N d Bana ame ooo z 46020 TIVM9 X Qlb L TANIA 38NL z0e0v Nid Ban ana ooo wsi seeso GO osz X d 021 38N L dais Hsvlds moTaa sor regel 21S TT3HS V WIHL ez WIHLHANHOOHVSHHOS cor esso ZE 01 183SLNN Oe SONS 1H IH HINHOO HYJNI Oe A w LI sel 143THINYOO BV VIE wi
20. key to view the second screen of the SYSTEM INFORMATION display This screen will indicate the Bill of Material number and serial number for the unit Press the SEL key once to return to the Operator Menu PH6133R907 K0000000 Screen E is AUTO HEAT TIME This screen is used to set the time of day in which the heat treatment cycle will start Move the cursor under the number you wish to change Press the plus key to increase the number press the minus key to decrease the number When the desired time appears press the SEL key once to return to the OPERATOR MENU AUTO HEAT TIME TIME 12 00 AM Important To the Operator Model PH61 Screen F is CURRENT CONDITIONS This screen gives the viscosity of the product and the hopper and barrel temperatures The last line of the display is the compressor countdown safety timer The safety timer prevents the compressor from running more than 11 minutes other than during the cooling phase of the heat treatment cycle Press the SEL key once to view the SERVINGS COUNTER screen HOPPER 38 5 BARREL 28 5 11 00 11 00 The SERVINGS COUNTER screen indicates the number of times the draw switch has closed number of draws since the last brush cleaning or since the last serving counter reset A maximum of 32 767 draws can be recorded an additional draw will cause the counter to restart at zero Pressing the MENU key SEL will return the display to the Operator
21. may exceed 10 mA particularly when disconnected or not used for long periods or during initial installation shall have protective devices such as a GFI to protect against the leakage of current installed by the authorized personnel to the local codes e Supply cords used with this unit shall be oil resistant sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer sheathed cord Code designation 60245 IEC 57 installed with the proper cord anchorage to relieve conductors from strain including twisting at the terminals and protect the insulation of the conductors from abrasion Failure to follow these instructions may result in electrocution Contact your local authorized Taylor Distributor for service DO NOT allow untrained personnel to operate this machine DO NOT operate the freezer unless all service panels and access doors are restrained with screws DO NOT remove any internal operating parts example freezer door beater scraper blades etc unless all control switches are in the OFF position DO NOT put objects or fingers in door spout or spinner housing Failure to follow these instructions may result in contaminated product or severe personal injury to fingers or hands from hazardous moving parts Safety Model PH61 A This unit has many sharp edges that can cause severe injuries DO NOT put objects or fingers in the door spou
22. of the door spout Step 2 Remove the spinner blade from the bottom of the door spout by lifting up the locking collar on the spinner coupling and pulling down the blade Step 3 Remove the handscrews freezer door beater assembly with drive shaft seal and scraper blades from the freezing cylinder Step 4 Remove the drive shaft seal from the drive shaft of the beater assembly Step 5 Remove the freezer door o ring front bearing pivot pin draw handle and draw valve spinner assembly Remove o ring from pivot pin Step 6 Disassemble the draw valve spinner assembly Remove the driven spinner by grasping the draw valve and pulling the driven spinner out Remove the spinner shaft seal Step 7 Remove the two o rings from the draw valve Note To remove o rings use a clean sanitized towel to grasp the o ring Apply pressure in an upward direction until the o ring pops out of its groove With the other hand push the top of the o ring forward and it will roll out of the groove and can easily be removed If there is more than one o ring to be removed always remove the rear o ring first This will allow the o ring to slide over the forward o rings without falling into the open grooves Step 8 From the pump cylinder remove the retaining pin valve cap piston and the feed tube Remove all o rings and the check ring Step 9 Remove the pump drive shaft from the drive hub in the rear wall of the mix hopper Step 10 Re
23. parts and too weak of a solution will not do an adequate job of cleaning or sanitizing 6 Empty all syrup from the tanks and discard at least once a week 7 Thoroughly clean and sanitize the syrup lines at least once a week Important Operator Checklist 8 Temperature of mix in mix hopper and walk in cooler should be below 40 F 4 4 C 9 Discard remaining mix from freezer during Closing Procedures Regular Maintenance Checks 1 Rotate scraper blades to allow both sides of the knife edge to wear evenly This will contribute to self sharpening and help maintain fast efficient freezing 2 Replace scraper blades that are bent damaged or worn down 3 Before installing beater be certain that scraper blades are properly attached over the beater pins 4 Dispose of o rings and seals if they are worn torn or fit too loosely and replace with new ones 5 Check rear shell bearing for signs of wear excessive mix leakage in rear drip pan and be certain it is properly cleaned 6 Using a screwdriver and cloth towel keep the rear shell bearing and the female drive socket free of lubricant and mix deposits 7 Follow all lubricating procedures as outlined in Assembly 8 On air cooled units check the condenser for accumulation of dirt and lint Dirty condense
24. plugs spout cap and spout cap o ring to the sink for further cleaning and sanitizing Step 4 Rinse these parts in cool clean water Step 5 Prepare a small amount of an approved 100 PPM cleaning solution example Kay 5 or Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 6 Brush clean the parts Step 7 Place the restrictor cap front drip tray shake cup holder and splash shield on a clean dry surface to air dry overnight or until the heating cycle is complete Step 8 Prepare a small amount of an approved 100 PPM sanitizing solution example Kay 5 or Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 9 Sanitize the syrup hole plugs spout cap spout cap o ring rear drip pan agitator and hopper cover Step 10 Install the agitator back onto the agitator drive shaft housing Replace the hopper cover See Figure 48 Figure 48 Important If you do not install the agitator correctly the machine will fail the heat cycle and will lock out in the morning Step 11 Remove the syrup lines from the freezer door Step 12 Return to the freezer with a small amount of cleaning solution With a pail below the door spout dip the door spout brush into the cleaning solution and brush clean the syrup ports in the freezer door door spout and bottom of the driven spinner spinner blade and syrup line fittings See Figure 49 IM Ju Dt
25. should always flow in this order first through the automatic water valve second through the condenser and third through the outlet fitting to an open trap drain A A back flow prevention device is required on the incoming water connection side Please refer to the applicable National State and local codes for determining the proper configuration Electrical Connections In the United States this equipment is intended to be installed in accordance with the National Electrical Code NEC ANSI NFPA 70 1987 The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity This code contains provisions considered necessary for safety Compliance therewith and proper maintenance will result in an installation essentially free from hazard In all other areas of the world equipment should be installed in accordance with the existing local codes Please contact your local authorities FOLLOW YOUR LOCAL ELECTRICAL CODES Each freezer requires one power supply Check the data label on the freezer for fuse circuit ampacity and electrical specifications Refer to the wiring diagram provided inside of the electrical box for proper power connections 080910 CAUTION THIS EQUIPMENT MUST BE PROPERLY GROUNDED FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK Y unit is provided with an equipotential grounding lug that is to b
26. the industry standards on lockout tagout procedures before beginning any installation or repairs e Authorized service personnel must ensure that the proper PPE is available and worn when required during installation and service e Authorized service personnel must remove all metal jewelry rings and watches before working on electrical equipment A The main power supply s to the freezer must be disconnected prior to performing any repairs Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment Note All repairs must be performed by an authorized Taylor Service Technician To the Installer A This unit has many sharp edges that can cause severe injuries Site Preparation Review the area the unit is to be installed in before uncrating the unit making sure that all possible hazards the user or equipment may come into have been addressed Air Cooled Units Air cooled units require a minimum of 6 152 mm of clearance around all sides of the freezer Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressors For Indoor Use Only This unit is designed to operate indoors under normal ambient temperatures of 70 75 F 21 24 C The freezer has successfully performed in high ambient temperatures of 104 4
27. the tone 3 HPCO COMPRESSOR Place the power switch in the OFF position Wait 5 minutes for the machine to cool Place the power switch in the ON position Clear the tone 4 COMP ON TOO LONG Place the power switch in the OFF position Call service technician Clear the tone 5 HOPPER THERM BAD Place the power switch in the OFF position Call service technician 6 BARREL THERM BAD Place the power switch in the OFF position Call service 8 HOPPER OVER TEMP The hopper temperature has risen too high as follows Clear the tone a The hopper temperature reaches 41 F 5 C or higher after a power failure b The hopper temperature has not fallen below 41 F 5 C by the end of the COOL phase in the heat cycle 9 BARREL OVER TEMP The barrel temperature has risen too high as follows Clear the tone a The barrel temperature reaches 41 F 5 C or higher after a power failure b The barrel temperature has not fallen below 41 F 5 C by the end of the COOL phase in the heat cycle 10 POWER FAILURE This message will appear in the FAULT DESCRIPTION if a power failure has occurred Clear the tone FAULT DESCRIPTION VARIABLE MESSAGE CLR Screen C is SET CLOCK This option allows the Manager to adjust the control clock date and time The date and time may only be changed after the freezer has been manually cleaned but before it has been placed in the AUTO or STANDBY mode The following message w
28. within 90 minutes or the freezer will be locked in STANDBY and the cycle failure display will appear In the example the hopper temperature is 140 F 60 C The phase shows that the machine is in the heat phase of the heat treatment cycle When the heating phase is complete the freezer goes into the holding phase of the cycle The holding phase will hold the temperature above 151 F 66 1 C for a minimum of 30 minutes In this example the hopper temperature is 151 F 66 1 C MODE HEAT PHASE HOLD HOPPER TEMP 151 0 F BRUSH CLEAN ON MM DD The final phase of the heat treatment cycle is the cooling phase Now the freezer must cool the mix below 41 F 5 C If the product fails to cool in two hours the freezer will lock out This example illustrates that the temperature is being lowered but has not yet reached the set point MODE HEAT PHASE COOL HOPPER TEMP 55 0 F BRUSH CLEAN ON MM DD The entire heat treatment cycle must be completed in four hours When the entire heat cycle has been completed the normal display will appear showing the machine in the STANDBY mode The machine may now be placed in the AUTO mode or left in the STANDBY mode MODE STANDBY HOPPER TEMP 41 0 F BRUSH CLEAN ON MM DD Hard Lock There are two causes for a hard lock 1 Fourteen days have elapsed since the last brush cleaning The following screen will be displayed 14 DAY TIMEOUT CLEANING REQ D FREEZ
29. 0 C at reduced capacities Y This unit must NOT be installed in an area where a water jet or hose can be used NEVER use a water jet or hose to rinse or clean the unit Failure to follow this instruction may result in electrocution AN unit must be installed on a level surface to avoid the hazard of tipping Extreme care should be taken in moving this equipment for any reason Two or more persons are required to safely move this unit Failure to comply may result in personal injury or equipment damage Uncrate the unit and inspect it for damage Report any damage to your Taylor Distributor This piece of equipment is made in the USA and has USA sizes of hardware All metric conversions are approximate and vary in size 081208 Model PH61 To the Installer Water Connections Water Cooled Units Only An adequate cold water supply must be provided with a hand shut off valve On the rear of the unit two 3 8 P S water connections for inlet and outlet have been provided for easy hook up 1 2 inside diameter water lines should be connected to the machine Flexible lines are recommended if local codes permit Depending on local water conditions it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve There will be only one water in and one water out connection DO NOT install a hand shut off valve on the water out line Water
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31. D CH HARD OR SOFT O O U MIX CLEAN OUT MANUALLY U MIX CLEAN MANUALLY Figure 54 Set Up Complete The Following Make sure your hands are clean and sanitized before performing these next steps Step 1 When the heating cycle is complete the normal display will appear showing the machine in the STANDBY mode Step 2 Prepare a small amount of an approved 100 PPM sanitizing solution example Kay 5 or Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 3 Remove the syrup hole plugs and spout cap with o ring from the freezer door Sanitize the restrictor cap syrup hole plugs spout cap and o ring shake cup holder front drip tray and splash shield in this solution Model PH61 39 Operating Procedures Step 4 Return to the freezer with a small amount of sanitizing solution With a pail below the door spout dip the door spout brush into the sanitizing solution and brush clean the syrup ports in the freezer door door spout bottom of the driven spinner and spinner blade and syrup line fittings See Figure 55 HMO Figure 55 Note To assure sanitary conditions are maintained brush clean each item for a total of 60 seconds repeatedly dipping the brush in sanitizing solution Step 5 With the syrup port brush brush each syrup port hole 10 to 15 times Dip the brush in sanitizing solution before brushing each port See Figure 56
32. ER LOCKED PRESS SEL KEY 2 There has been a thermistor failure freezing cylinder hopper or glycol during the heat treatment process SYSTEM FAULT SERVICE REQ D FREEZER LOCKED PRESS SEL KEY All four LED s on the front of the freezer will light Press the SEL key The next display is the screen which will appear after the failure message To comply with health codes heat treatment system freezers must complete a heat treatment cycle daily and must also be brush cleaned every 14 days Brush cleaning is the normal disassembly and cleaning procedures Failure to follow these guidelines will cause the control to lock the freezer out of the AUTO mode Press the WASH key NO AUTO OPERATION ALLOWED UNTIL BRUSH CLEANING PRESS WASH KEY The next display is the screen which will appear after the brush cleaning message and illustrates that the control is in the OFF mode and the machine needs to be disassembled and brush cleaned MODE OFF HOPPER TEMP 45 0 F FREEZER LOCKED Model PH61 19 Important To the Operator Soft Lock If a heat treatment cycle has not been Press the SEL key to advance to the next display initiated within the last 24 hours all four LED s on the front of the machine will light and a message will appear on the LCD Line 3 of the LCD will indicate the reason the message appears Following are the variable messages which will appear on line 3 When one of these messages appears
33. ER PUMP HOPPER 057944 SHAKE 2 PINA COAKPUME X55460 ITEM DESCRIPTION PART NO 9 PIN COTTER 044731 10 SHAFT A DRIVE MIX PUMP X41947 HOPPER CRANK DRIVE 039235 1 1 1 2 TUBE A FEED HOPPER X56522 SHAKE 3 13 RING CHECK 120 OD 056524 ADAPTOR MIX INLET SHAKE 054944 BLUE O RING 11 16 OD RED 016132 2 er ET VALVE WE Operator Parts Identification 12 Model PH61 Accessories KAY 5 Sanitizer Cleaner KEEP OUT OF REACH OF CHILDREN CAUTION Figure 4 DESCRIPTION PART NO SANITIZER KAY 5 125 PACKS 041082 LUBRICANT TAYLOR HI PERF 048232 PAIL MIX 10 QT 013163 DESCRIPTION PART NO KIT A PARTS TRAY SIMPL PMP X58447 Consists of 056525 amp 044118 Trays see parts list page NO TAG 4 BOTTLE A SQUEEZE X45080 5 TOOL SHAFT DRIVE PUMP 047919 HPR LVB 6 TOOL SHAFT DRIVE PUMP HPR 057167 7 TOOL SEAL INSTALL REMOVE 035460 Consists of X44797 Agitator X54704 Cap 033107 Cap Restrictor amp 041923 O Ring KIT TUNE UP SIMPL PUMP X49463 63 NOT SHOWN KIT A ACCESSORY PH61 X48127 Model PH61 13 Operator Parts Identification X44127 Brush A Package HT 013071 Black Bristle 1 x 2 013072 Double Ended oe SS ss 013073 White Bristle 1 x 2 4 014753 White Bristle 1 1 2 x 3 5 T 033059 White Bristle 3 x 1 2 Vo A be
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35. HS 4NO 8I0 10H 81 91 S 1NINLSAPOV MIJOS SINS 8 NVd ALIS 8 X8 MIYIS LAS LAMOOS 91 6Xc8 01 MIOS 97191 S 1 X GOYl S ACIND Nid LAN X3H TVIO3dS 81 91 S LAN 930 St 193 1308Ad YOSNIS 430 10H NOILdIdISIA Model PH61 64 Parts List 640360 DGCGbO Dan Z6EESO 888eS0 88 66EESX 21 8900 vos ICO 80130 Sc69v0 cr EVOL vX eer 150 6bZ320 v91c20 L6LStO 602220 202220 8022 0 012ec0 LHM 09 8 0 fan Z 00 9SX DOG EGPCO 068 50 ec6 10 fan 16099X v 00 9SX veS9S0 aLvadn SLYVd A 1 O ERAN 1uVd 39M NIML dNV19 Y8 GANNIML SAENL N020 X GO l ONIY O JAVA dNYAS DNIL LI SSVUd dN AI 9r 31 0dudd 39N1 NIML dNYAS Y INN 009 Z X Alb t IAVWAJOTAN 34NL gquvav 93006 209 0 0 134908S SSVUd dN AI G p 3 1448734 OAC Sr guV8bt l X LdWb l MO814 guvd 930 St tllV V INN H3AOO NHVA 1d8V1 LYVd SAOW NYVM YOOd 148V1 NdS ON3 GNNOYSD NOILNVO 148V1 YOLVLIDV NOILNVO 148V1 ALIHM DNOT Z L L X IL gv G3Y DNOT L L X p 1 139W1 318 10 9NO1 Z L L X 1 1 gv NMOUO DNOT LLN IV 43Z3383 IVWAOMN38 ONIY O 100L M020 X 00 lt 1 9NI4 O NVINd4JOH 3A IVA df 1dAS V LIA LAVHS 3AlddQ Tv3S 8 1 XAI t SXGO NI 9 SNId O NI349 M We X CI WIN LL SNIH O M6 X GO 9U LL L SNIHd O M020 X 00 lt 1 9NI4 O S09SS0 SNIHV38 V LN 98 33MVHS IddddV8g HOOd V LIM 38g 1 q334 1O93HO SNIu G c M6EL X CO 8 l c SNId O M6 X GO v 1 DNId O G3Y ME0 XGO9l LL ONIY O NOlLdIdISIA Parts List 65 Model PH61
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38. Menu SERVINGS COUNTER DRAWS 12 Draws are counted during the AUTO mode of operation only Screen G is HEAT CYCLE DATA The information from the previous heat treatment cycles can be obtained through this screen The most recent heat treatment cycle data will be shown first press the plus key to scroll through the remaining heat cycle displays If a heat treatment cycle failure should occur a 2 character message will appear on the second line of the screen Press the SEL key once to return to the OPERATOR MENU Listed below are the variable messages which could appear HT Failure in the heating phase CL Failure in the cooling phase TT Failure in meeting total heat treatment cycle time requirement MO Mix out condition OP Operator interruption PF Power failure If a power failure occurs but the heat treatment cycle does not fail an asterisk will appear on the third line of the display BO Beater overload HO High pressure cut out TH Failed thermistor probe PS Power switch placed in the OFF position ML Mix Low Condition 14 14 Day Timeout Occurred RC Heat Cycle Record Cleared 11 07 HEAT 01 09 TEMP AT END Pressing the left arrow key on any HEAT CYCLE DATA screen will cause the extended data screen to be displayed This screen shows the hopper barrel and glycol temperatures and the amount of time the freezer spent in the phases of the heat cycle when the heat cycle complete
39. Model PH61 Heat Treatment Shake Freezer Operating Instructions 048119 M ED TAYLOR 7 31 07 Complete this page for quick reference when service is required Taylor Distributor Address Phone Fax E mail Service Parts Date of Installation Information found on the data label Model Number Serial Number Electrical Specs Voltage Phase Maximum Fuse Size Minimum Wire Ampacity O August 2007 Taylor All rights reserved 048119 M TAYLOR The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries Cycle Taylor Company a division of Carrier Commercial Refrigeration Inc 750 N Blackhawk Blvd Rockton IL 61072 MA s Table of Contents Section 1 To the Installer 22 2 3 2 524252 anae ES 1 el 1 SILO Propaladora 1 Ale Ee UNS uta dt Sele eee eet api asiy 1 Water Connections Water Cooled Units Only 2 Electrical Connections 2 Beater Rotation a Ua a t Onn td EE 3 te EE 3 Section 2 TO Me Operator 0 canasta ls ite eh depa ad 4 Compressor Warranty Disclaimer 5 Section 3 EE 6 Section 4 Operator Parts Identification 8 PH61 Exploeded TEE EE 8 Beater and Ree un EE 10 X57028 14 Pump A Mix Simplified 12 ee 13 X44127 Bru
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41. Priming Note Evaluate the condition of LED s lights and screen messages before performing priming procedures If all 4 LED s are flashing the unit is locked Step 1 With a mix pail beneath the door spout open the draw valve Pour 2 1 2 gallons 9 5 liters of FRESH mix into the mix hopper and allow it to flow into the freezing cylinder This will force out any remaining sanitizing solution When only mix is flowing from the door spout close the draw valve Model PH61 35 Operating Procedures Step 2 When mix stops bubbling down into the freezing cylinder remove the cotter pin from the outlet fitting of the mix pump Remove the mix feed tube Insert the outlet end of the mix feed tube into the mix inlet hole in the mix hopper Place the inlet end of the mix feed tube into the outlet fitting of the mix pump Secure with the cotter pin See Figure 44 Figure 44 Step 3 Install the shake cup holder See Figure 45 Figure 45 Step 4 Press the AUTO key See Figure 46 Figure 46 Step 5 Fill the hopper with fresh mix and place the mix hopper cover in position Use only FRESH mix when priming the freezer IMPORTANT When drawing product allow the draw handle to close automatically Manually closing the draw handle will damage the syrup valve and cause serious syrup flavor carryover Daily Closing Procedures This procedure must be done at the close of business The function o
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43. anitizer When the sanitizer has been flushed from the syrup lines press the CAL key to complete this step Repeat this procedure for all syrup lines Place the power switch to the OFF position Operating Procedures 50 Model PH61 Section 7 During Cleaning and Sanitizing ZN ALWAYS FOLLOW LOCAL HEALTH CODES Cleaning and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly The following check points should be stressed during the cleaning and sanitizing operations A CLEANING AND SANITIZING MUST BE PERFORMED EVERY 14 DAYS Troubleshooting Bacterial Count 1 Thoroughly clean and sanitize machine regularly including complete disassembly and brush cleaning 2 Use all brushes supplied for thorough cleaning The brushes are specially designed to reach all mix passageways 3 Use the white bristle brush to clean the mix inlet hole which extends from the mix hopper down to the rear of the freezing cylinder 4 Use the black bristle brush to thoroughly clean the rear shell bearing located at the rear of the freezing cylinder and the drive hub opening in the rear wall of the mix hopper Be sure to have a generous amount of cleaning solution on the brush 5 Properly prepare the cleaning and sanitizing solutions Read and follow label directions carefully Too strong of a solution may damage the
44. are clean and sanitized before going on in these instructions Step 15 Place the agitator on the agitator drive shaft housing See Figure 43 Figure 43 Note If the agitator paddle should stop turning during normal operation with sanitized hands remove the agitator from the agitator drive shaft housing and brush clean with sanitizing solution Install the agitator back onto the agitator drive shaft housing Step 16 Remove the restrictor cap Step 17 Return to the freezer with a small amount of sanitizing solution With a pail below the door spout dip the door spout brush into the sanitizing solution and brush clean the syrup ports in the freezer door door spout bottom of the driven spinner and spinner blade and syrup line fittings To assure sanitary conditions are maintained brush clean each item for a total of 60 seconds repeatedly dipping the brush in sanitizing solution Step 18 With the syrup port brush brush each syrup port hole 10 to 15 times Dip the brush in sanitizing solution before brushing each port Step 19 Fill the squeeze bottle with sanitizing solution With a pail beneath the door insert the tube end of the squeeze bottle into the syrup port and squeeze the bottle firmly This action will force solution out of the adjacent port and down around the spinner This procedure should be performed for at least 10 seconds per port Step 20 Install the syrup valves and the restrictor cap
45. ator AN IMPORTANT Failure to adhere to the following safety precautions may result in severe personal injury or death Failure to comply with these warnings may damage the machine and its components Component damage will result in part replacement expense and service repair expense To Operate Safely Cl DO NOT operate the freezer without reading this operator s manual Failure to follow this instruction may result in equipment damage poor freezer performance health hazards or personal injury Y dispenser is provided with a grounding lug that is to be properly attached to the rear of the frame by the authorized installer The installation location is marked by the equipotential bonding symbol 5021 of IEC 60417 1 on the removable panel and the frame DO NOT operate the freezer unless it is properly grounded DO NOT operate the freezer with larger fuses than specified on the freezer data label DO NOT attempt any repairs unless the main power supply to the freezer has been disconnected Contact your local authorized Taylor Distributor for service e Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all pole Safety disconnecting device with a contact gap of at least 3mm installed in the external installation e Appliances that are permanently connected to fixed wiring and for which leakage currents
46. bable Cause Corrective Action Machine will notrun Machine is unplugged unplugged Plug into wall receptacle into wall receptacle when in the AUTO mode Beater motor is out on Clear the tone Allow the beater motor to cool Place the reset power switch to OFF Press the reset button firmly Place the power switch to ON and press the WASH key Open the side access panel and observe that the drive shaft is turning CLOCKWISE as viewed from the front of the machine Press the AUTO key to return to the AUTO mode lf the beater motor should go OFF on reset again call service technician Circuit breaker OFF or Turn the breaker ON or replace the fuse and clear the blown fuse fault Low on mix The MIX Add mix to the mix hopper and press the AUTO key OUT light is ON Water is turned OFF on Turn water ON and clear the fault water cooled units Air compressor runs too Air leak in the system Use a soap solution to locate the leak and repair often for normal usage Liquid Crystal Display is Machine is unplugged Plug into wall receptacle blank Circuit breaker is OFF or Turn the circuit breaker ON or replace the fuse and blown fuse clear the fault Component failure Call service technician LCD intensity needs Call service technician adjusting Product is not feeding The mix inlet hole is The hopper temperature needs adjustment Call service into the freezing cylinder frozen up technician The draw handle does Mix is
47. d or was terminated HOPPER 151 0 BARREL 134 5 GLYCOL 178 0 PHASE TIME 1 20 1 Model PH61 23 Important To the Operator Screen H is the LOCKOUT HISTORY This screen displays a history of the last 40 hard locks soft locks and brush clean dates Page numbers are indicated in the upper right hand corner Page 1 always contains the most recent failure Press the PUMP key to cycle through the pages The second line of the screen displays the date and time a failure occurs The third line indicates the reason for a failure or will indicate a successful brush cleaning has occurred Some failures occur for multiple reasons When this occurs a page will be generated for each reason Press the SEL key once to return to the Operator Menu or twice to return to the Main Screen LOCKOUT HISTORY 7 21 07 02 0 SOFTLOCK ABORT Screen l is the SERVICE MENU This screen can only be accessed by a service technician Screen J is the STANDBY MODE To place the freezer in the STANDBY mode move the cursor under the word yes Press the SEL key to execute the command Pressing the SEL key again will return you to the main screen To exit the STANDBY mode and place the unit in AUTO press the AUTO key once Pressing the AUTO key again will place the unit in the OFF mode STANDBY MODE STANDBY YES NO Important To the Operator Model PH61 Section 6 Equipment Set Up Evaluate th
48. e second screen which is the standard power switch OFF screen POWER SWITCH OFF TIME 4 40 HOPPER 62 1 BARREL 67 7 POWER SWITCH OFF UNIT CLEANED When the power switch is set in the ON position the system mode of operation screen is displayed In this example the machine is ON but no mode of operation has been selected The second line of the display indicates whether there is a sufficient supply of mix in the hopper or if there is a LOW or OUT mix condition The third line of the display shows the temperature of the mix hopper After pressing the AUTO key the last line of the display shows the month and date MM month DD day that the machine needs to be disassembled and brush cleaned MODE OFF HOPPER TEMP 35 5F UNIT CLEANED The next display indicates the freezer is operating in two different modes The following information is given The machine is operating in the WASH and PUMP modes the temperature of the mix hopper is 40 F 4 4 C and the machine needs to be brush cleaned on October 31st MODE WSH PMP HOPPER TEMP 40 0 F BRUSH CLEAN ON 10 31 The following displays pertain to the HEAT cycle While in the heating phase you will see this display It shows the present temperature of the hopper MODE HEAT PHASE HEAT HOPPER TEMP 140 0 F BRUSH CLEAN ON MM DD Important To the Operator 18 Model PH61 The mix temperature must be raised above 151 F 66 1 C
49. e 30 Figure 28 Figure 30 Step 4 Step 6 Insert the piston into the retaining pin hole end of the Slide the pump valve gasket into the holes on the pump cylinder See Figure 29 cap DO NOT lubricate the gasket See Figure 31 Figure 29 Figure 31 Model PH61 31 Operating Procedures Step 7 Insert the valve cap into the hole in the mix inlet adapter See Figure 32 Figure 32 Step 8 Insert the mix inlet assembly into the pump cylinder See Figure 33 Figure 33 Note The adapter must be positioned into the notch located at the end of the pump cylinder Step 9 Secure the pump parts in position by sliding the retaining pin through the cross holes located at one end of the pump cylinder See Figure 34 Figure 34 Note The head of the retaining pin should located at the top of the pump when installed Step 10 Assemble the feed tube assembly Slide the check ring into the groove of the feed tube See Figure 35 15120 Figure 35 Operating Procedures Model PH61 Step 11 Step 13 Install one red o ring on each end of the mix feed Slide the large black o ring and the two smaller tube and thoroughly lubricate See Figure 36 black o rings into the grooves on the drive shaft Thoroughly lubricate the o rings and shaft DO NOT lubricate the hex end of the shaft See Figure 38 Figure 36 Figure 38 Step 12 Step 14 Install the hex end of the drive shaft into the dr
50. e condition of lights and screen messages Hard Lock or Soft Lock etc before performing opening procedures If all four LED s on the front of the unit are lit the unit is locked See Figure 6 LOCKED yx HARD OR SOFT O O Y UY MIX l U MANUALLY CLEAN MANUALLY Figure 6 We begin our instructions at the point where we enter the store in the morning and find the parts disassembled and laid out to air dry from the previous night s cleaning These opening procedures will show you how to assemble these parts into the freezer sanitize them and prime the freezer with fresh mix in preparation to serve your first portion If you are disassembling the machine for the first time or need information to get to the starting point in our instructions turn to the Closing Procedures on page 45 and start there Operating Procedures Freezing Cylinder Assembly Make sure the power switch is in the OFF position Failure to follow this instruction may result in severe personal injury from hazardous moving parts With the parts tray available Step 1 Before installing the shake beater drive shaft lubricate the groove on the beater drive shaft Slide the beater drive shaft boot seal over the small end of the beater drive shaft and engage into the groove on the shaft Heavily lubricate the inside portion of the boot seal and also lubricate the flat end of the boot seal that comes in contact with the rear shell bearin
51. e properly attached to the rear of the frame by the authorized installer The installation location is marked by the equipotential bonding symbol 5021 of IEC 60417 1 on both the removable panel and the equipments frame A e Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3mm installed in the external installation e Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA particularly when disconnected or not used for long periods or during initial installation shall have protective devices such as a GFI to protect against the leakage of current installed by the authorized personnel to the local codes e Supply cords used with this unit shall be oil resistant sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer sheathed cord Code designation 60245 IEC 57 installed with the proper cord anchorage to relieve conductors from strain including twisting at the terminals and protect the insulation of the conductors from abrasion To the Installer Model PH61 Beater Rotation O Beater rotation must be clockwise as viewed looking into the freezing cylinder Note The following procedures should be performed by a trained service technician To corr
52. ea around the bottom of the freezer door The heat cycle will start when the clock on the machine reaches the AUTO HEAT TIME set in the Operator Menu see page 21 There are 3 phases of the heat cycle Heating Holding and Cooling Each phase has a time limit If any one of the three phases fail to reach the proper temperatures within the time limit the cycle will automatically abort and return to the STANDBY mode The LCD will display the message HEAT TREAT CYCLE FAILURE FREEZER LOCKED PRESS SEL KEY The product may not be safe to serve The freezer will be locked out softlock of the AUTO mode The operator will be given the option of pressing the AUTO key which will begin a new heat cycle or pressing the WASH key which will place the freezer into the OFF mode to allow a brush clean of the machine Note Once the heating cycle has started it cannot be interrupted The heating cycle will take a maximum of 4 hours to complete with a full hopper A DO NOT attempt to draw product or disassemble the unit during the HEAT cycle The product is hot and under extreme pressure When the heating cycle is complete the control will return to the STANDBY mode Daily Opening Procedures Evaluate the condition of LED s lights and screen messages Hard Lock or Soft Lock etc before performing opening procedures As indicated in the illustration below 4 flashing LED s indicate a locked condition See Figure 54 LOCKE
53. ect rotation on a three phase unit interchange any two incoming power supply lines at freezer main terminal block only To correct rotation on a single phase unit change the leads inside the beater motor Follow diagram printed on motor Electrical connections are made directly to the terminal block The terminal block is provided in the main control box located behind the rear panel Refrigerant In consideration of our environment Taylor proudly uses only earth friendly HFC refrigerants The HFC refrigerant used in this unit is R404A This refrigerant is generally considered non toxic and non flammable with an Ozone Depleting Potential ODP of zero 0 However any gas under pressure is potentially hazardous and must be handled with caution NEVER fill any refrigerant cylinder completely with liquid Filling the cylinder to approximately 80 will allow for normal expansion d Refrigerant liquid sprayed onto the skin may cause serious damage to tissue Keep eyes and skin protected If refrigerant burns should occur flush immediately with cold water If burns are severe apply ice packs and contact a physician immediately BX vor reminds technicians to be cautious of government laws regarding refrigerant recovery recycling and reclaiming systems If you have any questions regarding these laws please contact the factory Service Department Nai R404A refrigerant used in conjunction with polyolester oils i
54. esponsibility to make this fact known to any technician he employs It should also be noted that Taylor does not warrant the refrigerant used in its equipment For example if the refrigerant is lost during the course of ordinary service to this machine Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned obsoleted or no longer available during the five year warranty of the compressor Taylor will continue to monitor the industry and test new alternates as they are being developed Should a new alternate prove through our testing that it would be accepted as a drop in replacement then the above disclaimer would become null and void To find out the current status of an alternate refrigerant as it relates to your compressor warranty call the local Taylor Distributor or the Taylor Factory Be prepared to provide the Model Serial Number of the unit in question Model PH61 To the Operator Section 3 We at Taylor are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts Taylor has gone to extreme efforts to design and manufacture built in safety features to protect both you and the service technician As an example warning labels have been attached to the freezer to further point out safety precautions to the oper
55. f the Heat Treatment Cycle is to destroy bacteria by raising the temperature of the mix in the freezing cylinder and the hopper to a specified temperature for a specified period of time and then bringing the temperature back down low enough to retard spoilage The Heat Treatment Cycle will start at the time designated in the Auto Heat Time IMPORTANT The level of mix in the hoppers must be high enough to cover the agitator paddles Note If the CLEAN MANUALLY light is flashing do not add mix The machine must be disassembled and brush cleaned within 24 hours Operating Procedures 36 Model PH61 The freezer must be in the AUTO or STANDBY mode before the HEAT cycle may be started See Figure 47 MODE MIX HOPPER BRUSH CLEAN ON MM DD Figure 47 Step 1 Remove the hopper cover shake cup holder front drip tray splash shield and all three drip pans two from the rear panel and one from the front panel Make sure your hands are clean and sanitized before performing these next steps Note Pressing the CAL key will stop agitator movement for 10 seconds The agitator will automatically restart after 10 seconds Step 2 Remove the agitator from the mix hopper and the restrictor cap from the freezer door spout Step 3 Take the agitator hopper cover shake cup holder drip pans front drip tray splash shield and restrictor cap to the sink for further cleaning and sanitizing Take the syrup hole
56. g Apply an even coat of lubricant to the shaft DO NOT lubricate the square end See Figure 7 Note When lubricating parts use an approved food grade lubricant example Taylor Lube HP 3 E maz s mA Figure 7 Model PH61 25 Operating Procedures Note To ensure that the mix does not leak out of the back of the freezing cylinder the middle section of the boot seal should be convex or extend out from the seal If the middle section of the boot seal is concave or extending into the middle of the seal turn the seal inside out See Figure 8 Figure 8 Step 2 Install the beater drive shaft through the rear shell bearing in the freezing cylinder and engage the square end firmly into the drive shaft coupling Be sure the drive shaft fits into the drive coupling without binding See Figure 9 Figure 9 Step 3 Check scraper blades for any nicks or signs of wear If any nicks are present replace the blades Note Scraper blades should be replaced every 6 months Step 4 If blades are in good condition place each scraper blade over the holding pins on the beater assembly See Figure 10 Figure 10 Note The holes in the scraper blade must fit over the pins to prevent damage Step 5 Hold the blades on the beater assembly Insert the back of the beater assembly into the freezing cylinder and connect the drive hole with the drive shaft See Figure 11 Figure 11
57. h syrup 1 fl Calibrate the syrups Check that the syrup tanks have oz 30 ml in 5 seconds an adequate syrup supply Insufficient mix in the Check the air mix pump assembly freezing cylinder Improper priming Drain the freezing cylinder and re prime the machine procedures Air mix pump incorrectly Follow assembly procedures carefully assembled The viscosity control is Call service technician set too cold Freeze up in mix inlet Call service technician Too much syrup 1 fl oz Calibrate syrups 30 ml in 5 seconds Outdrawing capacity of Continuous draw rate is approximately one 16 oz 473 freezing cylinder ml shake by volume every 15 20 seconds Inadequate air space Minimum of 6 152 mm air space around all sides Dirty condenser or air Clean regularly filters on air cooled units Inadequate water supply Check the water supply Check the water lines for leaks on water cooled units or kinks Bad scraper blades Replace the scraper blades The viscosity control is Call service technician set too warm Air passage is blocked in Brush clean the pump components and reassemble Troubleshooting Guide 54 Model PH61 Probable Cause Corrective Action The mix in the hopper is too warm Hopper cover is not in Clean the hopper cover and place in position position The agitator is not Clean the agitator and install installed The hopper temperature Call service technician
58. he case or if you require technical assistance please contact your local authorized Taylor Distributor mamam the crossed out wheeled bin symbol is affixed to this product it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13 2005 Therefore it must be collected separately after its use is completed and cannot be disposed as unsorted municipal waste The user is responsible for returning the product to the appropriate collection facility as specified by your local code For additional information regarding applicable local laws please contact the municipal facility and or local distributor To the Operator Model PH61 Compressor Warranty Disclaimer The refrigeration compressor s on this machine are warranted for the term indicated on the warranty card accompanying this machine However due to the Montreal Protocol and the U S Clean Air Act Amendments of 1990 many new refrigerants are being tested and developed thus seeking their way into the service industry Some of these new refrigerants are being advertised as drop in replacements for numerous applications It should be noted that in the event of ordinary service to this machine s refrigeration system only the refrigerant specified on the affixed data label should be used The unauthorized use of alternate refrigerants will void your compressor warranty lt will be the owner s r
59. he tank lid match and connect the spiral wrapped syrup line to the syrup tank Connect the air line to the syrup tank Repeat this procedure for all syrup tanks Step 2 Calibrating the syrup flow must be done on a daily basis It is vital that the correct amount of syrup be incorporated into the mix to obtain a quality shake The cause of too thin shakes is often too much syrup The cause of too thick shakes is often too little syrup To determine the rate of syrup flow you will need a syrup sampler and a calibration cup indicating fluid ounces The proper rate of syrup flow is 1 fl oz 30 ml of syrup in 5 seconds Once this rate is set the correct amount of syrup will be blended with the shake base regardless of the size of shake served See Figure 64 Figure 64 Install the syrup sampler to the fitting on one of the syrup lines See Figure 65 Figure 65 Operating Procedures 42 Model PH61 Push the corresponding flavor button for that syrup flavor See Figure 66 MANUALLY Figure 66 Hold an empty courtesy cup beneath the exit point of the syrup line Press the CAL key calibrate A message will appear on the LCD See Figure 67 SYRUP SYSTEM PRESS woe START CAL CONTINUOUS STOP Figure 67 Press the WASH key This will bleed any air pockets from the syrup line When a STEADY stream of syrup is flowing into the cup press the CAL key to stop the syr
60. hnician Taylor reserves the right to deny warranty claims on equipment or parts if non approved parts or refrigerant were installed in the machine system modifications were performed beyond factory recommendations or it is determined that the failure was caused by neglect or abuse Note Constant research results in steady improvements therefore information in this manual is subject to change without notice When your machine is delivered or if it has been in the OFF position for more than 24 hours disassemble the freezer following procedures found on page 47 Follow assembly procedures on page 25 to re assemble your machine 080910 To the Operator A Dairy products are susceptible to bacterial contamination due to improper product handling Therefore be sure to use clean sanitary conditions when handling mix The machine must be disassembled cleaned sanitized and lubricated every two weeks A N ALWAYS FOLLOW LOCAL HEALTH CODES During the heat treatment process the product is brought to a temperature sufficient to destroy bacteria and is returned to a standby temperature The special control system will insure that the product is heated and maintained at the set temperature for the full 30 minutes This time is required to insure that bacteria is destroyed If the freezer was unable to complete the heating cycle the LCD will read HEAT TREAT CYCLE FAILURE FREEZER LOCKED PRESS SEL KEY If this is t
61. ill be displayed if the SET CLOCK option is selected when the machine is not in a brush clean state de SET CLOCK technician 12 01 7 21 2007 7 GLYCOL THERM BAD Place the power a ARY NO CHANGES ALLOWED switch in the OFF position Call service CESS ANY NN technician Model PH61 21 Important To the Operator To change the date or time select the SET CLOCK option in the menu Touch the UP arrow symbol to advance the arrow from Exit to Change then touch the SEL key to select the Change option SET CLOCK 12 01 7 21 2007 Change gt Exit Change the time by touching the UP arrow with the cursor under the hour position Move the cursor to the minutes position by touching the SEL symbol Once the correct minutes are entered touch the SEL key to advance the cursor to the month SET CLOCK 12 01 7 21 2007 gt Exit Enter the correct month day and year Then touch the SEL symbol to advance to the DAYLIGHT SAVING TIME screen DAYLIGHT SAVING TIME ENABLED Enable Disable The Daylight Saving feature when enabled will automatically adjust the control clock for daylight saving time To disable the Daylight Saving Time feature touch the DOWN arrow to move the arrow to Disable Then touch the SEL key to save the new setting Screen D is SYSTEM INFORMATION The first screen will indicate the software version used in the unit SOFTWARE VERSION PH61 Control UVC2 Version 2 00 Press the SEL
62. inlet hole while the machine is in the WASH mode Step 2 With a mix pail beneath the door spout press the WASH key See Figure 77 PUMP AUTO MENU Figure 77 Step 3 Open the draw valve on the freezer door Drain all the rinse water from the door spout close the draw valve and press the WASH key cancelling the wash cycle Step 4 Repeat this procedure using clean warm water until the water being discharged is clear 080910 Cleaning and Sanitizing Step 1 Prepare a pail of approved 100 PPM cleaning solution examples 2 1 2 gal 9 5 liters of Kay 50 or 2 gal 7 6 liters of Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 2 Pour the cleaning solution into the hopper and allow it to flow into the freezing cylinder Step 3 Using the white hopper brush clean the mix hopper mix level sensing probes and the outside of the agitator drive shaft housing Using the double ended brush clean the mix inlet hole Note Do not brush clean the mix inlet hole while the machine is in the WASH mode Step 4 Press the WASH key This will cause the cleaning solution in the freezing cylinder to come in contact with all areas of the freezing cylinder Step 5 Place an empty pail beneath the door spout Step 6 Open the draw valve on the freezer door and draw off all the solution Step 7 Once the cleaning solution stops flowing from the door spout close the draw va
63. ive hub at the rear wall of the mix hopper See Figure 39 Lay the pump assembly pump clip feed tube cotter pin and agitator in the bottom of the mix hopper for sanitizing See Figure 37 Figure 39 Note For ease in installing the pump position the Figure 37 ball crank of the drive shaft in the 3 o clock position Model PH61 33 Operating Procedures Sanitizing Step 1 Prepare a pail of approved 100 PPM sanitizing solution examples 2 1 2 gal 9 5 liters of Kay 50 or 2 gal 7 6 liters of Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 2 Pour the sanitizing solution over all parts in the bottom of the mix hopper and allow it to flow into the freezing cylinder Note You have just sanitized the mix hopper and parts therefore be sure your hands are clean and sanitized before going on in these instructions Step 3 Using the white hopper brush clean the mix level sensing probes the mix hopper mix inlet hole the outside of the agitator drive shaft housing the agitator the air mix pump pump clip mix feed tube and cotter pin Step 4 Prepare another pail of approved 100 PPM sanitizing solution examples 2 1 2 gal 9 5 liters of Kay 5 or 2 gal 7 6 liters of Stera Sheen0 USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 5 Install the air mix pump assembly at the rear of the mix hopper To position the pump on the drive hub
64. lve and press the WASH key cancelling the wash mode Step 8 Prepare a pail of approved 100 PPM sanitizing solution examples 2 1 2 gal 9 5 liters of Kay 5 or 2 gal 7 6 liters of Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 9 Repeat steps 2 through 7 with the sanitizing solution Operating Procedures 46 Model PH61 Disassembly Note Failure to remove the parts brush clean and re lubricate the parts will result in damage to the machine These parts must be removed every 14 days or the machine will lock out and will not operate N sure the power switch is in the OFF position Failure to follow this instruction may result in severe personal injury from hazardous moving parts See Figure 78 HEAT CLEAN MODE MANUALLY VOOM L OPTJ CHOC STRAW VAN OPT O oF 7 ON Figure 78 In order for the control to recognize that the unit has been brush cleaned the following criteria must be met All freezing cylinder and hopper temperatures must be above 60 F 16 C e The mix out and mix low probes must not be satisfied The power switch must remain in the OFF position for at least 5 minutes Note These criteria must be met simultaneously These criteria will be met when the unit is properly brush cleaned The following screen is displayed if the machine is not in a brush clean state See Figure 79 If any of the requirements for a
65. match the color wrapped syrup line to the correct syrup flavor See Figure 60 18005 N TAYLOR Figure 60 Note Vanilla and strawberry syrup lines use restrictors at the syrup tank quick disconnect connection to maintain proper calibration If thin viscosity syrups are used in the special tank it will be necessary to install a restrictor in the syrup line connection Unscrew the quick disconnect from the elbow portion of the syrup line Make sure the o ring rests on the end of the quick disconnect fitting Place the restrictor on top of the o ring and screw the quick disconnect back onto the syrup line Step 1 Filling the syrup tanks Pull back on the collar of the quick disconnect fitting for the air line Allow the air pressure to escape from the syrup tank See Figure 61 Figure 61 Model PH61 Operating Procedures Disconnect the syrup line after you have disconnected the air line See Figure 62 Figure 62 Remove the syrup tank from the compartment Remove the syrup tank lid by lifting up on the locking lever Fill the syrup tank with syrup to the indicating mark on the label DO NOT overfill the tanks See Figure 63 Figure 63 Replace t
66. move the two small o rings and one large o ring from the drive shaft Note If the drip pans are filled with an excessive amount of mix it is an indication that the drive shaft seal s or o ring s should be replaced or properly lubricated Brush Cleaning Step 1 Prepare a sink with an approved 100 PPM cleaning solution examples Kay 5 or Stera Sheen6 USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Make sure all brushes provided with the freezer are available for brush cleaning Step 2 Thoroughly brush clean all disassembled parts and parts trays in the cleaning solution making sure all lubricant and mix film is removed Be sure to brush all surfaces and holes especially holes in the pump valve body and the small syrup holes in the freezer door Step 3 Rinse all parts with clean warm water one tray at a time including the tray Step 4 Return to the freezer with a small amount of cleaning solution Using the black brush clean the rear shell bearing at the back of the freezing cylinder See Figure 82 Figure 82 Operating Procedures 48 Model PH61 Step 5 Using the black brush clean the drive hub opening in the rear wall of the mix hopper See Figure 83 Figure 83 Step 6 Using the double end brush brush clean the syrup line fittings Step 7 Prepare a sink with an approved 100 PPM sanitizing solution examples Kay 5 or Stera Sheen6 USE
67. ning the mix low and mix out LED s will light If the temperature of the product has not fallen below 41 F 5 C by the end of the COOL cycle the following screen will appear PRODUCT OVER TEMP FREEZER LOCKED PRESS SEL KEY Important To the Operator 20 Model PH61 Operator Menu The OPERATOR MENU is used to enter the operator function displays To access the OPERATOR MENU simply press the MENU key The cursor will flash over the letter A indicating that this is screen A To select a different screen use the arrow keys and move the cursor to the desired screen selection and press the SEL key OPERATOR MENU ABCDEFGHIJ EXIT FROM MENU SEL Screen B is FAULT DESCRIPTION The fault description will indicate if there is a fault with the freezer and the side of the freezer where the fault occurred To clear the tone for any faults which have been corrected press the left arrow key To see if there is more than one fault per cylinder press the SEL key When the last fault is displayed the control will return to the OPERATOR MENU To return to the main screen move the cursor to A and press the SEL key again Listed below are the variable messages which will appear along with the corrective action 1 NO FAULT FOUND There was no fault found in the freezer Nothing will appear on the screen after this variable message appears 2 BEATER OVERLOAD Press the reset button firmly Clear
68. nts are necessary to receive 1 fl oz 30 ml in 5 seconds Pump will not operate in the PUMP mode Mix and lubricant Brush clean the rear shell bearing area regularly collected in drive coupling Rounded corners of drive Call service technician shaft drive coupling or both Gear box is out of Call service technician alignment Missing or worn front Install or replace the front bearing bearing Broken beater pins Repair or replace the beater assembly When installing scraper blades be sure they are properly attached over the pins Gear box is out of Call service technician alignment Flexible coupling is Call service technician broken Pin is missing in quick Call service technician disconnect of spinner coupling Spinner motor is out on Allow the spinner motor to cool Also check lubrication thermal overload on spinner shaft Properly align the motor and lubricate properly Syrup lines are not Match the color wrapped syrup lines to the correct syrup matched with correct flavors syrup flavor The plunger is sticking in Clean the valve the syrup valve Plugged syrup line fitting Clean the syrup line fitting at freezer door connection Verify that the proper Make the proper syrup selection syrup selection was made Pump motor is not Push the reset button activated The membrane switch is Call service technician defective Troubleshooting Guide 56 Model PH61 Pro
69. odel PH61 60 Parts List aLvadn SLYVd O 6E90 O vv6E90 02S270 ve66E0 82rZE0 e vL3c90 OOOO az OOOO a j EL j x O Kale LL EL LL YOldd SO08rOrr YOldd SO08rOrr YOldd SO08r0rr dn g008v0rr dn g00sv0rr an 000606r UI HONSY4 4 29dH 0000v09M 9008v0vr ZLS TOLSIYE dN Y 0000909 HdE ZHO9 ADEZ 802 HASN3dSIG ANY ISOH 100419 HOLOW HOLVLIDV 8 HOLOMN NYA em HOLOWHANNIdS sor HOLONHOLWLIOV em O 00 009H N d XINA On gl 318WO H3MO4 sor 8z 6086 0 onolrolgrzr eo SZ0 0F00r0 SOnz zrorger cor ob 9Z0 0F00r0 onzroraizir em ZZ0 0F00r0 aoroLoner om 1 610 0F00r0 EVA SERIAN HU ALO LuVd L vrelvo v6Z810 z090 S84 150 7A401220 zc8r6 0 ZOLEEO vOLVSX NOILISOd G41 SHOUY 1OHLNOO MOUS VXH81L X12 l OV YASNAGNOO dWb t MOAHO AATWA dHE A0v2 SYNSSAYd HOLIMS SSvug ONOTS8 Z X Ldlb L 31ddIN 1dINv L ISd 09 0 SYNSSAYd AONVS YLS guva0Z X LdINV L ONLLLIA ida v 1 SSOYO AYAS A0ES HIV HOSSIYAMNODO dINO9 DNILNNON 3A3318 ONILNNOW YOSSSAYdNOO LAWWOUD V 18G8rl 91 SIN YOSSSYdNOO HW dINOO ONILNNON 343318 HV LNNOW HOSSIYANOO LININOED LYSPCHV ZELSZHV YHOSSIYAMNOO dINO9 DNILNNON 3A3318 ONILNNOW YOSSSYdNOO LAWWOYS gagdeoc COIN HOSSSYdNOO a 980100 MauOS ONIGIOH YVT1IO9 AdAL dINIHO 91 6 SSOH dNV1O TASHM NIE WALS 8 8 AMS YALSVO dWNd MHS LH NV310 ATIVG GYVO Ab NNY HOLIDWAVO AOZE ANOL NNY YOLIOVdVO A00b 3N8
70. on the sensing Clean the sensing eye not close eye Product popping when Pump assembled Assemble and lubricate according to instructions in this drawn incorrectly manual Freezer shuts off but Fault has occurred in the Verify condition in the Operator s Menu fault screen fault tone continues freezer Clear fault accordingly Inadequate air clearance Minimum of 6 152 mm air space around all sides to around the freezer prevent E of warm air Model PH61 57 Troubleshooting Guide Probable Cause Corrective Action Syrup flows constantly Syrup lines are clogged Disassemble and clean the syrup valves Flush syrup or not at all Difficult to lines with warm water and sanitize weekly calibrate syrups The syrup valve plunger Disassemble and clean the syrup valve is stuck Shakes have air bubbles Syrup valves are Disassemble and clean the syrup valves in them clogged Mix low and mix out Milkstone build up in the Clean hoppers thoroughly probes are not hopper functioning Troubleshooting Guide 58 Model PH61 Section 9 Parts Replacement Schedule DESCRIPTION 3 MONTHS 6 MONTHS saes L S a E esens AE TO Jj j Freezer peor Ong O x ES Fom AE ES Davao O x j Samers O O j wanono AE TO j TC AE TO ES Pee Tube Ong opp OA Pump VaveGasiee A Brush A Package HT SS Inspect amp Replace if Necessary x gt x gt 2 gt gt x gt gt gt Xx gt
71. ow the pressure in the tank to escape Reconnect the air line Adjust the regulator to the new pressure setting and recheck the syrup calibration Tighten the lock nut Repeat the calibration procedures for each additional syrup line Step 4 Remove the syrup sampler Lightly lubricate the o ring on each syrup line fitting See Figure 71 Figure 71 Attach the syrup lines to the freezer door Insert the syrup line fitting into the syrup port in the freezer door The flat side of the syrup line fitting must be aligned with the pin in the syrup port Rotate the syrup line fitting upward to lock in place See Figure 72 Figure 72 Note Whenever a particular syrup line is not used the syrup hole plug found in the spare parts kit must be installed Place the syrup hole plug o ring into the groove of the syrup hole plug and lubricate Align the flat portion of the syrup hole plug with the locking pin in the open syrup port of the freezer door Insert the syrup hole plug and turn slightly to lock in place Step 5 Clean the calibration cup and syrup sampler This Procedure Must be Performed Weekly Operating Procedures 44 Model PH61 Closing Procedures THIS PROCEDURE MUST BE COMPLETED EVERY 14 DAYS FOLLOW YOUR LOCAL HEALTH CODES To disassemble the PH61 the following items will be needed e Two cleaning and sanitizing pails e Necessary brushes provided with freezer e Cleaning solution
72. r will be placed in the STANDBY mode To initiate the refrigeration system add mix to the mix hopper and press the AUTO key The freezer will automatically begin operation HEAT MODE When the HEAT MODE light is flashing it indicates that the freezer is in the process of a heat cycle CLEAN MANUALLY When the CLEAN MANUALLY light is flashing it indicates that the machine must be disassembled and brush cleaned within 24 hours When all four indicator lights are flashing this signifies a locked condition Once a hard lock condition has been remedied two lights will remain flashing until the mix low and mix out conditions have been satisfied During a soft lock condition all four lights will stop flashing once the unit has been placed in a heat cycle Reset Mechanism The reset button is located in the right side panel The reset mechanism protects the beater motor from an overload condition Should an overload occur the reset mechanism will trip To properly reset the freezer place the power switch in the OFF position Press the reset button firmly Turn the power switch to the ON position Clear the fault Press the WASH key and observe the freezer s performance Open the side access panel to check if the beater motor is turning the drive shaft in a clockwise from the operator end direction without binding A WARNING Do not use metal objects to press the reset button Failure to follow this instruction may result in se
73. re oo E e Cd ed a tee eA Oe 52 Section 8 Troubleshooting Guide 53 Section 9 Parts Replacement Schedule 59 Section 10 Paris isbn rod ai Waaa 60 Witte DiagraMS anoto Sieh to bine e do e 73 Note Continuing research results in steady improvements therefore information in this manual is subject to change without notice August 2007 Taylor All rights reserved 048119 M TAYLOR Taylor Company The word Taylor and the Crown design a division of Carrier Commercial Refrigeration Inc are registered trademarks in the United States 750 N Blackhawk Blvd of America and certain other countries Rockton IL 61072 Table of Contents Model PH61 Section 1 The following are general installation instructions For complete installation details please see the check out card Installer Safety A In all areas of the world equipment should be installed in accordance with existing local codes Please contact your local authorities if you have any questions Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment e Only authorized Taylor service personnel should perform installation and repairs on the equipment e Authorized service personnel should consult OSHA Standard 29CFRI910 147 or the applicable code of the local area for
74. rious electrical shock If the beater motor is turning properly press the WASH key to cancel the cycle Press the AUTO key to resume normal operation lf the freezer shuts down again contact a service technician Model PH61 17 Important To the Operator Operating Screen Descriptions When the machine is powered the system will initialize The screen will display INITIALIZING There will be four types of data the system will check LANGUAGE SYSTEM DATA CONFIG DATA and LOCKOUT DATA During the INITIALIZING LANGUAGE screen the alarm will be on H the system data configuration data or lockout history data has become corrupt the following screen will alert the operator that the system settings may have been changed NVRAM FAULT RESET TO DEFAULTS PRESS SEL KEY Once the system has initialized the SAFETY TIMEOUT screen is displayed and the alarm is turned on SAFETY TIMEOUT ANY KEY ABORTS This screen will be displayed with the alarm on for 60 seconds or until any key is pressed After the safety timeout has been completed and the power switch is OFF one of the following screens is displayed The first screen is displayed if the machine is not in a brush clean state If any of the requirements for a brush clean have not been met the time displayed will remain at 5 00 minutes When all the requirements for a brush cleaning are met and the five minutes expire the screen will change to th
75. rs will reduce the efficiency and capacity of the machine Condensers and filters should be cleaned monthly Remove the rear panel to gain access to the condenser Use a soft brush to clean between the fins of the condenser Never use screwdrivers or other metal probes to clean between the fins 9 On water cooled units check the water lines for kinks or leaks Kinks can occur when the machine is moved back and forth for cleaning or maintenance purposes Deteriorated or cracked water lines should be replaced only by an authorized Taylor mechanic 070823 Model PH61 51 Important Operator Checklist Winter Storage If the place of business is to be closed during the winter months it is important to protect the freezer by following certain precautions particularly if the building is to be left unheated and subject to freezing conditions Disconnect the freezer from the main power source to prevent possible electrical damage On water cooled freezers disconnect the water supply Use air pressure to blow out any water remaining in the condensers This is extremely important Failure to follow this procedure may cause severe and costly damage to the refrigeration system 080910 Your local Taylor Distributor can perform this service for you Wrap detachable parts of the freezer such as beater assembly and freezer door and place in a protected dry place Rubber trim parts and gaskets can be protected b
76. rush cleaned or placed in a heat cycle The agitator must be cleaned and installed before starting the HEAT cycle The freezer must now be disassembled and brush cleaned The agitator is not The agitator must be cleaned before starting the HEAT rotating cycle Disassemble the freezer and brush clean See Screen H in the Operator s Menu to determine the cause Call a service technician The freezer must be disassembled and brush cleaned every 14 days Add mix to the mix hopper Place the power switch to ON and press the AUTO key Call service technician Clear the tone Allow the beater motor to cool Place the power switch to OFF Press the reset button firmly place the power switch to ON and press the WASH key Open the side access panel and observe that the drive shaft is turning CLOCKWISE as viewed from the front of the machine Press the AUTO key to return to the AUTO mode If the beater motor should go OFF on reset again call service technician Model PH61 53 Troubleshooting Guide Probable Cause Corrective Action No product is being dispensed Contd The product is too thick Product is too soft Air mix pump is Follow assembly procedures carefully incorrectly assembled or improperly lubricated The mix pump ball crank Call service technician is broken The pump motor is not Push the reset button The draw valve must be fully activated opened to activate the pump motor Not enoug
77. s extremely moisture absorbent When opening a refrigeration system the maximum time the system is open must not exceed 15 minutes Cap all open tubing to prevent humid air or water from being absorbed by the oil 080910 Model PH61 To the Installer Section 2 The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation When properly operated and cared for it will produce a consistent quality product Like all mechanical products this machine will require cleaning and maintenance A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely This Operator s Manual should be read before operating or performing any maintenance on your equipment The Model PH61 will NOT eventually compensate and correct for any errors during the set up or filling operations Thus the initial assembly and priming procedures are of extreme importance It is strongly recommended that personnel responsible for the equipment s operation both assembly and disassembly study these procedures in order to be properly trained In the event you should require technical assistance please contact your local authorized Taylor Distributor Note Warranty is valid only if the parts are authorized Taylor parts purchased from an authorized Taylor Distributor and the required service work is provided by an authorized Taylor service tec
78. sh A Package HT copiar A eege ge ebe ee 14 SHUP Tanka ed e e sd oe A eebe Mau nd o Es lt 15 Section 5 Important To the Operator 16 Symbol Definitions 16 PowWer SWIleR ire a su isa Mitac DM Mua a g Oh Gta h a a Ud aM tio 17 ie le Bee ET EE 17 Indicator Beie e e e eo 17 Reset Mechanical aria aaa da ee es 17 Operating Screen Descriptions 18 Operator Men estirada ci decd ten padece 21 Model PH61 Table of Contents Table of Contents Page 2 Section 6 Operating Procedures 25 Eg ipment Set EE 25 Daily Closing Procedures 36 Daily Opening Procedures 39 A eebe Eege feta be Ee eet dene e AE 41 Glosing Procedures cascara e t lada rd te ee e too aid td ED ets 45 Draining Product From the Freezing Cylinder 45 Brush Gleaming atea is ls swine oe es Ls e RS 48 Sanitizing the Syrup Systems 49 Section 7 Important Operator Checklist 51 During Cleaning and Sanitizing 51 Troubleshooting Bacterial Count 51 Regular Maintenance Checks 51 Winter Storage rd nee iat SAGE
79. sh clean the dip tube syrup line fitting and o ring using the sanitizing solution Reassemble the dip tube o ring and syrup line fitting Pour off all the sanitizing solution and place the tank in an upside down position on a clean dry surface to air dry Repeat this procedure for all the syrup tanks Step 2 Sanitizing the syrup lines Prepare one gallon 3 8 liters of the recommended sanitizing solution with warm waiter in the spare syrup tank Replace and lock the tank lid in position Place this tank in the syrup compartment Connect one of the air lines and the corresponding syrup line to the syrup tank filled with sanitizing solution Model PH61 49 Operating Procedures Place the power switch in the ON position This will activate the air compressor to supply pressure to the syrup system Install the syrup sampler to the fitting of the syrup line Press the corresponding flavor button for the syrup line being sanitized Place an empty pail beneath the exit point of the syrup line Press the CAL key A message will appear on the LCD Press the WASH key Flush the syrup line until the solution runs clear Press the CAL key to stop the flow of sanitizing solution Note This procedure will thoroughly clean the syrup lines and prevent bacteria build up Turn the syrup tank with the sanitizing solution upside down Press the CAL key Press the WASH key to clear the syrup line of any remaining s
80. t This may contaminate the product and cause severe personal injury from blade contact USE EXTREME CAUTION when removing the beater asssembly The scraper blades are very sharp e CAUTION SHARP EDGES Two people are required to handle the cup dispenser Protective gloves must be worn and the mounting holes must NOT be used to lift or hold the dispenser Failure to follow this instruction can result in personal injury to fingers or equipment damage A DO NOT draw product during the HEAT Wen because of high product temperatures AN WARNING Some consumers are highly allergic to strawberries In some severe cases strawberry allergic reactions can cause death When serving shakes make sure the draw handle is closed automatically by the portion control device and that the white spot is visible AN This freezer must be placed on a level surface Failure to comply may result in personal injury or equipment damage A Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly Please refer to the cleaning section of this manual for the proper procedure to clean this unit DO NOT obstruct air intake and discharge openings 6 152 mm minimum air space on all sides Failure to follow this instruction may cause poor freezer performance and damage to the machine For Indoor Use Only This unit is designed to operate indoors under normal ambient tempera
81. tures of 70 75 F 21 24 C The freezer has successfully performed in high ambient temperatures of 104 40 C at reduced capacities NOISE LEVEL Airborne noise emission does not exceed 78 dB A when measured at a distance of 1 0 meter from the surface of the machine and at a height of 1 6 meters from the floor 080910 Model PH61 Safety Operator Parts Identification Section 4 PH61 Exploded View NS ASS ASS ASS Model PH61 Operator Parts Identification Model PH61 Parts Identification List DESCRIPTION PART NO 1 KitA Cover Hopper Cover Hopper X65369 Adaptor A Caster x18915 Caster Swivel 5 8 St 4 in 8794 Wheel 4 AgitatorA X44797 Pan Drip Rear HT 048204 Guide A Drip Pan X45386 Not Shown Pump A Mix Simplica Shake xs7028 74 o PanerSide Upper osma Model PH61 9 Operator Parts Identification Beater and Door Assembly Figure 2 091216 Operator Parts Identification 10 Model PH61 Beater 8 Door Assembly Parts Identification List SEAL DRIVE SHAFT 032560 SPINNER DRIVEN 034054 BEARING FRONT 055605 BLADE A SPINNER X41895 EA 8 Te E A o PNA Dm 081110 Model PH61 11 Operator Parts Identification X57028 14 Pump A Mix Simplified Figure 3 ITEM DESCRIPTION PART NO 1 7 PUMP ASSEMBLY MIX X57028 14 SIMPLIFIED SHAKE 1 CYLIND
82. unicate in the International arena the words on many of our operator switches and buttons have symbols to indicate their functions Your Taylor equipment is designed with these International symbols The following chart identifies the symbol definitions used on the operator switches MIX OUT HEAT MODE CLEAN MANUALLY BRUSH CLEAN al an E CHOCOLATE O or p STRAWBERRY POWER I S VANILLA FON OPTIONAL ala CALIBRATE Important To the Operator 16 Model PH61 Power Switch The power switch is located under the control panel on the left hand side of the unit When placed in the ON position the power switch allows softech panel operation Liquid Crystal Display The Liquid Crystal Display LCD is located on the front control panel The LCD is used to show in what mode the freezer is operating and whether or not there is sufficient mix Indicator Lights MIX LOW When the MIX LOW light begins to flash it indicates the mix hopper has a low supply of mix and should be refilled as soon as possible The word LOW will also display on the LCD indicator next to the word MIX MIX OUT When the MIX OUT light begins to flash it indicates the mix hopper has been almost completely exhausted and has an insufficient supply of mix to operate the freezer The word OUT will also display on the LCD indicator next to the word MIX At this time the AUTO mode is locked out and the freeze
83. up flow Discard the syrup in the cup See Figure 68 Figure 68 Hold the small portion of the calibrating cup under the syrup line with the syrup sampler Press the CAL key Press the AUTO key to check the rate of syrup flow After 5 seconds the flow of syrup will automatically stop If the amount of syrup received is 1 fl oz 30 ml the syrup is properly calibrated See Figure 69 Figure 69 Step 3 Adjusting the syrup pressure If the amount of syrup is less than 1 fl oz 30 ml the syrup pressure must be increased If the amount of syrup is more than 1 fl oz 30 ml the pressure must be decreased Inside the syrup compartment is a regulator manifold assembly with individual pressure regulators to control the amount of pressure to each tank and syrup line See Figure 70 18009 ino O mo ino Y Figure 70 Model PH61 Operating Procedures If less than 1 fl oz 30 ml is received the pressure must be increased Loosen the lock nut Using a flat blade screwdriver turn the adjusting screw CLOCKWISE Recheck the syrup calibration Tighten the lock nut after the correct calibration is achieved If more than 1 fl oz 30 ml is received the pressure must be decreased Loosen the lock nut and turn the adjusting screw COUNTERCLOCKWISE to zero Remove the air line to the syrup tank to all
84. vt Po tos e reve 7E98 998 2 48 28 ONIS LNN Z 89r0 L4VHS LNd LNO H3ONGSY HOLON 1V3S 9E88H0 L4VHS LNdNI H3ONGAY HOLON 1TV3S AAA al wn lpnle le le le le le ole le IN ON 01 ZHASPBSSEX 9N1d M H 3NNIdS V HOLOW LLeL909r O HOIHd soi 2 18 Sv0 OCAZI AWM HIV 3ATVA LLeL909r OLHYOlHd soi L 282Sv0 OWAbZ AVM BIV 3A1VA WIN 908LLLZ OL HOIHd soi 084280 3ATVA YNO CIOSINVIN El 9 9 LIM ALVGdN Froe 666690 F 908LLLEN eo 18190 3ATVA 3A14 O1OJINVIN LOL BEL LIM ALVGdN Froe LLEL9O9r 0000 0Er go 0Z69r0 944 06 3ATVA 3AI4 G1OJINVWA y a lo dro tt eol ein 9v 43138 J8NSSIUA 3ATVA 01 GEN Z09 38NSS38d YOLVINO38 DEEN SSVy8 ANEIL eran SSVH DNOT8 Z X Ldlb 1 31ddIN 648220 LdIN8 ISd 09 0 3UNSSIVA 3DNVID reen 3348930 06 OL X b 1 ONILLI S012z0 138 O109 HOAV1W 14930 e ee e zego JONVWHOJHd IH HOTAVL LNVONGN7 Q Set9eo0 3NOO 3SON dlHG di1 aLvadn ERIN SLYVd ALO l vd NOlLdIdISIA CH o co N kel Kg e Model PH61 66 Parts List ooo e E9LE10 LO 01 XINTIYd ZH 098 0S 439N038 YOLOW EOL ve S00crvo 89 91 D Wadc lL dVOTYHAAO GC gr Le AMOYHS NUS EECEO SIDVI438 AN 90 96061 Nua seeeso ONLLLIA JAYA d HAS NH8 3NOOI1IS DNIE O opis INOHHS LHM E0SZb0 S30V1d38 dN 90 9606r 1HM 86eeso NILLIH 3ATVA dNYAS LHM ANOONIS DNIE O opt spL GNOYHS M18 0Szr0 SIDWIA38 dN 9029606f bl N18 86 50 ONLLLIA JAVA dNYAS M18 3NO9NIS NIH O SA B 9rl Sr
85. y wrapping with moisture proof paper All parts should be thoroughly cleaned of dried mix or lubrication accumulations which attract mice and other vermin Important Operator Checklist 52 Model PH61 Section 8 Troubleshooting Guide Probable Cause Corrective Action All four LED s are The freezer is locked See soft lock and hard lock information flashing Soft lock message More than 24 hours since The freezer must go through a HEAT cycle every 24 appears on LCD Hard lock message appears on the LCD No product is being dispensed the last HEAT cycle The power switch is in the OFF position The freezer is not in the AUTO mode Mix out condition The agitator is not installed An equipment fault has occurred A barrel or hopper thermistor is faulty More than 14 days since the last brush cleaning Low on mix The MIX OUT light is ON The power switch is in the OFF position Freeze up in mix inlet hole Beater motor is out on reset hours The freezer must now be disassembled and brush cleaned or placed in a heat cycle The power switch must be in the ON position The freezer must now be disassembled and brush cleaned or placed in a heat cycle The freezer must be in the AUTO mode Freezer must now be disassembled and brush cleaned or placed in a heat cycle The level of mix in the mix hopper must be above the mix low probe The freezer must now be disassembled and b
86. z 240V x not J RIBBON CABLE RIBBON CABLE li SYRUP SELECT KEYPAD MODE SELECT KEYPAD ok Se RIBBON CABLE INTERFACE BOARD ul 33 Ja IN O AN UT d POWER TRANSFORMER E Jz J5 36 IS E F SI EE 5 5 5 CLEAR ai NODE INDICATOR LED S SYRUP INDICATOR LED S t BLK lt E aen E UNIVERSAL CONTROL PCB A a oO RIBBON pem IA 31 Jo Engen CABLE TGD DISPLAY WHT RED a Al 552 U 2 y ZE F ole J10 J11 J 3 BEF II 233 5 S NO WHT GRN ale S ao von OA E g 5V CABLE Rossa Wi E SERIAL PORTI Zu RIBBON CABLE Ne CABLE z zoe YEL RIBBON ER 325 CABLE Sg Wes 4 SI PORTION e93 amp Wu sl Sege CONTROL twa e L PRE wu le gl autos J h J2 SENSOR SE S E le W T Zz HOPPER Bon ZS gt I PROBE Jas WHT a lt GROUND Aa qt S DS leese t DRAW LOCK d ig orn ere nie AIR SOLENOID BLK RED WHT GRN WHT WER Er 3 33 SHEN o Ce 3 2 J1 e i 3 E e 51310 8 JEEG S ORN ORN ele SYRUP 3 SYRUP CONTROL a3 53 ES BRN _ POWER TRANSFORMER 253 E300LENOTD 2d 24V 3 24 32 y Jos BLK veL veL ean Sp SP bp 3 dad ad J12 BLU TORQUE 225 5 3 11 COUPL ING TN WHT WHT z ZS 3 INTERFACE PCB A CONTROL Ene z jg WITH PERSONALITY PCB A SENSOR 1 3 WHT WHT WHT WHT J8 J n BARREL HOPPER GLYCOL P ELI adadad H AIR GRN YEL THERMISTOR PROBES COMPRESSOR y 3 22 BRN GI BLU e BLK BRN WHT WHT on BLK LA BRN WHT PA POWER Osr GRN YEL samt SWITCH DPDT ORN COMPRESSOR HIGH PRESSURE ee LIMIT SW

Carrier Refrigerator PH61 User's Manual

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