Broilmaster S5 User's Manual
Contents
1. PREMIUM GAS GRILLS 55 SERIES GRILLS PROPANE GAS AND NATURAL GAS TYPES OWNER S MANUAL THESE GRILLS ARE FOR OUTDOOR USE ONLY IMPORTANT READ THIS OWNER S MANUAL CAREFULLY BEFORE INSTALLING OR USING THIS PRODUCT INSTALLER SHOULD LEAVE THIS MANUAL WITH THE CONSUMER AND THE CONSUMER SHOULD RETAIN IT FOR FUTURE REFERENCE WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE REFER TO THIS MANUAL FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER SERVICE AGENCY OR THE GAS SUPPLIER FOR YOUR SAFETY FOR YOUR SAFETY IF YOU SMELL GAS 1 DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS 1 SHUT OFF GAS TO APPLIANCE AND LIQUIDS IN THE VICINITY OF 2 EXTINGUISH ANY OPEN FLAME THIS OR ANY OTHER APPLIANCE 3 OPEN GRILL LID 2 AN LP CYLINDER NOT CONNECTED 4 IF ODOR CONTINUES IMMEDIATELY FOR USE SHALL NOT BE STORED IN CALL YOUR GAS SUPPLIER OR YOUR THE VICINITY OF THIS OR ANY FIRE DEPARTMENT OTHER APPLIANCE 5 DO NOT TOUCH ELECTRICAL SWITCHES B100029 1 0502 S5 CONTENTS INTRODUCTION P T T 7 m 2 SAFETY PP T 3 cot 3 20215 V 42. 4 ASSEMBLY AND INSTALLATION INSTRUCTIONS mm xu Rx ERE AE Rx RE RE RR xS 4 crasas terane 4 GRILL ASSEVIBLY AND INSTALLATION Rode 5 OPERATING INSTRUC TIONS i15 10 Kan ron BIGSHBTINGPROGBDUIE perser dct wesw x aC Erden ORC A 10 MATCH ERGHIENG PROCEDURE 2 wad GE uet Pos di we Ep db Ro 10 IF A BURNER DOES 1 bee Np o eR hme dioe eee om CR 11 BREAK E KC rpm 11 FHEDIEBE ianuis feuda d dedi desea d aid mida aedis id doses tene di used 11 11 MAINTENANCE E d a send dr Hoa 11 LOW FLAME ADJUSSTIVIE INT 33 nid dcc i Grete dtl ES Gode n Gne Goto eus eue Gc gcn Se RO eke o Co 11 BURNER AIR ABJUSTNIENM E im dede nomi de eves bp mede dened 11 CARE AND CLEANING 2909 ee prece 0 4 12 TROBBLESFOCO DINI iat word on eee ius v a i ace ee c wa d D E 13
3. Light above Air shutter needs adjusting Turn low flame setting higher Turn or shield grill Open air shutter see instructions Clean venturi tubes see instructions Clean and wash burner with mild detergent Allow burner to operate 10 15 minutes at HI S5 REPAIR PARTS See figures 18 for CP Grill repair parts Order all repair parts from your Broilmaster dealer To help ensure prompt and accurate filling of orders please supply the following information when placing a repair order 1 MODEL NUMBER OF CART FIGURE 17 ASSEMBLY OF CART FOR CP GRILLS 01 0 Pedestal Cart Ptd Base Oylinder Shelf Ptd Axle 17 Plastic Wheel 7 Hub Cap Foot Cart 10 x 3 8 Screw Rear Cart Brace Ptd 1 4 20 x 1 1 4 Screw 1 4 x 5 8 Lock Washer 1 4 20 Hex Nut Cylinder Retainer Assembly 1 4 20 Wing Nut Bracket Ped Grill Left Bracket Ped Grill Right Rubber Grommet 2 PART NAME 3 PART NUMBER 14 QTY PER CART S5 CP PART NO B057825 B057819 B058124 B100095 B100108 B058619 B053779 B057812 B100114 B100139 B100120 B064791 B100126 B057815 B057816 B100103 4 QUANTITY OF PARTS NEEDED S5 o tc O Jo 5 oz lt J a m o 2 o I DESCRIPTION Lid Casting Ptd Bottom Casting Ptd B100062 B100062 B100063 B100063 Hinge Pin B057804 B057804 Bridge Pin B057805 B057805 10 24 Ke
4. NATURAL gas at the supply line shutoff valve when grill is not in use Inspect grill s hose before each use of the grill If there is excessive wear or the hose is cut it must be replaced Replace only with the hose assembly specified by the repair parts list or as specified by Broilmaster GRILL LOCATION This grill was designed for outdoor use and should not be used in any building garage or other enclosed area nor is it intended for use in or on any recreational vehicle or boat Never use the grill under combustible materials carport covered porch patio umbrella etc Minimum clearance from sides of grill to combustible materials walls fences etc must be at least 16 inches Minimum clearance from back of grill must not be less than 18 inches CAUTION IF THIS GRILL IS INSTALLED AND OPERATED AT CLEARANCES LESS THAN THOSE SPECIFIED BY THESE INSTRUCTIONS THE POSSIBILITY OF A FIRE PROPERTY DAMAGE OR PERSONAL INJURY MAY EXIST CAUTION DO NOT INSTALL OR USE THIS GRILL IN ANY AREA WHERE EXPLOSIVE MATERIALS SUCH AS GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS ARE BEING USED OR STORED THE FLAME PRODUCED BY THE GRILL IS EXPOSED AND FLAME CONTACT WITH ANYTHING EXPLOSIVE OR FLAMMABLE WILL RESULT IN EXPLOSION OR FIRE Keep area around grill clear Do not obstruct grill s combustion and ventilation air flow Keep the ventilation opening s of the cylinder enclosure free and clear of debris Make sure grill is level prior to use ASS
5. heat directly to a PROPANE gas cylinder Always transport store and use PROPANE gas cylinders in an upright secure position DO NOT carry PROPANE gas cylinders in the passenger area of a vehicle For PROPANE gas grills have PROPANE gas cylinders filled by a qualified gas dealer cylinders are to be filled by weight to no more than 8096 of physical capacity 3 S5 Natural Gas Grills NATURAL gas grills do not have a pressure regulator Broilmaster Natural gas grills operate at a manifold pressure of 7 inches water column For NATURAL gas grills contact your local gas company to have a gas supply line installed for the grill For NATURAL gas grills installed on a cart use Broilmaster s NG12 twelve foot flexible hose and quick disconnect kit to connect the grill to a pre installed gas supply line All Grills Check for gas leaks after connecting a PROPANE gas cylinder when a cylinder has not been used recently or when a grill is being used for the first time Use soapy water to check for leaks Refer to CHECKING FOR LEAKS at the end of the Installation section CAUTION DO NOT USE CANDLES MATCHES OR OTHER IGNITION SOURCES WHEN CHECKING FOR LEAKS GASES ARE VERY FLAMMABLE AND IN CERTAIN CONCENTRATIONS EXPLOSIVE CHECKING FOR LEAKS WITH AN OPEN FLAME MAY LEAD TO FIRE EXPLOSION OR PERSONAL INJURY DO NOT use grill until all leaks are repaired Always turn gas OFF at the valve on the PROPANE gas cylinder or for
6. remove them and flush them out with water then use a wire or a small flexible bottle brush to remove any debris which was not flushed out by the water Allow the tubes to dry before reinstalling If the grill is equipped with a side burner its burner should also be removed along with the grill s venturi tubes and cleaned too in the same manner as the grill s venturi tubes If flashback ever does occur turn the gas knobs to their OFF position and turn off source of gas wait until the burners cool then remove and clean accordingly as described above Check for damage and make any necessary repairs before using the grill or side burner again 5 EXTERIOR Clean regularly with a solution of mild detergent and hot water Touch Up paint accessory number 8 is available from your Broilmaster dealer Protective vinyl covers are also available and recommended 6 BRIQUETS If they are not cleaned after a burn off wait until they cool and turn them over The next time your use your grill the residue will burn off during normal warm up FIGURE 15 FIGURE 16 2 47 4 FLAME HEIGHT SHUTTER ADJUSTMENT 12 S5 TROUBLESHOOTING While the manufacturer has made every reasonable effort to insure that these grills operate properly and satisfactorily sometimes problems do arise The following troubleshooting chart lists several possible problems with their probable cause and solution PROBLEM CAUSE SOLUTI
7. EMBLY AND INSTALLATION INSTRUCTIONS Broilmaster grills require some assembly and installation Some models require more than others Some of the following assembly and installation instructions do not pertain to all grill models Some grill models come equipped with accessories i e side burner cart etc which were assembled and installed at the factory Some grill models come with accessories i e cart which are ready to be assembled and installed Follow the instructions provided with the accessory to complete its installation on a specific grill model PREPARATION 1 Before assembling the grill determine which post or cart the grill will be mounted on See the enclosed GRILL MOUNTING sheet for mounting options Obtain and assemble the desired mount post or cart per instructions furnished with it NOTE If grill is to be mounted on an in ground post the post shall be protected against corrosion as warranted by soil conditions Corrosion protection shall be provided as needed with a suitable coating to retard the effects of corrosion conditions existing in local areas S5 2 3 Gather the following items They will be needed for grill assembly and installation Phillips Screwdriver Two adjustable wrenches or a set of open end wrenches or a socket ratchet set Soapy water solution to test for gas leaks Pencil to check off steps as completed Remove all loose parts from inside the grill carton and grill housing which ar
8. ON GRILL S BURNER WON T LIGHT GRILL NOT HOT ENOUGH FLAME BLOWS OUT ON LO YELLOW FLAME 1 Spider webs in venturi Misalignment of burner venturi on orifice Plugged orifice Obstruction in gas line tubes Misalignment of collector box and burner Out of gas 1 Poor combustion Misalignment of burner venturi on orifice Inadequate gas pressure Cold grill Misalignment of burner venturi on orifice Poor combustion Low flame setting Extreme wind Air shutter improperly set Spider webs in venturi Seasoning salts on burner Oil film on burner 13 Reposition venturi opening to make sure it is properly positioned on the orifice orifice from gas control assembly and clean Turn gas knob to HI for 1 second only to blow out any debris which might be in gas valve Turn gas knob to OFF and reinstall the orifice For propane models make sure gas valve on cylinder is OFF Remove the flexible hose and blow out any dirt Clean venturi tubes see instructions Check for proper positioning of electrode and clean collector box Refill propane gas cylinder If natural model turn on gas at source Air shutter needs adjusting See 1 under Grill s Burner Won t Light above Have gas company check Allow grill to preheat at least 5 minutes on HI with the grill lid closed before turning to LO See 1 under Grill s Burner Won t
9. REPAIR PARTS AND WARBANTY az rd ERE SR aS E Rap ERR oe 14 18 INTRODUCTION Congratulations You have chosen the finest grill for your barbecuing pleasure Please take the time to read through this entire manual before assembling your Broilmaster gas grill Outdoor cooking is an art you will master Your Broilmaster grill is identified by its model number serial number and gas type on a product identification label located on the grill Always reference the grill s model number serial number and gas type when contacting your Broilmaster dealer Record information from label here for easy reference Model Number Serial Number Gas Type NATURAL PROPANE Both NATURAL gas and PROPANE also known LP gas have long history of safe use when rules listed below are followed If they are not followed there is a danger of fire explosion or personal injury Installation must conform to local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 In Canada installation shall be in accordance with CAN CGA B149 2 Propane Installation Code or CAN CGA B149 1 Natural Gas Installation Code and local codes where applicable Consult your local NATURAL gas company or PROPANE gas dealer for code regulations and recommended procedures Never use PROPANE gas in a grill designed for NATURAL gas or NATURAL gas in a grill designed for PROPANE gas Please consul
10. Shelving WARRANTY WHAT IS NOT COVERED Removal and reinstallation cost Labor for replacement or repairs The costs of a service call to diagnose a problem Transportation and shipping cost e Finishes on surface that are damaged by improper installation improper storage accident misuse abuse or alteration noperable due to improper or lack of cleaning Damage from accident misuse alteration abuse improper installation or storage This warranty does not imply or assume any responsibility for consequential damages that might result from use misuse or improper installation of this cooking appliance This warranty does not cover claims which do not involve defective workmanship or materials A bill of sale cancelled check or payment record should be kept to verify purchase date and establish warranty period HOW TO GET SERVICE Service under this warranty must be obtained by contacting your Broilmaster dealer See telephone directory or call 800 851 3153 Consumer Relations Department Empire Comfort Systems Inc Provide the dealer with Model number Serial number type of gas and purchase verification information YOUR RIGHTS UNDER STATE LAW This warranty gives you specific legal rights and you may also have other rights which vary from state to state This warranty applies only to the original purchaser and may not be transferred This warranty applies as long as the grill can be used safely as a re
11. Spread the Briquets in a single layer evenly over the Briquet Rack Do not overlap or stack briquet There may be some briquets left over Save them for future use See figure 10 Put cooking grids in place in the grill bottom The cooking grids can be independently placed in different positions for different cooking heights above the Briquets See figure 10 Install Warming Rack as shown by figures 11 depending on your grill model If your grill is equipped with a side burner the side burner has been factory assembled and its gas hose has been factory connected to the grill Mount the side burner on whichever side of the grill you choose and install two knobs on the side burner See figure 12 A Determine which side of the grill the side burner is to be mounted on B Install the side burner s mounting bracket The side burner mounting bracket installs exactly like a side shelf mounting bracket See figure 7 C Lower the side burner onto the mounting bracket so that the side burner s rear clamp is clamped around the back tube of the mounting bracket as shown by figure 12 D Attach the front clamp to side burner and the front tube of the mounting bracket with two No 10 24 x 3 8 screws two 3 16 ID shakeproof washers and two No 10 24 nuts as shown by figure 12 E Push gas knob onto valve stem protruding through the side burner s front panel as shown by figure 12 The knob will fit only one way on the stem After knob is on the stem tu
12. e to be assembled and installed GRILL ASSEMBLY AND INSTALLATION 1 2 If the grill is to be mounted on a cart assemble the cart as shown in figure 1A amp 2 with 10 3 8 sheet metal screws Attach the valve to the control panel with two No 10 24 x 1 2 Phillips head screws See figure 2A A Push the gas knobs onto valve stems as shown by figure 2A Turn knobs clockwise to OFF B If the grill is furnished with a pushbutton ignitor insert the ignitor into the ignitor hole of the control panel and then secure it to the control panel with a nut as shown by figure 4 Install the Piezo Ignitor A If your grill is furnished with an ignitor assemble the ignitor s collector box as shown by figure 5 Caution do not cut or damage the ignitor wire protruding from the collector box B Install the collector box in the grill bottom thru the 15 32 hole located toward the front of the grill as shown in figure 5A Flat washer lock washer 2 nuts align control panel with casting front and tighten nuts See step 5 in Patio Base Instructions to hook up gas Insert 10 24 x 3 4 bolt through 7 32 dia hole located right of center towards rear of grill bottom Attach speed nut and tighten See figure 6 Install Control Panel Post Models Only A For post models route two 1 4 20 x 1 1 2 screws install flat washer lock washer and nuts through two holes in bottom of the grill bottom and the top of the control panel Align control panel with casting
13. e water and dish washing soap to make a soapy water solution 2 Turn gas knobs located on grill s control panel to OFF Turn gas knob located on side burner s control panel to OFF 3 For PROPANE gas grills turn gas ON at PROPANE gas cylinder For NATURAL gas grills turn gas ON at gas supply line shutoff valve A hissing sound indicates a leak Turn OFF gas supply repair leak turn ON gas supply and proceed Apply the soapy water solution to all gas connections Look for bubbles Bubbles indicate gas leaks If bubbles are detected turn gas OFF and tighten or repair leaking gas connections Turn gas ON and recheck for leaks All gas connections must be leak free For PROPANE gas grills turn gas OFF at PROPANE gas cylinder until ready for use For NATURAL gas grills turn gas OFF at gas supply line shutoff valve until ready for use Em OPERATING INSTRUCTIONS Before lighting a grill s burner make sure its venturi tubes are properly positioned on the gas orifices as described earlier and as shown by figure 9 Check for gas leaks as described earlier Burners may be lit by ignitor or wooden match as described below Light one burner at a time and light only the burners needed Avoid moving a portable grill when the gas is turned on and a burner is lit IGNITOR LIGHTING PROCEDURE Turn all gas knobs on the grill and side burner clockwise to OFF then turn gas on at source and light the desired burners as describ
14. ed below To light the grill s double burner 1 Raise the grill lid 2 Push in and turn either the left gas knob or the right gas knob counterclockwise to HI 3 Ifthe grill s ignitor is a pushbutton type push the ignitor three or four times until the chosen section of the double burner ignites ignition should occur within about five seconds 4 After the first section of the double burner is lit ignite the other section by pushing in and turning its gas knob counterclockwise to HI ignition should occur automatically within about five seconds NOTE Both sections of the double burner may be lit simultaneously by pushing in and turning both gas knobs to HI and then operating the ignitor three or four times as described by step 3 above ignition should occur within about five seconds If your grill was not furnished with an ignitor and you decide you want one for your grill you may order an ignitor kit from your Broilmaster dealer Just read the lighting instructions on your grill s control panel label to determine which type of ignitor kit to order then ask your Broilmaster dealer for pushbutton ignitor kit B056596 To light the side burner 1 Raise the side burner lid 2 Push in and turn the side burner s gas knob counterclockwise to HI 3 Push the side burner s ignitor three or four times until the side burner ignites ignition should occur within about five seconds NOTE If a burner fails to ignite within five seconds turn t
15. er Brush with brass bristle brush available as accessory DPA21 DO NOT use steel wire brush 2 BURN OFF After each use of grill A Turn gas knob to HI B Close grill lid and allow grill to burn for 10 minutes or until smoke no longer comes from grill CAUTION A flare up may occur if grill lid is opened C Turn gas knob to OFF and allow grill to cool 3 INSIDE AIR HOLES Periodically remove grids briquet rack and clean COVER orifice openings with aluminum foil and scrape accumulations inside grill with a putty knife Clean bottom air holes with small knife Rinse with water 4 BURNER MAINTENANCE Stainless steel burners often oxidize to a reddish brown color This will not affect performance At least twice a year remove and clean burners with a brass not steel brush and a mild detergent Spiders and other small insects can build webs or nests in the venturi tubes of a grill s burner and obstruct the gas flow A fire in and around the venturi tubes could occur because of the obstruction This type of fire known as flashback could damage components located beneath the grill and create an unsafe operating condition To reduce chances of flashback frequent inspection and cleaning inside the venturi tubes is necessary Cleanings are recommended at least twice a month during late summer and early fall when spiders are most active cleaning is also recommended if the grill has not been used in a long while To clean the venturi tubes
16. er still does not ignite turn that burner s gas knob clockwise to OFF and refer to the TROUBLESHOOTING section of this manual for solutions to the problem BREAK IN Before cooking on a new grill for the first time break it in to get rid of fumes and oil from the manufacturing process 1 Raise grill lid 2 lgnite grill burner both sides 3 Burn on HI for ten minutes with grill lid open 4 Close grill lid and burn on HI for an additional ten minutes 5 Grill is ready for cooking or the burner may be turned off PREHEAT Before cooking on a grill always preheat it for at least five minutes on HI burner setting with its grill lid closed This gives the briquets time to heat up in the gas flames Hot briquets cause better quicker cooking and better flavor CAUTION DO NOT LEAVE THE GRILL PREHEATING ON HI BURNER SETTING WITH THE GRILL LID CLOSED FOR LONGER THAN 30 MINUTES NOTE NEVER OPERATE THE SIDE BURNER WITH ITS LID CLOSED COOKING A cookbook is provided with each new grill The cookbook contains helpful cooking tips and instructions as well as great recipes which tell exactly how to prepare many delicious foods on a Broilmaster grill MAINTENANCE LOW FLAME ADJUSTMENT Low flame setting for the burners is preset at factory To adjust the flame height up or down at the lowest valve setting 1 Light the burner on HI setting 2 Turn the burner s gas knob to LO setting 3 Remove the gas knob and locate screw in center of
17. foot flexible hose and quick disconnect kit to connect the grill to the gas supply line installed by the local gas company Connect the flexible hose to the grill and gas supply line per the instructions furnished with the NG12 kit 4 Always turn gas OFF at the gas supply line shutoff valve when a grill is not in use Check for gas leaks A The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 5kPa B The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 5 kPa Check for gas leaks after connecting a PROPANE gas cylinder to grill or when a cylinder has not been used for a long time or when a grill PROPANE or NATURAL model is being used for the first time or has not been used for long time CN FIGURE 10 FIGURE 11 22 55 WARMING RACK 4 INSTALLATION FIGURE 12 FIGURE 13 SIDE BURNER INSTALLED FIGURE 14 Use soapy water to check for leaks DANGER DO NOT USE CANDLES MATCHES OR OTHER IGNITION SOURCES WHEN CHECKING FOR GAS LEAKS FUEL GASES ARE VERY FLAMMABLE AND IN CERTAIN CONCENTRATIONS EXPLOSIVE CHECKING FOR LEAKS WITH AN OPEN FLAME MAY LEAD TO FIRE OR EXPLOSION To check for gas leaks 1 Us
18. front and tighten nuts See figure 3 See step 5 in Patio Base instructions for gas hook up Mount the grill per Figure 1 or Figure 2A A lf the grill is to be mounted on a post mount the grill bottom to the prepared post assembly so the eyebolts will protrude through the holes at the corners of the rectangular opening in the grill bottom Secure the grill bottom with four 1 4 shakeproof washers and four 1 4 20 hex nuts See figure 1 B For cart models install the control panel between the cart angle brackets and grill bottom align holes Insert four 1 4 20 x 1 1 2 screws install flat washer lock washer and 1 4 20 nut then tighten See figure 2A Attach the lid handle to grill lid using two No 10 24 x 3 1 2 carriage bolts two handle spacers two shakeproof washers and two No 10 24 hex nuts See figure 1 for cart installation Mount the grease tray as shown in figure 6 See Patio Base instructions for base installation A Use the 10 24 wing nut and 5 8 O D flat washer to attach the grease tray bracket to the screw installed in step 4 Do not tighten wing nut yet B Place the provided aluminum grease tray in the bracket and adjust the bracket to align the tray with the grill s grease drain hole in grill bottom C Tighten the wing nut When the grease tray is full replace with a new empty tray D Mount grease cup assembly as shown in Patio Base Instructions figure 6 Attach side shelf if included using two 1 4 20 x 1 2 he
19. hat burner s gas knob clockwise to OFF wait five minutes for the gas to clear then reattempt the ignitor lighting procedure or light with a wooden match as described by the following MATCH LIGHTING PROCEDURE MATCH LIGHTING PROCEDURE Turn all gas knobs on the grill and side burner clockwise to OFF then turn gas on at source and light the desired burners as described below To light the grill s double burner 1 Raise the grill lid 2 Light a long wooden match and insert it through lighter hole in either side of the grill which lighter hole depends on which section of the burner is being lit See figure 14 3 Pushin and turn the corresponding gas knob on the grill s control panel counterclockwise to HI That section of the burner should ignite within about five seconds 4 Light the other section of the burner by pushing in and turning the outer gas knob on the grill s control panel counterclockwise to Hl That section of the burner should ignite automatically within about five seconds 10 S5 To light the side burner 1 Raise the side burner lid 2 Light a long wooden match and place its lit end against side of burner 3 Pushin and turn the side burner s gas knob counterclockwise to the burner should ignite within about five seconds IF A BURNER DOES NOT IGNITE 1 Turn that burner s gas knob clockwise to OFF 2 Wait five minutes for the gas to clear before again attempting to ignite that burner the burn
20. made of metal or rubber Inspect all components at least two times per year and replace when necessary A repair parts pamphlet is provided with this manual When placing a repair part order with your Broilmaster dealer refer to the pamphlet for repair part information A warranty is provided with this manual For warranty claims follow the instructions provided by the warranty SAVE THIS MANUAL FOR FUTURE REFERENCE 16 S5 WARRANTY BROILMASTER PREMIUM GAS GRILLS LIMITED WARRANTY Manufactured in U S A by Broilmaster a Division of Empire Comfort Systems Inc Box 529 Belleville Illinois 62222 WHAT IS COVERED AND FOR HOW LONG From the date this grill is first purchased for use Broilmaster will make available at our factory a free replacement for any defective part covered by this warranty on the following basis LIMITED LIFETIME WARRANTY Aluminum Grill Housing Stainless Steel Burners Stainless Steel Carts Stainless Steel Carts and or Mountings Side Burner amp Housing Porcelain Coated Cast Iron Cooking Grids Damaged by dropping scraping or abrasive cleaning voids the warranty for the cooking grids Stainless Components for Built in Series BIKH BIKSB BIKBIN BIKDR LIMITED 5 YEAR WARRANTY Painted Electrogalvanized Steel Components LIMITED 2 YEAR WARRANTY Porcelain Coated Steel Cooking Racks All Other Parts LIMITED 1 YEAR WARRANTY Rotisserie Units Premium Tool Set Grill Covers
21. ps Nut B073967 B073967 Standoff Lid Handle B059271 B059271 10 24 x 3 1 2 Carriage B059273 B059273 Lid Handle B060312 B060312 1 4 x 5 8 Lock Washer B100139 1 4 x 5 8 Lock Washer 1 4 20 Hex Nut 1 4 20 Hex Nut 1 4 20 x 1 1 2 Hex Bolt Wood Side Shelf Pull Handle Bracket 10 24 x 1 Screw B100139 B100120 B100120 B100112 N A B060324 N A B053783 N A 100138 100138 10 24 Wing Nut B100125 B100125 Grease Tray Bracket B060336 B060336 B060337 B060337 B100114 Grease Tray 1 4 20 x 1 1 4 1 4 20 x 1 1 4 10 24 Speed Nut 9 32 ID X 5 8 Washer 9 32 ID X 5 8 Washer 45 Copreci Valve B100114 B100121 B100121 100136 100136 B069751 B069750 Hose amp Regulator B069756 N A Control Panel Assembly w Label B100188 B100188 Control Panel Label Not Shown B058123 B058123 25 Ignitor Pushbutton B885160 N A Valve Knob B070084 B070084 10 24 x 3 8 Screw B100137 B100137 Burner Assembly B053791 B053791 Collector Box Assembly B056482 N A Warming Rack B878363 B878363 Briquet Rack B070404 B070404 Ceramic Briquets B058122 B058122 Cooking Grids B878361 B878361 8 x 1 2 Screw B100140 N A Handle Spacer B662325 N A 1 1 1 41 5 REPAIR PARTS AND WARRANTY Periodic inspections and maintenance are essential All Gas Grill products eventually begin to wear due to environment contaminants erosion or aging or components
22. rn the knob to the OFF position if not already there F Attach lid knob to the side burner s lid with one 1 4 20 x 1 2 screw and one 1 2 OD shakeproof washer as shown by figure 12 Figure 13 shows a side burner mounted on the left side of a grill The side burner can be used to simmer saute boil or fry NOTE PROPANE gas grills can only be equipped with PROPANE gas side burners and NATURAL 5 grills can only be equipped with NATURAL gas side burners Connect gas supply to grill per A or B below A For 5 grills 1 Place properly filled PROPANE gas cylinder in position and secure with the retainer provided 2 Screw the grill s regulator fitting onto the PROPANE gas cylinder s valve outlet male thread clockwise and tighten securely NOTE Regulator s female fitting has right hand threads Check fittings on tank and regulator they may be different or could be left hand threads Vent on regulator must point down while the regulator is connected to the PROPANE gas cylinder 3 The gas supply must be turned OFF at the PROPANE gas cylinder when the grill is not in use B For NATURAL gas grills 1 Arrange with local gas company to have a gas supply line installed for the grill 2 If the grill is mounted on an in ground post or patio base post arrange with the local gas company to have the gas supply line connected to the grill 3 If the grill is mounted on a cart obtain Broilmaster s NG12 twelve
23. sidential gas grill BROILMASTER A Division of Empire Comfort Systems Inc 918 Freeburg Ave Belleville Illinois 62220 Phone 1 800 851 3153 FAX 1 800 443 8648 Visit our web site at www broilmaster com This warranty gives you specific legal rights and you may also have other rights which vary from state to state 18 55 PREMIUM GAS GRILLS THE MOST DURABLE GRILL KNOWN MAN BROILMASTER A Division of Empire Comfort Systems Inc 918 Freeburg Ave Belleville Illinois 62220 Phone 1 800 851 3153 FAX 1 800 443 8648 Visit our web site at www broilmaster com B100029 1 0502 19 55
24. ssure regulator has an outlet pressure of not more than 11 inches water column and is to be connected to the PROPANE gas cylinder s female valve before the grill can be operated Keep the pressure regulator s fitting clean and free of nicks and scratches A dirty nicked or scratched fitting can cause a gas leak resulting in an explosion or fire when connected to the PROPANE gas cylinder Replacement parts must be as specified by the repair parts list or as specified by Broilmaster CAUTION OPERATION OF A PROPANE GAS GRILL WITHOUT THE PRESSURE REGULATOR AND HOSE ASSEMBLY WILL CAUSE GAS LEAKS WHICH COULD CAUSE A FIRE EXPLOSION OR PERSONAL INJURY NOTE SOME VALVE AND TANK COMBINATIONS ARE NOT COMPATIBLE CHECK WARNING TAG ON VALVE AND TANK ALSO CHECK EXTERNAL THREADS OF FITTINGS Broilmaster pressure regulator and hose assemblies are equipped for cylinders with a Type 1 cylinder connection device Handle PROPANE gas cylinders with care A If the cylinder s outlet valve is damaged do not attempt to use or repair The cylinder must be replaced B DO NOT store a grill indoors unless the PROPANE gas cylinder is disconnected and removed from the grill When the cylinder is installed on the grill they must be stored outdoors in a well ventilated area Disconnected cylinders must have a threaded valve plug tightly installed and must not be stored in a build ing garage or any other enclosed space KEEP OUT OF REACH OF CHILDREN Do not apply
25. t your local gas company for any questions about propane or natural gas Propane Gas Grills On PROPANE gas grills use only the PROPANE gas cylinder tank recommended or supplied Broilmaster s PROPANE gas grills are for use with standard 20 pound PROPANE gas cylinders DO NOT CONNECT A BROILMASTER PROPANE GAS GRILL TO A PROPANE GAS CYLINDER EXCEEDING 20 POUNDS CAPACITY A cylinder of approximately 12 1 8 30 8 centimeters tall is the maximum size cylinder allowed The LP gas supply cylinder to be used must be 1 constructed and marked in accordance with the specifications for LP gas cylinder of the U S Department of Transportation D O T or the National Standard of Canada CAN CSA B3389 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commission as applicable provided with a listed overfilling prevention device 3 provided with a listed safety device having direct access with the vapor space of the cylinder and the cylinder supply system must be arranged for vapor withdrawal 4 provided with a shutoff valve terminating in a valve outlet as specified in the Standard for Compressed Gas Cylinder Valve Outlet and Inlet Connections ANSICGA V 1 5 provided with a plug to effectively seal off the cylinder outlet when the cylinder is being stored or transported 6 provided with a collar to protect the cylinder valve Always use pressure regulator and hose assembly supplied with each PROPANE gas grill The pre
26. the hollow valve stem 4 Usea small screwdriver to turn the screw counterclockwise for a higher flame or clockwise for a lower flame CAUTION If flame is adjusted to low a strong wind condition could blow out the flame The flame s maximum height see A of figure 15 at LO valve setting should be no more than 1 1 2 5 Put gas knob back on the valve stem after adjustment is complete BURNER AIR ADJUSTMENT Venturi air shutters on grill burners are preset at the factory so that after five minutes of operation the burner flames should be blue with well defined cones However if after five minutes of operation the burner flame is yellow or there is a gap between the burner and flame adjust the burner s venturi air shutter as follows 1 Turn gas OFF and let burner cool 2 Loosen venturi air shutter s set screw figure 16 3 Close the venturi by rotating the air shutter figure 16 to the minimum air opening 4 Lightthe burner wait five minutes and then carefully open the venturi air shutter until the burner flame is blue with well defined cones 5 Tighten the venturi air shutter s set screw figure 16 NOTE Other causes for a yellow flame are spider webs in venturi seasoning salts on burner and oil film on burner See the TROUBLESHOOTING section of this manual for solutions 11 S5 CARE AND CLEANING 1 COOKING GRID Wipe with paper towels immediately after cooking and while grease is hot DO NOT use a commercial oven clean
27. x bolts 1 4 1 0 lock washers and 1 4 20 hex nuts as shown by figure 7 Use the 8 x 1 2 sheet metal screw and the 1 4 x 5 16 O D spacer to keep the wood shelf from sliding FIGURE1A SD FIGURE 1 GRILL TO POST MOUNTING FIGURE 2A FIGURE 2 CONTROL PANEL ASSY TO CART ANGLE BRACKETS FIGURE 4 CART FIGURE 3 2 1 VELIT MEME EE LLL LLL LLL LL LLL LL i 1 IGNITOR TO CONTROL PANEL ww CONTROL PANEL ASSY TO POST COLLECTOR BOX ASSEMBLY S5 MODEL ONLY FIGURE 5A COLLECTOR BOX INSTALLED 55 MODEL ONLY FIGURE 6 GREASE CUP INSTALLATION FIGURE 7 FIGURE 8 BURNER INSTALLATION FIGURE 9 27 VENTURI TUBE LOCATION SPEED NUT lt 5 8 O D WASHER 12 13 15 16 Install the burner as shown by figure 8 and figure 9 A Tilt the burner forward and guide its two venturi tubes through the rectangular hole in the bottom of the grill as shown by figure 9 CAUTION During installation of the burner care should be taken to not damage the grill s ignitor wire B Push the ends of venturi tubes onto the corresponding factory installed gas orifices located beneath the grill See figure 10 C Install ignitor wire female end by pushing it onto male ignitor if equipped with piezo See Patio Base Instructions step 8 for control housing installation Place the Briquet Rack in the grill bottom See figure 10
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